Poulan Lawn Mower 180002 User Guide
IMPORTANT MANUAL  
Do Not Throw Away  
OWNER'S MANUAL  
WARNING:  
Read this Owner's Manual and follow  
all Warnings and Safety Instructionsꢀ  
Failure to do so can result in serious  
injuryꢀ  
MODEL:  
PR20H42STD  
LAWN TRACTOR  
ALWAYS WEAR EYE PROTECTION DURING OPERATION  
180002 6.27.01 RD  
Printed in U.S.A.  
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SAFETY RULES  
Safe Operation Practices for Ride-On Mowers  
Look for this symbol to point out im-  
portant safety precautions. It means  
CAUTION!!! BECOMEALERT!!! YOUR  
SAFETY IS INVOLVED.  
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•
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Be sure the area is clear of other people before mowing.  
Stop machine if anyone enters the area.  
Never carry passengers or children even with the blades  
off.  
Do not mow in reverse unless absolutely necessary. Al-  
ways look down and behind before and while backing.  
Never carry children. They may fall off and be seriously  
injured or interfere with safe machine operation.  
Keep children out of the mowing area and under the  
watchful care of another responsible adult.  
Be alert and turn machine off if children enter the area.  
Before and when backing, look behind and down for small  
children.  
Mow up and down slopes (15° Max), not across.  
CAUTION: Inordertopreventacciden-  
talstartingwhensettingup,transport-  
ing, adjusting or making repairs, al-  
ways disconnect spark plug wire and  
placewirewhereitcannotcontactspark  
plug.  
•
•
CAUTION: Do not coast down a hill in  
neutral, you may lose control of the  
tractor.  
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•
Remove obstacles such as rocks, tree limbs, etc.  
Watch for holes, ruts, or bumps. Uneven terrain could  
overturn the machine. Tall grass can hide obstacles.  
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Useslowspeed. Choosealowgearsothatyouwillnothave  
to stop or shift while on the slope.  
Avoid starting or stopping on a slope. If tires lose traction,  
disengage the blades and proceed slowly straight down  
the slope.  
If machine stops while going uphill, disengage blades, shift  
into reverse and back down slowly.  
Do not turn on slopes unless necessary, and then, turn  
slowly and gradually downhill, if possible.  
CAUTION: Tow only the attachments  
that are recommended by and comply  
withspecificationsofthemanufacturer  
of your tractor. Use common sense  
when towing. Operate only at the low-  
est possible speed when on a slope.  
Too heavy of a load, while on a slope,  
is dangerous. Tires can lose traction  
with the ground and cause you to lose  
control of your tractor.  
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WARNING  
Engine exhaust, some of its constituents, and cer-  
tain vehicle components contain or emit chemicals  
knowntotheStateofCaliforniatocausecancerand  
birth defects or other reproductive harm.  
WARNING  
Battery posts, terminals and related accessories  
containleadandleadcompounds,chemicalsknown  
to the State of California to cause cancer and birth  
defects or other reproductive harm. Wash hands  
afterhandling.  
3
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CONGRATULATIONS onyourpurchaseofanewtractor. It  
has been designed, engineered and manufactured to give  
you the best possible dependability and performance.  
PRODUCT SPECIFICATIONS  
GASOLINE CAPACITY  
AND TYPE:  
2.0 GALLONS  
UNLEADED REGULAR  
Should you experience any problem you cannot easily  
remedy, please contact your nearest authorized service  
center. We have competent, well-trained technicians and  
the proper tools to service or repair this tractor.  
OIL TYPE (API-SF-SJ):  
SAE 30 (above 32°F)  
SAE 5W-30 (below 32°F)  
OIL CAPACITY:  
W/FILTER  
4.0 PINTS  
Please read and retain this manual. The instructions will  
enable you to assemble and maintain your tractor properly.  
Always observe the "SAFETY RULES".  
W/OFILTER 3.75 PINTS  
SPARK PLUG:  
(GAP: .040")  
CHAMPION RC12YC  
CUSTOMER RESPONSIBILITIES  
GROUND SPEED (MPH): Forward:  
Reverse  
0-5.5  
0-2.4  
•
•
Read and observe the safety rules.  
Followaregularscheduleinmaintaining,caringforand  
using your tractor.  
TIRE PRESSURE:  
CHARGING SYSTEM:  
BATTERY:  
FRONT:  
REAR:  
14 PSI  
10 PSI  
•
Followtheinstructionsunderthe"CustomerResponsi-  
bilities" and "Storage" sections of this owner's manual.  
16 AMPS @ 3600 RPM  
WARNING: This tractor is equipped with an internal com-  
bustion engine and should not be used on or near any  
unimproved forest-covered, brush-covered or grass-cov-  
ered land unless the engine’s exhaust system is equipped  
with a spark arrester meeting applicable local or state laws  
(if any). If a spark arrester is used, it should be maintained  
in effective working order by the operator.  
AMP/HR:  
30  
MIN. CCA:  
240  
CASE SIZE: U1R  
BLADE BOLT TORQUE:  
27–35 FT. LBS.  
A spark arrester for the muffler is available through your  
nearestauthorizedservicecenter/department(SeeREPAIR  
PARTS section of this manual).  
InthestateofCaliforniatheaboveisrequiredbylaw(Section  
4442oftheCaliforniaPublicResourcesCode). Otherstates  
mayhavesimilarlaws. Federallawsapplyonfederallands.  
TABLE OF CONTENTS  
SAFETY RULES ........................................................ 2-3  
PRODUCT SPECIFICATIONS ....................................... 4  
CUSTOMER RESPONSIBILITIES ......................4, 16-19  
ASSEMBLY................................................................ 6-8  
OPERATION............................................................. 9-15  
MAINTENANCE SCHEDULE....................................... 16  
SERVICE AND ADJUSTMENTS .............................20-25  
STORAGE ................................................................... 26  
TROUBLESHOOTING .............................................27-28  
REPAIR PARTS - TRACTOR ..................................30-45  
WARRANTY ................................................................ 46  
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UNASSEMBLEDPARTS  
Seat  
Steering Wheel  
Steering  
Wheel Insert  
(1) Washer  
17/32 x 1-3/16 x 12 Gauge  
Steering  
Extension  
Shaft  
(1) Knob  
(1) Hex Bolt  
3/8-16 x 1  
Steering  
Sleeve  
(1) Oil Drain Tube  
For Future Use  
Steering Adapter  
Slope Sheet  
(1) Large Flat  
Washer  
(1) Lock  
washer 3/8  
(2) Keys  
(2) Mulch Blades  
(1) Locknut  
5/16-18  
(1) Hex Bolt 5/16-18 x 1-1/4  
5
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ASSEMBLY  
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforshippingpurposes. To  
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the  
correct tools as necessary to insure proper tightness.  
TOOLS REQUIRED FOR ASSEMBLY  
A socket wrench set will make assembly easier. Standard  
wrench sizes are listed.  
INSERT  
3/8 HEX BOLT  
Utility knife  
Pliers  
3/8 LOCK WASHER  
(1) 9/16" wrenches  
(2) 1/2" wrenches  
Tirepressuregauge  
LARGE FLAT  
WASHER  
Whenrightorlefthandismentionedinthismanual,itmeans  
when you are in the operating position (seated behind the  
steeringwheel).  
TO REMOVE TRACTOR FROM CAR-  
TON  
STEERING  
BOOT  
STEERING  
WHEEL  
UNPACK CARTON  
•
•
•
Remove all accessible loose parts and parts cartons  
from carton.  
TABS  
Cut, from top to bottom, along lines on all four corners  
of carton, and lay panels flat.  
Check for any additional loose parts or cartons and  
remove.  
ADAPTER  
EXTENSION SHAFT  
5/16 HEX BOLT  
BEFORE REMOVING TRACTOR FROM  
SKID  
5/16 LOCKNUT  
ATTACH STEERING WHEEL (See Fig. 1)  
ASSEMBLE EXTENSION SHAFT AND BOOT  
•
Slide extension shaft onto lower steering shaft. Align  
mountingholesinextensionandlowershaftsandinstall  
5/16 hex bolt and locknut. Tighten securely.  
LOWER  
STEERING  
SHAFT  
TAB  
SLOTS  
IMPORTANT: TIGHTEN BOLT AND NUTS SECURELY TO  
18-22 FT. LBS TORQUE.  
•
Place tabs of steering boot over tab slots in dash and  
push down to secure.  
FIG. 1  
INSTALL STEERING WHEEL  
HOW TO SET UP YOUR TRACTOR  
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Position front wheels of the tractor so they are pointing  
straightforward.  
CHECK BATTERY (See Fig. 2)  
Removesteeringwheeladapterfromsteeringwheeland  
slide adapter onto steering shaft extension.  
Positionsteeringwheelsocrossbarsarehorizontal(left  
to right) and slide inside boot and onto adapter.  
Assemble large flat washer, 3/8 lock washer, 3/8 hex  
bolt and tighten securely.  
•
Lift seat pan to raised position and open battery box  
door.  
•
If this battery is put into service after month and year  
indicated on label (label located between terminals)  
charge battery for minimum of one hour at 6-10 amps.  
(See"BATTERY"inCUSTOMERRESPONSIBILITIES  
section of this manual for charging instructions).  
•
•
Snapsteeringwheelinsertintocenterofsteeringwheel.  
Removeprotectivematerialsfromtractorhoodandgrill.  
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES  
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR  
IS TO ROLL OFF SKID.  
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ASSEMBLY  
NOTE: You may now roll or drive your tractor off the skid.  
Follow the appropriate instruction below to remove the  
tractor from the skid.  
SEAT PAN  
TO ROLL TRACTOR OFF SKID (See Opera-  
tion section, page 10, for location and func-  
tion of controls)  
LABEL  
BATTERY  
BOX DOOR  
•
Press lift lever plunger and raise attachment lift lever to  
its highest position.  
TERMINAL  
TERMINAL  
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Releaseparkingbrakebydepressingclutch/brakepedal.  
Place freewheel control in freewheeling position to  
disengagetransmission(See“TOTRANSPORT”inthe  
Operation section of this manual).  
•
•
Roll tractor forward off skid.  
Remove banding holding deflector shield up against  
tractor.  
FIG. 2  
INSTALL SEAT (See Fig. 3)  
Adjust seat before tightening adjustment knob.  
•
Removeadjustmentknobandflatwashersecuringseat  
tocardboardpackingandsetasideforassemblyofseat  
to tractor.  
Pivot seat upward and remove from the cardboard  
packing. Remove the cardboard packing and discard.  
Place seat on seat pan so head of shoulder bolt is  
positioned over large slotted hole in pan.  
Push down on seat to engage shoulder bolt in slot and  
pull seat towards rear of tractor.  
Pivot seat and pan forward and assemble adjustment  
knob and flat washer loosely. Do not tighten.  
Lower seat into operating position and sit on seat.  
Slideseatuntilacomfortablepositionisreachedwhich  
allowsyoutopressclutch/brakepedalallthewaydown.  
Get off seat without moving its adjusted position.  
Raise seat and tighten adjustment knob securely.  
TO DRIVE TRACTOR OFF SKID (See Opera-  
tion section, page 10, for location and func-  
tion of controls)  
WARNING:Beforestarting,read,understandandfollow  
all instructions in the Operation section of this manual. Be  
sure tractor is in a well-ventilated area. Be sure the area in  
front of tractor is clear of other people and objects.  
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Be sure all the above assembly steps have been  
completed.  
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Check engine oil level and fill fuel tank with gasoline.  
Place freewheel control in "transmission engaged" po-  
sition.  
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Sit on seat in operating position, depress clutch/brake  
pedal and set the parking brake.  
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Place motion control lever in neutral (N) position.  
Pressliftleverplungerandraiseattachmentliftleverto  
its highest position.  
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Starttheengine.Afterenginehasstarted,movethrottle  
control to idle position.  
SEAT  
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Releaseparkingbrake.  
Slowlymovethemotioncontrolleverforwardandslowly  
drive tractor off skid.  
•
Applybraketostoptractor,setparkingbrakeandplace  
motion control lever in neutral position.  
SEAT PAN  
•
Turn ignition key to "OFF" position.  
SHOULDER  
BOLT  
Continue with the instructions that follow.  
IMPORTANT: FOR SHIPPING PURPOSES, THE  
MULCHER PLATE WAS PREATTACHED TO YOUR  
MOWER. THE MULCHER PLATE MUST ONLY BE USED  
WITH THE MULCHING BLADES THAT CAME PACKED  
SEPARATELY IN THE CARTON.  
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH  
PERFORMANCE BLADES, WHICH ARE THE BEST  
BLADES FOR BAGGING AND DISCHARGING. TO USE  
YOUR MOWER WITH THE HIGH PERFORMANCE BLADES  
THE MULCHER PLATE MUST BE REMOVED FROM THE  
MOWER (SEE FIG. 4).  
FLAT WASHER  
ADJUSTMENT  
KNOB  
TO SET UP YOUR MOWER FOR MULCHING  
•
Remove high performance blades and install mulcher  
blades, (see BLADE REMOVAL in the CUSTOMER  
RESPONSABILITY section of this manual).  
FIG. 3  
7
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ASSEMBLY  
TO INSTALL MULCHER PLATE (See Fig. 4)  
CHECK FOR PROPER POSITION OF ALL  
NOTE: If you installed the mulching blades you will need  
BELTS  
to install the mulcher plate.  
See the figures that are shown for replacing motion and  
mower blade drive belts in the Service and Adjustments  
section of this manual. Verify that the belts are routed  
correctly.  
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Raise and hold deflector shield in upright position.  
Place front of mulcher plate over front of mower deck  
opening and slide into place, as shown.  
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Hook front latch into hole on front of mower deck.  
Hook rear latch into hole on back of mower deck.  
CHECK BRAKE SYSTEM  
Afteryoulearnhowtooperateyourtractor,checktoseethat  
the brake is properly adjusted. See “TO ADJUST BRAKE”  
in the Service and Adjustments section of this manual.  
CAUTION: Do not remove deflector  
shieldfrommower.Raiseandholdshield  
whenattachingmulcherplateandallow  
it to rest on plate while in operation.  
CHECKLIST  
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-  
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE  
BESTPERFORMANCEANDSATISFACTIONFROMTHIS  
QUALITYPRODUCT.  
DEFLECTOR  
SHIELD  
MULCHER  
PLATE  
PLEASE REVIEW THE FOLLOWING CHECKLIST:  
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All assembly instructions have been completed.  
No remaining loose parts in carton.  
Batteryisproperlypreparedandcharged. (Minimum1  
hour at 6 amps).  
LATCH  
HOOKS  
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Seat is adjusted comfortably and tightened securely.  
All tires are properly inflated. (For shipping purposes,  
the tires were overinflated at the factory).  
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Be sure mower deck is properly leveled side-to-side/  
front-to-rear for best cutting results. (Tires must be  
properly inflated for leveling).  
FIG. 4  
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Check mower and drive belts. Be sure they are routed  
properly around pulleys and inside all belt keepers.  
Check wiring. See that all connections are still secure  
and wires are properly clamped.  
Before driving tractor, be sure freewheel control is in  
drive position.  
TO CONVERT TO BAGGING OR DISCHARG-  
ING  
NOTE: The mulcher blades will discharge and bag grass,  
but for best bagging and discharging install the high  
performanceblades.  
•
Remove mulcher plate and mulcher blades and install  
highperformanceblades,(seeBLADEREMOVALinthe  
CUSTOMERRESPONSABILITYsectionofthismanual).  
WHILELEARNINGHOWTOUSEYOURTRACTOR,PAY  
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT  
ITEMS:  
•
Storemulcherbladesandmulcherplateinasafeplace.  
Your mower is now ready for discharging or installation  
of optional grass catcher accessory.  
ꢀ
Engine oil is at proper level.  
Fuel tank is filled with fresh, clean, regular unleaded  
gasoline.  
Become familiar with all controls - their location and  
function. Operate them before you start the engine.  
Be sure brake system is in safe operating condition.  
Itisimportanttopurgethetransmissionbeforeoperating  
yourtractorforthefirsttime. Followproperstartingand  
transmission purging instructions (See “TO START  
ENGINE”and“PURGETRANSMISSION”intheOpera-  
tion section of this manual).  
ꢀ
CHECK TIRE PRESSURE  
The tires on your tractor were overinflated at the factory for  
shipping purposes. Correct tire pressure is important for  
best cutting performance.  
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•
Reduce tire pressure to PSI shown in “PRODUCT  
SPECIFICATIONS” section of this manual.  
CHECK DECK LEVELNESS  
For best cutting results, mower housing should be properly  
leveled. See“TOLEVELMOWERHOUSING”intheService  
and Adjustments section of this manual.  
8
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OPERATION  
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.  
BATTERY  
CAUTION OR  
WARNING  
REVERSE  
FORWARD  
LIGHTS ON  
FAST  
SLOW  
OVER TEMP  
LIGHT  
ENGINE ON  
ENGINE OFF  
OIL PRESSURE  
PARKING BRAKE  
LOCKED  
UNLOCKED  
MOWER LIFT  
FUEL  
CHOKE  
MOWER HEIGHT  
P
ATTACHMENT  
CLUTCH ENGAGED  
REVERSE  
NEUTRAL  
HIGH  
LOW  
PARKING BRAKE  
15  
15  
15  
KEEP AREA CLEAR  
SLOPE HAZARDS  
ATTACHMENT  
CLUTCH DISENGAGED  
(SEE SAFETY RULES SECTION)  
IGNITION  
FREE WHEEL  
(Automatic Models only)  
DANGER, KEEP HANDS AND FEET AWAY  
9
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OPERATION  
KNOW YOUR TRACTOR  
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR  
Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsofvariouscontrolsandadjustments. Save  
this manual for future reference.  
LIGHT  
SWITCH  
POSITION  
IGNITION  
SWITCH  
ATTACHMENT  
CLUTCH LEVER  
AMMETER  
CHOKE  
CONTROL  
LIFT LEVER  
PLUNGER  
THROTTLE  
CONTROL  
ATTACHMENT  
LIFT LEVER  
CLUTCH/BRAKE  
PEDAL  
MOWER DECK  
HEIGHT ADJUSTMENT  
POSITIONS  
PARKING  
BRAKE  
MOTION  
CONTROL  
LEVER  
FREE WHEEL  
CONTROL  
FIG. 5  
Our tractors conform to the safety standards of the American National Standards Institute.  
ATTACHMENT CLUTCH LEVER: Used to engage the  
mowerblades,orotherattachmentsmountedtoyourtractor.  
MOTION CONTROL LEVER: Selects the speed and  
direction of tractor.  
LIGHT SWITCH: Turns the headlights on and off.  
ATTACHMENT LIFT LEVER: Used to raise, lower, and  
adjustthemowerdeckorotherattachmentsmountedtoyour  
tractor.  
AMMETER - Indicates charging (+) or discharging (-) of  
battery.  
LIFT LEVER PLUNGER: Used to release attachment lift  
lever when changing its position.  
IGNITION SWITCH: Used for starting and stopping the  
engine.  
FREEWHEEL CONTROL: Disengages transmission for  
pushing or slowly towing the tractor with the engine off.  
CHOKE CONTROL - Used when starting a cold engine.  
THROTTLECONTROL: Usedforcontrollingenginespeed.  
CLUTCH/BRAKEPEDAL: Usedfordeclutchingandbrak-  
ing the tractor and starting the engine.  
PARKINGBRAKE:Locksclutch/brakepedalintothebrake  
position.  
10  
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OPERATION  
Theoperationofanytractorcan resultinforeignobjectsthrownintotheeyes,whichcan  
result in severe eye damage. Always wear safety glasses or eye shields while operating  
yourtractororperforminganyadjustmentsorrepairs. Werecommendawidevisionsafety  
maskoverspectaclesorstandardsafetyglasses.  
•
Never use choke to stop engine.  
HOW TO USE YOUR TRACTOR  
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY  
POSITION OTHER THAN "OFF" WILL CAUSE THE  
BATTERY TO BE DISCHARGED, (DEAD).  
TO SET PARKING BRAKE (See Fig. 6)  
Yourtractorisequippedwithanoperatorpresencesensing  
switch. Whenengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake will  
shut off the engine.  
NOTE: Undercertainconditionswhentractorisstandingidle  
with the engine running, hot engine exhaust gases may  
cause “browning” of grass. To eliminate this possibility,  
always stop engine when stopping tractor on grass areas.  
•
Depress clutch/brake pedal into full “BRAKE” position  
andhold.  
CAUTION: Always stop tractor com-  
pletely,asdescribedabove,beforeleav-  
ing the operator's position; to empty  
grasscatcher,etc.  
•
Place parking brake lever in “ENGAGED” position and  
releasepressurefromclutch/brakepedal. Pedalshould  
remain in “BRAKE” position. Make sure parking brake  
will hold tractor secure.  
TO USE THROTTLE CONTROL (SEE FIG. 6)  
Always operate engine at full throttle.  
CHOKE  
ATTACHMENT CLUTCH LEVER  
"ENGAGED" POSITION  
CONTROL  
LEVER  
•
Operating engine at less than full throttle reduces the  
batterychargingrate.  
THROTTLE  
CONTROL  
LEVER  
IGNITION KEY  
•
Full throttle offers the best bagging and mower perfor-  
mance.  
"DISENGAGED"  
POSITION  
"BRAKE"  
POSITION  
TO USE CHOKE CONTROL (See Fig. 6)  
Usechokecontrolwheneveryouarestartingacoldengine.  
Do not use to start a warm engine.  
PARKING BRAKE  
"ENGAGED"  
POSITION  
•
To engage choke control, pull knob out. Slowly push  
knob in to disengage.  
MOTION  
CONTROL  
LEVER  
TO MOVE FORWARD AND BACKWARD (See  
Fig. 6)  
CLUTCH/BRAKE  
PEDAL "DRIVE"  
POSITION  
The direction and speed of movement is controlled by the  
PARKING BRAKE  
"DISENGAGED"  
POSITION  
motion control lever.  
•
Start tractor with motion control lever in neutral (N)  
position.  
FIG. 6  
•
•
Releaseparkingbrake.  
Slowly move motion control lever to desired position.  
STOPPING (See Fig. 6)  
MOWER BLADES -  
TO ADJUST MOWER CUTTING HEIGHT (See  
Fig. 6)  
The position of the attachment lift lever determines the  
cutting height.  
•
Tostopmowerblades,moveattachmentclutchleverto  
“DISENGAGED”position.  
GROUNDDRIVE-  
•
To stop ground drive, depress clutch/brake pedal into  
full “BRAKE” position.  
•
•
Grasp lift lever.  
Press plunger with thumb and move lever to desired  
position.  
•
Move motion control lever to neutral (N) position.  
IMPORTANT: THE MOTION CONTROL LEVER DOES  
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE  
CLUTCH/BRAKE PEDAL IS DEPRESSED.  
The cutting height range is approximately 1-1/2 to 4". The  
heightsaremeasuredfromthegroundtothebladetipwiththe  
enginenotrunning. Theseheightsareapproximateandmay  
vary depending upon soil conditions, height of grass and  
types of grass being mowed.  
ENGINE -  
•
Move throttle control to slow position.  
•
The average lawn should be cut to approximately 2-1/2  
inchesduringthecoolseasonandtoover3inchesduring  
hotmonths. Forhealthierandbetterlookinglawns,mow  
often and after moderate growth.  
NOTE: Failure to move throttle control to slow position and  
allowingenginetoidlebeforestoppingmaycauseengineto  
“backfire”.  
•
Turn ignition key to “OFF” position and remove key.  
Always remove key when leaving tractor to prevent  
unauthorizeduse.  
11  
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OPERATION  
•
For best cutting performance, grass over 6 inches in  
"ENGAGED" POSITION  
height should be mowed twice. Make the first cut  
relatively high; the second to desired height.  
ATTACHMENT  
LIFT LEVER  
HIGH POSITION  
TO ADJUST GAUGE WHEELS (See Fig. 7)  
ATTACHMENT  
CLUTCH LEVER  
"DISENGAGED"  
POSITION  
Gauge wheels are properly adjusted when they are slightly  
offthegroundwhenmowerisatthedesiredcuttingheightin  
operating position. Gauge wheels then keep the deck in  
proper position to help prevent scalping in most terrain  
conditions.  
LOW  
POSITION  
NOTE:Adjust gauge wheels with tractor on a flat level  
surface.  
•
Adjust mower to desired cutting height (See “TO AD-  
JUST MOWER CUTTING HEIGHT” in the Operation  
section of this manual).  
DEFLECTOR  
SHIELD  
•
With mower in desired height of cut position, gauge  
wheels should be assembled so they are slightly off the  
ground. Install gauge wheel in appropriate hole with  
shoulderbolt,3/8washer,and3/8-16locknutandtighten  
securely.  
FIG. 8  
TO OPERATE ON HILLS  
•
Repeatforoppositesideinstallinggaugewheelinsame  
adjustmenthole.  
CAUTION: Donotdriveupordownhills  
with slopes greater than 15° and do not  
drive across any slope.  
3/8-16  
LOCKNUT  
•
Choose the slowest speed before starting up or down  
hills.  
Avoid stopping or changing speed on hills.  
If slowing is necessary, move throttle control lever to  
slowerposition.  
If stopping is absolutely necessary, push clutch/brake  
pedal quickly to brake position and engage parking  
brake.  
GUAGE WHEEL  
MOUNTING  
BRACKET  
•
•
SHOULDER  
BOLT  
3/8 WASHER  
GAUGE WHEEL  
•
FIG. 7  
•
Move motion control lever to neutral (N) position.  
TO OPERATE MOWER (See Fig. 8)  
IMPORTANT: THE MOTION CONTROL LEVER DOES  
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE  
CLUTCH/BRAKE PEDAL IS DEPRESSED.  
•
Yourtractor isequippedwithanoperatorpresencesensing  
switch. Any attempt by the operator to leave the seat with  
the engine running and the attachment clutch engaged will  
shut off the engine.  
Torestartmovement,slowlyreleaseparkingbrakeand  
clutch/brakepedal.  
Slowly move motion control lever to slowest setting.  
Make all turns slowly.  
•
•
Select desired height of cut.  
Start mower blades by engaging attachment clutch  
control.  
•
•
•
TO STOP MOWER BLADES - disengage attachment  
clutch control.  
TO TRANSPORT (See Figs. 5 and 9)  
When pushing or towing your tractor, be sure to disengage  
transmission by placing freewheel control in freewheeling  
position. Freewheelcontrolislocatedatthereardrawbarof  
tractor.  
CAUTION: Do not operate the mower  
without either the entire grass catcher,  
onmowerssoequipped,orthedeflector  
shield in place.  
•
Raise attachment lift to highest position with attach-  
ment lift control.  
•
Pull freewheel control out and down into the slot and  
release so it is held in the disengaged position.  
•
•
Do not push or tow tractor at more than two (2) MPH.  
Toreengagetransmission,reverseaboveprocedure.  
NOTE: To protect hood from damage when transporting  
yourtractoronatruckoratrailer,besurehoodisclosedand  
securedtotractor. Useanappropriatemeansoftyinghood  
to tractor (rope, cord, etc.).  
12  
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OPERATION  
CAUTION: Fill to bottom of gas tank  
fillerneck. Donotoverfill. Wipeoffany  
spilled oil or fuel. Do not store, spill or  
use gasoline near an open flame.  
TO START ENGINE (See Fig. 5)  
Whenstartingtheengineforthefirsttimeoriftheenginehas  
run out of fuel, it will take extra cranking time to move fuel  
from the tank to the engine.  
•
Besurefreewheelcontrolisinthetransmissionengaged  
position.  
•
Sit on seat in operating position, depress clutch/brake  
pedal and set parking brake.  
FIG. 9  
•
•
•
•
Place motion control lever in neutral (N) position.  
Move attachment clutch to “DISENGAGED” position.  
Move throttle control to fast position  
Pullchokecontroloutforacoldenginestartattempt.For  
a warm engine start attempt the choke control may not  
beneeded.  
TOWING CARTS AND OTHER ATTACH-  
MENTS  
Tow only the attachments that are recommended by and  
comply with specifications of the manufacturer of your  
tractor. Use common sense when towing. Too heavy of a  
load, while on a slope, is dangerous. Tires can lose traction  
withthegroundandcauseyoutolosecontrolofyourtractor.  
NOTE: Before starting, read the warm and cold starting  
proceduresbelow.  
BEFORE STARTING THE ENGINE  
•
Insert key into ignition and turn key clockwise to  
“START” position and release key as soon as engine  
starts. Do not run starter continuously for more than  
fifteen seconds per minute. If the engine does not start  
afterseveralattempts,pushchokecontrolin,waitafew  
minutes and try again. If engine still does not start, pull  
the choke control out and retry.  
CHECK ENGINE OIL LEVEL  
•
The engine in your tractor has been shipped, from the  
factory, already filled with summer weight oil.  
•
•
Check engine oil with tractor on level ground.  
Remove oil fill cap/dipstick and wipe clean, reinsert the  
dipstick and screw cap tight, wait for a few seconds,  
remove and read oil level. If necessary, add oil until  
“FULL” mark on dipstick is reached. Do not overfill.  
WARM WEATHER STARTING (50° F and above)  
•
When engine starts, slowly push choke control in until  
the engine begins to run smoothly. If the engine starts  
torunroughly,pullthechokecontroloutslightlyforafew  
secondsandthencontinuetopushthecontrolinslowly.  
The attachments and ground drive can now be used. If  
the engine does not accept the load, restart the engine  
and allow it to warm up for one minute using the choke  
as described above.  
•
•
For cold weather operation you should change oil for  
easier starting (See “OIL VISCOSITY CHART” in the  
Customer Responsibilities section of this manual).  
Tochangeengineoil,seetheCustomerResponsibilities  
section in this manual.  
•
ADD GASOLINE  
COLD WEATHER STARTING (50° F and below)  
•
Fill fuel tank. Use fresh, clean, regular unleaded  
gasoline with a minimum of 87 octane. (Use of leaded  
gasoline will increase carbon and lead oxide deposits  
and reduce valve life). Do not mix oil with gasoline.  
Purchase fuel in quantities that can be used within 30  
days to assure fuel freshness.  
•
When engine starts, slowly push choke control in until  
theenginebeginstorunsmoothly.Continuetopushthe  
choke control in small steps allowing the engine to  
acceptsmallchangesinspeedandload,untilthechoke  
control is fully in. If the engine starts to run roughly, pull  
thechokecontroloutslightlyforafewsecondsandthen  
continue to push the control in slowly. This may require  
an engine warm-up period from several seconds to  
several minutes, depending on the temperature.  
IMPORTANT: WHEN OPERATING IN TEMPERATURES  
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE  
GASOLINE TO HELP INSURE GOOD COLD WEATHER  
STARTING.  
AUTOMATIC TRANSMISSION WARM UP  
WARNING: Experienceindicatesthatalcoholblendedfuels  
(called gasohol or using ethanol or methanol) can attract  
moisture which leads to separation and formation of acids  
during storage. Acidic gas can damage the fuel system of  
an engine while in storage. To avoid engine problems, the  
fuel system should be emptied before storage of 30 days or  
longer. Drainthegastank,starttheengineandletitrununtil  
the fuel lines and carburetor are empty. Use fresh fuel next  
season. SeeStorageInstructionsforadditionalinformation.  
Never use engine or carburetor cleaner products in the fuel  
tank or permanent damage may occur.  
•
Beforedrivingtheunitincoldweather,thetransmission  
should be warmed up as follows:  
• Be sure the tractor is on level ground.  
• Place the motion control lever in neutral. Release  
the parking brake and let the clutch/brake s l o w l y  
return to operating position.  
• Allow one minute for transmission to warm up. This  
can be done during the engine warm up period.  
The attachments can be used during the engine warm-  
up period after the transmission has been warmed up  
andmayrequirethechokecontrolbepulledoutslightly.  
•
13  
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OPERATION  
NOTE: If at a high altitude (above 3000 feet) or in cold  
MOWING TIPS  
temperatures (below 32 F) the carburetor fuel mixture  
may need to be adjusted for best engine performance.  
See “TO ADJUST CARBURETOR” in the Service and  
Adjustments section of this manual.  
•
Mower should be properly leveled for best mowing  
performance. See“TO LEVEL MOWER HOUSING”in  
the Service and Adjustments section of this manual.  
•
•
Thelefthandsideofmowershouldbeusedfortrimming.  
PURGE TRANSMISSION  
Drivesothatclippingsaredischargedontotheareathat  
has been cut. Have the cut area to the right of the  
machine. This will result in a more even distribution of  
clippings and more uniform cutting.  
CAUTION: Never engage or disengage  
freewheel lever while the engine is run-  
ning.  
•
•
Whenmowinglargeareas,startbyturningtotherightso  
that clippings will discharge away from shrubs, fences,  
driveways, etc. After one or two rounds, mow in the  
opposite direction making left hand turns until finished  
(See Fig. 10).  
If grass is extremely tall, it should be mowed twice to  
reduce load and possible fire hazard from dried clip-  
pings. Make first cut relatively high; the second to the  
desiredheight.  
To ensure proper operation and performance, it is recom-  
mended that the transmission be purged before operating  
tractor for the first time. This procedure will remove any  
trapped air inside the transmission which may have devel-  
oped during shipping of your tractor.  
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE  
REMOVAL FOR SERVICE OR REPLACEMENT, IT  
SHOULD BE PURGED AFTER REINSTALLATION BEFORE  
OPERATING THE TRACTOR.  
•
•
Do not mow grass when it is wet. Wet grass will plug  
mowerandleaveundesirableclumps. Allowgrasstodry  
beforemowing.  
Alwaysoperateengineatfullthrottlewhenmowing  
to assure better mowing performance and proper dis-  
chargeofmaterial. Regulategroundspeedbyselecting  
a low enough gear to give the mower cutting perfor-  
mance as well as the quality of cut desired.  
•
Placetractorsafelyonlevelsurfacewithengineoffand  
parking brake set.  
•
Disengagetransmissionbyplacingfreewheelcontrolin  
freewheeling position (See “TO TRANSPORT” in this  
section of manual).  
•
•
Sitting in the tractor seat, start engine. After the engine  
is running, move throttle control to slow position. With  
motion control lever in neutral (N) position, slowly  
disengageclutch/brakepedal.  
Move motion control lever to full forward position and  
hold for five (5) seconds. Move lever to full reverse  
position and hold for five (5) seconds. Repeat this  
procedurethree(3)times.  
•
When operating attachments, select a ground speed  
thatwillsuittheterrainandgivebestperformanceofthe  
attachment being used.  
NOTE: During this procedure there will be no movement of  
drive wheels. The air is being removed from hydraulic drive  
system.  
•
Move motion control lever to neutral (N) position. Shut-  
off engine and set parking brake.  
•
Engage transmission by placing freewheel control in  
driving position (See “TO TRANSPORT” in this section  
ofmanual).  
FIG. 10  
•
•
Sitting in the tractor seat, start engine. After the engine  
isrunning,movethrottlecontroltohalf(1/2)speed.With  
motion control lever in neutral (N) position, slowly  
disengageclutch/brakepedal.  
Slowly move motion control lever forward, after the  
tractor moves approximately five (5) feet, slowly move  
motioncontrollevertoreverseposition.Afterthetractor  
moves approximately five (5) feet return the motion  
control lever to the neutral (N) position. Repeat this  
procedure with the motion control lever three (3) times.  
•
Your tractor is now purged and now ready for normal  
operation.  
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OPERATION  
MULCHING MOWING TIPS  
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER  
HOUSING FREE OF BUILT-UP GRASS AND TRASH.  
CLEAN AFTER EACH USE.  
MAX 1/3  
•
Thespecialmulchingbladewillrecutthegrassclippings  
many times and reduce them in size so that as they fall  
ontothelawntheywilldisperseintothegrassandnotbe  
noticed. Also, the mulched grass will biodegrade  
quickly to provide nutrients for the lawn. Always mulch  
with your highest engine (blade) speed as this will  
provide the best recutting action of the blades.  
•
Avoidcuttingyourlawn when it is wet. Wet grass tends  
to form clumps and interferes with the mulching action.  
The best time to mow your lawn is the early afternoon.  
At this time the grass has dried and the newly cut area  
will not be exposed to the direct sun.  
FIG. 11  
•
•
•
Forbestresults,adjustthemowercuttingheightsothat  
the mower cuts off only the top one-third of the grass  
blades (See Fig. 11). For extremely heavy mulching,  
reduce your width of cut on each pass and mow slowly.  
Certaintypesofgrassandgrassconditionsmayrequire  
that an area be mulched a second time to completely  
hide the clippings. When doing a second cut, mow  
across or perpendicular to the first cut path.  
Change your cutting pattern from week to week. Mow  
northtosouthoneweekthenchangetoeasttowestthe  
next week. This will help prevent matting and graining  
of the lawn.  
15  
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CUSTOMERRESPONSIBILITIES  
E
S
S
MAINTENANCE SCHEDULE  
R
U
U
H
O
C
FILL IN DATES  
A
E
50 H  
E
AS YOU COMPLETE  
REGULAR SERVICE  
Y
R
R
O
E
F
V
E
NESSTEORRAVGEICE DATES  
EVERY 8EV  
H
EO  
R
U
Y
RS  
2
E
5 HOUR  
E
S
VERY 1  
E
0
V
0
E
H
R
O
Y
U
S
B
R
EFOSOR  
EA  
S
B
Check Brake Operation  
Check Tire Pressure  
Check Operator Presence and  
Interlock Systems  
T
Check for Loose Fasteners  
R
7
A
Sharpen/Replace Mower Blades  
4
C
Lubrication Chart  
T
Check Battery Level  
6
0
Clean Battery and Terminals  
R
Check Transaxle Cooling  
Adjust Blade Belt(s) Tension  
Adjust Motion Drive Belt(s) Tension  
5
5
Check Engine Oil Level  
Change Engine Oil  
1,  
2,3  
2
Clean Air Filter  
E
Clean Air Screen  
N
2
G
Inspect Muffler/Spark Arrester  
I
Replace Oil Filter (If equipped)  
1,  
2
N
Clean Engine Cooling Fins  
2
E
Replace Spark Plug  
Replace Air Filter Paper Cartridge  
Replace Fuel Filter  
2
1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with adjustable system.  
2 - Service more often when operating in dirty or dusty conditions.  
3 - If equipped with oil filter, change oil every 50 hours.  
4 - Replace blades more often when mowing in sandy soil.  
6 - Not required if equipped with maintenance-free battery.  
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.  
Do not overtighten.  
LUBRICATION CHART  
SPINDLE  
ZERK  
GENERAL RECOMMENDATIONS  
SPINDLE  
ZERK  
The warranty on this tractor does not cover items that have  
beensubjectedtooperatorabuseornegligence. Toreceive  
full value from the warranty, operator must maintain tractor  
as instructed in this manual.  
FRONT WHEEL  
BEARING ZERK  
FRONT WHEEL  
BEARING ZERK  
Some adjustments will need to be made periodically to  
properly maintain your tractor.  
ENGINE  
All adjustments in the Service and Adjustments section of  
this manual should be checked at least once each season.  
•
Onceayearyoushouldreplacethesparkplug,cleanor  
replaceairfilter,andcheckbladesandbeltsforwear. A  
newsparkplugandcleanairfilterassureproperair-fuel  
mixtureandhelpyourenginerunbetterandlastlonger.  
BEFORE EACH USE  
•
•
•
•
Check engine oil level.  
Checkbrakeoperation.  
Check tire pressure.  
Checkoperatorpresenceand  
interlock systems for proper operation.  
Check for loose fasteners.  
GENERAL PURPOSE GREASE  
REFER TO CUSTOMER RESPONSIBILITIES “ENGINE”  
SECTION  
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS  
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-  
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN  
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU  
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-  
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.  
•
16  
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CUSTOMERRESPONSIBILITIES  
TRACTOR  
MANDREL  
ASSEMBLY  
TRAILING  
EDGE UP  
Always observe safety rules when performing any mainte-  
nance.  
BLADE  
CENTER  
HOLE  
BRAKE OPERATION  
Iftractorrequiresmorethansix(6)feetstoppingdistanceat  
high speed in highest gear, then brake must be adjusted.  
(See“TOADJUSTBRAKE”intheServiceandAdjustments  
section of this manual).  
LOCK WASHER  
STAR  
TIRES  
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT  
SPECIFICATIONS” section of this manual).  
FLAT WASHER  
Keep tires free of gasoline, oil, or insect control chemi-  
cals which can harm rubber.  
Avoid stumps, stones, deep ruts, sharp objects and  
other hazards that may cause tire damage.  
HEX BOLT (GRADE  
8)*  
*A GRADE 8 HEAT TREATED BOLT CAN BE  
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
FIG. 12  
TO SHARPEN BLADE (See Fig. 13)  
NOTE: Wedonotrecommendsharpeningblade-butifyou  
do, be sure the blade is balanced.  
OPERATOR PRESENCE SYSTEM  
Besureoperatorpresenceandinterlocksystemsarework-  
ing properly. If your tractor does not function as described,  
repairtheproblemimmediately.  
Care should be taken to keep the blade balanced. An  
unbalanced blade will cause excessive vibration and even-  
tual damage to mower and engine.  
•
The blade can be sharpened with a file or on a grinding  
wheel. Do not attempt to sharpen while on the mower.  
To check blade balance, you will need a 5/8" diameter  
steel bolt, pin, or a cone balancer. (When using a cone  
balancer,followtheinstructionssuppliedwithbalancer).  
•
•
•
•
The engine should not start unless the brake pedal is  
fullydepressedandattachementclutchcontrolisinthe  
disengagedposition.  
Whentheengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake  
should shut off the engine.  
Whentheengineisrunningandtheattachmentclutchis  
engaged, any attempt by the operator to leave the seat  
should shut off the engine.  
Theattachmentclutchshouldneveroperateunlessthe  
operator is in the seat.  
•
NOTE: Do not use a nail for balancing blade. The lobes of  
the center hole may appear to be centered, but are not.  
•
Slide blade on to an unthreaded portion of the steel bolt  
orpinandholdtheboltorpinparallelwiththeground. If  
blade is balanced, it should remain in a horizontal  
position. If either end of the blade moves downward,  
sharpen the heavy end until the blade is balanced.  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
bentordamagedblades.  
CENTER HOLE  
BLADE REMOVAL (See Fig. 12)  
•
•
•
Raise mower to highest position to allow access to  
blades.  
Removehexbolt,lockwasherandflatwashersecuring  
blade.  
Install new or resharpened blade with trailing edge up  
towards deck as shown.  
BLADE  
5/8" BOLT  
OR PIN  
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER  
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL  
ASSEMBLY.  
FIG. 13  
BATTERY  
•
Reassemble hex bolt, lock washer and flat washer in  
exact order as shown.  
Tighten bolt securely (27-35 Ft. Lbs. torque).  
Your tractor has a battery charging system which is suffi-  
cient for normal use. However, periodic charging of the  
battery with an automotive charger will extend its life.  
•
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.  
•
•
•
•
Keep battery and terminals clean.  
Keep battery bolts tight.  
Keep small vent holes open.  
Recharge at 6-10 amperes for 1 hour.  
17  
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CUSTOMERRESPONSIBILITIES  
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)  
NOTE: The original equipment battery on your tractor is  
maintenancefree.Donotattempttoopenorremovecapsor  
covers. Adding or checking level of electrolyte is not  
necessary.  
improve starting in cold weather, these multi-viscosity oils  
will result in increased oil consumption when used above  
32°F. Check your engine oil level more frequently to avoid  
possible engine damage from running low on oil.  
TO CLEAN BATTERY AND TERMINALS  
Corrosionanddirtonthebatteryandterminalscancausethe  
battery to “leak” power.  
Change the oil after every 50 hours of operation or at least  
onceayearifthetractorisnotusedfor50hoursinoneyear.  
Checkthecrankcaseoillevelbeforestartingtheengineand  
after each eight (8) hours of operation. Tighten oil fill cap/  
dipstick securely each time you check the oil level.  
•
•
Open battery box door.  
DisconnectBLACKbatterycablefirst thenRED battery  
cable and remove battery from tractor.  
Rinse the battery with plain water and dry.  
Clean terminals and battery cable ends with wire brush  
until bright.  
•
•
TO CHANGE ENGINE OIL (See Figs. 14 and 15)  
Determine temperature range expected before oil change.  
All oil must meet API service classification SF-SJ.  
•
•
Coat terminals with grease or petroleum jelly.  
Reinstall battery (See “REPLACING BATTERY” in the  
SERVICEANDADJUSTMENTSsectionofthismanual).  
•
•
•
•
Be sure tractor is on level surface.  
Oil will drain more freely when warm.  
Catch oil in a suitable container.  
Remove oil fill cap/dipstick. Be careful not to allow dirt  
to enter the engine when changing oil.  
V-BELTS  
Check V-belts for deterioration and wear after 100 hours of  
operation and replace if necessary. The belts are not  
adjustable. Replace belts if they begin to slip from wear.  
•
Removeyellowcapfrombottomfittingofdrainvalveand  
install the drain tube onto the fitting.  
OIL DRAIN VALVE  
TRANSAXLE COOLING  
The transmission fan and cooling fins should be kept clean  
to assure proper cooling.  
CLOSED  
AND  
LOCKED  
POSITION  
Do not attempt to clean fan or transmission while engine is  
runningorwhilethetransmissionishot.Topreventpossible  
damage to seals, do not use high pressure water or steam  
to clean transaxle.  
•
Inspect cooling fan to be sure fan blades are intact and  
clean.  
•
Inspect cooling fins for dirt, grass clippings and other  
materials. To prevent damage to seals, do not use  
compressedairorhighpressuresprayertocleancooling  
fins.  
DRAIN  
TUBE  
YELLOW CAP  
TRANSAXLE PUMP FLUID  
FIG. 15  
The transaxle was sealed at the factory and fluid mainte-  
nanceisnotrequiredforthelifeofthetransaxle. Shouldthe  
transaxleeverleakorrequireservicing,contactyournearest  
authorizedservicecenter/department.  
•
Unlockdrainvalvebypushinginwardandturningcoun-  
terclockwise.  
To open, pull out on the drain valve.  
Afteroilhasdrainedcompletely,closeandlockthedrain  
valve by pushing inward and turning clockwise until the  
pin is in the locked position as shown.  
Remove the drain tube and replace the cap onto to the  
bottom fitting of the drain valve.  
•
•
ENGINE  
LUBRICATION  
Only use high quality detergent oil rated with API service  
classification SF-SJ. Select the oil’s SAE viscosity grade  
accordingtoyourexpectedoperatingtemperature.  
•
•
Refill engine with oil through oil fill dipstick tube. Pour  
slowly. Do not overfill. For approximate capacity see  
“PRODUCTSPECIFICATIONS”sectionofthismanual.  
SAE VISCOSITY GRADES  
•
Use gauge on oil fill cap/dipstick for checking level. Be  
sure dipstick cap is tightened securely for accurate  
reading. Keep oil at “FULL” line on dipstick.  
SAE 30  
5W-30  
-20  
0
30  
32 40  
0
100  
60  
80  
F
C
-20  
10  
-30  
-10  
20  
30  
40  
CLEAN AIR SCREEN  
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
Air screen must be kept free of dirt and chaff to prevent  
enginedamagefromoverheating. Cleanwithawirebrushor  
compressedairtoremovedirtandstubborndriedgumfibers.  
FIG. 14  
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CUSTOMERRESPONSIBILITIES  
CLEAN AIR INTAKE/COOLING AREAS  
To insure proper cooling, make sure the grass screen,  
cooling fins, and other external surfaces of the engine are  
kept clean at all times.  
ENGINE OIL FILTER  
Replace the engine oil filter every season or every other oil  
changeifthetractorisusedmorethan100hoursinoneyear.  
Every 100 hours of operation (more often under extremely  
dusty, dirty conditions), remove the blower housing and  
other cooling shrouds. Clean the cooling fins and external  
surfaces as necessary. Make sure the cooling shrouds are  
reinstalled.  
MUFFLER  
Inspect and replace corroded muffler and spark arrester (if  
equipped) as it could create a fire hazard and/or damage.  
SPARK PLUGS  
NOTE: Operating the engine with a blocked grass screen,  
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved  
will cause engine damage due to overheating.  
Replace spark plugs at the beginning of each mowing  
season or after every 100 hours of operation, whichever  
occurs first. Spark plug type and gap setting are shown in  
“PRODUCT SPECIFICATIONS” section of this manual.  
AIR FILTER (See Fig. 16)  
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean  
the foam pre-cleaner after every 25 hours of operation or  
every season. Service paper cartridge every 100 hours of  
operation or every season, whichever occurs first.  
IN-LINE FUEL FILTER (See Fig. 17)  
The fuel filter should be replaced once each season. If fuel  
filter becomes clogged, obstructing fuel flow to carburetor,  
replacementisrequired.  
Service air cleaner more often under dusty conditions.  
•
•
•
•
With engine cool, remove filter and plug fuel line sec-  
tions.  
Place new fuel filter in position in fuel line with arrow  
pointingtowardscarburetor.  
Be sure there are no fuel line leaks and clamps are  
properlypositioned.  
Immediately wipe up any spilled gasoline.  
•
Remove knobs and cover.  
TOSERVICEPRE-CLEANER  
•
•
•
Wash it in liquid detergent and water.  
Squeeze it dry in a clean cloth.  
Saturateitinengineoil. Wrapitinclean,absorbentcloth  
and squeeze to remove excess oil.  
•
If very dirty or damaged, replace pre-cleaner.  
TO SERVICE CARTRIDGE  
CLAMP  
CLAMP  
•
Cleancartridgebytappinggentlyonflatsurface. Ifvery  
dirty or damaged, replace cartridge.  
•
Reinstall precleaner cartridge, cover and secure with  
knobs.  
FUEL  
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS  
KEROSENE, ARE NOT TO BE USED TO CLEAN THE  
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF  
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT  
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.  
FILTER  
FIG. 17  
CLEANING  
KNOBS  
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign  
matter.  
Keep finished surfaces and wheels free of all gasoline,  
oil, etc.  
Protect painted surfaces with automotive type wax.  
CARTRIDGE  
COVER  
We do not recommend using a garden hose to clean your  
tractor unless the electrical system, muffler, air filter and  
carburetor are covered to keep water out. Water in engine  
can result in a shortened engine life.  
FOAM  
PRE-CLEANER  
FIG. 16  
19  
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SERVICE AND ADJUSTMENTS  
CAUTION: BEFOREPERFORMINGANYSERVICEORADJUSTMENTS:  
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.  
Place motion control lever in neutral (N) position.  
Place attachment clutch in “DISENGAGED” position.  
Turn ignition key “OFF” and remove key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact  
with plug.  
TO INSTALL MOWER (See Fig. 18)  
TRACTOR  
•
•
Raise attachment lift lever to its highest position.  
TO REMOVE MOWER (See Fig. 18)  
Mowerwillbeeasiertoremovefromtherightsideoftractor.  
Slide mower under tractor with deflector shield to right  
side of tractor.  
•
•
Lower lift lever to its lowest position.  
Install mower in reverse order of removal instructions.  
•
•
Place attachment clutch in “DISENGAGED” position.  
Moveattachmentliftleverforwardtolowermowertoits  
lowest position.  
TO LEVEL MOWER HOUSING  
•
•
Roll belt off engine pulley.  
Remove small retainer spring, and lift clutch spring off  
pulley bolt.  
Adjust the mower while tractor is parked on level ground or  
driveway. Makesuretiresareproperlyinflated(See“PROD-  
UCTSPECIFICATIONS”sectionofthismanual). Iftiresare  
over or underinflated, you will not properly adjust your  
mower.  
•
•
•
•
•
Remove large retainer spring, slide collar off and push  
housing guide out of bracket.  
Disconnect anti-swaybar from chassis bracket by re-  
movingretainerspring.  
Disconnect suspension arms from rear deck brackets  
by removing retainer springs.  
Disconnect front links from deck by removing retainer  
springs.  
Raise lift lever to raise suspension arms. Slide mower  
out from under tractor.  
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE  
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,  
REMOVE THE FRONT LINKS AND HOOK THE CLUTCH  
SPRING INTO SQUARE HOLE IN FRAME.  
SQUARE HOLE  
SUSPENSION ARMS  
SMALL RETAINER SPRING  
CLUTCH SPRING  
ENGINE PULLEY  
FRONT LINK  
RETAINER SPRING  
ANTI-SWAY BAR  
COLLAR  
RETAINER SPRINGS  
(BOTH SIDES)  
HOUSING GUIDE  
LARGE RETAINER  
BRACKET  
SPRING  
Fig. 18  
20  
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SERVICE AND ADJUSTMENTS  
SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)  
•
Toraisefrontofmower, loosennut“F”fromtrunnionon  
both front links. Tighten nut “E” on both front links an  
equal number of turns.  
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,  
tighten nut “F” against trunnion on both front links.  
•
Raise mower to its highest position.  
•
Atthemidpointofbothsidesofmower, measureheight  
frombottomedgeofmowertoground. Distance“A”on  
both sides of mower should be the same or within 1/4"  
of each other.  
•
•
Recheckside-to-sideadjustment.  
•
•
•
If adjustment is necessary, make adjustment on one  
side of mower only.  
To raise one side of mower, tighten lift link adjustment  
nut on that side.  
To lower one side of mower, loosen lift link adjustment  
nut on that side.  
MANDREL  
NOTE: Threefullturnsofadjustmentnutwillchangemower  
height about 1/8".  
"D"  
"D"  
•
Recheck measurements after adjusting.  
FIG. 21  
BOTTOM EDGE OF  
MOWER TO GROUND  
BOTTOM EDGE OF  
MOWER TO GROUND  
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH  
GROUND LINE  
“A”  
“A”  
FIG. 19  
SUSPENSION ARM  
NUT "F"  
NUT "E"  
TRUNNION  
LIFT LINK ADJUSTMENT NUT  
FIG. 20  
FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)  
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF  
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS  
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS  
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-  
SIDE.  
Toobtainthebestcuttingresults,themowerhousingshould  
be adjusted so that the front is approximately 1/8" to 1/2"  
lowerthantherearwhenthemowerisinitshighestposition.  
FRONT LINKS  
FIG. 22  
Checkadjustmentonrightsideoftractor. Measuredistance  
“D” directly in front and behind the mandrel at bottom edge  
of mower housing as shown.  
•
•
•
•
Before making any necessary adjustments, check that  
both front links are equal in length.  
If links are not equal in length, adjust one link to same  
length as other link.  
Tolowerfrontofmowerloosennut“E”onbothfrontlinks  
an equal number of turns.  
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,  
tighten nuts “F” against trunnion on both front links.  
21  
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SERVICE AND ADJUSTMENTS  
TO REPLACE MOWER BLADE DRIVE BELT  
(See Fig. 23)  
WITH PARKING BRAKE “ENGAGED”  
NUT  
The mower blade drive belt may be replaced without tools.  
Park the tractor on level surface. Engage parking brake.  
“A”  
1-9/16"  
JAM NUT  
BELT REMOVAL -  
•
Remove mower from tractor (See “TO REMOVE  
MOWER” in this section of this manual).  
•
•
Work belt off both mandrel pulleys and idler pulleys.  
Pull belt away from mower.  
BELT INSTALLATION -  
•
•
Install new belt in reverse order of removal.  
Make sure belt is in all pulley grooves and inside all belt  
guides.  
OPERATING  
ARM  
•
Install mower in reverse order of removal instructions.  
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST-  
MENT IS NECESSARY CONTACT YOUR NEAREST  
AUTHORIZED SERVICE CENTER/DEPARTMENT  
IDLER  
PULLEYS  
FIG. 24  
TO REPLACE MOTION DRIVE BELT  
(See Fig. 25)  
Parkthetractoronlevelsurface. Engageparkingbrake. For  
assistance,thereisabeltinstallationguidedecalonbottom  
side of left footrest.  
•
Remove mower (See “TO REMOVE MOWER” in this  
section of this manual.)  
•
•
Remove belt from stationary idler and clutching idler.  
Pull belt slack toward rear of tractor. Carefully remove  
belt upwards from transmission input pulley and over  
cooling fan blades.  
MANDREL  
PULLEYS  
•
•
Pull belt toward front of tractor and remove downward  
fromaroundenginepulley.  
Install new belt by reversing above procedure.  
FIG. 23  
TO ADJUST BRAKE (See Fig. 24)  
Your tractor is equipped with an adjustable brake system  
which is mounted on the side of the transaxle.  
ENGINE  
PULLEY  
Iftractorrequiresmorethansix(6)feetstoppingdistanceat  
high speed in highest gear on a level dry concrete or paved  
surface, then brake must be adjusted.  
CLUTCHING  
IDLER  
STATIONARY  
IDLER  
•
•
Depressclutch/brakepedalandengageparkingbrake.  
Measuredistancebetweenbrakeoperatingarmandnut  
“A” on brake rod.  
•
•
Ifdistanceisotherthan1-9/16",loosenjamnutandturn  
nut “A” until distance becomes 1-9/16". Retighten jam  
nut against nut “A”.  
Roadtesttractorforproperstoppingdistanceasstated  
above. Readjust if necessary. If stopping distance is  
still greater than six (6) feet in highest gear, further  
maintenance is necessary. Contact your nearest au-  
thorizedservicecenter/department.  
TRANSMISSION  
INPUT PULLEY  
FIG. 25  
22  
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SERVICE AND ADJUSTMENTS  
TO ADJUST STEERING WHEEL ALIGNMENT  
TRANSMISSION REMOVAL/REPLACEMENT  
If steering wheel crossbars are not horizontal (left to right)  
whenwheelsarepositionedstraightforward,removesteer-  
ing wheel and reassemble per instructions in the Assembly  
section of this manual.  
Should your transmission require removal for service or  
replacement, it should be purged after reinstallation and  
before operating the tractor. See “PURGE TRANSMIS-  
SION” in the Operation section of this manual.  
FRONT WHEEL TOE-IN/CAMBER  
TRANSAXLE MOTION CONTROL LEVER  
NEUTRAL ADJUSTMENT (See Fig. 26)  
The motion control lever has been preset at the factory and  
adjustment should not be necessary.  
Thefrontwheeltoe-inandcamberarenotadjustableonyour  
tractor. Ifdamagehasoccurredtoaffectthefrontwheeltoe-  
in or camber, contact your nearest authorized service  
center/department.  
•
•
•
•
•
•
Loosen adjustment bolt in front of the right rear wheel,  
and lightly tighten.  
Startengineandmovemotioncontrolleveruntiltractor  
does not move forward or backward.  
Holdmotioncontrolleverinthatpositionandturnengine  
off.  
While holding motion control lever in place, loosen the  
adjustment bolt.  
TO REMOVE WHEEL FOR REPAIRS (See Fig.  
27)  
•
•
Block up axle securely.  
Removeaxlecover,retainingringandwasherstoallow  
wheelremoval(rearwheelcontainsasquarekey-Donot  
lose).  
•
•
Repairtireandreassemble.  
Onrearwheelsonly: aligngroovesinrearwheelhuband  
axle. Insert square key.  
Move motion control lever to the neutral (N) (lock gate)  
position.  
Tighten adjustment bolt securely.  
•
•
Replace washers and snap retaining ring securely in  
axlegroove.  
Replace axle cover.  
NOTE: Ifadditionalclearanceisneededtogettoadjustment  
bolt, move mower deck height to the lowest position.  
After above adjustment is made, if the tractor still creeps  
forward or backward while motion control lever is in neutral  
position, follow these steps:  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
•
•
Loosen the adjustment bolt.  
Move the motion control lever 1/4 to 1/2 inch in the  
direction it is trying to creep.  
•
•
•
Tighten adjustment bolt securely.  
Start engine and test.  
If tractor still creeps, repeat above steps until satisfied.  
WASHERS  
RETAINING  
RING  
AXLE COVER  
NEUTRAL  
MOTION CONTROL  
LOCK GATE  
LEVER  
SQUARE KEY  
(REAR WHEEL ONLY)  
FIG. 27  
ADJUSTMENT  
BOLT  
FIG. 26  
23  
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SERVICE AND ADJUSTMENTS  
TO START ENGINE WITH A WEAK BATTERY  
(See Fig. 28)  
REPLACING BATTERY (See Figs. 29 and 30)  
CAUTION: Do not short battery  
terminals by allowing a wrench or any  
other object to contact both terminals  
at the same time. Before connecting  
battery,removemetalbracelets,  
wristwatch bands, rings, etc.  
Positive terminal must be connected  
first to prevent sparking from acciden-  
tal grounding.  
CAUTION: Lead-acidbatteriesgenerate  
explosive gases. Keep sparks, flame  
and smoking materials away from bat-  
teries. Alwaysweareyeprotectionwhen  
aroundbatteries.  
If your battery is too weak to start the engine, it should be  
recharged.(See“BATTERY”intheCUSTOMERRESPON-  
SIBILITIES section of this manual).  
If “jumper cables” are used for emergency starting, follow  
•
•
•
•
•
•
Lift seat pan to raised position and open battery box  
door.  
DisconnectBLACKbatterycablefirstthenREDbattery  
cable and carefully remove battery from tractor.  
Installnewbatterywithterminalsinsamepositionasold  
battery.  
First connect RED battery cable to positive (+) terminal  
with hex bolt and keps nut as shown. Tighten securely.  
thisprocedure:  
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12  
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER  
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE  
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR  
BATTERY TO START OTHER VEHICLES.  
TO ATTACH JUMPER CABLES -  
•
ConnecteachendoftheREDcabletothePOSITIVE(+)  
terminalofeachbattery,takingcarenottoshortagainst  
chassis.  
ConnectBLACKgroundingcabletonegative(-)terminal  
withremaininghexboltandkepsnut. Tightensecurely.  
Close battery box door.  
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE  
(-) terminal of fully charged battery.  
Connect the other end of the BLACK cable to good  
CHASSIS GROUND, away from fuel tank and battery.  
SEAT PAN  
TO REMOVE CABLES, REVERSE ORDER -  
•
BLACK cable first from chassis and then from the fully  
chargedbattery.  
BATTERY  
BOX DOOR  
•
RED cable last from both batteries.  
NEGATIVE TERMINAL  
POSITIVE TERMINAL  
FIG. 29  
KEPS  
NUT  
CHASSIS  
HEX  
BOLT  
CABLES  
NEGATIVE  
TERMINAL  
POSITIVE  
TERMINAL  
CHARGED  
BATTERY  
POSITIVE (RED)  
CABLE  
NEGATIVE  
(BLACK) CABLE  
FIG. 30  
FIG. 28  
TO REPLACE HEADLIGHT BULB  
•
•
•
Raisehood.  
Pullbulbholderoutoftheholeinthebacksideofthegrill.  
Replace bulb in holder and push bulb holder securely  
back into the hole in the backside of the grill.  
•
Closehood.  
24  
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SERVICE AND ADJUSTMENTS  
•
Chokeshouldbeclosed.Ifitisnot,loosencasingclamp  
screw and move choke cable until choke is completely  
closed. Tighten casing clamp screw securely.  
INTERLOCKS AND RELAYS  
Loose or damaged wiring may cause your tractor to run  
poorly, stop running, or prevent it from starting.  
•
Replace air cleaner cover assembly and tighten knob.  
•
Checkwiring. SeeelectricalwiringdiagramintheRepair  
Parts section.  
TO ADJUST CARBURETOR  
Your carburetor is not adjustable. If your engine does not  
operateproperlyduetosuspectedcarburetorproblems,take  
yourtractortoanauthorizedservicecenterforrepairand/or  
adjustment.  
TO REPLACE FUSE  
Replacewith20ampautomotive-typeplug-infuse. Thefuse  
holder is located behind the dash.  
TO REMOVE HOOD AND GRILL ASSEMBLY  
(See Fig. 31)  
Highspeedstopisfactoryadjusted. Donotadjust-damage  
may result.  
•
•
•
Raisehood.  
Unsnapheadlightwireconnector.  
Standinfrontoftractor. Grasphoodatsides,tilttoward  
engine and lift off of tractor.  
IMPORTANT: NEVER TAMPER WITH THE ENGINE  
GOVERNOR, WHICH IS FACTORY SET FOR PROPER  
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE  
THE FACTORY HIGH SPEED SETTING CAN BE  
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED  
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR  
•
Toreplace, reverseaboveprocedure.  
NEAREST  
AUTHORIZED  
SERVICE  
CENTER/  
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND  
EXPERIENCE  
ADJUSTMENTS.  
TO  
MAKE  
ANY  
NECESSARY  
HOOD  
STOP  
HEADLIGHT WIRE  
CONNECTOR  
FIG. 31  
SWIVEL  
CLAMP  
SCREW  
ENGINE  
FIG. 32  
TO ADJUST THROTTLE CONTROL CABLE  
(See Fig. 32)  
The throttle control has been preset at the factory and  
adjustmentshouldnotbenecessary. Checkadjustmentas  
described below before loosening cable. If adjustment is  
necessary, proceed as follows:  
•
With engine not running, move throttle control lever to  
fast position.  
•
Check that swivel is against stop. If it is not, loosen  
cable clamp screw and pull cable back until swivel is  
against stop. Tighten cable clamp screw securely.  
TO ADJUST CHOKE CONTROL (See Fig. 33)  
The choke control has been preset at the factory and  
adjustment should not be necessary. Check adjustment as  
described below before loosening cable. If adjustment is  
necessary, proceed as follows:  
CLAM
•
Withenginenotrunning,movechokecontrol(locatedon  
dash panel) to full choke position.  
FIG. 33  
•
Loosen knob and remove cover assembly from air  
cleaner.  
25  
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STORAGE  
Immediatelyprepareyourtractorforstorageattheendofthe  
season or if the tractor will not be used for 30 days or more.  
ENGINE  
FUEL SYSTEM  
CAUTION: Never store the tractor with  
gasoline in the tank inside a building  
where fumes may reach an open flame  
or spark. Allow the engine to cool  
before storing in any enclosure.  
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM  
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM  
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL  
HOSE, OR TANK DURING STORAGE.  
ALSO,  
EXPERIENCE INDICATES THAT ALCOHOL BLENDED  
FUELS (CALLED GASOHOL OR USING ETHANOL OR  
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS  
TO SEPARATION AND FORMATION OF ACIDS DURING  
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL  
SYSTEM OF AN ENGINE WHILE IN STORAGE.  
TRACTOR  
Removemowerfromtractorforwinterstorage. Whenmower  
is to be stored for a period of time, clean it thoroughly,  
remove all dirt, grease, leaves, etc. Store in a clean, dry  
area.  
•
•
Drain the fuel tank.  
Start the engine and let it run until the fuel lines and  
carburetorareempty.  
•
Cleanentiretractor(See“CLEANING”intheCustomer  
•
•
Never use engine or carburetor cleaner products in the  
fuel tank or permanent damage may occur.  
Use fresh fuel next season.  
Responsibilities section of this manual).  
•
Inspect and replace belts, if necessary (See belt re-  
placement instructions in the Service and Adjustments  
section of this manual).  
Lubricate as shown in the Customer Responsibilities  
section of this manual.  
Be sure that all nuts, bolts and screws are securely  
fastened. Inspect moving parts for damage, breakage  
and wear. Replace if necessary.  
NOTE: Fuel stabilizer is an acceptable alternative in  
minimizing the formation of fuel gum deposits during stor-  
age. Add stabilizer to gasoline in fuel tank or storage  
container. Always follow the mix ratio found on stabilizer  
container. Run engine at least 10 minutes after adding  
stabilizer to allow the stabilizer to reach the carburetor. Do  
not drain the gas tank and carburetor if using fuel stabilizer.  
•
•
•
Touch up all rusted or chipped paint surfaces; sand  
lightly before painting.  
ENGINE OIL  
Drainoil(withenginewarm)andreplacewithcleanengineoil.  
(See“ENGINE”intheCustomerResponsibilitiessectionof  
this manual).  
BATTERY  
•
•
Fully charge the battery for storage.  
After a period of time in storage, battery may require  
recharging.  
CYLINDER(S)  
•
•
Removesparkplug(s).  
Pour one ounce of oil through spark plug hole(s) into  
cylinder(s).  
•
Tohelppreventcorrosionandpowerleakageduringlong  
periods of storage, battery cables should be discon-  
nectedandbatterycleanedthoroughly(see“TOCLEAN  
BATTERYANDTERMINALS”intheCustomerRespon-  
sibilities section of this manual).  
•
•
Turnignitionkeyto“START”positionforafewseconds  
to distribute oil.  
•
•
After cleaning, leave cables disconnected and place  
cables where they cannot come in contact with battery  
terminals.  
If battery is removed from tractor for storage, do not  
store battery directly on concrete or damp surfaces.  
Replace with new spark plug(s).  
OTHER  
•
•
Do not store gasoline from one season to another.  
Replace your gasoline can if your can starts to rust.  
Rust and/or dirt in your gasoline will cause problems.  
•
•
Ifpossible,storeyourtractorindoorsandcoverittogive  
protection from dust and dirt.  
Cover your tractor with a suitable protective cover that  
does not retain moisture. Do not use plastic. Plastic  
cannot breathe which allows condensation to form and  
will cause your tractor to rust.  
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE  
AND EXHAUST AREAS ARE STILL WARM.  
26  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Will not start  
1. Out of fuel.  
1. Fill fuel tank.  
2. Engine not “CHOKED” properly.  
3. Engine flooded.  
4. Bad spark plug.  
5. Dirty air filter.  
2. See “TO START ENGINE” in Operation section.  
3. Wait several minutes before attempting to start.  
4. Replace spark plug.  
5. Clean/replace air filter.  
6. Dirty fuel filter.  
6. Replace fuel filter.  
7. Water in fuel.  
7. Drain fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
8. Loose or damaged wiring.  
8. Check all wiring.  
9. Carburetor out of adjustment.  
9. See “To Adjust Carburetor” in Service Adjustments  
section.  
10. Engine valves out of adjustment.  
10. Contact an authorized service center/department.  
Hard to start  
1. Dirty air filter.  
1. Clean/replace air filter.  
2. Bad spark plug.  
2. Replace spark plug.  
3. Weak or dead battery.  
4. Dirty fuel filter.  
3. Recharge or replace battery.  
4. Replace fuel filter.  
5. Stale or dirty fuel.  
6. Loose or damaged wiring.  
7. Carburetor out of adjustment.  
5. Drain fuel tank and refill with fresh gasoline.  
6. Check all wiring.  
7. See “To Adjust Carburetor” in Service Adjustments  
section.  
8. Engine valves out of adjustment.  
8. Contact an authorized service center/department.  
Engine will not turn over  
1. Clutch/brake pedal not depressed.  
2. Attachment clutch is engaged.  
3. Weak or dead battery.  
1. Depress clutch/brake pedal.  
2. Disengage attachment clutch.  
3. Recharge or replace battery.  
4. Replace fuse.  
4. Blown fuse.  
5. Corroded battery terminals.  
6. Loose or damaged wiring.  
7. Faulty ignition switch.  
8. Faulty solenoid or starter.  
9. Faulty operator presence switch(es).  
5. Clean battery terminals.  
6. Check all wiring.  
7. Check/replace ignition switch.  
8. Check/replace solenoid or starter.  
9. Contact an authorized service center/department.  
Engine clicks but will not 1. Weak or dead battery.  
1. Recharge or replace battery.  
2. Clean battery terminals.  
3. Check all wiring.  
start  
2. Corroded battery terminals.  
3. Loose or damaged wiring.  
4. Faulty solenoid or starter.  
4. Check/replace solenoid or starter.  
Loss of power  
1. Cutting too much grass/too fast.  
2. Throttle in “CHOKE” position.  
3. Build-up of grass, leaves and trash under mower.  
4. Dirty air filter.  
1. Set in “Higher Cut” position/reduce speed.  
2. Adjust throttle control.  
3. Clean underside of mower housing.  
4. Clean/replace air filter.  
5. Low oil level/dirty oil.  
5. Check oil level/change oil.  
6. Faulty spark plug.  
7. Dirty fuel filter.  
6. Clean and regap or change spark plug.  
7. Replace fuel filter.  
8. Stale or dirty fuel.  
9. Water in fuel.  
8. Drain fuel tank and refill with fresh gasoline.  
9. Drain fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
10. Spark plug wire loose.  
11. Dirty engine air screen/fins.  
12. Dirty/clogged muffler.  
10. Connect and tighten spark plug wire.  
11. Clean engine air screen/fins.  
12. Clean/replace muffler.  
13. Loose or damaged wiring.  
14. Carburetor out of adjustment.  
13. Check all wiring.  
14. See “To Adjust Carburetor” in Service Adjustments  
section.  
15. Engine valves out of adjustment.  
15. Contact an authorized service center/department.  
Excessive vibration  
1. Worn, bent or loose blade.  
2. Bent blade mandrel.  
1. Replace blade. Tighten blade bolt.  
2. Replace blade mandrel.  
3. Loose/damaged part(s).  
3. Tighten loose part(s). Replace damaged parts.  
27  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Engine continues to run  
when operator leaves  
seat with attachment  
clutch engaged  
1. Faulty operator-safety presence control system.  
1. Check wiring, switches and connections. If not  
corrected, contact an authorized service center/  
department.  
Poor cut - uneven  
1. Worn, bent or loose blade.  
2. Mower deck not level.  
1. Replace blade. Tighten blade bolt.  
2. Level mower deck.  
3. Buildup of grass, leaves, and trash under mower.  
4. Bent blade mandrel.  
3. Clean underside of mower housing.  
4. Replace blade mandrel.  
5. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
5. Clean around mandrels to open vent holes.  
Mower blades will not  
rotate  
1. Obstruction in clutch mechanism.  
2. Worn/damaged mower drive belt.  
3. Frozen idler pulley.  
1. Remove obstruction.  
2. Replace mower drive belt.  
3. Replace idler pulley.  
4. Frozen blade mandrel.  
4. Replace blade mandrel.  
Poor grass discharge  
1. Engine speed too slow.  
2. Travel speed too fast.  
1. Place throttle control in “FAST” position.  
2. Shift to slower speed.  
3. Wet grass.  
4. Mower deck not level.  
3. Allow grass to dry before mowing.  
4. Level mower deck.  
5. Low/uneven tire air pressure.  
6. Worn, bent or loose blade.  
7. Buildup of grass, leaves and trash under mower.  
8. Mower drive belt worn.  
5. Check tires for proper air pressure.  
6. Replace/sharpen blade. Tighten blade bolt.  
7. Clean underside of mower housing.  
8. Replace mower drive belt.  
9. Blades improperly installed.  
10. Improper blades used.  
11. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
9. Reinstall blades sharp edge down.  
10. Replace with blades listed in this manual.  
11. Clean around mandrels to open vent holes.  
Headlight(s) not working 1. Switch is “OFF”.  
1. Turn switch “ON”.  
(if so equipped)  
Battery will not charge  
Loss of drive  
2. Bulb(s) or lamp(s) burned out.  
2. Replace bulb(s) or lamp(s).  
3. Check/replace light switch.  
4. Check wiring and connections.  
5. Replace fuse.  
3. Faulty light switch.  
4. Loose or damaged wiring.  
5. Blown fuse.  
1. Bad battery cell(s).  
1. Replace battery.  
2. Check/clean all connections.  
3. Replace regulator.  
2. Poor cable connections.  
3. Faulty regulator (if so equipped).  
4. Faulty alternator.  
4. Replace alternator.  
1. Freewheel control in “disengaged” position.  
2. Motion drive belt worn, damaged, or broken.  
3. Air trapped in transmission during shipment  
or servicing.  
1. Place freewheel control in “engaged” position.  
2. Replace motion drive belt.  
3. Purge transmission.  
Engine “backfires”  
when turning engine  
“OFF”  
1. Engine throttle control not set at “SLOW”  
1. Move throttle control to “SLOW” position and allow  
position for 30 seconds before stopping engine.  
to idle for 30 seconds before stopping engine.  
28  
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TRACTOR - - MODEL NUMBER PR20H42STD  
SCHEMATIC  
RED  
BLACK  
BATTERY  
FUSE  
RED  
RED  
A
M
STARTER  
AMMETER  
(OPTIONAL)  
BLACK  
WHITE  
SOLENOID  
RED  
S
B
M
CLUTCH / BRAKE  
(PEDAL UP)  
G
A1  
A2  
WHITE  
L
SEAT SWITCH  
(NOT OCCUPIED)  
IGNITION  
SWITCH  
WHITE  
BLACK  
BLACK  
BLACK  
BLACK  
ATT'MENT CLUTCH  
(CLUTCH OFF)  
GROUNDING  
CONNECTOR  
BLACK  
HOUR  
METER  
(OPTIONAL)  
SPARK  
PLUG  
BLACK  
IGNITION  
UNIT  
GAP  
(2 PLUGS ON  
TWIN CYL. ENGINES)  
FUEL  
LINE  
BLUE  
CHARGING SYSTEM OUTPUT  
16 AMP DC @ 3600 RPM  
28 VOLTS AC @ 3600 RPM  
(REGULATOR DISCONNECTED)  
FUEL SHUT-OFF  
SOLENOID  
(IF SO EQUIPPED)  
RED  
REGULATOR  
ALTERNATOR  
BROWN  
BLACK  
NON-REMOVABLE  
CONNECTIONS  
HEADLIGHTS  
REMOVABLE  
CONNECTIONS  
IGNITION SWITCH  
POSITION CIRCUIT “MAKE”  
OFF  
RUN/LIGHT  
M+G+A1  
B+A1  
NONE  
A2+L  
WIRING INSULATED CLIPS  
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR  
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO  
PROPERLY SECURE YOUR WIRING.  
RUN  
B+A1  
NONE  
START B + S + A1 NONE  
29  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PR20H42STD  
ELECTRICAL  
21  
22  
42  
24  
41  
43  
27  
27  
40  
26  
27  
27  
25  
16  
16  
33  
30  
D
.
C
.
A
M
P
52  
E
R
E
S
29  
45  
8
28  
27  
2
1
30  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PR20H42STD  
ELECTRICAL  
KEY PART  
NO. NO.  
DESCRIPTION  
1
163465  
74760412  
156417  
153664  
166181  
4152J  
Battery  
2
Bolt Hex Hd 1/4-20unc X 3/4  
Case Battery Mech Hinge  
Switch Interlock Push-In  
Harness Socket Light  
Bulb, Light # 1156  
8
16  
21  
22  
24  
25  
26  
27  
28  
29  
30  
33  
40  
41  
42  
43  
45  
52  
4799J  
CableBattery  
Cable Battery 6 Ga Red w/16 wire  
Fuse 20 Amp  
Nut Keps Hex 1/4-20 Unc  
Cable Ground 6ga 12 black  
Switch Plunger Nc Gray  
Switch Ign  
Key Ign Molded Generic  
HarnessIgn  
Bolt Fin Hex 1/4-20uncx 1/2  
CoverTerminalRed  
Solenoid  
AmmeterRectangular  
ProtectionLoop  
146147  
175158  
73510400  
4207J  
121305X  
175566  
140401  
178437  
71110408  
131563  
178861  
122822X  
141940  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
31  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PR20H42STD  
CHASSIS  
212  
17  
159  
30  
24  
29  
18  
12  
28  
24  
25  
26  
25  
26  
53  
58  
51  
31  
52  
55  
5
3
57  
5
208  
9
208  
207  
54  
20  
11  
23  
208  
207  
26  
64  
207  
1
3
35  
13  
33  
3
10  
3
142  
3
145  
37  
37  
3
3
2
3
142 3  
208  
35  
14  
206  
3
14  
34  
26  
38  
32  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PR20H42STD  
CHASSIS  
KEY PART  
NO. NO.  
DESCRIPTION  
1
174619  
176554  
17060612  
155272  
Chassis  
2
Drawbar  
3
Screw 3/8-16 X .75  
BumperHood/Dash  
168337X012 Dash P/L  
5
9
10  
11  
12  
13  
14  
17  
18  
20  
23  
24  
25  
26  
28  
29  
30  
31  
33  
34  
35  
37  
38  
51  
52  
53  
54  
55  
57  
58  
64  
72140608  
155927  
145660  
Bolt Carriage 3/8-16 x 1  
Panel Dash Lh  
ClipTinnerman  
172107X010 Panel Dash Rh  
17490608  
Screw Thdrol 3/8 x 16 x 1/2  
159639X428 HoodLT/PL  
126938X  
156437  
124028X  
74780616  
19131312  
73800600  
170474  
BumperHood  
Plate Mtg Battery Fuel Tank Fr  
Bushing  
Bolt Fin Hex 3/8-16 x 1 Gr 5  
Washer 13/32 X 13/16 X 12 Ga  
Nut Lock Hex W/Ins 3/8-16 Unc  
Grille/Lens Asm  
170472X599 Lens LT/PL  
169470X428 Fender Footrest Pnt  
136619  
Bracket Fender  
145244X428 Footrest Pnt Lh  
145243X428 Footrest Pnt Rh  
72110606  
17490508  
175710  
73800400  
19091416  
144697  
161464  
144696  
74780412  
174930  
154798  
Bolt Rdhd Sht Sqnk 3/8-16 x 3/4  
Screw Thdrol 6/16-18 x 1/2 TYT  
Bracket Asm Pivot Mower Rear  
Nut Lock Hex W/Ins 1/4-20  
Washer 9/32 x 7/8 x 16 Ga.  
Bracjet Grukke Lh  
Screw Hex Wshd 8-18 x 7/8  
Bracket Grille Rh  
Bolt Hex 1/4-20 x 3/4  
Duct Air  
DashLowerSTLT  
PlateReinforcementSTLT  
Rod Pivot Chassis/Hood  
142 175702  
145 156524  
159 169473X428 Cupholder  
206 170165  
207 17670508  
208 17670608  
212 156229  
BoltShoulder5/16-18  
Screw Thdrol 5/16-18 x 1/2  
Screw Thdrol 3/8-16 x 1/2  
Insert Lens Relect  
---  
5479J  
Plug BTN. Blk  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
33  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PR20H42STD  
DRIVE  
51  
57  
89  
69  
63  
212  
70  
116  
202  
66  
65  
197  
159  
59  
158  
162  
161  
169  
61  
198  
64  
56  
50  
150  
83  
41  
38  
14  
81  
164  
168  
48  
163  
21  
151  
51  
10  
82  
27  
49  
47  
166  
156  
62  
165  
8
35  
39  
32  
30  
120  
36  
52  
34  
37  
52  
36  
16  
35  
32  
53  
95  
28  
30  
26  
29  
26  
16  
16  
27  
84  
22  
77  
24  
55  
19  
25  
26  
74  
199  
15  
200  
61  
77  
61  
71  
96  
26  
78  
1
76  
73  
16  
75  
34  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PR20H42STD  
DRIVE  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
66  
69  
70  
71  
73  
74  
75  
76  
77  
78  
81  
82  
83  
84  
89  
95  
96  
154778  
Keeper Belt Engine  
Screw  
1
- - - - - -  
TransaxleHydroGear314-0510  
(OrderPartsFromTransaxle  
Manufacturer)  
142432  
134683  
Guide Belt  
169183  
StrapTorqueLhHydro  
Strap TorqueRhHydro  
Spacer, Axle  
Washer 25/32 x 1-1/4 x 16 Gauge  
E-Ring  
Key, Square  
Washer 25/32 x 1-5/8 x 16 Gauge  
Shaft Asm. Cross Hydro  
Spring Torsion T/A  
Washer 17/32 x 3/4 x 16 Ga.  
LinkTransaxle  
8
165619  
Rod Shift Hydro LT  
Pin Cotter 1/8 x 1 CAD  
Washer Lock Hvy Helical  
Bolt, Hex FLGHD 5/16-18 Gr. 5  
Nut Lock Hex W/Ins 5/16-18 Unc P  
Nut Lock Hex W/Wsh 3/8-16 Unc  
Knob,Round1/2-13  
Rod, Brake Hydro  
169182  
10  
14  
15  
16  
19  
21  
22  
24  
25  
26  
27  
28  
29  
30  
32  
34  
35  
36  
37  
38  
39  
41  
47  
48  
49  
50  
51  
52  
53  
55  
56  
57  
59  
61  
62  
63  
64  
65  
76020416  
10040400  
74490544  
73800500  
73800600  
140845  
137057  
121749X  
12000001  
123583X  
121748X  
165596  
169498  
123782X  
19171216  
169594  
169373X428 Console,Hydro  
170201  
4497H  
73350600  
106888X  
19131316  
76020412  
175765  
Nut  
Spring, Brake Rod  
Washer  
Pin Cotter 1/8 x 3/4 CAD.  
Rod, Parking Brake  
Cap, Parking Brake  
Bracket, Transaxle  
Bolt Hex Hd 5/16-18 Unc x 3/4  
Shaft, Foot Pedal Nibbed  
Bearing,Nylon  
Control Asm Bypass Hydro  
Retainer Spring 1" Zinc/Cad  
Bolt Rdhd Sq Neck 3/8-16 x 1  
Nut Lock Flg. 3/8-16  
71673  
169592  
74760512  
175578  
116 72140608  
120 73900600  
150 175456  
151 19133210  
156 166002  
158 165589  
159 165494  
161 72140406  
162 73680400  
163 74780416  
164 19091010  
165 165623  
166 166880  
168 165492  
169 165580  
197 169613  
198 169593  
199 169612  
200 72140508  
202 72110614  
212 145212  
SpacerRetainer  
Washer 13/32 x 2 x 10 Ga.  
Washer Srrted 5/16 ID x 1.125  
Bracket Shift Mount  
120183X  
19211616  
1572H  
Washer  
Pin, Roll  
Hub Tapered Flange Shift Lt  
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5  
NutCrownlock1/4-20Unc  
Bolt Hex Fin 1/4-20 Unc x 1 Gr 5  
Washer 5/8 x .281 x 10 Ga  
Bracket Pivot Lever  
179114  
Pulley, Composite, Flat  
Bolt  
74760648  
175556  
Keeper, Belt Idler  
127783  
154407  
Pulley, Idler, V-Groove  
Bellcrank Clutch Grnd Drv STL  
Retainer,Belt  
123205X  
74760624  
73680600  
73680500  
105710X  
105709X  
17060616  
140294  
Screw 5/16-18 x 5/8  
Bolt  
Bolt Shoulder 5/16-18 x .561  
Plate Fastening Lt  
Nut Crownlock 3/8-16 UNC  
Nut Crownlock 5/16-18 UNC  
Link, Clutch  
Nyliner Snap-In 5/8" ID  
Washer Nyl 7/8 ID x .105  
Bolt Shoulder 5/16-18 Unc  
Bolt Rdhd Sqnk 5/16-18 Unc x 1  
Bolt Carr Sh 3/8-16 x 1-1/2 Gr 5  
Nut Hex Flange Lock  
Spring, Return, Clutch  
Bolt Fin Hex 3/8-16 UNC x 1-1/4  
V-Belt, GroundDrive  
Keeper,CenterSpan  
Screw Thdrol. 3/8-16 x .75  
Cover,Pedal  
169691  
17060612  
8883R  
175410  
71170764  
10040700  
Pulley, Engine  
Bolt, Hex  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
Washer  
35  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PR20H42STD  
STEERING ASSEMBLY  
38  
63  
11  
39  
1
41  
42  
37  
37  
36  
44  
51  
54  
88  
91  
43  
71  
67  
67  
68  
46  
8
29  
67  
29  
13  
6
65  
17  
46  
2
8
6
87  
5
87  
3
32  
5
68  
11  
4
29  
43  
82  
40  
43  
6
8
33  
15  
29  
15  
34  
35  
15  
10  
36  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PR20H42STD  
STEERING ASSEMBLY  
KEY PART  
NO.  
NO.  
DESCRIPTION  
1
159944X428 WheelSteering  
2
172393  
Axle Asm Cast Iron LT  
3
169840  
Spindle Asm LH  
4
169839  
Spindle Asm RH  
5
6266H  
BearingRaceThrustHarden  
Washer 25/32 X 1-5/8 X 16 Ga  
RingKlip#t5304-75  
LinkDrag  
6
121748X  
12000029  
175121  
8
10  
11  
13  
15  
17  
29  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
46  
51  
54  
63  
65  
67  
68  
71  
82  
87  
88  
91  
10040600  
136518  
Washer Lock Hvy Hlcl Spr 3/8  
Spacer Brg Axle Front  
Nut Hex Flange Lock  
Shaft Asm Strg  
Screw 3/8-16 x .75  
RodTie  
145212  
177876  
17060612  
171888  
19111216  
10040500  
73540500  
155099  
Washer 11/32 x 3/4 x 16 Ga  
Washer Lock Hvy Hlcl Spr 5/16  
CrownlockNut5/16-24Unf  
Bushing Strg  
152927  
Screw  
159946X428 Insert Cap Strg Wh  
19132411  
7810H  
159945  
Washer 13/32 X 1-1/2 X 11 Ga  
Lock nut  
AdaptorWheelStrg  
145054X428 Boot Steering Dash  
121749X  
153720  
Washer 25/32 X 1 1/4 X 16 Ga  
Extension Steering Shaft LR/LT  
Cap Spindle Fr Top Blk  
Nut Lock Hex w/Ins 5/16-18  
Bolt Fin Hex 5/16-18 Unc x 1-1/4  
Bolt Fin Hex 3/8-16unc x 1 Gr. 5  
Spacer Brace Axle  
121232X  
73800500  
74780520  
74780616  
160367  
72140618  
169827  
Bolt Rdhd Sq 3/8-16 Unc x 2-3/4  
Axle, Brace  
Steering Asm.  
175146  
169835  
Bracket Susp Chassis Front  
Washer Flat .781 x 1 1/2 x .14  
BoltShoulder7/16-20  
173966  
175118  
175553  
Clip Steering  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
37  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PR20H42STD  
SEAT ASSEMBLY  
1
8
9
8
9
14  
7
7
10  
5
6
22  
21  
2
24  
5
16  
25  
15  
11  
4
13  
17  
3
12  
KEY PART  
KEY PART  
NO.  
NO.  
DESCRIPTION  
NO.  
NO.  
DESCRIPTION  
13  
14  
15  
16  
17  
21  
22  
24  
25  
121248X  
72050412  
134300  
121250X  
123976X  
171852  
73800500  
19171912  
127018X  
Bushing Snap Blk Nyl 50 Id  
Bolt Rdhd Sqnk 1/4-20x1-1/2  
Spacer Split 28x 88  
1
171683  
Seat  
2
140551  
Bracket Pivot Seat 8 720  
3
71110616  
19131610  
145006  
73800600  
124181X  
17000616  
19131614  
174894  
166369  
121246X  
Bolt Fin Hex 3/8-16unc X 1  
Washer 13/32 X 1 X 10 Ga  
ClipPush-In  
Nut Hex w/Ins. 3/8-16 Unc  
Spring Seat Cprsn 2 250 Blk Zi  
Screw 3/8-16 x 1.5 Smgml  
Washer 13/32 X 1 X 14 Ga.  
Pan Seat  
Knob Seat  
Bracket Mounting Switch  
SpringCprsn  
4
Nut Lock 1/4 Lge Flg Gr 5 Zinc  
Bolt Shoulder 5/16-18 Unc  
Nut Hex Lock W/Ins 5/16-18  
Washer 17/32 X 1-3/16 X 12 Ga.  
Bolt Shoulder 5/16-18 X 62  
5
6
7
8
9
10  
11  
12  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
38  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PR20H42STD  
DECALS  
16  
11  
2
4
3
2
4
10  
1
20  
9
6
8
7
5
14  
KEY PART  
KEY PART  
NO.  
NO.  
DESCRIPTION  
NO.  
NO.  
DESCRIPTION  
1
2
3
4
5
6
7
8
157032  
176303  
176308  
177020  
170851  
169210  
179128  
170563  
DecalOper  
10  
11  
14  
16  
20  
- -  
- -  
- -  
- -  
- -  
- -  
157140  
172743  
160396  
176307  
145005  
133671  
138311  
173587  
173589  
180002  
180003  
DecalFenderDangerE/F  
Decal Ins Strg Whl  
Decal V-Belt Schematic  
DecalHoodRh  
DecalFenderAuto  
DecalHoodLH  
Decal Side Panel Logo  
Decal HP Engine  
Decal By Pass Lt Hydro  
Decal Deck "B" 42"  
DecalMowerWarnKeepHand  
Away  
Decal FenderLogo  
Decal Bat Dan/Psn  
Pad Footrest  
Decal Handle Lft Height Adjust  
Decal Fend Reflector Rh  
Decal Fend Reflector Lh  
ManualOwner's(English)  
ManualOwner's(French)  
9
172740  
WHEELS AND TIRES  
KEY  
NO.  
PART  
NO.  
1
2
DESCRIPTION  
5,8  
7
1
59192  
65139  
170455  
59904  
Cap Valve Tire  
Stem Valve  
Tire F T 15 X 6 0 - 6 Service  
Tube Front (Service Item Only)  
2
4,10  
3
4
5
106732X421 Rim Asm 6"front Service  
3,9  
6
278H  
9040H  
Fitting Grease (Front Wheel Only)  
BearingFlange(FrontWheelnly)  
6
7
11  
8
106108X421 Rim Asm 8"rear Service  
9
170456  
7152J  
Tire R T 20x10-8 Service  
Tube Rear (Service Item Only)  
10  
11  
- -  
104757X428 Cap Axle Blk 1 50 X 1 00  
144334  
Sealant, Tire ( 10 oz. Tube)  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
39  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PR20H42STD  
ENGINE  
2
3
8
1
14  
38  
10  
6
13  
25  
26  
81  
17  
17  
5
16  
32  
11  
12  
44  
46  
33  
37  
33  
31  
45  
23  
29  
4
OPTIONAL EQUIPMENT  
Spark Arrester  
40  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PR20H42STD  
ENGINE  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
170771  
ControlThrot  
17720410  
Screw Hex Thd Cut 1/4-20x5/8 T  
- - - - - - - - Engine B&S Model No. 445777  
(Orderpartsfromenginemanufacturer)  
4
149723  
Muffler Exhaust  
5
159955  
Exhaust Asm. Lh  
6
160589  
Exhaust Asm. Rh  
8
171877  
Bolt 5/16-18unc x 3/4 w/sems  
Heat Shield Lt  
10  
11  
12  
13  
14  
16  
17  
23  
25  
26  
29  
31  
32  
33  
37  
38  
40  
44  
45  
46  
81  
162797  
10040500  
71070512  
165391  
Washer Lock Hvy. Helical 1/4  
Screw Hex Hd Cap 5/16-18 x 3/4  
Gasket Muffler  
Tube Drain Oil Easy  
Washer Lock Ext Tooth 3/8  
Screw Thdrol 3/8-16x1-1/2 Tytt  
ShieldBRN/DBRGuard  
ControlChoke  
148456  
11050600  
17060624  
169837  
145996  
73920600  
137180  
174642  
140527  
123487X  
137040  
148315  
124028X  
17670412  
17000612  
19091416  
73510400  
Nut Keps 3/8-24 UNF  
ArrestorSpark  
Tank Fuel  
CapFuel  
Clamp Hose Blk  
LineFuel  
Plug Drain Oil Easy  
Bushing Snap Nyl Black  
Screw Hexwsh Thdrol 1/4-20 x 3/4  
Screw Hex wsh Thdrol 3/8-16 x 3/4  
Washer 9/32 x 7/8 x 16 Ga.  
Nut Keps Hex 1/4-20 unc  
NOTE: All component dimensions given in U. S.  
inches 1 inch = 25.4 mm  
41  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PR20H42STD  
MOWER DECK  
68  
67  
40  
37  
157  
158  
36  
40  
143  
156  
153  
155  
151  
152  
45  
150  
144  
159  
46  
40  
153  
154  
37  
145  
59  
148  
44  
90  
56  
55  
91  
94  
53  
93  
52  
93  
51  
146  
95  
33  
32  
31  
48  
54  
49  
50  
142  
147  
90  
30  
105  
106  
103  
104  
34  
1
21  
106  
105  
102  
21  
104  
103  
101  
2
21  
102  
147  
21  
142  
22  
23  
114  
24  
111  
113  
116  
25  
26  
115  
2
117  
16  
119  
28  
118  
3
15  
14  
27  
20  
18  
29  
114  
115  
18  
149  
4
13  
112  
5
118  
11  
6
117  
116  
119  
113  
10  
9
19  
21  
8
42  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PR20H42STD  
MOWER DECK  
KEY PART  
KEY PART  
NO. NO.  
NO.  
NO.  
DESCRIPTION  
DESCRIPTION  
1
165892X421 Mower Deck Assembly, 42"  
67  
68  
90  
91  
93  
94  
95  
171598  
144959  
17060612  
175746  
19171416  
132264  
175747  
KnobRound  
2
72140506  
138017  
Bolt  
V-Belt, 42" Mower  
Screw 3/8-16 x .75  
Bracket Asm Noseroller LH  
Washer 17/3 x 7/8 x 6 Ga.  
Roller Nose 38 & 42  
Bracket Asm Noseroller RH  
MulcherCover  
3
Bracket Asm Fr. Sway Bar 3/42  
165460X431 Bracket Asm Deck 42" Sway Bar  
4
5
4939M  
RetainerSpring  
6
130832  
850857  
10030600  
140296  
134149  
138498  
137645  
128774  
110485X  
174493  
72140505  
132827  
159770  
73680500  
Arm, Suspension, Rear  
Bolt 3/8-24 x 25 Gr. 8 patched  
Washer, Lock  
8
9
101 136420  
102 71081010  
103 19061216  
104 10071000  
105 160793  
106 2029J  
111 179292X421 Bracket, Ga., Wheel LH  
112 179293X421 Bracket, Ga., Wheel RH  
113 17060508  
114 73510500  
115 72110505  
116 4898H  
117 165746  
118 73930600  
119 19121414  
142 165890X431 Arm Spring Brake Mower  
143 157109X431 Bracket Arm Idler 42"  
10  
11  
Washer,Hardened  
Screw Pan Hd Phillips 10-24 x 5/8  
Washer, Flat  
Blade, Mulching 42” Std  
Blade Mower 42” Hi-Lift Std  
Shaft Assembly, Mandrel, Vented  
Housing,Mandrel,Vented  
Bearing, Ball, Mandrel  
Stripper, MowerDeck  
Bolt, Carriage 5/16-18 x 5/8  
Bolt, Shoulder  
Washer, Lock  
13  
14  
15  
16  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
36  
37  
40  
44  
45  
46  
48  
49  
50  
51  
52  
53  
54  
55  
56  
59  
Latch Assembly  
Nut, Weld  
Screw 5/16 - 18 x 1/2  
Nut, Keps 5/16 - 18 Unc  
Bolt, Carriage 5/16-18 x 5/8  
Bolt, Shoulder  
Wheel,Ga.  
Nut Centerlock 3/8-16  
Washer 3/8 x 7/8 x 14 Ga.  
Baffle, Vortex  
Nut  
134753X431 Stiffener Bracket  
131267X431 Bracket, Deflector Mower 42"  
105304X  
123713X  
110452X  
Cap, Sleeve 80 x 112 Blk Mower  
Spring, Torsion, Deflector 2 52  
Nut, Push Phos & Oil  
130968X428 Shield, Deflector 42" Blk  
144 173441  
145 173437  
146 173443  
147 131335  
148 169022  
149 165898  
150 19091216  
151 169670  
152 169676  
153 169674  
154 169675  
155 169671  
156 169672  
157 169669  
158 17720410  
159 72140614  
Keeper Belt 42" Clutch Cable  
Pulley Idler Flat  
19111016  
131491  
173984  
129963  
173436  
178342  
72110614  
173438  
19131316  
73680600  
140088  
4497H  
137729  
133944  
174284  
131340  
69180  
Washer 11/32 x 5/8 x 16 Ga.  
Rod, Hinge 42" 6 75 W/G  
ScrewThdrolWasherHead  
Washer,SpacerMowerVented  
Pulley, Mandrel  
BoltCarriageIdler  
SpringExtension  
SpringReturnIdler  
Retainer Spring Yellow  
Washer 9/32 x 3/4 x 16 Ga.  
Bracket Clutch Cable  
Nut, Toplock 9/16  
Bolt  
Pulley, Idler, Flat  
Clutch Cable 42"  
Washer Flat 3/8" Type B  
SpringRetainer  
Spring Retention LVRCLTCHCAB  
SpacerClutchCable  
Rod Clutch Cable 3/8"  
Screw Hex Thd Cut 1/4-20 x 5/8  
Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4  
Mandrel Assembly (Includes Key  
Numbers8-10,13-15,31and33)  
ReplacementMower,Complete  
Washer 13/32 x 13/16 x 16 Ga.  
Nut  
Guard,Mandrel,LH  
Retainer  
Screw, Thdrol 1/4-20 x 5/8 T  
Washer,Hardened  
Roller Assembly, Cam Follower  
Bolt, Shoulder #10-24 Grade 5  
Locknut  
- -  
130794  
139888  
131845  
133943  
Bolt, Shoulder 5/16-18 Unc  
Arm Assembly, Pad, Brake  
Washer,Hardened  
- -  
172559  
155046X431 Arm, Idler  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
122052X  
173442  
Spacer,Retainer  
GuardTUVIdler  
43  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PR20H42STD  
MOWER LIFT  
7
41  
8
36  
5
37  
38  
40  
1
4
3
13  
2
4
6
6
11  
5
12  
13  
19  
20  
20  
13  
18  
17  
16  
15  
20  
31  
32  
19  
20  
15  
13  
31  
32  
44  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PR20H42STD  
MOWER LIFT  
KEY PART  
NO.  
NO.  
DESCRIPTION  
1
159460  
Wire Asm Inner/Sprg W/plunger LT  
Shaft Asm Lift RH w/Inf  
Pin Groove 1 500 Zinc  
E Ring #5133-62  
2
159471  
3
105767X  
12000002  
19211621  
120183X  
125631X  
170770  
4
5
Washer 21/32 X 1 X 21 Ga  
Bearing Nylon Blk 629 Id  
GripHandle  
6
7
8
ButtonPlunger  
11  
12  
13  
15  
16  
17  
18  
19  
20  
31  
32  
36  
37  
38  
40  
41  
139865  
Link Lift LH Fixed Length  
Link Lift RH Fixed Length  
RetainerSpring  
139866  
4939M  
173288  
Link Front  
Nut Jam Hex 1/2-13 Unc  
Trunnion Blk Zinc  
73350800  
175689  
73800800  
139868  
Nut Lock W/Wsh 1/2-13 Unc  
Arm SuspensionRear  
RetainerSpring  
163552  
169865  
Bearing Pvt Lift  
73540600  
155097  
Nut Crownlock 3/8 - 24  
PointerHeightIndicator  
Plug Hole Blk. 1.485/1.515 Dia.  
Screw 5/16-18 x 1  
123935X  
17060516  
19112410  
155098  
Washer 11/32 x 1-1/210 Ga.  
Indicator Height STLT  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
45  
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LIMITED WARRANTY  
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in  
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will  
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be  
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.  
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,  
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's  
warranty on these items.  
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of  
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be  
paid by the purchaser unless such return is requested by Electrolux Home Products.  
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery  
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)  
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the  
date of the original sale. Battery must be maintained in accordance with the instructions furnished.  
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date  
of original purchase.  
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-  
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has  
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal  
wear of the product.  
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,  
standard hardware and normal maintenance.  
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.  
Should you have any unanswered questions concerning this Warranty, please contact:  
In Canada contact:  
Electrolux Home Products  
a division of WCI Outdoor Products, Inc.  
Outdoor Products Customer Service Dept.  
250 Bobby Jones Expressway  
Electrolux Home Products  
a division of WCI Outdoor Products, Inc.  
7075 Ordan Drive  
Augusta, GA 30909 USA  
Mississauga, Ontario  
L5T 1K6  
giving the model number, serial number and date of purchase of your product and the name and address of the authorized  
dealer from whom it was purchased.  
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-  
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas  
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above  
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights  
which vary from locale to locale.  
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.  
46  
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION  
ONLY RIDE UP AND DOWN HILL,  
NOT ACROSS HILL  
CUT OUT ON DOTTED LINES  
THIS IS A 15 SLOPE  
SIGHTING  
GUIDE  
SIGHT AND HOLD THIS LEVEL WITH  
SKY LINE OR TREE.  
15 MAX.  
Operate your Tractor up and down the face of slopes (not  
greater than 15 ), never across the face. Make turns gradu-  
ally to prevent tipping or loss of control. Exercise extreme  
caution when changing direction on slopes.  
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PARTS AND SERVICE  
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid  
quality standardsꢀ As with all mechanical products, some adjustments or part replacement may be  
necessary during the life of your unitꢀ  
FOR SERVICE OR REPLACEMENT PARTS:  
1ꢀ Consult your dealer/place of purchaseꢀ  
2ꢀ Consult the yellow pages of your phone directory for the name of the nearest service dealer  
(under “saws” for Chain Saws or under “lawn mowers” for Trimmers, Brushcutters, and  
Blowers)ꢀ  
3ꢀ For replacement parts, have available the following information:  
aꢀ Model Number/Manufacturer's IꢀDꢀ Numberꢀ  
bꢀ Description of partꢀ  
NOTE: Electrolux Home Products provides parts and service through its authorized distribu-  
tors anddealers; therefore, allrequests forparts andserviceshouldbedirectedto your  
local dealer(s)ꢀ The philosophy of Electrolux Home Products is to continually improve  
all of its productsꢀ If the operating characteristics or the appearance of your product  
differs from those described in this Manual, please contact your local local dealer for  
updated information and assistanceꢀ  
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