Owner's Manual
30" RIDING MOWER
SIDE DISCHARGE
ELECTRIC START
IMPORTANT:
Catalog No.
MC30
Read and follow all Safety
Rules and Instructions before
operating this equipment.
Patents Pending
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
532 44 18-76 Rev. 5
03.14.11 TH
Printed in the U.S.A.
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SERVICE NOTES
SAFETY RULES
DANGER: This cutting machine is capable of amputating hands and feet and throwing
objects. Failure to observe the following safety instructions could result in serious injury
or death.
• Never direct discharged material toward
anyone. Avoid discharging material
againstawallorobstruction.Materialmay
ricochet back toward the operator. Stop
the blade when crossing gravel surfaces.
• Donotoperatemachinewithouttheentire
grass catcher, discharge chute, or other
safety devices in place and working.
• Slow down before turning.
WARNING: In order to prevent acci-
dentalstartingwhensettingup,transporting,
adjusting or making repairs, always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.
WARNING: Do not coast down a hill
in neutral, you may lose control of the rid-
ing mower.
• Never leave a running machine unat-
tended. Always turn off blade, set park-
ing brake, stop engine, and remove keys
before dismounting.
WARNING:Engineexhaust,someofits
constituents,andcertainvehiclecomponents
containoremitchemicalsknowntotheState
ofCaliforniatocausecancerandbirthdefects
or other reproductive harm.
• Disengage blade when not mowing. Shut
off engine and wait for all parts to come
to a complete stop before cleaning the
machine, removing the grass catcher, or
unclogging the discharge chute.
WARNING:This unit is not intended
for the use of wheel weights. Only use
attachments designed specifically for this
riding mower.
• Operate machine only in daylight or good
artificial light.
• Do not operate the machine while under
the influence of alcohol or drugs.
WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and birth
defects or other reproductive harm. Wash
hands after handling.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unloading
the machine into a trailer or truck.
• Always wear eye protection when operat-
ing machine.
I. GENERAL OPERATION
• Read, understand, and follow all instruc-
tions on the machine and in the manual
before starting.
• Donotputhandsorfeetnearrotatingparts
or under the machine. Keep clear of the
discharge opening at all times.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related inju-
ries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.
• Keep machine free of grass , leaves or
other debris build-up which can touch hot
exhaust / engine parts and burn. Do not
allow the mower deck to plow leaves or
other debris which can cause build-up to
occur. Clean any oil or fuel spillage before
operating or storing the machine. Allow
machine to cool before storage.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up
and thrown by the blade.
• Be sure the area is clear of bystanders
beforeoperating. Stopmachineifanyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
42
3
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SAFETY RULES
II. SLOPE OPERATION
III. CHILDREN
Slopes are a major factor related to loss of Tragic accidents can occur if the operator is
control and tip-over accidents, which can notalerttothepresenceofchildren. Children
result in severe injury or death. Operation are often attracted to the machine and the
on all slopes requires extra caution. If you mowingactivity. Neverassumethatchildren
cannotbackuptheslopeorifyoufeeluneasy will remain where you last saw them.
on it, do not mow it.
• Mow up and down slopes (15° Max), not
across.
• Keep children out of the mowing area and
in the watchful care of a responsible adult
other than the operator.
• Watch for holes, ruts, bumps, rocks, or • Be alert and turn machine off if a child
otherhiddenobjects. Uneventerraincould
overturn the machine. Tall grass can hide
obstacles.
enters the area.
• Beforeandwhilebacking,lookbehindand
down for small children.
• Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
• Do not mow on wet grass. Tires may lose
traction.
• Always keep the machine in gear when
going down slopes. Do not shift to neutral
and coast downhill.
• Never carry children, even with the blade
shutoff. Theymayfalloffandbeseriously
injured or interfere with safe machine
operation. Children who have been given
rides in the past may suddenly appear in
the mowing area for another ride and be
run over or backed over by the machine.
• Never allow children to operate the ma-
chine.
• If machine stops while going uphill,
disengage blade, shift into reverse and • Use extra care when approaching blind
back down slowly.
corners, shrubs, trees, or other objects
that may block your view of a child.
• Avoid starting, stopping, or turning on a
slope. If the tires lose traction, disengage
thebladeandproceedslowlystraightdown
the slope.
• Keepallmovementontheslopesslowand
gradual. Do not make sudden changes
in speed or direction, which could cause
the machine to roll over.
IV. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam-
age, use extreme care in handling gasoline.
Gasoline is extremely flammable and the
vapors are explosive.
• Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
• Use extra care while operating machine
with grass catchers or other attachments;
theycanaffectthestabilityofthemachine.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
• Do no use on steep slopes.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not mow near drop-offs, ditches, or
embankments. The machine could sud-
denly roll over if a wheel is over the edge
or if the edge caves in.
• Never fuel the machine indoors.
• Never store the machine or fuel container
where there is an open flame, spark, or
pilot light such as on a water heater or
other appliances.
4
41
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RIDING MOWER
DECALS
MODEL NUMBER MC30 (96022001300)
PRODUCT NUMBER 960 22 00-13
SAFETY RULES
• Never fill containers inside a vehicle or
on a truck or trailer bed with plastic liner.
Always place containers on the ground
away from your vehicle when filling.
1
• Removegas-poweredequipmentfromthe
truck or trailer and refuel it on the ground.
If this is not possible, then refuel such
equipmentwithaportablecontainer,rather
than from a gasoline dispenser nozzle.
5
• Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do not
use a nozzle lock-open device.
• Iffuelisspilledonclothing,changeclothing
immediately.
3
2
• Never overfill fuel tank. Replace gas cap
and tighten securely.
GENERAL SERVICE
• Never operate machine in a closed area.
6
• Keep all nuts and bolts tight to be sure the
equipment is in safe working condition.
• Never tamper with safety devices. Check
their proper operation regularly.
4
• Keep machine free of grass, leaves, or
otherdebrisbuild-up. Cleanoilorfuelspill-
age and remove any fuel-soaked debris.
Allow machine to cool before storing.
• If you strike a foreign object, stop and
inspect the machine. Repair, if necessary,
before restarting.
• Never make any adjustments or repairs
with the engine running.
• Checkgrasscatchercomponentsandthe
discharge chute frequently and replace
withmanufacturer’srecommendedparts,
when necessary.
KEY PART
NO. NO.
DESCRIPTION
1
532 43 79-66 DECAL, STEERING WHEEL
2
532 44 14-97 DECAL, V-BELT SCH 30"
3
532 42 51-12 DECAL, WARN. DEFLECT/CTFGR
532 44 14-15 DECAL, DECK
4
5
532 40 88-07 DECAL, ENGINE H.P.
532 43 81-60 LABEL, EPA
6
- -
- -
532 44 18-76 MANUAL OWNER'S ENGLISH
532 44 18-77 MANUAL OWNER'S SPANISH
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
• Mower blade is sharp. Wrap the blade or
wear gloves, and use extra caution when
servicing them.
• Check brake operation frequently. Adjust
and service as required.
• Maintain or replace safety and instruction
labels, as necessary.
• Be sure the area is clear of bystanders
beforeoperating. Stopmachineifanyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
40
5
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RIDING MOWER
MOWER DECK
MODEL NUMBER MC30 (96022001300)
PRODUCT NUMBER 960 22 00-13
PRODUCT SPECIFICATIONS
CUSTOMER RESPONSIBILITIES
PRODUCT SPECIFICATIONS
• Read and observe the safety rules.
• Follow a regular schedule in maintain-
ing, caring for and using your tractor.
• Follow the instructions under “Customer
Responsibilities” and “Storage” sections
of this owner’s manual.
Gasoline Capacity
and Type:
1.5 Gallons
Unleaded Regular
Oil Type
(API SG-SL):
SAE 30 (Above 32°F)
SAE 5W30 (Below 32°F)
KEY PART
NO. NO.
Oil Capacity:
Spark Plug:
48 Oz.
DESCRIPTION
1
532 43 68-48 DECK
Champion RC12YC
(Gap: .030")
WARNING: This riding mower is
equipped with an internal combustion en-
gine and should not be used on or near any
unimproved forest-covered, brush-covered
or grass-covered land unless the engine’s
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
A spark arrester for the muffler is available
through your nearest authorized service
center/department.
InthestateofCaliforniatheaboveisrequired
by law (Section 4442 of the California Public
Resources Code). Other states may have
similar laws. Federal laws apply on federal
lands.
2
532 19 28-70 MANDREL ASM
3
532 43 68-56 KEEPER, BELT
532 43 68-55 PULLEY, MANDREL
532 44 15-97 BELT
4
Ground Speed
(Mph):
Forward:
Reverse:
0 - 4
0 - 2
5
6
532 43 68-63 COVER, MANDREL
532 43 86-91 LIFT ASM, DECK
532 43 96-38 DEFLECTOR
7
Charging System:
Blade Bolt Torque:
3 Amps @ Battery
45-55 Ft. Lbs.
10
12
13
14
17
18
19
20
22
25
26
27
28
29
30
31
32
34
35
36
37
40
48
49
50
52
53
55
56
57
59
61
62
63
64
532 43 66-47 PIN, HINGE
532 43 74-62 SPRING, TORSION
532 19 51-85 ARM, MOWER SUPPORT
819 19 19-12 WASHER
CONGRATULATIONS onyourpurchaseof
a new riding mower. It has been designed,
engineered and manufactured to give you
the best possible dependability and per-
formance.
Should you experience any problem you
cannot easily remedy, please contact a
qualifiedservicecenter. Wehavecompetent,
well-trained representatives and the proper
tools to service or repair this riding mower.
Please read and retain this manual. The
instructionswillenableyoutoassembleand
maintainyourridingmowerproperly. Always
observe the “SAFETY RULES”.
532 19 42-09 PIN
532 19 65-39 BOLT, SHOULDER
532 19 42-08 PIN COTTER 5/16 BOW TIE LOCK
532 44 15-98 LINK ASM DECK
532 12 47-88 RETAINER SPRING 1"
532 18 76-90 SPACER, MANDREL
532 17 39-84 BOLT, MANDREL
532 40 02-34 NUT FLANGE LOCK TOP
532 41 92-73 BLADE
532 19 30-03 BOLT, BLADE
532 19 31-97 PULLEY, IDLER
532 14 10-43 GUARD, IDLER TUV
872 11 06-12 BOLT, 3/8-16 X 1 1/2
532 19 94-70 ARM, BRAKE
532 13 77-29 SCREW THD ROLL 1/4-20 X 5/8
873 90 06-00 NUT, 3/8-16 FLANGE
819 17 16-16 WASHER, 16 GA.
532 43 68-57 ARM CLUTCHING
532 19 90-92 SPACER RETAINER
817 00 06-16 SCREW 3/8-16 X 1
817 60 04-06 SCREW 1/4-20 X 3/8
532 40 18-72 SPRING RETURN DECK
532 43 79-88 E-RING 5/16
UNASSEMBLED PARTS
532 43 68-62 ROD ANTI-SWAY
819 13 13-12 WASHER 13/32 X 13/16 X 12 GA
532 43 68-58 GUARD TUV IDLER
532 43 79-47 MULCH COVER ASM
532 17 62-05 TRUNION SUSPENSION ARM
532 17 59-94 NUT LIFT LINK 7/16-20
817 67 06-08 SCREW THDROL 3/8-16 X 1/2
Steering Wheel
Insert
Steering
Boot
(1) Rear Bumper
Steering Wheel
NOTE: All component dimensions given in U.S. inches
(1) 5/16-18 x 4
Hex Bolt
(1) Lockwasher
1 inch = 25.4 mm
Steering
Shaft Cover
Steering Shaft
Extension
(1) Large Flat
Washer
Steering Wheel
Adapter
(1) Front Bumper
(1) Large Flat
Washer
(2) Key
Slope Sheet
Seat
(1) Bolt
6
39
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RIDING MOWER
MOWER DECK
MODEL NUMBER MC30 (96022001300)
PRODUCT NUMBER 960 22 00-13
ASSEMBLY/PRE-OPERATION
Your new riding mower has been assembled at the factory with the exception of those parts
left unassembled for shipping purposes. To ensure safe and proper operation of your riding
mower all parts and hardware you assemble must be tightened securely. Use the correct
tools as necessary to ensure proper tightness.
36
6
19
7
TO INSTALL STEERING WHEEL
TOOLS REQUIRED FOR ASSEMBLY
1. Slideextensionshaftontosteeringshaft.
2. Slidesteeringshaftprotectivefoamcover
over steering shaft.
3. Place steering boot over steering shaft
and push down to secure.
4. Position front wheels of the riding mower
so they are pointing straight forward.
5. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft.
7. Press steering wheel into position on
shaft, install large washer, lock washer,
bolt and tighten securely.
8. Snap steering wheel insert into center of
steering wheel securely.
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
10
(1) 1/2" wrench
(1) Tire pressure gauge
(1) Utility knife
40
When right or left hand is mentioned in
this manual, it means when you are in the
operating position (seated behind the steer-
ing wheel).
40
19
5
61
TO REMOVE RIDING MOWER FROM
CARTON
13
55
28
4
UNPACK CARTON
37
31
1. Remove all accessible loose parts and
parts boxes from carton.
50
59
Bolt
12
26
27
37
2. Cut along dotted lines on all four panels
of carton. Remove end panels and lay
side panels flat.
Lock Washer
49
3
Washer
Insert
3. Remove packing materials from riding
mower.
32
56
57
27
1
Steering Wheel
Steering Boot
48
4. Check for any additional loose parts or
20
34
cartons and remove.
35
37
52
NOTE: Only cut carton with a short blade
utility knife, a long blade or saw can puncture
tires on unit.
34
53
Adapter
19
18
64
25
HOW TO SET UP YOUR RIDING
MOWER
Extension
Shaft
Foam Cover
CHECK BATTERY
Ensurebatteryissecurelyfastened,andthat
all wires are securely connected.
63
62
63
•
•
Battery is located under the seat.
Battery has been fully charged from the
factory, before installation.
19
Steering Shaft
14
17
22
20
57
2
17
18
29
Battery
Seat
30
LRV-B_Deck_4_r1
38
7
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INSTALL SEAT
RIDING MOWER
STEERING
MODEL NUMBER MC30 (96022001300)
PRODUCT NUMBER 960 22 00-13
1. Remove bolt and flat washer securing
seat to cardboard packing and set aside
for assembly of seat to riding mower.
Remove the cardboard packing and
discard.
2. Place seat on seat pan so all three (3)
bottom pads are positioned over large
slotted holes in pan.
3. Push down on seat to engage pads in
slots and pull seat towards rear of riding
mower.
4. Raise seat and tighten bolt and large flat
washer securely.
5. Remove tape and discard.
6. Lower seat into operating position and
sit on seat. Press clutch/brake pedal all
the way down. If operating position is not
comfortable, adjust seat.
KEY PART
NO. NO.
DESCRIPTION
1
532 44 20-64 WHEEL TUBE
812 00 00-01 E-CLIP
2
3
532 18 89-67 WASHER, HARDENED
532 12 17-49 WASHER, 1/4 X 3/4
4
5
532 43 61-81 SPINDLE, RH
Lumbar
6
532 12 49-31 WASHER, HARDENED THRUST
532 12 49-37 BUSHING, STEERING COLUMN
819 13 14-14 WASHER
Adjustment Knob
Adjustment Lever
7
9
10
11
12
13
14
16
15
17
19
20
23
26
27
28
29
30
31
32
34
35
36
37
38
39
41
42
43
44
532 42 80-57 WELDMENT, LWR STRG SHAFT
532 43 61-83 LINK, STRNG LH
532 43 61-84 LINK, STRNG RH
874 78 05-24 BOLT, 5/16-18 X 1 1/2
819 11 12-16 WASHER 11/32 X 3/4 X 16 GA
532 43 62-82 BUSHING SNAP
873 80 05-00 NUT, 5/16-18
532 43 61-78 SUPPORT, UPPER STEERING
817 00 05-12 BOLT, 5/16-18 X 3/4
532 42 80-45 CLIP, RETAINER SPRING
532 43 77-47 ADAPTER, STEERING WHEEL
532 42 45-51 WHEEL, STEERING
LUMBAR SUPPORT -
•
Loosen lumbar adjustment knob.
•
Slide seat back up or down to most com-
fortable position for lower back support.
Tighten lumbar adjustment knob.
Tape
Slot
Pad
•
Flat
washer
NOTE: You may now roll your riding
mower off the skid. Follow the appropriate
instruction below to remove the riding mower
from the skid.
532 44 15-06 CAP, STEERING WHEEL
532 19 98-49 CLIP, RETAINER SPRING
532 43 61-80 SPINDLE LH
532 19 32-68 CAP, HUB, AXLE
WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
riding mower is in a well-ventilated area.
Be sure the area in front of riding mower is
clear of other people and objects.
819 34 32-10 WASHER 1-1/16 X 2 X 10GA.
817 58 05-20 SCREW HEXWSH THD 5/16-18 X 1-3/4
532 43 61-82 SHAFT STEERING UPPER
532 44 20-66 BOOT LOWER STEERING WHEEL
532 19 60-75 SHAFT EXTENSION STEERING SPLINE
874 78 05-80 BOLT FIN HEX 5/16-18 UNC X 5 GR5
810 04 05-00 WASHER LOCK HVY HLCL SPR 5/16
819 11 38-12 WASHER
Seat
pan
Adjustment
handle
Tab
Bolt
TO ADJUST SEAT
FRONT AND BACK -
TO ROLL RIDING MOWER OFF
SKID (See Operation section for
location and function of controls)
1. Raisedeckliftlevertoitshighestposition.
2. Release parking brake by depressing
clutch/brake pedal.
532 43 65-90 FOAM SHAFT STEERING
532 42 10-76 PIN, 5/64 X 3/4 COTTER
873 54 05-00 CROWNLOCK NUT 5/16-24 UNF
532 42 80-44 BUSHING
•
Sit in seat.
•
Lift up adjustment lever and slide seat
until a comfortable position is reached
which allows you to press clutch/brake
pedal all the way down.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
•
Release lever to lock seat in position.
3. Shift unit to neutral.
4. Roll riding mower forward off skid.
8
37
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RIDING MOWER
STEERING
MODEL NUMBER MC30 (96022001300)
PRODUCT NUMBER 960 22 00-13
TO ATTACH FRONT BUMPER
CHECK TIRE PRESSURE
NOTE: For ease of assembly, you may wish The tires on your riding mower were overin-
to obtain the assistance of another person flated at the factory for shipping purposes.
for mounting bumper to riding mower.
Correct tire pressure is important for best
cutting performance.
1. Remove (2) screws from front chassis of
riding mower.
2. Tilt the front bumper so that the bumper
tabs catch the slots on the front of the
chassisandlowerthebumperintoplace.
3. Attachthebumpertofrontofchassiswith
screws removed in step 1.
4. Tighten the two (2) screws securely.
27
37
CHECK DECK LEVELNESS
For best cutting results, mower housing
shouldbeproperlyleveled. See“TOLEVEL
MOWER HOUSING” in the Service and
Adjustments section of this manual.
38
39
CHECK FOR PROPER POSITON OF
MOWER DRIVE BELT
Seethefigurethatisshownforreplacingthe
mower drive belt in the service and adjust-
ment section of this manual. Verify that the
belt is routed correctly.
Tab
26
23
36
CHECK BRAKE SYSTEM
After you learn how to operate your riding
mower, check to see that the brake is oper-
ating properly.
Slot
34
Front Bumper
Screw
28
TO ATTACH REAR BUMPER
NOTE: For ease of assembly, you may wish
to obtain the assistance of another person
for mounting bumper to riding mower.
1. Remove (4) screws from rear chassis of
riding mower.
35
2. Positionbumperasshownandassemble
to rear chassis with screws removed in
step 1.
30
1
3. Tighten the four (4) screws securely.
2
41
3
6
7
2
7
6
16
17
19
32
4
5
2
15
12
6
19
11
7
38
13
14
9
7
6
20
31
29
32
43
Screw
1
Rear Bumper
10
44
42
14
4
38
43
3
30
LRV-B_Steering_3
2
36
9
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RIDING MOWER
DRIVE
MODEL NUMBER MC30 (96022001300)
PRODUCT NUMBER 960 22 00-13
✓CHECKLIST
Before you operate your new riding mower,
we wish to assure that you receive the best
performanceandsatisfactionfromthisQual-
ity Product.
KEY PART
KEY PART
Please review the following checklist:
NO. NO.
DESCRIPTION
NO. NO.
DESCRIPTION
✓ All assembly instructions have been
1
532 44 20-79 WHEEL ASM (REAR)
70
71
72
73
75
76
78
532 41 15-55 GRIP LEVER
completed.
2
532 12 17-48 WASHER, 16 GA.
812 00 00-01 E-CLIP
532 43 68-65 TUBE SHIFT LRV
3
872 11 04-06 BOLT CARR.
✓ No remaining loose parts in carton.
✓ Battery is properly connected.
6
532 15 69-72 SPACER AXLE
873 68 04-00 NUTCROWNLOCK1/4-20UNC
532 43 67-00 BRACKET MOUNT SHIFT
532 18 35-00 HUB SHIFT
7
874 78 04-28 HCS 1/4-20 X 1-3/4 GR 5 ZD
532 44 18-51 WELMENTSUPPORTAXLERH
532 44 19-36 SUBASM FINAL DRIVE
817 00 05-12 SCREW 5/16 - 18 X 3/4
532 43 67-41 BRACKET.SUPPORT.RH
532 43 61-48 CASE CHAIN RH
8
9
532 42 90-55 SPACER NYLON .866 X 1.25 X
.250
874 78 04-12 BOLT.FIN.HEX.1/4-20UNCX.75
810 04 04-00 WASHER LOCK HVY HLCL
SPRING
✓ Seat is adjusted comfortably and tight-
10
11
12
13
14
15
16
17
18
19
ened securely.
79
80
✓ All tires are properly inflated. (For ship-
pingpurposes,thetireswereoverinflated
at the factory).
532 43 72-80 BEARING BALL 6207-SRS
532 43 71-76 SPROCKETDRIVEN37TOOTH
532 44 25-51 TUBE INPUT HEX
532 43 61-53 CHAIN PRIMARY DRIVE
532 43 72-82 BEARING BALL 6204-3-2RS
532 43 61-49 CASE CHAIN LH
81
84
85
86
87
88
89
90
91
94
95
96
97
98
819 09 12-10 WASHER 9/32 X 3/4 X 10 GA.
819 11 16-10 WASHER11/32X1.00X10GA.
532 43 69-14 SPRING FRICTION PACK
532 43 73-04 BUSHINGPACKFRICTIONFD2
532 43 69-48 WASHER PLASTIC
532 43 67-01 STUD PACK FRICTION
532 43 72-99 SPACER PACK FRICTION FD2
819 11 14-16 WASHER.11/32 X 7/8 X 16 GA.
532 43 69-24 SUBASM.LINK.SHIFT
532 43 69-18 WELDMENT.SHIFT.FD2
532 43 68-66 PLATE.SHIFT
✓ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
818 05 10-10 SCREW10-24X5/8PANHEAD
TORX
20
22
23
32
33
34
36
37
39
40
41
532 12 49-31 WASHER THRUST .75 X 1.230
532 43 66-96 WELMENTSUPPORTAXLELH
818 10 10-08 SCREW TORX #10 - 14 X 1/2
532 43 61-51 BLOCK TENSION CHAIN
532 43 61-50 SPRING ADJUSTER TENSION
877 10 10-40 PIN CLEVIS 5/16 X 2-1/2
532 43 57-22 SHAFT INPUT CLUTCH
532 43 61-52 SPROCKETSPLINED14TOOTH
532 43 04-70 BEARING BALL
✓ Check mower belt. Be sure it is routed
properlyaroundpulleysandinsideallbelt
keepers.
532 43 77-67 DRUM CLUTCH MULTI DISC
532 43 69-25 SUBASMLINKSHIFTPRIMARY
532 15 03-60 NUT LOCK CENTER 1/4 - 28
FNTHD
✓ Check wiring. See that all connections
are still secure and wires are properly
clamped.
101 817 06 06-24 SCREW.3/8-16X1-1/2. SMGML.
TAP/R
102 532 08 67-77 THREAD.CUTTER
103 532 10 44-45 SWITCH.SEAT.
104 532 43 77-81 HUB CENTER
532 43 69-39 ARM BRAKE
532 10 95-53 SWITCH INTLK CL MWR GRY
4 TERM
Whilelearninghowtouseyourridingmower,
payextraattentiontothefollowingimportant
items:
43
873 80 05-00 NUT LOCK HEX W/INSERT
5/16 - 18 UNC
105 532 43 61-42 SPRING WAVE C125-H5
106 532 19 43-21 SPACER RETAINER
107 532 12 47-88 RETAINER.SPRING.1”.ZINC/
CAD
108 532 43 67-84 BUSHING.5/16IDX7/16ODX1/2
109 532 19 32-68 CAP.HUB.AXLE.1.50 X 1.00
110 532 42 84-61 BRACKET SHIFTER FLEX
111 532 12 35-83 KEY.SQUARE.2.0X.1845/.1865
112 818 10 10-12 SCREW TORX #10-14 X .750
113 873 90 05-00 NUT LOCK FLANGE HEX
114 532 43 62-82 BEARING FLANGE
44
45
47
532 43 66-52 COVER END HEX
532 43 61-54 SPRING DRIVE
✓ Engine oil is at proper level.
532 43 69-49 BRACKET MOUNT CABLE
LRV B
✓ Fueltankisfilledwithfresh,clean,regular
unleaded gasoline.
48
817 54 10-16 SCREW.HEX.HEAD WASH.10-
24X1.00
✓ Become familiar with all controls, their
location and function. Operate them
before you start the engine.
51
53
54
55
57
59
60
62
63
65
66
67
68
69
532 43 67-39 BRACKET SUPPORT LH
873 90 06-00 LOCK NUT, FLANGED
532 43 57-26 BEARING BALL
532 43 77-77 COVER WHEEL CLUTCH
532 43 65-59 WHEEL FRICTION
532 44 10-97 PLATE.CLUTCH.DRIVE
532 43 77-87 PLATE PRESSURE DRIVE
532 43 77-86 PLATE CLUTCH BRAKE
532 43 77-85 PLATE PRESSURE BRAKE
532 43 57-23 PLATE PRESSURE MASTER
532 43 57-24 BEARING THRUST 20MM
532 43 57-25 PLATE THROWOUT
532 43 57-28 BEARING BALL LOOSE
532 43 57-27 COVER CLUTCH
✓ Besurebrakesystemisinsafeoperating
condition.
✓ Be sure Operator Presence System and
Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections in this manual).
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
10
35
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RIDING MOWER
DRIVE
MODEL NUMBER MC30 (96022001300)
PRODUCT NUMBER 960 22 00-13
OPERATION
These symbols may appear on your riding mower or in literature supplied with the product.
Learn and understand their meaning.
1
109
3
2
102
101
FAST
SLOW
REVERSE
HIGH
LOW
NEUTRAL
CHOKE
103
98
98
80
106
95
IGNITION SWITCH
70
71
P
2
6
ENGINE START
PARKING BRAKE
REVERSE
OPERATION
SYSTEM (ROS)
ENGINE ON
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
ENGINE OFF
97
2
114
10
7
73
10
8
110
7
10
75
111
11
OIL PRESSURE
BATTERY
REVERSE
72
73
9
FUEL
FORWARD
MOWER HEIGHT
MOWER LIFT
98
79
15
15
80
81
80
76
111
72
78
91
43
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
80
98
84
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS
AND FEET AWAY
KEEP AREA CLEAR
85
86
87
94
89
88
DANGER indicates a hazard which, if not avoided,
113
will result in death or serious injury.
12
BRAKE/CLUTCH
PEDAL
WARNING indicates a hazard which, if not avoided,
13
14
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
107
34
15
16
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
13
18
19
33
39
32
54
36
90
20
17
108
44
22
37
19
54
19
19
90
53
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
40
19
112
112
41
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
19
23
114
48
2
1
6
2
55
54
112
62
39
43
23
47
45
48
57
96
54
23
51
23
59 60
59
10
63
62
23
65
2
66
67
68
104
3
109
105
69
68
LRV-B_Drive_1_r3
34
11
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KNOW YOUR RIDING MOWER
RIDING MOWER
CHASSIS
MODEL NUMBER MC30 (96022001300)
PRODUCT NUMBER 960 22 00-13
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR RIDING MOWER
Compare the illustrations with your riding mower to familiarize yourself with the locations
of various controls and adjustments. Save this manual for future reference.
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
532 43 61-76 WELDMENT, CHASSIS
68
69
70
532 43 98-51 SHIELD HEAT
2
532 18 01-66 BRACKET, SEAT
532 43 61-77 PLATE, ENGINE
532 43 96-14 BRACKET, CHASSIS FRONT
532 44 18-05 PAN, SEAT
532 43 74-27 BRACKET MOUNT CABLE
532 44 20-68 CONSOLE CENTER
CUPHOLDER
7
8
Brake Pedal
ROS
10
11
13
14
15
16
18
71
72
73
532 43 78-57 THROTTLE ASM
532 19 51-61 STUD FASTNER
873 90 05-00 NUT LOCK HEX FLANGE 5/16-
18
873 90 04-00 NUT HEX FLANGE 1/4-20
877 10 08-12 PIN CLEVIS
Parking
"ON"
532 19 93-70 BRACKET,SWITCHMOUNTING
532 44 20-71 COVER, FOOT REST
532 44 20-75 FOOTREST STRUCTURAL
532 44 20-69 SUPPORT, FOOT REST
532 43 93-95 PANEL ASM, CONTROL
– – – – – – ENGINE, 217807-1537-G1
(439614) (NON-CALIFORNIA)
(ORDER PARTS FROM
ENGINE MANUFACTURER)
532 43 68-61 KEEPER, BELT
532 44 17-15 DECK CLUTCH ASM
532 14 98-46 KNOB
Brake Lever
74
76
77
78
79
80
81
82
83
84
85
86
87
88
89
91
92
94
95
96
97
98
876 02 02-08 PIN COTTER 1/16 X 1/2
532 43 70-56 BRACKET SUPPORT ROD
532 43 70-57 BRAKE WELDMENT
532 42 96-93 BRAKE PEDAL COVER
532 43 73-74 WELDMENTLINKCONNECTING
532 16 94-84 RETAINER CLIP
532 43 93-66 STEERING TOWER REAR
532 43 92-88 STEERING BOOT FRONT
532 43 76-60 PARKING BRAKE HANDLE
532 43 87-62 ACTUATOR PARKING BRAKE
532 16 54-92 SHOULDER BOLT
532 42 81-10 CROSS BRACE
Deck Clutch
Lever
19
22
23
24
Ignition
Switch
Lift Lever
Plunger
532 41 63-58 SCREW #10 X 0.750 BOS
THREAD
872 14 04-24 BOLT
873 51 04-00 NUT 1/4-20
Throttle/
Choke
25
26
29
32
33
34
35
39
40
41
42
43
44
45
51
52
53
54
55
56
57
59
60
62
63
64
65
66
67
Control
Height
Adjustment
Lever
532 43 89-21 BOLT, 7/16-20 X 1.00
817 06 06-20 SCREW 3/8-16 X 1-1/4
532 12 41-81 SPRING, SEAT
532 12 37-40 SPRING
532 42 17-56 SCREW
532 43 74-01 TRACK CLUTCH BRKT
532 18 4471
BOLT
Motion
Control
Lever
872 05 04-12 BOLT, 1/4-20 X 1 1/2
532 13 43-00 SPACER
874 49 05-48 BOLT
532 43 67-02 BRACKET CLUTCHING
532 44 20-73 BUMPER REAR
532 43 64-72 PULLEY ENGINE
817 49 04-08 SCREW 1/4-20 X 1/2
532 12 12-48 BUSHING, NYLON SNAP
532 12 39-76 NUT, LOCK
532 17 18-52 BOLT, 5/16-18 SHOULDER
873 80 05-00 NUT, 5/16-18
100 532 19 76-61 HANDLE SLIDE SEAT
101 532 19 82-00 SPRING LATCH SEAT
102 874 76 06-12 BOLTFINHEX3/8-16UNCX3/4
103 819 13 38-12 WASHER 13/32 X 2 3/8 X 12 GA
104 818 10 10-08 SCREW TORK #10-14 X 1/2
105 532 44 20-78 ENGINE COVER
532 43 66-12 SEAT
817 00 05-12 BOLT, 5/16-18 X 3/4
532 42 88-56 BRACKET
532 14 50-06 CLIP PUSH-IN HINGED
532 43 85-62 SCREW
532 43 64-73 DISC FRICTION
532 43 58-08 TORSION BODY UPPER
532 44 19-25 TORSION BODY LOWER
532 43 64-79 SPRING HELIX
819 18 24-11 WASHER 9/16ID X 1/2 20D11G
532 43 78-56 FUEL TANK ASM
532 40 04-14 FUEL LINE
106 532 43 68-34 STRAP BATTERY
107 532 44 20-74 FRONT BRUSH GUARD
108 532 43 71-68 COVER REAR TRANSAXLE
109 532 43 90-08 BRAKE HANDLE PLATE
110 532 42 21-45 CONTROL PANEL HINGE PIN
111 532 43 81-71 SHIELD, BRAKE CABLE
112 817 72 04-08 SCREW THD CUT
Our riding mowers conform to the applicable safety standards of the
American National Standards Institute.
532 41 41-19 PURGE LINE
532 12 34-87 CLAMP HOSE
532 43 02-19 FUEL CAP
532 43 66-06 FUEL TANK SUPPORT BRKT
532 42 17-56 SCREW #10 X 0.500
113 817 06 05-12 SCREW 5/16-18 X 3/4
DECK CLUTCH LEVER - Used to engage PARKING BRAKE LEVER - Locks parking
the mower blade.
brake into brake position.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
BRAKEPEDAL-Usedforbrakingtheriding MOTION CONTROL LEVER - Selects the
mower and starting the engine.
speed and direction of the riding mower.
HEIGHT ADJUSTMENT LEVER - Used to ROS “ON” POSITION - Allows operation of
adjust mower cutting height.
mower deck or other powered attachment
while in reverse.
IGNITION SWITCH - Used for starting and
stopping the engine.
THROTTLE/CHOKECONTROL– Usedfor
starting and controlling engine speed.
LIFT LEVER PLUNGER - Used to release
height adjustment lever when changing its
position.
12
33
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RIDING MOWER
CHASSIS
MODEL NUMBER MC30 (96022001300)
PRODUCT NUMBER 960 22 00-13
The operation of any riding mower can result in foreign objects thrown
into the eyes, which can result in severe eye damage. Always wear
safety glasses or eye shields while operating your riding mower or
performing any adjustments or repairs. We recommend a wide vision
safety mask over spectacles or standard safety glasses.
00155
GROUND DRIVE -
HOW TO USE YOUR RIDING
MOWER
100
101
• Tostopgrounddrive,depressbrakepedal
all the way down.
35
18
44
TO SET PARKING BRAKE
105
• Move motion control lever to neutral posi-
tion.
Yourridingmowerisequippedwithanopera-
tor presence sensing switch. When engine
is running, any attempt by the operator to
leavetheseatwithoutfirstsettingtheparking
brake will shut off the engine.
1. Depress brake pedal all the way down
and hold.
2. Pull parking brake lever up and hold,
release pressure from brake pedal, then
releaseparkingbrakelever. Pedalshould
remaininbrakeposition. Ensureparking
brake will hold mower secure.
10
Motion Control Lever
103
102
11
110
40
39
34
41
45
26
53
16
110
65
45
40
39
53
34
41
45
97
42
2
55
57
60
106
52
67
56
43
42
59
29
52
ENGINE -
• Move throttle control between half and full
54
63
53
67
speed (fast) position.
71
64
62
53
68
NOTE: Failure to move throttle control be-
tween half and full speed (fast) position, be-
forestopping,maycauseengineto“backfire”.
67
45
66
84
82
7
92
64
85
113
74
96
83
Throttle
45
69
13
86
112
33
70
45
112
111
113
32
109
32
67
STOPPING
45
51
108
23
MOWER BLADE -
• To stop mower blade, move deck clutch
lever to disengaged position.
14
1
22
• Turn ignition key to “STOP” position and
remove key. Always remove key when
leaving riding mower to prevent unauthor-
ized use.
IMPORTANT: Leaving the ignition switch in
any position other than "STOP" will cause
the battery to discharge and go dead.
45
107
67
45
15
19
45
67
45
104
88
94
24
98
25
72
NOTE: Undercertainconditionswhenriding
mower is standing idle with the engine run-
ning, hot engine exhaust gases may cause
“browning” of grass. To eliminate this pos-
sibility, always stop engine when stopping
riding mower on grass areas.
24
87
81
82
72
45
8
91
79
45
95
80
76
77
78
73
45
73
LRV-B_Chassis_8
(
) Deck Clutch
Control
“Disengaged”
(
) Deck Clutch
Control
“Engaged”
CAUTION: Always stop riding mower
completely, as described above, before
leaving the operator's position.
32
13
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TO USE THROTTLE CONTROL
Always operate engine at full speed (fast).
• Operating engine at less than full speed
(fast)reducesengine'soperatingefficiency.
• Full speed (fast) offers the best mower
performance.
• The average lawn should be cut to ap-
proximately 2-1/2" during the cool season
and to over 3" during hot months. For
healthier and better looking lawns, mow
often and after moderate growth.
• For best cutting performance, grass over
6"inheightshouldbemowedtwice. Make
the first cut relatively high; the second to
desired height.
RIDING MOWER
ELECTRICAL
MODEL NUMBER MC30 (96022001300)
PRODUCT NUMBER 960 22 00-13
Throttle
TO OPERATE MOWER
Your riding mower is equipped with an
operator presence sensing switch. Any
attempt by the operator to leave the seat
with the engine running and the deck clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating or
cutting off when operating your equipment
on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blade by engaging deck
clutch lever.
TO STOP MOWER BLADE -
Disengage deck clutch lever.
KEY PART
NO. NO.
DESCRIPTION
BATTERY
1
532 43 65-51
3
532 19 33-50
532 41 19-33
532 10 95-53
532 17 61-38
532 19 27-49
532 43 72-28
532 19 25-07
817 72 04-08
873 51 04-00
532 41 66-94
532 42 12-99
532 42 12-98
817 06 05-12
532 44 21-48
532 43 81-22
818 10 10-12
532 44 16-22
SWITCH, IGN, DLTA, P-IN, ROS
KEY/CHAIN
SWITCH, INTLK,CL, MWR, GRY
SWITCH, INTERLOCK, NONC,GRAY
SWITCH, SEAT, DP, ROS
HARNESS, IGN, ELECTSTART, LRV
SOLENOID
SCREW THD CUT 1/4-20 X 1/2 TY23
NUT KEPS HEX 1/4-20 UNC
CABLE BATTERY
CABLE STARTER
CABLE GROUND
SCREW 5/16-18 X 3/4
SCREW HEX M5X0.8.9MM
NUT M5
SCREW TORX #10-14 X .750
FUSE, 10
4
9
10
12
13
15
16
17
18
19
20
21
22
23
24
25
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1. Ensure the parking brake is applied.
2. Start riding mower with motion control
lever in neutral (N) position.
3. Release parking brake.
4. Slowly move motion control lever to
desired position.
Deck Clutch Lever
"Disengaged" Position
Mower Height
Adjustment High
Position
Motion Control Lever
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Mower
Height Adjustment
Low Position
Deck Clutch Lever
"Engaged" Position
TO ADJUST MOWER CUTTING HEIGHT
The position of the mower height deck lift
lever determines the cutting height.
• Grasp lift lever.
• Press lift lever plunger with thumb and
move lever to desired position.
CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, mulch cover, or the
deflector shield in place.
The cutting height range is approximately
1-1/2 to 4". The heights are measured from
the ground to the blade tip with the engine
notrunning. Theseheightsareapproximate
and may vary depending upon soil condi-
tions, height of grass and types of grass
being mowed.
Deflector Shield
Mulch Cover
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14
31
Hinge Bracket
REVERSE OPERATION SYSTEM (ROS)
RIDING MOWER
ELECTRICAL
MODEL NUMBER MC30 (96022001300)
PRODUCT NUMBER 960 22 00-13
YourridingmowerisequippedwithaReverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc-
tion with the deck clutch engaged will shut
off the engine unless ignition key is placed
in the ROS "ON" position.
LRV2
WARNING: Backing up with the deck
clutch engaged while mowing is strongly
discouraged. Turning the ROS "ON", to al-
low reverse operation with the deck clutch
engaged, should only be done when the
operatordecidesitisnecessarytoreposition
the machine with the attachment engaged.
Do not mow in reverse unless absolutely
necessary.
Deflector
Shield
13
25
4. Rest the mulch cover on the deflector.
5. Attach the 2 bungees from the deflector
to the deck.
USING THE REVERSE OPERATION
SYSTEM -
4
3
Only use if you are certain no children or
other bystanders will enter the mowing
area.
1. Move motion control lever to neutral (N)
position.
2. With engine running, turn ignition key
counterclockwise to ROS "ON" position.
3. Look down and behind before and while
backing.
Deflector Shield
Mulch Cover
TO OPERATE ON HILLS
4. Slowly move motion control lever to
reverse (R) position to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
WARNING: Do not drive up or down
hills with slopes greater than 15° and do not
drive across any slope. Use the slope guide
at the back of this manual.
1
18
•
•
•
Choosetheslowestspeed beforestarting
up or down hills.
10
12
ROS "ON" Position
Engine "ON" Position
(Normal Operating)
Avoid stopping or changing speed on
hills.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
Move motion control lever to neutral (N)
position.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
23
22
21
20
19
•
•
•
9
17
15
16
24
TO ATTACH DEFLECTOR
1. Unhook the 2 bungees from deck to the
mulch cover.
TO TRANSPORT
When pushing or towing your riding mower,
besuretodisengagetransmissionbyplacing
shifter in neutral.
• Raisemowerheightadjustmenttoitshigh-
estpositionwithmowerheightadjustment
lever.
• To reengage transmission, press brake
and shift out of neutral.
Bungee
Bungee
Mulch Cover
2. Lift the mulch cover.
3. Attach the deflector to the hinge bracket.
30
15
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BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your riding mower has been
shipped, from the factory, already filled with
summer weight oil.
1. Check engine oil with riding mower on
level ground.
2. Remove oil fill cap/dipstick and wipe
clean,reinsertthedipstickandscrewcap
tight, waitforafewseconds, removeand
read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do
not overfill.
TO START ENGINE
RIDING MOWER
SCHEMATIC
MODEL NUMBER MC30 (96022001300)
PRODUCT NUMBER 960 22 00-13
When starting the engine for the first time or
if the engine has run out of fuel, it will take
extra cranking time to move fuel from the
tank to the engine.
SCH24
BATTERY
•
•
•
•
Sitonseatinoperatingposition, depress
clutch/brakepedalandsetparkingbrake.
Place motion control lever in neutral
position.
Move deck clutch lever to “DISEN-
GAGED” position.
Move throttle control to choke position.
SOLENOID
STARTER
M
RED
RED
FUSE
S
B
M
WHITE
G
A1
NOTE: Before starting, read the warm and
cold starting procedures below.
•
For cold weather operation you should
change oil for easier starting (See the oil
viscositychartintheMaintenancesection
of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
L
A2
CLUTCH / BRAKE
(PEDAL UP)
ATTACHMENT CLUTCH
(CLUTCH OFF)
•
Insertkeyintoignitionandturnkeyclock-
wise to “START” position and release
key as soon as engine starts. Do not run
starter continuously for more than fifteen
seconds per minute. If the engine does
not start after several attempts, move
throttle control to fast position, wait a
few minutes and try again. If engine still
does not start, move the throttle control
back to the choke position and retry.
BLACK
BLACK
•
SEAT SWITCH
(NOT OCCUPIED)
BLACK
GRAY
BLACK
ADD GASOLINE
•
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with
gasoline. Purchasefuelinquantitiesthat
canbeusedwithin30daystoassurefuel
freshness.
GRAY
REVERSE SWITCH
NOT IN REVERSE
SHORTING CONNECTOR
BLACK
BLACK
WARM WEATHER STARTING
(50°F/10°C AND ABOVE)
•
When engine starts, move the throttle
control to the fast position.
SPARK PLUGS
GAP
BLACK/WHITE
IGNITION
UNIT
(2 PLUGS
ON TWIN CYL. ENGINES)
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline near
an open flame.
•
The ground drive can now be used. If the
engine does not accept the load, restart
the engine and allow it to warm up for
oneminuteusingthechokeasdescribed
above.
FUEL SHUT-OFF
SOLENOID
CAUTION: Alcoholblendedfuels(called
gasohol or using ethanol or methanol) can
attract moisture which leads to separation
andformationofacidsduringstorage. Acidic
gascandamagethefuelsystemofanengine
while in storage. To avoid engine problems,
the fuel system should be emptied before
storage of 30 days or longer. Drain the gas
tank, start the engine and let it run until the
fuel lines and carburetor are empty. Use
freshfuelnextseason. SeeStorageInstruc-
tions for additional information. Never use
engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
BLUE
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
COLD WEATHER STARTING
(50°F/10°C AND BELOW)
(IF EQUIPPED)
RED
•
When engine starts, allow engine to run
withthethrottlecontrolinthechokeposi-
tion until the engine runs roughly, then
movethrottlecontroltofastposition.This
may require an engine warm-up period
fromseveralsecondstoseveralminutes,
depending on the temperature.
STATOR
DIODE
REMOVABLE
CONNECTIONS
IGNITION SWITCH
WIRING INSULATED CLIPS
POSITION CIRCUIT “MAKE”
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE RE-INSTALLED
TO PROPERLY SECURE YOUR WIRING.
OFF
M+G+A1
B+A1
NON-REMOVABLE
CONNECTIONS
RUN/OVERRIDE
Fuel Cap
RUN
B+A1
L+A2
START
B + S + A1
16
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TROUBLESHOOTING CHART:
MOWING TIPS
See appropriate section in manual unless directed to service center.
•
Mowershouldbeproperlyleveledforbest
mowing performance. See “TO LEVEL
MOWER HOUSING” in the Service and
Adjustments section of this manual.
The left hand side of mower should be
used for trimming.
PROBLEM
CAUSE
CORRECTION
1
Faulty operator-safety presence
control system.
1
Check wiring, switches and
connections. If not corrected,
Contact a qualified service center.
Engine continues to
run when operator
leaves seat with atta-
chment clutchengaged
•
•
Drive so that clippings are discharged
onto the area that has already been cut.
Havethecutareatotherightoftheriding
mower. This will result in a more even
distributionofclippingsandmoreuniform
cutting.
1
2
3
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves, and trash
under mower.
1
2
3
Replace blade. Tighten blade bolt.
Level mower deck.
Clean underside of mower housing.
Poor cut - uneven
cutting
4
5
Bent blade mandrel.
4
5
Contact a qualified service center.
Clogged mower deck vent from
build-up of grass, leaves, and trash
around mandrel.
Clean around mandrels to
open vent holes.
1
2
3
4
Obstruction in clutch mechanism.
Worn/damaged mower drive belt.
Frozen idler pulley.
1
2
3
4
Remove obstruction.
Replace mower drive belt.
Replace idler pulley.
Mower blade will
not rotate
Frozen blade mandrel.
Contact a qualified service center.
1
2
3
4
5
Travel speed too fast.
Wet grass.
Mower deck not level.
Low/uneven tire air pressure.
Worn, bent or loose blade.
1
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.
Check tires for proper PSI.
Replace/sharpen blade. Tighten
blade bolt.
Clean underside of mower
housing.
Replace mower drive belt.
Reinstall blade sharp edge down.
Replace with blade listed in parts
manual.
Poor grass
discharge
2
3
4
5
•
•
Whenmowinglargeareas,startbyturning
totherightsothatclippingswilldischarge
away from shrubs, fences, driveways,
etc. After one or two rounds, mow in the
oppositedirectionmakinglefthandturns
until finished.
If grass is extremely tall, it should be
mowedtwicetoreduceloadandpossible
fire hazard from dried clippings. Make
first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir-
able clumps. Allow grass to dry before
mowing.
Regulategroundspeedbyselectingalow
enough gear to give the mower cutting
performance as well as the quality of cut
desired.
6
Buildup of grass, leaves and
trash under mower.
Mower drive belt worn.
Blade improperly installed.
Improper blade used.
6
7
8
9
7
8
9
10 Clogged mower deck vent holes
from buildup of grass, leaves, and
trash around mandrels.
10 Clean around mandrels to
open vent holes.
•
•
•
1
2
3
Bad battery cell(s).
Poor cable connections.
Faulty alternator.
1
2
3
Replace battery.
Check/clean all connections.
Replace alternator.
Battery will not
charge
1
Axle key missing.
1
Install axle key at rear wheel. See
"TO REMOVE WHEEL" in the
Service and Adjustments section.
Loss of drive
1
2
Reverse operation system (ROS)
is not “ON” while mower or other
attachment is engaged.
1
2
Turn ignition key to ROS “ON”
position. See Operation section.
Engine dies when
riding mower is
shifted into reverse
When operating attachments, select a
groundspeedthatwillsuittheterrainand
give best performance of the attachment
being used.
Engine is cold.
Allow engine warm-up by running for
several seconds to several minutes.
28
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TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to service center.
MAINTENANCE
BEFORE
EACH
USE
EVERY
8
HOURS
EVERY
25
HOURS
EVERY
50
HOURS
EVERY
100
HOURS
EVERY
SEASON
BEFORE
STORAGE
MAINTENANCE
SCHEDULE
PROBLEM
CAUSE
CORRECTION
1
2
3
4
Out of fuel.
1
2
3
4
Fill fuel tank.
Replace spark plug.
Clean/replace air filter.
Empty fuel tank and carburetor, refill
tank with fresh gasoline and replace
fuel filter.
Will not start
Check Brake Operation
2
)
Bad spark plug.
Dirty air filter.
Water in fuel.
Check Tire Pressure
$
)
Check Operator Presence & ROS Systems
Check for Loose Fasteners
Check/Replace Mower Blade
Clean Battery and Terminals
Lubricate Axles and Spindles
.
'
3
4
5
6
Loose or damaged wiring.
Engine valves out of adjustment.
5
6
Check all wiring.
Contact a qualified service center.
-
/
7
%
Clean Friction Surfaces
Check Mower Levelness
Check V-Belt
1
2
3
4
Dirty air filter.
1
Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Hard to start
Bad spark plug.
Weak or dead battery.
Stale or dirty fuel.
2
3
4
2
Check Engine Oil Level
Change Engine Oil
Clean Air Filter
Empty fuel tank and refill tank with
1,2
2
E
N
G
I
fresh, clean gasoline.
5
6
Loose or damaged wiring.
Engine valves out of adjustment.
5
6
Check all wiring.
Clean Air Screen
2
Contact a qualified service center.
Inspect Muffler/Spark Arrester
N
E
Clean Engine Cooling Fins
Replace Spark Plug
2
2
1
2
3
4
5
6
7
8
9
Clutch/brake pedal not depressed.
Deck clutch is engaged.
Weak or dead battery.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
1
2
3
4
5
6
7
8
Depress clutch/brake pedal.
Disengage deck clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Engine will not
turn over
Replace Air Filter Paper Cartridge
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - Replace blade more often when mowing in sandy soil.
4 - Clean surfaces with isopropyl alcohol or non filming cleaner.
Check/replace ignition switch.
Check/replace solenoid or starter.
GENERAL RECOMMENDATIONS
BEFORE EACH USE
Faulty solenoid or starter.
Faulty operator presence switch(es). 9 Contact a qualified service center.
The warranty on this riding mower does not 1. Check engine oil level.
cover items that have been subjected to 2. Check brake operation.
operator abuse or negligence. To receive 3. Check tire pressure.
full value from the warranty, operator must 4. Check operator presence and
1
2
3
4
Weak or dead battery.
1
2
3
4
Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Engine clicks but will
not start
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.
maintain riding mower as instructed in this
manual.
ROS systems for proper operation.
5. Check for loose fasteners.
Check/replace solenoid or starter.
Some adjustments will need to be made
periodically to properly maintain your riding
mower.
1
2
Cutting too much grass/too fast.
Build-up of grass, leaves and trash
under mower.
1
2
Raise cutting height/reduce speed.
Clean underside of mower housing.
Loss of power
IMPORTANT: Do not oil or grease the pivot
points which have special nylon bearings.
Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricating
bearings. Ifyoufeeltheymustbelubricated,
use only a dry, powdered graphite type
lubricant sparingly.
3
4
5
6
Dirty air filter.
3
4
5
6
Clean/replace air filter.
Check oil level/change oil.
Clean & regap or change spark plug.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
Low oil level/dirty oil.
Faulty spark plug.
Stale or dirty fuel.
Empty fuel tank and refill tank with
fresh, clean gasoline.
7
Water in fuel.
7
Empty fuel tank and carburetor, refill
tank with fresh gasoline.
• At least once a year you should replace
the spark plug, clean or replace air filter,
and check blade and belt for wear. A new
sparkplugandcleanairfilterassureproper
air-fuel mixture and help your engine run
better and last longer.
8
9
Spark plug wire loose.
8
9
Connect & tighten spark plug wire.
Clean engine air screen/fins.
Dirty engine air screen/fins.
10 Dirty/clogged muffler.
10 Clean/replace muffler.
11 Check all wiring.
11 Loose or damaged wiring.
12 Engine valves out of adjustment.
12 Contact a qualified service center.
1
2
Worn, bent or loose blade.
Bent blade mandrel.
1
2
Replace blade. Tighten blade bolt.
Contact a qualified service center.
Excessive vibration
3
Loose/damaged part(s).
3
Tighten loose part(s).
Replace damaged parts.
18
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RIDING MOWER
Alwaysobservesafetyruleswhenperforming
any maintenance.
CHECK REVERSE OPERATION (ROS)
SYSTEM
• Whentheengineisrunningwiththeignition
switch in the engine "ON" position and the
deckclutchleverengaged,anyattemptby
the operator to shift into reverse should
shut off the engine.
• Whentheengineisrunningwiththeignition
switch in the ROS "ON" position and the
deckclutchleverengaged,anyattemptby
the operator to shift into reverse should
NOT shut off the engine.
STORAGE
Immediately prepare your riding mower for
• Empty the fuel tank by starting the engine
and letting it run until the fuel lines and
carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
BRAKE OPERATION
storage at the end of the season or if the
riding mower will not be used for 30 days
or more.
If riding mower requires more than four (4)
feet to stop at highest speed in highest gear
on a level, dry concrete or paved surface,
then brake must be serviced at your nearest
authorized service center.
WARNING: Neverstoretheridingmower
with gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before stor-
ing in any enclosure.
TIRES
• Use fresh fuel next season.
• Maintain tire pressure at 12 PSI.
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objectsandotherhazardsthatmaycause
tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant may
be purchased from your local parts dealer.
Tire sealant also prevents tire dry rot and
corrosion.
NOTE: Fuel stabilizer is an acceptable al-
ternative in minimizing the formation of fuel
gum deposits during storage. Add stabilizer
to gasoline in fuel tank or storage container.
Alwaysfollowthemixratiofoundonstabilizer
container. Run engine at least 10 minutes
afteraddingstabilizertoallowthestabilizerto
reach the carburetor. Do not empty the gas
tank and carburetor if using fuel stabilizer.
MOWER
Removedeckfrommowerforwinterstorage.
When mower is to be stored for a period of
time, clean it thoroughly, remove all dirt,
grease,leaves,etc. Storeinaclean,dryarea.
1. Cleanentireridingmower(See“CLEAN-
ING” in the Maintenance section of this
manual).
2. Inspect and replace belt, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
3. Lubricate as shown in the Maintenance
section of this manual.
ROS "ON"
Position
Engine "ON" Position
(Normal Operating)
BLADE CARE
Forbestresultsmowerbladesmustbesharp.
Replace worn, bent or damaged blades.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE” in the
Maintenance section of this manual).
AXLE AND SPINDLES
• Frontwheelaxlesandfrontspindlesshould
CAUTION: Useonlyareplacementblade
approved by the manufacturer of your riding
mower. Using a blade not approved by the
manufacturerofyourridingmowerishazard-
ous, could damage your riding mower and
void your warranty.
be properly lubricated.
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark plug
hole(s) into cylinder(s).
• Wheel axles and spindles should be
lubricated with grease.
Spindle
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving 3. Turn ignition key to “START” position for
BLADE REMOVAL
1. Raise mower to highest position to allow
access to blade.
NOTE: Protect your hands with gloves and/
or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter-
clockwise.
3. Install new blade with stamped "THIS
SIDE UP" facing deck and mandrel as-
sembly.
parts for damage, breakage and wear.
Replace if necessary.
a few seconds to distribute oil.
4. Replace with new spark plug(s).
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
OTHER
• Do not store gasoline from one season to
another.
BATTERY
Wheel Axle
• Fully charge the battery for storage.
• Replaceyourgasolinecanifyourcanstarts
to rust. Rust and/or dirt in your gasoline
will cause problems.
• Ifpossible,storeyourridingmowerindoors
and cover it to give protection from dust
and dirt.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
• If battery is removed from riding mower
for storage, do not store battery directly
on concrete or damp surfaces.
Be sure operator presence and reverse
operation systems are working properly.
If your riding mower does not function as
described, repair the problem immediately.
• The engine should not start unless the
brakepedalisfullydepressed,andthedeck
clutch lever is in the disengaged position.
Mandrel
Assembly
ENGINE
FUEL SYSTEM
• Cover your riding mower with a suitable
protectivecoverthatdoesnot retainmois-
ture. Do not use plastic. Plastic cannot
breathewhichallowscondensationtoform
and will cause your riding mower to rust.
IMPORTANT: Never cover riding mower
while engine and exhaust areas are still
warm.
Blade
IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel
system parts such as carburetor, fuel hose,
ortankduringstorage.Also, alcoholblended
fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads
to separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage.
Blade Bolt
(Special)
CHECK OPERATOR PRESENCE SYSTEM
0
2
5
4
5
• When the engine is running, any attempt
by the operator to leave the seat without
first setting the parking brake should shut
off the engine.
• When the engine is running and the deck
clutch lever is engaged, any attempt by
the operator to leave the seat should shut
off the engine.
• Neveroperatethedeckclutchleverunless
you are seated in the seat.
Star
Center Hole
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on
mandrel assembly.
4. Install and tighten blade bolt securely
(45-55 Ft. Lbs.).
IMPORTANT: Special blade bolt is heat
treated.
26
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BATTERY
TO CHANGE ENGINE OIL
TO START ENGINE WITH A WEAK
BATTERY
INTERLOCKS AND RELAYS
Your riding mower has a battery charging
system which is sufficient for normal use.
• Keep battery and connectors clean.
• Only recharge battery with charger
approved for a 12V 6 amp. hour battery.
• Charging with any other charger or an
automotive style charger can cause per-
manent damage to the battery.
• Charge battery for 24 hours for a full
charge.
NOTE: The original equipment battery on
your riding mower is maintenance free. Do
not attempt to open or remove caps or cov-
ers. Adding or checking level of electrolyte
is not necessary.
Loose or damaged wiring may cause your
riding mower to run poorly, stop running, or
prevent it from starting.
• Check wiring. Ensure all wiring and con-
nectors are secure.
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL.
CAUTION: Lead-acid batteries gener-
ate explosive gases. Keep sparks, flame
and smoking materials away from batteries.
Always wear eye protection when around
batteries.
Ifyourbatteryistooweaktostarttheengine,
it should be recharged. (See "BATTERY" in
the Maintenance section of this manual).
•
•
•
Be sure riding mower is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
ENGINE
CAUTION: If engine has been operated
for an extended period of time immediately
prior to draining oil, oil will be hot.
Your carburetor is not adjustable. If your
engine does not operate properly due to
suspected carburetor problems, take your
riding mower to a qualified service center
for repair and/or adjustment.
REPLACING BATTERY
1. Lift engine cover.
2. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine when
changing oil.
3. Position a container to catch oil.
4. Remove drain plug and drain oil into
container.
5. After oil has drained completely, replace
oil drain plug and tighten securely.
6. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see “PROD-
UCT SPECIFICATIONS” section of this
manual.
7. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at “FULL” line on dipstick. Tighten cap
onto the tube securely when finished.
WARNING: Do not short battery termi-
nalsbyallowingawrenchoranyotherobject
to contact both terminals at the same time.
Before connecting battery, remove metal
bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to
preventsparkingfromaccidentalgrounding.
WARNING: Do not jump start battery.
Permanentdamagetothebatteryorpersonal
injury may occur.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and
chaff which can restrict cooling.
1. Lift seat pan to raised position.
2. Remove terminal cover.
3. Disconnect BLACK battery cable then
RED battery cable, battery strap and
carefully remove battery from riding
mower.
4. Installnewbatterywithterminalsinsame
position as old battery.
5. Reinstall terminal cover.
6. First connect RED battery cable to
positive (+) battery terminal with bolt and
nut as shown. Tighten securely.
7. Connect BLACK grounding cable
to negative (-) battery terminal with
remaining bolt and nut. Tighten securely
8. Lower seat pan.
V-BELT
CheckV-beltfordeteriorationandwearafter
100 hours of operation and replace if neces-
sary. The belt is not adjustable. Replace belt
if it begins to slip from wear.
ENGINE
LUBRICATION
Onlyusehighqualitydetergentoilratedwith
APIserviceclassificationSG-SL. Selectthe
oil’s SAE viscosity grade according to your
expected operating temperature.
8. Lower engine cover.
Engine Cover
SAE VISCOSITY GRADES
Oil Fill Cap/Dipstick
SAE 30
Drain Plug
5W-30
-20
0
30
32 40
0
100
60
80
F
C
-20
10
-30
-10
20
30
40
Seat Pan
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oil_visc_chart1_e
NOTE: Although multi-viscosity oils (5W30,
10W30etc.)improvestartingincoldweather,
theoilswillresultinincreasedoilconsumption
when used above 32°F. Check your engine
oil level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the riding
mower is not used for 25 hours in one year.
Checkthecrankcaseoillevelbeforestarting
the engine and after each eight (8) hours
of operation. Tighten oil fill cap/dipstick
securely each time you check the oil level.
Nut
Nut
Negative
(Black)
Cable
Positive
(Red)
Cable
Bolt
20
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TO REPLACE MOWER BLADE DRIVE
BELT
MOWER DRIVE BELT REMOVAL
1. Park riding mower on a level surface.
2. Set parking brake.
3. Lower mower to its lowest position.
4. Removemandrelcoverfrommowerdeck. of this manual.
5. Remove rear engine plate from unit.
TO ADJUST STEERING WHEEL
ALIGNMENT
Ifsteeringwheelcrossbarsarenot horizontal
(left to right) when wheels are positioned
straight forward, remove steering wheel
and reassemble per instructions in the
"INSTALL STEERING COLUMN" section
AIR FILTER
MUFFLER
Your engine will not run properly using a Inspect and replace corroded muffler and
dirty air filter. Service air cleaner more often sparkarrester(ifequipped)asitcouldcreate
underdustyconditions. Seeenginemanual. a fire hazard and/or damage.
SPARK PLUG(S)
CLEAN AIR SCREEN
Replace spark plug(s) at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are shown
in “PRODUCT SPECIFICATIONS” section
of this manual.
Air screen must be kept free of dirt and chaff
topreventenginedamagefromoverheating.
Cleanwithawirebrushorcompressedairto
remove dirt and stubborn dried gum fibers.
TO REMOVE WHEEL FOR REPAIRS
6. Remove rear belt keeper from unit.
7. Carefully roll belt over the top of the
mower blade mandrel.
FRONT WHEEL
1. Block up front axle securely.
2. Remove dust cover, retaining ring, and
washer to allow wheel removal.
3. Repair tire and reassemble.
4. Replace washer and retaining ring
securely in axle groove.
REAR WHEEL
1. Block up Rear axle securely.
2. Removedustcover,retainingring,wash-
er, and square key while pulling tire off.
CLEAN AIR INTAKE/COOLING AREAS
To ensure proper cooling, make sure the
grass screen, cooling fins, and other exter-
nal surfaces of the engine are kept clean
at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
removetheblowerhousingandothercooling
shrouds. Clean the cooling fins and external
surfaces as necessary. Ensure the cooling
shrouds are reinstalled.
NOTE: Operating the engine with a blocked
grass screen, dirty or plugged cooling fins,
and/or cooling shrouds removed will cause
engine damage due to overheating.
CLEANING
• Clean engine, battery, seat, finish, etc. of
all foreign matter.
Mower Drive Belt
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automotive
type wax.
Belt
Keeper
We do not recommend using a garden hose
or pressure washer to clean your riding
mower unless the engine and transmission
are covered to keep water out. Water in en-
gine or transmission will shorten the useful
life of your riding mower. Use compressed
air or a leaf blower to remove grass, leaves
and trash from riding mower and mower.
3. Repair tire and reassemble.
4. Replacesquarekeywhileputtingtireback
on, then replace washer and retaining
ring securely in axle groove.
Idler Pulleys
Mandrel
CLEANING FRICTION SURFACES
To ensure proper drive performance keep
the friction surfaces free from dirt, chaff and
excess rubber at all times.
Every 25 hours of operation, the friction
surfaces need to be rubbed clean with
isopropylalcoholorothernon-filmingcleaner.
8. Remove belt from idler pulleys.
9. Checkidlerpulleystoseethattheyrotate
freely.
10.Remove belt from rear drive pulley.
MOWER DRIVE BELT INSTALLATION
Washer
Retaining
Ring
Install in reverse order following instruc-
tions in "MOWER DRIVE BELT REMOVAL"
section.
Engine Plate
TO CHECK BRAKE
If riding mower requires more than four (4)
feet to stop at highest speed in highest gear
on a level, dry concrete or paved surface,
then brake must be serviced.
Square Key
Dust
(rear wheel only)
Cover
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from authorized service
center. Tire sealant also prevents tire dry
rot and corrosion.
You may also check brake by:
1. Park riding mower on a level, dry con-
crete or paved surface, depress clutch/
brakepedalallthewaydownandengage
parking brake.
Friction Disc
2. Place motion control lever in neutral
position.
The rear wheels must lock and skid when
you try to manually push the riding mower
forward. If the rear wheels rotate, then the
brake needs to be serviced. Contact a quali-
fied service center.
24
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TO LEVEL MOWER HOUSING
Adjust the mower while riding mower is IMPORTANT: Deck must be level side-to
parked on level ground or driveway. Ensure side.
FRONT-TO-BACK ADJUSTMENT
SERVICE AND ADJUSTMENTS
tires are properly inflated. If tires are over or
underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• Measure distance "A" from bottom edge
of mower to ground level at front corners
of mower.
To obtain the best cutting results, the mower
housing should be adjusted so that the front
is approximately 1/8" to 1/2" lower than the
rearwhenthemowerisinitshighestposition.
Check adjustment on right side of riding
mower. Measuredistance“F”directlyinfront
and behind the mandrel at bottom edge of
mower housing as shown.
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place motion control lever in neutral (N) position.
3. Place deck clutch in “DISENGAGED” position.
4. Turn ignition key to “STOP” and remove key.
5. Ensure the blade and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
Bottom Edge of
Mower to Ground
Bottom Edge of
Mower to Ground
6. Remove pin holding deck lift link arm in
place.
7. Remove bolt holding deck side to side
leveling rod in place.
8. Remove belt from around pulleys.
9. Slide deck out from under side of mower.
RIDING MOWER
F
TO REMOVE MOWER
F
1. Place deck clutch in “DISENGAGED"
position.
• To lower front of mower housing turn nuts
“G” and “H” clockwise.
• When distance “F” is 1/8" to 1/2" lower
at front than rear, tighten nut “H” against
trunnion on front link.
• To raise front of mower housing turn nuts
“G” and “H” counter clockwise.
• When distance “F” is 1/8" to 1/2" lower
at front than rear, tighten nut “H” against
trunnion on front link.
2. Move mower height adjustment lift lever
forward to lower mower to its lowest
position.
3. Remove mandrel cover.
4. Remove pins holding left and right front
mower suspension arms in place.
A
A
• Toraisetherightsideofthemower,tighten
lift link adjustment nut.
• Tolowertherightsideofthemower,loosen
lift link adjustment nut.
TO INSTALL MOWER
Install in reverse order following instructions
in "TO REMOVE MOWER" section.
5. Remove bolt holding deck front to rear
leveling rod in place.
NOTE: Each full turn of adjustment nut will
change mower height about 3/16".
Deck Leveling
Side to Side
Rod Bolt
• Recheck measurements after adjusting.
NOTE: Each full turn of "G" will change "F"
by approximately about 3/8".
Adjustment Nut
• Recheck side-to-side adjustment.
Mandrel Cover
Turn nut right
to lower mower
Turn nut left
to raise mower
Nut "H"
Trunnion
Front Leveling
Rod Bolt
Deck Lift
Link Pin
Nut "G"
Mower
Suspension
Arm Pin
22
23
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