02777
YTH2748
Owner's Manual
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
GENERAL SERVICE
III. CHILDREN
•
Never operate machine in a closed are.
Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove any fuel-
soaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
Nevermakeanyadjustmentsorrepairswiththeengine
running.
Check grass catcher components and the discharge
guard frequently and replace with manufacturer's rec-
ommended parts, when necessary.
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
•
•
•
•
•
•
•
Keepchildrenoutofthemowingareaandinthewatchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.
Before and while backing, look behind and down for
small children.
Nevercarrychildren,evenwiththebladesshutoff. They
may fall off and be seriously injured or interfere with
safemachineoperation.Childrenwhohavebeengiven
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Never allow children to operate the machine.
Useextracarewhenapproachingblindcorners,shrubs,
trees, or other objects that may block your view of a
child.
•
•
•
•
•
•
Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service
as required.
Maintain or replace safety and instruction labels, as
necessary.
•
•
IV.TOWING
•
Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
•
•
•
•
Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equip-
ment.
On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
•
Be sure the area is clear of bystanders before operat-
ing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back-
ing.
•
•
V. SERVICE
SAFE HANDLING OF GASOLINE
•
Nevercarrychildren,evenwiththebladesshutoff. They
may fall off and be seriously injured or interfere with
safemachineoperation.Childrenwhohavebeengiven
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Keepchildrenoutofthemowingareaandinthewatchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.
Before and while backing, look behind and down for
small children.
Mow up and down slopes (15° Max), not across.
Choose a low ground speed so that you will not have
to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
To avoid personal injury or property damage, use extreme
care in handling gasoline.Gasoline is extremely flammable
and the vapors are explosive.
•
Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
•
•
•
•
•
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine run-
ning. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances.
•
•
•
•
•
•
Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when filling.
Removegas-poweredequipmentfromthetruckortrailer
and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather
than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Do not use a nozzle lock-open device.
•
•
•
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
•
•
•
If fuel is spilled on clothing, change clothing immedi-
ately.
Never overfill fuel tank. Replace gas cap and tighten
securely.
3
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PRODUCT SPECIFICATIONS
CUSTOMER RESPONSIBILITIES
Gasoline Capacity
and type:
4 Gallons
•
•
Read and observe the safety rules.
Unleaded Regular
Follow a regular schedule in maintaining, caring for
and using your tractor.
Oil Type (API-SG-SL):
SAE 10W30 (above 32°F)
SAE 5W-30 (below 32°F)
•
Follow the instructions under“Maintenance”and“Stor-
age” sections of this owner’s manual.
Oil Capacity:
W/ Filter:
W/O Filter:
4.0 Pints
3.5 Pints
Spark Plug:
(Gap: .030")
Champion RC12YC
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimprovedforest-covered,brush-coveredorgrass-covered
land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
Ground Speed (MPH):
Forward:
Reverse:
0 – 5.5
0 – 2.4
Tire Pressure:
Front:
Rear:
14 PSI
10 PSI
Charging System:
Battery:
15 AMPS @ 3600 RPM
AMP/HR:
MIN. CCA:
Case Size:
35
280
U1R
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands.
Blade Bolt Torque:
45-55FT. LBS.
CONGRATULATIONS on your purchase of a new tractor.
Ithasbeendesigned,engineeredandmanufacturedtogive
you the best possible dependability and performance.
A spark arrester for the muffler is available through your
nearestauthorizedservicecenter/department (SeeREPAIR
PARTS section of this manual).
Shouldyouexperienceanyproblemyoucannoteasilyrem-
edy, please contact your nearest authorized servicecenter/
department We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
PRODUCT SPECIFICATIONS....................................... 4
CUSTOMER RESPONSIBILITIES................................. 4
ASSEMBLY.................................................................6-9
OPERATION ...........................................................10-15
MAINTENANCE SCHEDULE ...................................... 16
MAINTENANCE..................................................... 16-19
SERVICE AND ADJUSTMENTS ............................20-25
STORAGE.................................................................... 26
TROUBLESHOOTING ............................................27-28
REPAIR PARTS.......................................................30-45
WARRANTY................................................................. 47
4
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UNASSEMBLED PARTS
Steering Wheel
Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob
Gauge Wheels
(4) Adjusting Bar
Steering
Wheel
Adapter
Steering
Wheel
Insert
Nose Roller
(4) Washers
3/8 x 3/4 x 14 Ga.
Retainer Spring
Nose Roller
Rod
(4) Wheels
(4) Locknut 3/8-16
(4) Retainer Springs
(double loop)
(2) Locknuts
5/16-18
Nose Roller
Brackets
(2) Hex Bolts 5/16-18 x 1
(4) Clevis Pins
Mower
(4) Shoulder Bolt
(2) Retainer Springs
(single loop)
(1) Oil Drain Tube
(5) Retainer Springs
(double loop)
Slope Sheet
Key
(2) Keys
(1)Front Plate
Assembly
(2)Flanged
Pins
5
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ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
STEERING WHEEL INSERT
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(2) 3/4" wrenches
LOCK NUT
Pliers
(2) 7/16" wrenches
Tire pressure gauge
Utility knife
LARGE FLAT WASHER
Whenrightorlefthandismentionedinthismanual,itmeans
when you are in the operating position (seated behind the
steering wheel).
STEERING
WHEEL ADAPTOR
TO REMOVE TRACTOR FROM
CARTON
STEERING WHEEL
UNPACK CARTON
•
•
•
Remove all accessible loose parts and parts cartons
from carton.
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
Check for any additional loose parts or cartons and
remove.
STEERING
SHAFT
BEFORE REMOVING TRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
FIG. 1
•
•
•
•
Remove locknut and large flat washer from steering
shaft.
Position front wheels of the tractor so they are pointing
straight forward.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
Secure steering wheel to steering shaft with locknut
and large flat washer previously removed. Tighten
securely.
INSTALL SEAT (See Fig. 2)
Adjust seat before tightening adjustment knob.
•
Remove adjustment knob and flat washer securing
seat to cardboard packing and set aside for assembly
of seat to tractor.
Pivotseatupwardandremovefromthecardboardpack-
ing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
•
•
•
•
•
•
Snap steering wheel insert into center of steering
wheel.
Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO
ROLL OFF SKID.
Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
•
•
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the
way down.
•
•
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
6
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ASSEMBLY
TO DRIVE TRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
SEAT
SHOULDER
BOLT
WARNING:Beforestarting,read,understandandfollow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
SEAT PAN
•
Be sure all the above assembly steps have been com-
pleted.
•
•
Check engine oil level and fill fuel tank with gasoline.
Place freewheel control in "transmission engaged"
position (see "TO TRANSPORT" in Operation section
of this manual).
•
Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
•
•
Place motion control lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever
to its highest position.
FLAT WASHER
•
Starttheengine.Afterenginehasstarted,movethrottle
control to idle position.
ADJUSTMENT
KNOB
02464
•
•
Release parking brake.
Slowlymovethemotioncontrolleverforwardandslowly
drive tractor off skid.
Apply brake to stop tractor, setparkingbrakeandplace
motion control lever in neutral position.
FIG. 2
•
CHECK BATTERY (See Fig. 3)
•
Turn ignition key to "STOP" position.
•
•
Lift hood to raised position.
Continue with the instructions that follow.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in the Maintenance section of this
manual for charging instructions).
TO ATTACH NOSE ROLLER (See Fig. 4)
•
Assemble brackets "A" and "B" to the inside of mower
mounting brackets as shown. Tighten securely.
NOTE: Be sure bracket tabs are positioned in tab holes
in mower brackets.
•
LABEL
TERMINAL
TERMINAL
Position nose roller between brackets and install rod
and retainer spring.
HEX
BOLT
LOCK
NUT
ROD
"B"
BRACKET
TAB
HOLE
02746
"A"
BRACKET
FIG. 3
NOSE
ROLLER
02612
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
RETAINER SPRING
FIG. 4
TO ROLL TRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 5)
The gauge wheels are designed to keep the mower deck in
properpositionwhenoperatingmower.Besuretheyareprop-
erly adjusted to ensure optimum mower performance.
•
•
•
Press lift lever plunger and raise attachment lift lever
to its highest position.
Release parking brake by depressing clutch/brake
pedal.
Place freewheel control in "transmission disengaged
position" (See “TO TRANSPORT” in the Operation
section of this manual).
•
Slidegaugewheelbardownintobracketchannel,Besure
thatgaugewheelbaraligningholesareontop.Assemble
gauge wheels as shown using shoulder bolts, 3/8 wash-
ers and 3/8-16 center locknuts and tighten securely.
•
Roll tractor forward off skid.
7
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ASSEMBLY
•
•
For ease of mower to tractor assembly, raise gauge
wheels to highest position and retain with clevis pins
and spring retainers.
Adjust gauge wheels before operating mower.See“TO
ADJUST GAUGE WHEELS” in the Operation section
of this manual.
•
If equipped, turn height adjustment knob counter-
clockwise until it stops.
•
•
•
•
Lower mower linkage with attachment lift control.
Be sure belt tension rod is in disengaged position.
Install belt into electric clutch pulley groove.
Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.
Installfrontplateassemblytotractorsuspensionbrackets
and retain with single loop retainer springs as shown.
Positionfrontplateassemblybetweenfrontmowerbrackets.
Raise deck and plate assembly to align holes and insert
flangedpins.Securepinswithdoubleloopretainersprings
between the plate assembly and mower brackets.
RETAINER SPRING
PIN
•
•
SHOULDER
ADJUSTING
BOLT
BAR
NOTE:Toassistinlocatingholeinflangedpin,theholeinpinis
inlinewithnotchonheadofpin.Ifnecessary,movemowerside-
to-side to give space between plate and mower brackets.
GAUGE
WHEEL
3/8-16 CENTER
LOCKNUT
IMPORTANT: Check belt for proper routing in all mower
pulley grooves. Engage belt tension rod by pushing rod
into locking bracket.
3/8 WASHER
FIG. 5
•
Engage belt tension rod by pushing rod into locking
bracket.
INSTALL MOWER AND DRIVE BELT
(See Figs. 6 and 7)
Besuretractorisonlevelsurfaceandmowersuspensionarms
are raised with attachment lift control. Engage parking brake.
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
•
•
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Raise deck to highest position.
Adjustgaugewheelsbeforeoperatingmowerasshown
in the Operation section of this manual.
•
•
Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
Slide mower under tractor with deflector shield to right
side of tractor.
•
•
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
LOCK BRACKET
FRONT SUSPENSION
BRACKETS
ELECTRIC
CLUTCH PULLEY
DOUBLE LOOP
FRONT
BELT TENSION ROD
FRONT
(DISENGAGED POSITION)
MOWER
RETAINER
PLATE
BRACKET
SPRING
ASSEMBLY
CHASSIS
BRACKET
SINGLE
LOOP
GAUGE
WHEEL
RETAINER
SPRINGS
FLANGED PIN
DOUBLE LOOP
RETAINER SPRING
ANTI-SWAY
BAR
USE PLIERS FOR
RETAINER SPRINGS
SUSPENSION
ARMS
DOUBLE LOOP RETAINER
SPRING (OUTWARD POINTING
DECK PINS)
DEFLECTOR
SHIELD
LOOP UP
FIG. 6
8
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ASSEMBLY
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
✓CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
WISHTO ASSURETHATYOU RECEIVETHE BEST PER-
FORMANCE AND SATISFACTION FROMTHIS QUALITY
PRODUCT.
•
Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓
All assembly instructions have been completed.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See“TOLEVELMOWERHOUSING”intheService
and Adjustments section of this manual.
✓
✓
No remaining loose parts in carton.
Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
✓
✓
Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
CHECK FOR PROPER POSITION OF ALL
BELTS
Seethefiguresthatareshownforreplacingmotionandmower
bladedrivebeltsintheServiceandAdjustmentssectionofthis
manual. Verify that the belts are routed correctly.
✓
✓
✓
✓
Check mower and drive belts. Be sure they are routed
CHECK BRAKE SYSTEM
Afteryoulearnhowtooperateyourtractor,checktoseethat
the brake is properly adjusted. See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual.
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
Before driving tractor, be sure freewheel control is in
“transmission engaged” position (see “TO TRANS-
PORT” in the Operation section of this manual).
WHILE LEARNING HOW TO USEYOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓
Engine oil is at proper level.
✓
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓
Become familiar with all controls, their location and
function. Operate them before you start the engine.
✓
✓
Be sure brake system is in safe operating condition.
Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
✓
It is important to purge the transmission before oper-
ating your tractor for the first time. Follow proper start-
ing and transmission purging instructions (See “TO
START ENGINE” and “PURGE TRANSMISSION” in
the Operation section of this manual).
9
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-
ing.
FAST
SLOW
REVERSE
HIGH
LOW
NEUTRAL
CHOKE
IGNITION SWITCH
P
ENGINE START
ENGINE ON
PARKING BRAKE
REVERSE
OPERATION
SYSTEM (ROS)
PARKING BRAKE PARKING BRAKE
ENGINE OFF
LOCKED
UNLOCKED
OIL PRESSURE
BATTERY
REVERSE
FUEL
FORWARD
OVER TEMP
LIGHT
MOWER HEIGHT
MOWER LIFT
15
15
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
SLOPE HAZARDS
KEEP AREA CLEAR
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
LIGHTS ON
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
FREE WHEEL
(Automatic Models only)
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
10
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OPERATION
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
IGNITION
SWITCH
ROS "ON" POSITION
HOURMETER
AMMETER
THROTTLE
CONTROL
LIFT LEVER
PLUNGER
ATTACHMENT
CLUTCH
SWITCH
ELAPSED TIME
60
0
0
0
0
0
0
/10
AM
CHOKE CONTROL
ATTACHMENT
LIFT LEVER
CLUTCH/BRAKE
PEDAL
HEIGHT
ADJUSTMENT
INDICATOR
LIGHT SWITCH
PARKING
BRAKE
FREE WHEEL
CONTROL
MOTION
CONTROL
LEVER
02852_LSW
FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute.
IGNITION SWITCH - Used for starting and stopping the
engine.
AMMETER - Indicates charging (+) or discharging (-) of
battery.
LIGHT SWITCH - Turns the headlights on and off.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
MOTION CONTROL LEVER - Selects the speed and
direction of tractor.
PARKING BRAKE - Locks clutch/brake pedal into the
brake position.
REVERSE OPERATION SYSTEM (ROS) “ON” POSI-
TION - Allows operation of mower deck or other powered
attachment while in reverse.
ATTACHMENT CLUTCH SWITCH - Used to engage the
mower blades or other attachments mounted to your trac-
tor.
ATTACHMENT LIFT LEVER - Used to raise and lower
the mower deck or other attachments mounted to your
tractor.
CHOKE CONTROL - Used when starting a cold engine.
CLUTCH/BRAKEPEDAL-Usedfordeclutchingandbrak-
ing the tractor and starting the engine.
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
THROTTLE CONTROL - Used to control engine speed.
HOURMETER - Indicates hours of operation.
11
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OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while op-
erating your tractor or performing any adjustments or repairs. We recommend a wide
vision safety mask over spectacles or standard safety glasses.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
HOW TO USEYOUR TRACTOR
POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).
TO SET PARKING BRAKE (See Fig. 8)
Your tractor is equipped with an operator presence sens-
ing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
NOTE: Under certain conditions when tractor is standing
idlewiththeenginerunning, hotengineexhaustgasesmay
cause “browning” of grass. To eliminate this possibility, al-
ways stop engine when stopping tractor on grass areas.
•
Depress clutch/brake pedal into full “BRAKE” position
and hold.
Place parking brake lever in“ENGAGED”position and
releasepressurefromclutch/brakepedal. Pedalshould
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
CAUTION: Always stop tractor com-
pletely,asdescribedabove,beforeleav-
ing the operator's position; to empty
grass catcher, etc.
•
ATTACHMENT CLUTCH SWITCH
TO USE THROTTLE CONTROL (See Fig. 8)
PULL OUT TO"ENGAGE"
THROTTLE
CONTROL
Always operate engine at full throttle.
PUSH IN TO
"DISENGAGE"
•
Operating engine at less than full throttle reduces the
battery charging rate.
CHOKE
CONTROL
•
Full throttle offers the best bagging and mower perfor-
mance.
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
"BRAKE"
POSITION
IGNITION
KEY
•
To engage choke control, pull knob out. Slowly push
knob in to disengage.
MOTION CONTROL
LEVER
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the
motion control lever.
CLUTCH/BRAKE
PEDAL "DRIVE"
POSITION
PARKING BRAKE
"ENGAGED"
POSITION
PARKING BRAKE
"DISENGAGED" POSITION
•
Start tractor with motion control lever in neutral (N)
position.
FIG. 8
•
•
Release parking brake.
Slowly move motion control lever to desired position.
STOPPING (See Fig. 8)
MOWER BLADES -
•
To stop mower blades,move attachment clutch switch
to “DISENGAGED” position.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The position of the attachment lift lever determines the
cutting height.
GROUND DRIVE -
•
To stop ground drive, depress clutch/brake pedal into
full “BRAKE” position..
Move motion control lever to neutral (N) position.
•
•
Grasp lift lever.
Press plunger with thumb and move lever to desired
position.
•
IMPORTANT:
THE MOTION CONTROL LEVER DOES NOT
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/
BRAKE PEDAL IS DEPRESSED.
The cutting height range is approximately 1-1/2 to 4".
The heights are measured from the ground to the blade tip
withtheenginenotrunning. Theseheightsareapproximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
ENGINE -
•
Move throttle control between half and full speed (fast)
position.
NOTE: Failure to move throttle control between half and
fullspeed(fast)position,beforestoppingmaycauseengine
to “backfire”.
•
The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•
Turn ignition key to “STOP” position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
•
For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
•
Never use choke to stop engine.
12
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OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 9)
ATTACHMENT
LIFT LEVER
"ENGAGED" POSITION
Gaugewheels areproperlyadjustedwhentheyareslightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
HIGH POSITION
LOW
POSITION
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
•
Adjust mower to desired cutting height (See “TO AD-
JUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
ATTACHMENT
CLUTCH SWITCH
"DISENGAGED"
POSITION
•
•
Remove retainer spring and clevis pin which secure
each gauge wheel bar.
Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis pin. Gauge wheels should be slightly
off the ground.
DEFLECTOR
SHIELD
FIG. 10
•
•
Replace retainer spring into clevis pin.
Be sure all gauge wheels are in the same setting.
REVERSE OPERATION SYSTEM (ROS)
IMPORTANT:BESURETOREADJUSTGAUGEWHEELSIFYOU
CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.
Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse
direction with the attachment clutch engaged will shut off
the engine unless ignition key is placed in the ROS "ON"
position.
RETAINER
SPRING
WARNING: Backing up with the attachment clutch en-
gaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless
absolutely necessary.
CLEVIS
PIN
USING THE REVERSE OPERATION SYSTEM -
•
Move motion control lever to neutral (N) position.
•
Withenginerunning,turnignitionkeycounterclockwise
to ROS "ON" position.
FIG. 9
•
•
Look down and behind before backing.
Slowlymovemotioncontrollevertoreverse(R)position
to start movement.
TO OPERATE MOWER (See Fig. 10)
Your tractor is equipped with an operator presence sens-
ing switch. Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged
will shut off the engine.You must remain fully and centrally
positioned in the seat to prevent the engine from hesitat-
ing or cutting off when operating your equipment on rough,
rolling terrain or hills.
•
When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
ROS "ON" POSITION
ENGINE "ON" POSITION
(NORMAL OPERATING)
•
•
Select desired height of cut.
Start mower blades by engaging attachment clutch
control.
•
TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
onmowerssoequipped,orthedeflector
shield in place.
TO OPERATE ON HILLS
WARNING: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
•
Choose the slowest speed before starting up or down
hills.
13
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OPERATION
•
•
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
•
Unthread and remove oil fill cap/dipstick; wipe oil off.
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube.Remove
and read oil level. If necessary, add oil until “FULL”
mark on dipstick is reached. Do not overfill.
•
•
•
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance section of this manual).
To change engine oil, see the Maintenance section in
this manual.
•
Move motion control lever to neutral (N) position.
IMPORTANT:
THE MOTIONCONTROLLEVERDOESNOT
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/
BRAKE PEDAL IS DEPRESSED.
•
Torestartmovement, slowlyreleaseparkingbrakeand
clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
ADD GASOLINE
•
Fill fuel tank to bottom of filler neck. Do not overfill. Use
fresh, clean, regularunleadedgasolinewithaminimumof
87 octane. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life). Do not mix
oil with gasoline. Purchase fuel in quantities that can be
used within 30 days to assure fuel freshness.
•
•
TO TRANSPORT (See Figs. 7 and 11)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
•
•
•
•
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
Raiseattachmentlifttohighestpositionwithattachment
lift control.
Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
Do not push or tow tractor at more than two (2)
MPH.
To reengage transmission, reverse above procedure.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
CAUTION: Alcohol blended fuels (called gasohol or
usingethanolormethanol)canattractmoisturewhich
leads to separation and formation of acids during
storage. Acidic gas can damage the fuel system of
anenginewhileinstorage.Toavoidengineproblems,
the fuel system should be emptied before storage
of 30 days or longer. Drain the gas tank, start the
engineandletitrununtilthefuellinesandcarburetor
are empty. Use fresh fuel next season. See Storage
Instructions for additional information. Never use
engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
Transmission Engaged
TO START ENGINE (See Fig. 7)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
•
Besurefreewheelcontrolisinthetransmissionengaged
position.
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
Place motion control lever in neutral (N) position.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to fast position
Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
Transmission Disengaged
FIG. 11
•
TOWING CARTS AND OTHER ATTACHMENTS
•
•
•
•
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your trac-
tor. Use common sense when towing.Too heavy of a load,
while on a slope, is dangerous.Tires can lose traction with
the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
NOTE: Before starting, read the warm and cold starting
procedures below.
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
•
Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute.If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again.If engine still does not start,
pull the choke control out and retry.
•
Check engine oil with tractor on level ground.
14
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OPERATION
•
Movemotioncontrollevertofullforwardpositionandhold
for five (5) seconds. Move lever to full reverse position
and hold for five (5) seconds. Repeat this procedure
three (3) times.
WARM WEATHER STARTING (50° F and above)
•
When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts to
run roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in slowly.
NOTE: During this procedure there will be no movement
of drive wheels. The air is being removed from hydraulic
drive system.
•
The attachments and ground drive can now be used.If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
•
Move motion control lever to neutral (N) position.Shut-
off engine and set parking brake.
•
Engage transmission by placing freewheel control in
engaged position (See “TO TRANSPORT” in this sec-
tion of manual).
Sitting in the tractor seat, start engine.After the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
Slowlymovemotioncontrolleverforward,afterthetractor
moves approximately five (5) feet, slowly move motion
control lever to reverse position.After the tractor moves
approximatelyfive(5)feetreturnthemotioncontrollever
to the neutral (N) position. Repeat this procedure with
the motion control lever three (3) times.
COLD WEATHER STARTING (50° F and below)
•
When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
acceptsmallchangesinspeedandload,untilthechoke
control is fully in.If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
requireanenginewarm-upperiodfromseveralseconds
to several minutes, depending on the temperature.
•
•
AUTOMATIC TRANSMISSION WARM UP
•
Beforedrivingtheunitincoldweather,thetransmission
should be warmed up as follows:
•
Your transmission is now purged and now ready for
normal operation.
•
•
Be sure the tractor is on level ground.
Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake
slowly return to operating position.
MOWING TIPS
•
Mower should be properly leveled for best mowing per-
formance. See“TO LEVEL MOWER HOUSING”in the
Service and Adjustments section of this manual.
The left hand side of mower should be used for trim-
ming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
Whenmowinglargeareas,startbyturningtotherightso
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 12).
•
Allowoneminutefortransmissiontowarmup.This
can be done during the engine warm up period.
•
•
•
Theattachmentscanbeusedduringtheenginewarm-
up period after the transmission has been warmed
up and may require the choke control be pulled out
slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance.See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
•
PURGE TRANSMISSION
CAUTION: Never engage or disengage
freewheelleverwhiletheengineisrun-
ning.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have de-
veloped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BE PURGED AFTER REINSTALLATION BEFORE OPERATING
THE TRACTOR.
FIG. 12
•
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mow-
ing to assure better mowing performance and proper
discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
•
•
•
Place tractor safely on level surface with engine off
and parking brake set.
•
Disengage transmission by placing freewheel control
in freewheeling position (See “TO TRANSPORT” in
this section of manual).
•
Sitting in the tractor seat, start engine.After the engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly dis-
engage clutch/brake pedal.
•
15
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MAINTENANCE
MAINTENANCE SCHEDULE
USE
HOURS
HOURS
FILL IN DATES
HOURSHOURS
50 100
STORAGE
EACH
8
25
SEASON
AS YOU COMPLETE
REGULAR SERVICE
BEFORE
SERVICE DATES
EVERY EVERY EVERY EVERY EVERY
BEFORE
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
ROS Systems
T
Check for Loose Fasteners
R
5
A
Sharpen/Replace Mower Blades
3
C
Lubrication Chart
T
Check Battery Level
4
0
Clean Battery and Terminals
R
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
1,2
Change Engine Oil (without oil filter)
1,2
E
Clean Air Filter
N
2
2
G
Clean Air Screen
I
Inspect Muffler/Spark Arrester
N
Replace Oil Filter (If equipped)
1,
2
2
E
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
2
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
LUBRICATION CHART
GENERAL RECOMMENDATIONS
➀ SPINDLE ZERK
➀ SPINDLE ZERK
The warranty on this tractor does not cover items that have
beensubjectedtooperatorabuseornegligence. Toreceive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
➀ FRONT
WHEEL
➀ FRONT
WHEEL
BEARING
ZERK
BEARING
ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
➁ ENGINE
At least once a season, check to see if you should make
any of the adjustments described in the Service and
Adjustments section of this manual.
• At least once a year you should replace the spark plug,
clean or replace air filter, and check blades and belts
for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
➀ MANDREL
ZERKS
02500
BEFORE EACH USE
➀ General Purpose Grease
•
•
•
•
Check engine oil level.
➁ Refer to Maintenance “ENGINE” Section
Check brake operation.
Check tire pressure.
Check operator presence and
ROS systems for proper operation.
Check for loose fasteners.
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTENTHELIFEOFTHESELF-LUBRICATINGBEARINGS.
IFYOU FEELTHEY MUST BE LUBRICATED, USE ONLY A DRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
•
16
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MAINTENANCE
TRACTOR
Always observe safety rules when performing any main-
tenance.
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
bent or damaged blades.
BRAKE OPERATION
CAUTION: Useonlyareplacementblade
approved by the manufacturer of your
tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor
and void your warranty.
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted. (See
“TO ADJUST BRAKE” in the Service and Adjustments
section of this manual).
TIRES
BLADE REMOVAL (See Fig. 13)
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT
•
Raise mower to highest position to allow access to
blades.
SPECIFICATIONS” section of this manual).
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
•
•
Remove blade bolt by turning counterclockwise.
Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
OPERATOR PRESENCE SYSTEM AND REVERSE OP-
ERATION SYSTEM (ROS)
•
Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
Be sure operator presence and reverse operation systems
are working properly. If your tractor does not function as
described, repair the problem immediately.
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.
MANDREL
ASSEMBLY
BLADE
•
The engine should not start unless the brake pedal is
fully depressed, and the attachment clutch control is
in the disengaged position.
CENTER
HOLE
CHECK OPERATOR PRESENCE SYSTEM
•
•
•
Whentheengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
BLADE BOLT
(SPECIAL)
025
44
STAR
The attachment clutch should never operate unless
the operator is in the seat.
FIG. 13
TO SHARPEN BLADE (See Fig. 14)
NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced.
CHECK REVERSE OPERATION (ROS) SYSTEM
•
When the engine is running with the ignition switch in
the engine "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should shut off the engine.
Care should be taken to keep the blade balanced. An un-
balancedbladewillcauseexcessivevibrationandeventual
damage to mower and engine.
•
When the engine is running with the ignition switch in
the ROS "ON" position and the attachment clutch en-
gaged, any attempt by the operator to shift into reverse
should NOT shut off the engine.
•
The blade can be sharpened with a file or on a grind-
ing wheel. Do not attempt to sharpen while on the
mower.
ROS "ON" POSITION
ENGINE "ON" POSITION
(NORMAL OPERATING)
•
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a
cone balancer, follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
•
Slidebladeontoanunthreadedportionofthesteelbolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
17
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MAINTENANCE
TRANSAXLE PUMP FLUID
CENTER HOLE
The transaxle was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.
BLADE
5/8" BOLT
OR PIN
ENGINE
LUBRICATION
FIG. 14
Only use high quality detergent oil rated with API service
classification SG-SL. Select the oil’s SAE viscosity grade
according to your expected operating temperature.
BATTERY
Yourtractorhasabatterychargingsystemwhichissufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
SAE VISCOSITY GRADES
•
•
•
•
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
10W30
5W-30
-20
0
30
32 40
0
100
60
80
F
C
-20
10
-30
-10
20
30
40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.
oil_visc_chart4_e
FIG. 15
Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one
year.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
•
•
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation.
Remove terminal guard.
Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
TO CHANGE ENGINE OIL (See Figs. 15 and 16)
Determine temperature range expected before oil change.
All oil must meet API service classification SG-SL.
•
•
Rinse the battery with plain water and dry.
Cleanterminalsandbatterycableendswithwirebrush
until bright.
•
•
•
•
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
•
•
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “REPLACING BATTERY" in
the SERVICE AND ADJUSTMENTS section of this
manual).
•
Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
V-BELTS
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
OIL DRAIN VALVE
CLOSED AND
LOCKED
POSITION
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot.To prevent pos-
sible damage to seals, do not use high pressure water or
steam to clean transaxle.
YELLOW
CAP
•
Inspect cooling fan to be sure fan blades are intact and
clean.
Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean cool-
ing fins.
DRAIN
TUBE
•
FIG. 16
18
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MAINTENANCE
•
Unlock drain valve by pushing inward and turning
counterclockwise.
MUFFLER
•
•
To open, pull out on the drain valve.
Inspect and replace corroded muffler and spark arrester
(if equipped) as it could create a fire hazard and/or dam-
age.
After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this man-
ual.
Use gauge on oil fill cap/dipstick for checking level.For
accurate reading, insert dipstick into the tube and push
down firmly into place before removing. Keep oil up to,
but not over, the “FULL” line on dipstick. Push dipstick
down firmly into the tube when finished.
SPARK PLUGS
•
•
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
IN-LINE FUEL FILTER (See Fig. 17)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
•
•
•
•
•
With engine cool, remove filter and plug fuel line sec-
tions.
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are
properly positioned.
Immediately wipe up any spilled gasoline.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
AIR FILTER
Your engine will not run properly using a dirty air filter.
Service air cleaner more often under dusty conditions.See
Engine Manual.
CLAMP
CLAMP
FUEL FILTER
ENGINE OIL FILTER
Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year.
FIG. 17
CLEANING
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and trans-
mission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
19
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SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-
MENTS:
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.
Place motion control lever in neutral (N) position.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key to “STOP” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TO INSTALL MOWER
TRACTOR
TO REMOVE MOWER (See Fig. 18)
Besuretractorisonlevelsurfaceandmowersuspensionarms
are raised with attachment lift control. Engage parking brake.
•
•
Place attachment clutch in “DISENGAGED” position.
If equipped, turn height adjustment knob to lowest
setting.
•
•
Swing anti-sway bar to left side of mower deck.
Slide mower under tractor with deflector shield to right
side of tractor.
•
•
Lower mower to its lowest position.
Disengage belt tension rod from lock bracket.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.
•
If equipped, turn height adjustment knob counter-
clockwise until it stops.
CAUTION:Rodisspringloaded.Havea
tight grip on rod and release slowly.
•
•
•
•
Lower mower linkage with attachment lift control.
Be sure belt tension rod is in disengaged position.
Install belt into electric clutch pulley groove.
Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.
Installfrontplateassemblytotractorsuspensionbrackets
and retain with single loop retainer springs as shown.
Positionfrontplateassemblybetweenfrontmowerbrackets.
Raise deck and plate assembly to align holes and insert
flangedpins.Securepinswithdoubleloopretainersprings
between the plate assembly and mower brackets.
•
•
•
Removeretainerspringholdinganti-swaybartochassis
bracket and disengage anti-swaybar from bracket.
Removefourretainerspringsfromfrontplateassembly
and remove plate.
Removeretainerspringsfromsuspensionarmsatdeck
and disengage arms from deck.
Raise attachment lift to its highest position.
Slide mower forward and remove belt from electric
clutch pulley.
•
•
•
•
•
Slide mower out from under right side of tractor.
SUSPENSION ARMS
LOCK BRACKET
ELECTRIC
CLUTCH
PULLEY
BELT TENSION ROD
(DISENGAGED
POSITION)
FRONT PLATE
ASSEMBLY
FRONT
MOWER
BRACKET
DOUBLE LOOP
RETAINER
SPRING
CHASSIS
BRACKET
SINGLE LOOP
RETAINER
SPRING
RETAINER
SPRING
FLANGED PIN
ANTI-SWAY
BAR
USE PLIERS FOR
RETAINER SPRINGS
DEFLECTOR
SHIELD
SUSPENSION ARMS
DOUBLE LOOP
RETAINER SPRINGS
(Outward pointing
deck pins)
LOOP UP
02565
FIG. 18
20
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SERVICE AND ADJUSTMENTS
NOTE:Toassistinlocatingholeinflangedpin,theholeinpinis
FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)
inlinewithnotchonheadofpin.Ifnecessary,movemowerside-
to-side to give space between plate and mower brackets.
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE
FOLLOWINGFRONT-TO-BACKADJUSTMENTISNECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO
MOWER WILL STAY LEVEL SIDE-TO-SIDE.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.
To obtain the best cutting results, the mower blades should
be adjusted so the front tip is approximately 1/8" to 1/2" lower
than the rear tip when the mower is in its highest position.
•
Engage belt tension rod by pushing rod into locking
bracket.
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.
•
•
•
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Checkadjustmentonrightsideoftractor. Positionanyblade
so the tip is pointing straight forward.Measure distance "B"
at front and rear tip of the blade.
•
•
•
Before making any necessary adjustments, check that
Raise deck to highest position.
both front plate links are equal in length.
TO LEVEL MOWER HOUSING
If links are not equal in length, adjust one link to same
length as other link.
To lower front of blade, loosen nut “C” on both front
links an equal number of turns.
Adjust the mower while tractor is parked on level ground or
driveway. Makesuretiresareproperlyinflated(See“PRODUCT
SPECIFICATIONS”section of this manual). If tires are over or
underinflated, you will not properly adjust your mower.
NOTE: Each full turn of nut “C” will change distance. “B”
by approximately 3/16".
SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)
•
•
Raise mower to its highest position.
•
Whendistance“B”is1/8"to1/2"loweratfrontthanrear,
tighten nut “D” against trunnion on both front links.
Measure height from bottom edge of mower to ground
level at front corners of mower. Distance “A” on both
sides of mower should be the same.
If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment
nut on that side.
•
To raise front of blade, loosen nut “D” from trunnion on
both front links. Tighten nut “C” on both front links an
equal number of turns.The two front links must remain
equal in length.
•
•
•
•
•
Whendistance“B”is1/8"to1/2"loweratfrontthanrear,
tighten nut “D” against trunnion on both front links.
Recheck side-to-side adjustment.
02548
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
BLADE
•
Recheck measurements after adjusting.
BOTTOM EDGE
OF MOWER TO
GROUND
BOTTOM EDGE
OF MOWER TO
GROUND
“B”
“B”
00598
FIG. 21
BOTH FRONT PLATE LINKS MUST BE
EQUAL IN LENGTH
GROUND LINE
A
A
FIG. 19
SUSPENSION
ARM
NUT “C”
NUT “D”
01553
TRUNNION
LIFT LINK
ADJUSTMENT NUT
FRONT PLATE AS-
SEMBLY
FIG. 20
FIG. 22
21
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SERVICE AND ADJUSTMENTS
•
•
•
Remove belt from electric clutch pulley.
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL (See Fig. 23)
Remove belt from idler pulleys.
Check primary idler arm and two idlers to see that they
rotate freely.
Be sure spring is securely hooked to primary idler arm
and spring arm.
•
Park tractor on a level surface. Engage parking
brake.
•
•
•
Lower mower to its lowest position.
Disengage belt tention rod from lock bracket.
MOWER DRIVE BELT INSTALLATION
•
•
•
Install belt in both idlers.
CAUTION:Rodisspringloaded.Havea
tight grip on rod and release slowly.
Install new belt onto electric clutch pulley.
Roll belt into upper groove of R.H.mandrel pulley care-
fully.
Carefully check belt routing making sure belt is in the
grooves correctly.
Reconnect R.H. suspension arm to rear deck bracket
with retainer spring.
Reassemble R.H. mandrel cover.
Engage belt tension rod by pushing rod into locking
bracket.
•
•
Remove screws from R.H. mandrel cover and remove
cover.
Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.
•
•
•
•
•
•
DisconnectR.H.suspensionarmfromreardeckbracket
by removing retainer spring.
Roll belt over the top of R.H. mandrel pulley carefully.
RH MANDREL
COVER
ELECTRIC
CLUTCH
PULLEY
BELT TENSION
ROD(DISENGAGED
POSITION)
IDLER
PULLEYS
R.H.
MANDREL
SPRING
ARM
RH SUSPENSION
ARM
PRIMARY
IDLER ARM
FIG. 23
•
•
Remove belt from idler pulleys.
Check primary idler arm and two idlers to see that they
rotate freely.
Be sure spring is securely hooked to primary idler arm
and spring arm.
TOREPLACEMOWERBLADE(SECONDARY)
DRIVE BELT (See Fig. 24)
Park the tractor on level surface. Engage parking brake.
•
•
Remove mower (See “TO REMOVE MOWER” in this
section of manual).
REMOVE MOWER BLADE (SECONDARY) DRIVE BELT
•
•
•
Remove screws from R.H. and L.H. mandrel covers
and remove covers.
Carefully roll belt off L.H. mandrel pulley.
Remove belt from center mandrel pulley, idler pulley,
and R.H. mandrel pulley.
Removeanydirtorgrasswhichmayhaveaccumulated
around mandrels and entire upper deck surface.
Check secondary idler arm and idler pulley to see that
they rotate freely.
REMOVE MOWER DRIVE BELT
(Refer to “TO REMOVE MOWER DRIVE BELT” illustration
in this section of manual).
•
•
•
Carefully roll belt over the top of R.H. mandrel pulley.
22
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SERVICE AND ADJUSTMENTS
•
Be sure spring is hooked in secondary idler arm and
•
If distance is other than 1-9/16", loosen jam nut and
turn nut “A” until distance becomes 1-9/16". Retighten
jam nut against nut “A”.
Engage transmission by placing freewheel control in
“transmission engaged” position.
Roadtesttractorforproperstoppingdistanceasstated
above. Readjust if necessary. If stopping distance is
still greater than five (5) feet in highest gear, further
maintenance is necessary. Replace brake pads or
contact a qualified service center.
secondary spring arm.
INSTALL NEW MOWER BLADE (SECONDARY) DRIVE
BELT
•
•
•
Install new belt in lower groove of R.H. mandrel pulley,
idler pulley, and center mandrel pulley as shown.
•
Carefully roll belt over L.H. mandrel pulley. Make sure
belt is in all grooves properly.
REINSTALL MOWER DRIVE BELT
(Refer to “TO REMOVE MOWER DRIVE BELT” illustration
in this section of manual).
WITH PARKING BRAKE “ENGAGED”
NUT “A”
•
Install belt into upper groove of R.H. mandrel pulley
and around both idlers. Pull belt to front of mower to
remove slack.
1-9/16”
JAM NUT
•
•
•
Reinstall mandrel covers and securely tighten all
screws.
Carefully check belt routing making sure belt is in all
grooves correctly.
Reinstallmowertotractor(See“TOINSTALLMOWER”
in this section of manual).
SECONDARY IDLER
OPERATING
ARM
L.H. MANDREL
IDLER ARM
PULLEY
SPRING
SECONDARY
SPRING ARM
01513
CENTER
MANDREL
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST-
MENT IS NECESSARY CONTACTYOUR NEAREST AUTHO-
RIZED SERVICE CENTER/DEPARTMENT
FIG. 25
TO REPLACE MOTION DRIVE BELT
(See Fig. 26)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
R.H. MANDREL
BELT REMOVAL -
•
Remove mower (See “TO REMOVE MOWER” in this
section of manual).
FIG. 24
TO CHECK AND ADJUST BRAKE
(See Fig. 25)
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted.
NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.
•
•
•
•
Disconnect clutch wire harness.
Remove clutch locator.
Remove belt from stationary idler and clutching idler.
Remove belt downward from engine pulley and around
electric clutch.
•
Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
Remove belt from center span keeper and pull belt
away from tractor.
TO CHECK BRAKE
•
Park tractor on a level, dry concrete or paved surface,
depress clutch/brake pedal all the way down and en-
gage parking brake.
Disengage transmission by placing freewhel control
in “transmission disengaged” position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.
•
•
BELT INSTALLATION -
•
Carefully work new belt down around transmission
cooling fan and onto the input pulley.
Slide belt into the center span keeper.
Pull belt toward front of tractor and roll belt around
electric clutch and onto engine pulley.
Install belt through stationary idler and clutching idler.
Reinstall clutch locator and tighten nut securely.
Reconnect clutch harness.
Therearwheelsmustlockandskidwhenyoutrytomanually
push the tractor forward.If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
•
•
TO ADJUST BRAKE
•
•
•
•
•
Depress clutch/brake pedal all the way down and en-
gage parking brake.
•
Measure distance between brake operating arm and
nut “A” on brake rod.
Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
23
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SERVICE AND ADJUSTMENTS
•
Install mower (See “TO INSTALL MOWER” in this sec-
TRANSMISSION REMOVAL/REPLACEMENT
tion of manual).
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
beforeoperatingthetractor. See“PURGETRANSMISSION”
in the Operation section of this manual.
ELECTRIC
CLUTCH
CLUTCH LOCATOR
CLUTCHING
IDLER
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not horizontal (left to right)
whenwheelsarepositionedstraightforward,removesteer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
STATIONARY
IDLER
CENTER SPAN
KEEPER
FRONT WHEEL TOE-IN/CAMBER
TRANSMISSION
INPUT PULLEY
CLUTCH
WIRE
HARNESS
The front wheel toe-in and camber are not adjustable on
yourtractor.Ifdamagehasoccurredtoaffectthefrontwheel
toe-in or camber, contact your nearest authorized service
center/department.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 28)
FIG. 26
•
•
Block up axle securely.
Removeaxlecover, retainingringandwasherstoallow
wheel removal (rear wheel contains a square key - Do
not lose).
TRANSAXLE MOTION CONTROL LEVER
NEUTRAL ADJUSTMENT (See Fig. 27)
The motion control lever has been preset at the factory and
adjustment should not be necessary.
•
•
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
•
•
•
•
•
•
Loosen adjustment bolt in front of the right rear wheel,
and lightly tighten.
•
Replace washers and snap retaining ring securely in
axle groove.
Start engine and move motion control lever until tractor
does not move forward or backward.
Holdmotioncontrolleverinthatpositionandturnengine
off.
•
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
While holding motion control lever in place, loosen the
adjustment bolt.
Move motion control lever to the neutral (N) (lock gate)
position.
Tighten adjustment bolt securely.
WASHERS
NOTE: Ifadditionalclearanceisneededtogettoadjustment
bolt, move mower deck height to the lowest position.
RETAINING
RING
After above adjustment is made, if the tractor still creeps
forward or backward while motion control lever is in neutral
position, follow these steps:
AXLE COVER
•
•
Loosen the adjustment bolt.
Move the motion control lever 1/4 to 1/2 inch in the
direction it is trying to creep.
SQUARE KEY (REAR
WHEEL ONLY)
FIG. 28
•
•
•
Tighten adjustment bolt securely.
Start engine and test.
If tractor still creeps, repeat above steps until satisfied.
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 29)
MOTION CONTROL
NEUTRAL
WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks,
flameandsmokingmaterialsawayfrom
batteries. Always wear eye protection
when around batteries.
LEVER
LOCK GATE
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the MAINTENANCE sec-
tion of this manual).
If “jumper cables” are used for emergency starting, follow
this procedure:
ADJUSTMENT
BOLT
FIG. 27
24
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SERVICE AND ADJUSTMENTS
IMPORTANT: YOURTRACTOR IS EQUIPPEDWITH A 12VOLT
TO REPLACE HEADLIGHT BULB
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT
SYSTEM. DO NOT USEYOUR TRACTOR BATTERY TO START
OTHER VEHICLES.
•
•
Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
TO ATTACH JUMPER CABLES -
•
•
•
Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE
INTERLOCKS AND RELAYS
(-) terminal (C) of fully charged battery.
Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Check wiring. See electrical wiring diagram in the
Repair Parts section.
TO REMOVE CABLES, REVERSE ORDER -
•
BLACK cable first from chassis and then from the fully
charged battery.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
•
RED cable last from both batteries.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 31)
•
•
•
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
•
To replace, reverse above procedure.
WEAK OR DEAD
BATTERY
FULLY CHARGED
BATTERY
FIG. 29
HOOD
REPLACING BATTERY (See Fig. 30)
WARNING: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connect-
ing battery, remove metal bracelets,
wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acci-
dental grounding.
HEADLIGHT
WIRE
CONNECTOR
02778
•
•
Lift hood to raised position.
DisconnectBLACKbatterycablefirstthenREDbattery
cable and carefully remove battery from tractor.
FIG. 31
•
•
Install new battery with terminals in same position as
old battery.
First connect RED battery cable to positive (+) terminal
with hex bolt and keps nut as shown.Tighten securely.
Slide terminal cover over terminal.
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
The throttle control has been preset at the factory and
adjustment should not be necessary. If adjustment is nec-
essary, see engine manual.
•
•
Connect BLACK grounding cable to negative (-) terminal
with remaining hex bolt and keps nut.Tighten securely.
Close hood.
HEX
BOLT
KEPS
NUT
TERMINAL
COVER
TO ADJUST CHOKE CONTROL
The choke control has been preset at the factory and ad-
justment should not be necessary. If adjustment is neces-
sary, see engne manual.
TO ADJUST CARBURETOR
POSITIVE
(RED) CABLE
NEGATIVE
(BLACK)
CABLE
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.
02747
FIG. 30
25
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STORAGE
Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.
ENGINE
FUEL SYSTEM
IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS
FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH
LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
WARNING: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
orspark. Allowtheenginetocoolbefore
storing in any enclosure.
TRACTOR
Removemowerfromtractorforwinterstorage. Whenmower
istobestoredforaperiodoftime,cleanitthoroughly,remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
•
•
•
Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
•
Clean entire tractor (See “CLEANING” in the Mainte-
nance section of this manual).
Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
Lubricate as shown in the Maintenance section of this
manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in mini-
mizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
•
•
•
ENGINE OIL
Drain oil (with engine warm) and replace with clean en-
gine oil. (See “ENGINE” in the Maintenance section of
this manual).
•
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
CYLINDER(S)
•
•
Fully charge the battery for storage.
•
•
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be dis-
connected and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in the Mainte-
nance section of this manual).
•
•
•
Turn ignition key to “START”position for a few seconds
to distribute oil.
Replace with new spark plug(s).
•
•
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
OTHER
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
•
•
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVERCOVERTRACTORWHILEENGINE AND
EXHAUST AREAS ARE STILL WARM.
26
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Will not start
1. Out of fuel.
1. Fill fuel tank.
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Dirty fuel filter.
6. Replace fuel filter.
7. Water in fuel.
7. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Loose or damaged wiring.
8. Check all wiring.
9. Carburetor out of adjustment.
9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment.
10. Contact an authorized service center/department.
Hard to start
1. Dirty air filter.
1. Clean/replace air filter.
2. Bad spark plug.
2. Replace spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
5. Empty fuel tank and refill tank with fresh, clean gasoline.
6. Check all wiring.
7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment.
8. Contact an authorized service center/department.
Engine will not turn over
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
1. Depress brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
Engine clicks but will not
start
1. Weak or dead battery.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
4. Check/replace solenoid or starter.
Loss of power
1. Cutting too much grass/too fast.
2. Throttle in “CHOKE” position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
1. Raise cutting height/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
8. Empty fuel tank and refill tank with fresh, clean gasoline.
9. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
13. Check all wiring.
14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment.
15. Contact an authorized service center/department.
Excessive vibration
1. Worn, bent or loose blade.
2. Bent blade mandrel.
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Loose/damaged part(s).
3. Tighten loose part(s). Replace damaged parts.
27
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Engine dies when
tractor is shifted
into reverse
1. Reverse operation system
(ROS) is not "ON" while
1. Turn ignition key to
ROS "ON" position.
mower or other attachment
is engaged.
See Operation section.
Engine continues to run
when operator leaves seat
with attachment clutch
engaged
1. Faulty operator-safety presence control system.
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1. Worn, bent or loose blade.
2. Mower deck not level.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
3. Clean underside of mower housing.
4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
5. Clean around mandrels to open vent holes.
Mower blades will not
rotate
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Frozen blade mandrel.
4. Replace blade mandrel.
Poor grass discharge
1. Engine speed too slow.
2. Travel speed too fast.
1. Place throttle control in “FAST” position.
2. Shift to slower speed.
3. Wet grass.
4. Mower deck not level.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
5. Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headlight(s) not working
(if so equipped)
1. Light switch is “OFF”.
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Turn light switch “ON”.
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
Battery will not charge
Loss of drive
1. Bad battery cell(s).
1. Replace battery.
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
1. Freewheel control in “disengaged” position.
2. Motion drive belt worn, damaged, or broken.
3. Air trapped in transmission during shipment
or servicing.
1. Place freewheel control in “engaged” position.
2. Replace motion drive belt.
3. Purge transmission.
Engine “backfires” when
turning engine “OFF”
1. Engine throttle control not set between half and
full speed (fast) position before stopping engine.
1. Move throttle control between half and full speed
(fast) position before stopping engine.
28
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TRACTOR - MODEL NO.YTH2748 (96013001000), PRODUCT NO. 960 13 00-10
SCHEMATIC
BATTERY
SOLENOID
RED
RED
RED
A
M
AMMETER
(OPTIONAL)
FUSE
STARTER
PTO
(DISENGAGED)
WHITE
S
B
M
WHITE
A1
A2
G
L
BLACK
CLUTCH / BRAKE
(PEDAL UP)
GRAY
SEAT SWITCH
(NOT OCCUPIED)
BLACK
GRAY
BLACK
BLACK
REVERSE SWITCH
SHORTING CONNECTOR
BLACK
NOT IN REVERSE
BLACK
ELECTRIC CLUTCH
BLACK
RED
BLACK / WHITE
SPARK PLUGS
IGNITION
UNIT
GAP
(2 PLUGS
ON TWIN CYL. ENGINES)
BLUE
BLACK
HOUR
METER
FUEL SHUT-OFF
SOLENOID
(OPTIONAL)
FUEL
LINE
BLUE
RED
CHARGING SYSTEM OUTPUT
15 AMP DC @ 3600 RPM
(IF SO EQUIPPED)
REGULATOR
YELLOW
ALTERNATOR
28 VOLTS AC @ 3600 RPM
(REGULATOR DISCONNECTED)
ORANGE
LIGHT SW
BLACK
BROWN
BLACK
NOTE
YOUR TRACTOR IS
HEADLIGHTS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
REMOVABLE
NON-REMOVABLE
CONNECTIONS
CONNECTIONS
IGNITION SWITCH
POSITION CIRCUIT “MAKE”
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
WIRING INSULATED CLIPS
OFF
RUN/OVERRIDE
M+G+A1
B+A1
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED
TO PROPERLY SECURE YOUR WIRING.
RUN
B+A1
L+A2
START B + S + A1
02870
29
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TRACTOR - MODEL NO.YTH2748 (96013001000), PRODUCT NO. 960 13 00-10
ELECTRICAL
22
90
21
42
40
26
25
34
16
33
94
30
92
50
D
.
C
.
A
M
P
E
R
E
S
93
27
89
2
46
29
45
1
91
28
55
8
193376 ROS-C
30
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TRACTOR - MODEL NO.YTH2748 (96013001000), PRODUCT NO. 960 13 00-10
ELECTRICAL
KEY PART
NO. NO.
DESCRIPTION
1
532 14 49-27 Battery
2
874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4
532 18 64-91 Battery Box
8
16
21
22
25
26
27
28
29
30
33
34
40
42
45
46
50
55
89
90
91
92
93
94
532 17 61-38 Switch Interlock
532 18 37-59 Harness Socket Light
532 00 41-52 Bulb, Light # 1156
532 17 89-09 Cable Battery
532 17 51-58 Fuse
873 51 04-00 Nut Keps Hex 1/4-20 unc
532 14 54-91 Cable Ground 21" Blk 6 Ga.
532 19 27-49 Switch Seat
532 19 33-50 Switch Ign
532 14 04-01 Key Ign Molded Generic
532 11 07-12 Switch Light/Reset
532 19 33-76 Harness Ign
532 15 43-36 Cover Terminal Red
532 12 28-22 Ammeter
532 16 96-35 Hourmeter Snap-In
532 17 46-51 Switch PTO
817 49 05-08 Screw Thdrol 5/16-18 x 1/2
532 16 96-39 Bracket Snap-In Hourmeter
532 18 04-49 Cover Terminal Battery
532 19 02-70 Strap Battery
532 19 34-65 Harness Pigtail Reverse Switch
532 19 25-40 Screw Plastite 10-14 x 2.0
532 19 18-34 Module Revers ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
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TRACTOR - MODEL NO.YTH2748 (96013001000), PRODUCT NO. 960 13 00-10
CHASSIS
259
212
258
28
212
17
213
10
39
217
277
276
10
278
30
214
58
90
31
209
159
280
11
208
9
280
209
55
278
158
53
209
278
64
209
1
144
209
13
26
26
60
142
143
144
60
26
26
142
145
37
37
209
2
14
208
74
38
209
14
38
chassis_elite husqy_4
32
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TRACTOR - MODEL NO.YTH2748 (96013001000), PRODUCT NO. 960 13 00-10
CHASSIS
KEY PART
NO. NO.
DESCRIPTION
1
532 17 46-19 Chassis
2
532 17 65-54 Drawbar
9
532 19 54-20 Dash
10
11
13
14
17
20
26
28
30
31
37
38
39
53
55
58
60
64
74
90
872 14 06-08 Bolt Carriage 3/8-16 x 1
532 17 49-96 Panel Dash Lh
532 18 17-19 Panel Dash Rh
817 49 06-08 Screw Thdrol 3/8-16 x 1/2
532 18 99-77 Hood
532 16 20-26 Plate Battery
873 80 06-00 Nut Lock Hex W/Ins 3/8-16 unc
532 18 82-69 Grille/Lens Asm. (Includes Key Nos. 212, 258-259)
532 19 48-06 Fender Footrest
532 13 99-76 Bracket Fender
817 49 05-08 Screw Thdrol 6/16-18 x 1/2 TYT
532 17 57-10 Bracket Asm Pivot Mower Rear
532 17 47-14 Bracket Pivot
532 18 83-73 Bracket Dash LH
532 18 83-72 Bracket Dash RH
532 18 44-63 Duct Air
872 14 06-06 Bolt RDHD Sqnk 3/8-16 unc x 3/4
532 17 49-97 Dash Lower STLT
873 68 06-00 Nut Crownlock 3/8-16 unc
532 12 43-46 Nut Self Thd Wsh - HD 1/4 Zinc
142 532 17 57-02 Plate Reinforcement STLT
143 532 18 66-89 Bracket Swaybar Chassis
144 532 17 55-82 Bracket Footrest Step-thru
145 532 15 65-24 Rod Pivot Chassis/Hood
158 532 16 20-37 Bracket Parking Brake
159 532 19 24-04 Cupholder
208 817 67 06-08 Screw 3/8-16 x 1/2
209 817 00 06-12 Screw Hexwsh Thdr 3/8-16 x 3/4
212 532 18 82-67 Insert Lens Reflective
213 532 18 99-79 Skirt Side LH
214 532 18 99-78 Skirt Side RH
217 532 18 54-36 Console Fuel Window
258 532 18 99-81 Lens RH
259 532 18 99-82 Lens LH
276 532 18 92-74 Bumper Hood RH
277 532 18 92-75 Bumper Hood LH
278 532 19 16-11 Screw 10 x 3/4 Single Lead-Hex
280 817 00 06-16 Screw 3/8-16 x 1
- -
532 00 54-79 Plug Button
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
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TRACTOR - MODEL NO.YTH2748 (96013001000), PRODUCT NO. 960 13 00-10
DRIVE
57
120
23
89
254
63
66
59
69
159
158
162
56
61
161
197
9
169
10
202
150
198
65
17
50
41
38
83
14
81
64
112
48
168
163
21
27
49
151
51
82
166
156
165
52
35
39
34
8
47
32
30
62
120
36
52
37
36
35
32
16
95
53
28
30
26
84
55
16
29
22
27
16
19
199
24
77
25
26 26
200
263
263
71
15
77
74
73
96
26
16
75
78
1
76
drive-hydro.stlt_73
34
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TRACTOR - MODEL NO.YTH2748 (96013001000), PRODUCT NO. 960 13 00-10
DRIVE
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
63
64
65
66
69
71
73
74
75
76
77
78
81
82
83
84
89
95
96
532 17 46-07 Pulley, Engine
532 17 39-37 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5 Thr
810 04 07-00 Washer
532 15 47-78 Keeper Belt Engine
532 14 24-32 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc
532 16 91-83 Strap Torque Lh Hydro
532 16 91-82 Strap Torque Rh Hydro
532 13 70-57 Spacer, Axle
532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.
812 00 00-01 E-Ring
532 12 35-83 Key, Square
532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.
532 16 55-96 Shaft Asm. Cross Hydro
532 16 57-11 Spring Torsion T/A
819 17 12-16 Washer 17/32 x 3/4 x 16 Ga.
532 16 95-94 Link Transaxle
1
- - - - - -
Transaxle Hydro Gear 314-0510
(Order Parts From Transaxle Manu-
facturer)
8
9
532 19 25-02 Rod Shift
532 17 93-34 Clutch Ogura
10
14
15
16
17
19
21
22
23
24
25
26
27
28
29
30
32
34
35
36
37
38
39
41
47
48
49
50
51
52
53
55
56
57
59
61
62
876 02 04-16 Pin Cotter 1/8 x 1 CAD
810 04 04-00 Washer Lock Hvy Helical
874 49 05-44 Bolt, Hex FLGHD 5/16-18 Gr. 5
873 80 05-00 Nut Lock Hex W/Ins 5/16-18 unc
532 12 61-97 Washer
873 80 06-00 Nut Lock Hex W/Wsh 3/8-16 unc
532 14 08-45 Knob
532 16 94-98 Rod, Brake Hydro
532 19 07-36 Bracket Anti Rotation
873 35 06-00 Nut
532 10 68-88 Spring, Brake Rod
819 13 13-16 Washer
876 02 04-12 Pin Cotter 1/8 x 3/4 CAD.
532 17 57-65 Rod, Parking Brake
532 07 16-73 Cap, Parking Brake
532 16 95-92 Bracket, Transaxle
874 76 05-12 Bolt Hex Hd 5/16-18 unc x 3/4
532 17 55-78 Shaft, Foot Pedal
532 12 01-83 Bearing, Nylon
532 19 48-10 Console, Shift
532 17 02-01 Control Asm Bypass Hydro
532 12 47-80 Retainer Spring 1" Zinc/Cad
112 819 09 12-10 Washer 9/32 x 3/4 x 10 Ga.
120 873 90 06-00 Nut Lock Flg 3/8-16 unc
150 532 17 54-56 Spacer Retainer
151 819 13 32-10 Washer 13/32 x 2 x 10 Ga.
156 532 16 60-02 Washer Srrted 5/16 ID x 1.125
158 532 16 55-89 Bracket Shift Mount
819 21 16-16 Washer
532 12 49-63 Pin, Roll
159 532 18 39-00 Hub Shift
161 872 14 04-06 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5
162 873 68 04-00 Nut Crownlock 1/4-20 unc
163 874 78 04-16 Bolt Hex Fin 1/4-20 unc x 1 Gr. 5
165 532 16 56-23 Bracket Pivot Lever
532 17 91-14 Pulley, Composite
872 11 06-22 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5
532 17 55-56 Keeper, Belt Idler
532 12 77-83 Pulley, Idler, V-Groove
532 15 44-07 Bellcrank Clutch Grnd Drv STL
532 12 32-05 Retainer, Belt
872 11 06-12 Bolt Carr Sh 3/8-16 x 1-1/2 Gr. 5
873 68 06-00 Nut Crownlock 3/8-16 unc
873 68 05-00 Nut Crownlock 5/16-18 unc
532 10 57-10 Link, Clutch
532 10 57-09 Spring, Return, Clutch
817 06 06-20 Screw 3/8-16 x 1-1/4
532 14 02-94 V-Belt, Ground Drive
532 16 96-91 Keeper, Center Span
817 12 06-14 Screw 3/8-16 x .875
532 12 48-72 Cover, Pedal
166 817 49 05-10 Screw 5/16-18 x 5/8
168 532 16 54-92 Bolt Shoulder 5/16-18 x .561
169 532 16 55-80 Plate Fastening Lt
197 532 16 96-13 Nyliner Snap-In 5/8" ID
198 532 16 95-93 Washer Nyl 7/8 ID x .105
199 532 16 96-12 Bolt Shoulder 5/16-18 unc
200 872 14 05-08 Bolt Rdhd Sqnk 5/16-18 unc x 1
202 872 11 06-14 Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5
254 817 00 06-16 Screw 3/8-16 x 1
263 817 00 06-12 Thdrol Screw 3/8-16 x 3/4
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
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TRACTOR - MODEL NO.YTH2748 (96013001000), PRODUCT NO. 960 13 00-10
STEERING ASSEMBLY
38
12
39
1
41
37
37
36
88
91
43
71
67
67
68
46
8
29
67
13
6
65
17
46
2
8
6
87
5
87
3
32
5
68
11
4
29
43
82
40
43
95
8
94
15
29
15
11
40
15
10
steering_pl.lt_54
36
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TRACTOR - MODEL NO.YTH2748 (96013001000), PRODUCT NO. 960 13 00-10
STEERING ASSEMBLY
KEY PART
NO. NO.
DESCRIPTION
1
532 19 36-51 Wheel Steering
2
532 18 47-06 Axle
3
532 16 98-40 Spindle Asm LH
4
532 16 98-39 Spindle Asm RH
532 12 49-31 Bearing Race Thrust Harden
532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.
812 00 00-29 Ring Klip #t5304-75
532 17 51-21 Link Drag
5
6
8
10
11
12
13
15
17
29
32
36
37
38
39
40
41
43
46
65
67
68
71
82
87
88
91
94
95
810 04 06-00 Washer Lock Hvy Hlcl Spr 3/8
873 94 08-00 Nut Hex Jam Toplock 1/2-20 unf
532 13 65-18 Spacer Brg Axle Front
532 14 52-12 Nut Hex Flange Lock
532 17 78-83 Shaft Asm Steering
817 00 06-12 Screw 3/8-16 x .75
532 18 05-80 Rod Tie
532 15 51-05 Bushing Strg
532 15 29-27 Screw
532 19 36-52 Insert Cap Strg Wh
819 18 38-12 Washer 9/16 ID x 2-3/8 OD 12 G
873 54 06-00 Crownlock nut
532 18 67-37 Adaptor Wheel Strg
532 12 17-49 Washer 25/32 x 1 1/4 x 16 Ga.
532 19 56-02 Cap Spindle
532 16 03-67 Spacer Brace Axle
872 11 06-18 Bolt RDHD SQNK 3/8-16 x 2 1/4
532 16 98-27 Axle, Brace
532 17 51-46 Steering Asm
532 16 98-35 Bracket Susp Chassis Front
532 17 39-66 Washer Flat .781 x 1-1/2 x .14
532 17 51-18 Bolt Shoulder 7/16-20 unc
532 17 55-53 Clip Steering
819 12 14-14 Rod Tie
532 18 89-67 Washer Harden
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
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TRACTOR - MODEL NO.YTH2748 (96013001000), PRODUCT NO. 960 13 00-10
SEAT ASSEMBLY
1
8
9
8
9
14
7
7
10
5
6
22
21
2
24
5
16
25
15
11
4
13
3
17
12
seat_lt.knob_13
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
13
14
15
16
17
21
22
24
25
532 12 12-48 Bushing Snap Blk Nyl 50 Id
872 05 04-12 Bolt Rdhd Sqnk 1/4-20 x 1-1/2
532 12 12-49 Spacer Split 28x 88
1
532 18 87-15 Seat
2
532 14 05-51 Bracket Pivot Seat 8 720
871 11 06-16 Bolt Fin Hex 3/8-16 unc x 1
819 13 16-10 Washer 13/32 x 1 x 10 Ga.
532 14 50-06 Clip Push-In
3
532 12 37-40 Spring Cprsn
4
532 12 39-76 Nut Lock 1/4 Lge Flg Gr. 5 Zinc
532 17 18-52 Bolt Shoulder 5/16-18 unc
873 80 05-00 Nut Hex Lock W/Ins 5/16-18
819 17 19-12 Washer 17/32 x 1-3/16 x 12 Ga.
532 12 70-18 Bolt Shoulder 5/16-18 x 62
5
6
873 80 06-00 Nut Hex w/Ins. 3/8-16 unc
532 12 41-81 Spring Seat Cprsn 2 250 Blk Zi
817 00 06-16 Screw 3/8-16 x 1.5 Smgml
819 13 16-14 Washer 13/32 x 1 x 14 Ga.
532 18 24-93 Pan Seat
532 16 63-69 Knob Seat
532 17 46-48 Bracket Mounting Switch
7
8
9
10
11
12
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
38
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TRACTOR - MODEL NO.YTH2748 (96013001000), PRODUCT NO. 960 13 00-10
DECALS
7
16
11
9
4
3
4
10
1
20
6
12
2
14
13
8
5
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
532 19 39-39 Decal Oper
12
13
14
16
20
- -
- -
- -
- -
- -
- -
532 17 35-87 Decal Fend Reflector Rh
532 17 35-89 Decal Fend Reflector Lh
153 27 52-91 Decal V-Belt Schematic
532 18 89-18 Decal Hood Rh
532 14 50-05 Decal Bat Dan/Psn
532 16 69-60 Decal By Pass Lt Hydro
532 13 73-11 Decal Handle Lift
532 18 82-52 Pad Footrest LH
532 18 82-53 Pad Footrest RH
532 19 54-05 Manual Owner's (English)
532 19 54-06 Manual Owner's (French)
2
532 18 92-43 Decal Dash
3
532 18 89-19 Decal Hood LH
4
532 19 63-30 Decal Side Panel Logo
5
532 17 84-82 Decal Deck HVY DTY 10G
6
532 17 05-63 Decal Warning, Keep Hand Away
532 18 09-41 Decal Cust. Resp.
7
8
532 17 85-02 Decal Deck Caut. Prem.
532 19 43-71 Decal Replacement Parts
532 15 71-40 Decal Fender Danger E/F
532 18 89-25 Decal Ins Strg Whl
9
10
11
KEY
NO.
PART
NO.
WHEELS AND TIRES
DESCRIPTION
1
1
532 05 91-92 Cap Valve Tire
2
532 06 51-39 Stem Valve
2
5,8
3
532 10 62-22 Tire F T 15 x 6 0 - 6 Service
4,10
4
532 05 99-04 Tube Front (Service Item Only)
532 13 83-36 Rim Asm 6" front Service
532 12 49-57 Fitting Grease (Front Wheel Only)
532 12 49-59 Bearing Flange (Front Wheel nly)
532 13 83-37 Rim Asm 8" rear Service
532 12 20-82 Tire R T 20 x 10-8 Service
532 12 49-26 Tube Rear (Service Item Only)
532 17 50-39 Cap Axle Blk 1 50 x 1 00
532 14 43-34 Sealant, Tire (10 oz. Tube)
7
5
6
3,9
7
8
6
11
9
10
11
- -
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
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TRACTOR - MODEL NO.YTH2748 (96013001000), PRODUCT NO. 960 13 00-10
ENGINE
3
2
8
1
38
10
13
17
101
25
14
6
17
5
116
17
32
31
33
37
41
112
33
45
29
23
OPTIONAL EQUIPMENT
Spark Arrester
4
engine-ko.twin_18
40
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TRACTOR - MODEL NO.YTH2748 (96013001000), PRODUCT NO. 960 13 00-10
ENGINE
KEY PART
NO. NO.
DESCRIPTION
1
2
3
532 19 02-59 Control, Throttle
817 72 04-08 Screw Hex Thd Cut 1/4-20 x 1/2
- - - - - - -
Engine Kohler Model CV740
(Order Parts from Engine Mfg.)
4
532 14 97-23 Muffler
5
532 14 66-99 Exhaust Tube LH
532 14 67-00 Exhaust Tube RH
532 17 18-77 Bolt 5/16-18 unc x 3/4 w/Sems
532 14 66-29 Shield Heat Muffler
6
8
10
13
14
17
23
25
29
31
32
33
37
38
41
45
- - - - - -
Muffler Gasket (Order from Eng. Mfgr.)
532 14 84-56 Tube Oil Drain
817 06 06-24 Screw 3/8-16 x 1-1/2
532 16 98-37 Shield, Browning/Debris Guard
532 19 02-60 Control Choke
532 13 71-80 Arrester, Spark
532 17 90-22 Tank, Fuel
532 18 18-03 Cap Gauge, Fuel
532 12 34-87 Clamp, Hose Blk
532 14 21-58 Line, Fuel
- - - - - -
Plug Drain Oil Easy (Order from Eng. Mfgr.)
532 13 92-77 Stem Tank Fuel
817 00 06-12 Screw Hex Wsh Thdrol 3/8-16 x 3/4
101 532 16 33-05 Nut Flange M8-1.25
112 532 12 49-52 Bushing
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Forengineserviceandreplacementparts, callthetollfree
number for your engine manufacturer listed below:
Briggs & Stratton
Kohler Co.
Tecumseh Products
Honda Engines
Kawasaki
1-800-233-3723
1-800-544-2444
1-800-558-5402
1-800-426-7701
1-949-460-5688
41
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TRACTOR - MODEL NO.YTH2748 (96013001000), PRODUCT NO. 960 13 00-10
MOWER LIFT
7
8
41
5
37
38
40
1
3
36
13
4
13
6
2
6
5
4
11
12
13
51
49
52
31
13
51
32
53
49
20
32
13
18
54
17
16
15
13
lift-rh.1pc.stlt_6
54
42
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TRACTOR - MODEL NO.YTH2748 (96013001000), PRODUCT NO. 960 13 00-10
MOWER LIFT
KEY PART
NO. NO.
DESCRIPTION
1
532 15 94-60 Wire Asm Inner/Sprg W/plunger
532 15 94-71 Shaft Asm Lift RH w/Inf
532 10 57-67 Pin Groove
2
3
4
812 00 00-02 E Ring #5133-62
819 21 16-21 Washer 21/32 x 1 x 21 Ga.
532 12 01-83 Bearing Nylon Blk 629 Id
532 12 56-31 Grip Handle
5
6
7
8
532 12 45-26 Button Plunger
11
12
13
15
16
17
18
20
23
24
25
26
27
28
29
30
31
32
36
37
38
40
41
49
50
51
52
53
54
532 17 53-70 Link Lift LH
532 17 53-71 Link Lift RH
532 12 46-70 Retainer Spring
532 17 55-62 Plate Asm. Suspension Front
873 35 08-00 Nut Jam Hex 1/2-13 unc
532 17 56-89 Trunnion Front Susp.
873 80 08-00 Nut Lock w/Wsh 1/2-13 unc
532 16 35-52 Retainer Spring
532 11 08-07 Nut Special
819 13 10-16 Washer 13/32 x 5/8 x 16 Ga.
532 16 40-24 Spring
532 16 94-84 Retainer Clip
532 16 45-43 Rod Adj Lift
873 35 06-00 Nut Hex Jam 3/8-16 unc
532 13 80-57 Knob Inf 3/8-16 unc Blk W/sym
532 15 02-33 Trunnion Infin Height
532 17 62-05 Trunnion Susp. Arm
532 17 59-94 Nut Lift Link 7/16-20
532 15 50-97 Pointer Height Indicator
532 12 39-35 Plug Hole Blk 1.485/1.515 Dia.
817 06 05-16 Screw 5/16-18 x 1
819 11 24-10 Washer 11/32 x 1-1/2 10 Ga.
532 15 50-98 Indicator Height STLT
532 14 52-12 Nut Hex Flange Lock
532 11 04-52 Nut PUsh Phos & Oil
819 17 14-16 Washer 17/32 x 7/8 x 16 Ga.
532 17 53-78 Arm Susp. Rear LH
532 17 58-02 Arm Susp. Rear RH
532 17 55-60 Pin
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
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TRACTOR - MODEL NO.YTH2748 (96013001000), PRODUCT NO. 960 13 00-10
MOWER DECK
46
132
95
182
45
49
94
183
49
46
37
91
132
33
52
130
32
33
45
42
49
30
30
49
112
43
31
99
121
126
39
32
42
98
30
42
97
50
114
47
115
21
122
97
31
50
110
5
21
57
56
116
117
113
184
100
118
119
55
24
25
21
16
92
54
72
92
1
26
28
17
3
29
6
27
5
15
18
19
14
20
13
18
48
11
8
mower_deck.48prem_stlt
44
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TRACTOR - MODEL NO.YTH2748 (96013001000), PRODUCT NO. 960 13 00-10
MOWER DECK
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
3
5
6
532 18 18-48 Deck Weldment Mower 48
532 13 80-17 Bracket Asm., Sway Bar
532 12 46-70 Retainer Spring
532 17 80-24 Arm, Suspension, Rear Sway Bar
Deck
532 17 43-65 Bolt 7/16 Asm. Blade
(The following blades are available)
532 18 00-54 Blade, 48" Hi-Lift (For bagging and
discharging)
532 17 39-21 Blade, 48" Mulching (For mulching
mowers only)
52
54
55
56
57
72
91
92
94
95
97
98
99
532 17 58-20 Pulley Idler Flat
874 78 06-16 Bolt Fin Hex 3/8-16 x 1
872 14 06-08 Bolt Carriage Sqnk. 3/8-16 x 1
532 15 59-86 Bar Pnt Adj.
532 15 69-41 Pin Head Rivet
8
819 13 13-12 Washer 13/32 x 13/16 x 12 Ga.
532 18 05-35 Bracket, Asm Noseroller, RH
873 80 06-00 Nut Lock Hex 3/8-16
532 17 60-66 Noseroller
11
- -
532 18 05-34 Bracket, Asm Noseroller LH
532 17 85-15 Washer Hardened
532 17 94-79 Spring Primary Drive
532 18 99-93 Pulley Idler"V"
13
14
15
16
17
18
19
20
21
24
25
26
27
28
29
30
31
32
33
37
39
42
43
45
46
47
48
49
50
532 17 43-60 Shaft Asm. w/Lower Bearing
532 17 43-58 Mandrel Asm. Housing
532 11 04-85 Bearing, Ball, Mandrel
532 17 44-93 Stripper Mandrel Deck
872 11 06-10 Bolt RDHD Sq Neck 3/8-16 x 1.25
872 14 05-05 Bolt, Carriage 5/16-18 x 5/8
532 13 28-27 Bolt, Hex Hd, Shoulder 5/16-18
532 17 43-78 Baffle, Vortex Mower
873 68 05-00 Nut, Crownlock 5/16-18 unc
532 10 53-04 Cap, Sleeve
100 872 11 06-16 Bolt RDHD Sqnk 3/8-16 unc x 2
110 532 17 50-16 Arm Spring Secondary
112 532 17 43-87 Link Tension Relief Lever
113 872 11 05-06 Bolt 5/16-18 x 3/4
114 532 17 43-84 Tension Asm. Relief Lever
115 532 17 46-09 Arm Spring Tension Relief
116 532 19 34-06 Bolt, Shoulder
117 532 17 48-73 Gauge Wheel
532 17 81-02 Spring, Torsion
118 873 93 06-00 Nut, Centerlock 3/8-16 unc
119 819 12 14-14 Washer 3/8 x 7/8 x 14 Ga.
121 532 17 43-71 Spring Secondary Drive
122 532 17 46-06 Bushing Pivot Tension Relief
126 532 17 43-72 Arm, Idler, Primary Deck
130 817 00 06-16 Screw 3/8-16 x 1.0
132 817 00 06-12 Screw 3/8-16 x .75
182 532 17 91-27 Rod Roller Nose
532 11 04-52 Nut, Push
532 18 17-07 Deflector Shield
819 11 10-16 Washer 11/32 x 5/8 x 16 Ga.
532 13 14-91 Rod, Hinge
532 17 39-84 Screw, Thdroll Washer Head
532 18 76-90 Washer, Spacer
532 17 34-36 Pulley, Mandrel
532 17 83-42 Nut, Flg. Top Lock Cntr. 9/16
532 17 79-68 Pulley, Idler, Flat
532 17 43-75 Pulley, Idler, Driven
532 12 20-52 Spacer, Retainer
532 17 43-73 Arm, Idler Secondary
532 18 08-06 Cover, Mandrel Deck
532 13 77-29 Screw, Thdroll. 1/4-20 x 5/8
532 18 08-08 V-Belt, Mower, Secondary
532 17 43-68 V-Belt, Mower, Primary
873 90 06-00 Nut, Lock 3/8-16 unc
872 11 06-12 Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5
183 532 16 35-52 Retainer Spring
184 532 17 39-79 Keeper Belt Idler
- -
532 17 43-56 Mandrel Asm. Service
(Includes Key Nos. 13-15 and 33)
- -
532 18 15-91 Relplacement Mower, Complete
(Std. Deck - Order separately nose
roller components key nos. 91, 94,
95, 132, 182, and 183)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
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WARRANTY STATEMENT
SECTION 1: LIMITED WARRANTY
SECTION 4: EXCEPTIONS AND LIMITATIONS
Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser
to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the
product as set forth below:
This warranty shall be inapplicable to defects resulting from the following:
(1)Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust,
corrosion, or any adverse reaction due to incorrect storage or use habits;
(2)Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruc-
tion sheet furnished by Husqvarna;
Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand held
product.
(3)Alterations or modifications that change the intended use of the product or affects the product’s per-
formance, operation, safety, or durability, or causes the product to fail to comply with any applicable
laws; or:
3 Year Warranty: Spindles (on Zero Turn Riders and Commercial Walk-Behinds)
2 Year COMMERCIAL-Warranty: Husqvarna Commercial Turf Equipment—zero turn riders, wide area walks,
and ground engaging commercial equipment.
(4)Additional damage to parts or components due to continued use occurring after any of the above.
2 Year NON-COMMERCIAL Warranty: Automatic Mower, Riding lawn mowers, yard and garden tractors, walk
behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld blowers,
backpack blowers, hedge trimmers, electrical products and power-assist collection systems for noncommercial,
nonprofessional, noninstitutional or nonincome producing use, except as herein stated.
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF
THE PURCHASER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT
TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABIL-
ITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO
THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT. HUSQVARNA RE-
SERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NOTICE,
Emission control system components necessary to comply with CARB-TIER-II and EPA regulations, except
for those components which are part of engine systems manufactured by third party engine manufacturers for
which the purchaser has received a separate warranty with product information supplied at time of purchase.
AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY
UCTS.
MANUFACTURED PROD-
1 Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for non-commercial, non-pro-
fessional, non-institutional or non-income producing use. All trimmers, brushcutters, clearing saws, hovering
trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power-assist collection systems
used for commercial, institutional, professional or income producing purposes or use.
Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long
an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives
you specific legal rights, and you may also have other rights which vary from state to state.
Batteries have a one-year prorated limited warranty with 100% replacement during the first 6 months.
90 Day Warranty: Automatic Mower, Chain saws, power cutters, stump grinders, pole saws, pole pruners,
snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any Husqvarna
product used for commercial, institutional, professional, or income producing purposes or use except as oth-
erwise provided herein.
SECTION 5: CUSTOMER RESPONSIBILITIES
The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written
in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or failure occur,
the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof
of purchase, as explained in section 6, rests solely with the customer.
Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer’s original purchase for
defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Product must
be returned to Charlotte with a warranty claim form. All care and maintenance instructions must be followed
as stated by the manufacturer on the care label. The fit of the protective apparel/boot is not covered under
warranty.
SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION
It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly
filled out and mailed to Husqvarna Forest & Garden Company.This card should be mailed within ten (10) days
from the date of purchase in order to confirm the warranty and to facilitate post-sale service.
30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items.
SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY
Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty ser-
vice.This proof must include date purchased, model number, serial number, and complete name and address
of the selling dealer.
Husqvarna will repair or replace defective components without charge for parts or labor if a component fails
because of a defect in material or workmanship during the warranty period.
SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY
To obtain the benefit of this warranty, the product believed to be defective must be delivered to an au-
thorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational
problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges are
not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow
Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area.
The following items are not covered by this warranty:
(1)Normal customer maintenance items which become worn through normal regular use, including, but not
limited to, belts, blades, blade adapters, bulbs, filters, guide bars, lubricants, rewind springs, saw chain,
spark plugs, starter ropes and tines;
(2)Natural discoloration of material due to ultraviolet light;
(3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective
manufacturer’s warranty as provided in writing with the product information supplied at the time of pur-
chase; all claims must be sent to the appropriate manufacturer;
(4)Lawn and garden attachments are covered by a third party which gives a warranty, all claims for war-
ranty should be sent to the manufacturer; and
HUSQVARNA
7349 Statesville Road
Charlotte, NC 28269
531 83 81-23 2002
(5)Emission Control System components necessary to comply with CARB-TIER-II and EPA regulations
which are manufactured by third party engine manufacturer.
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532 19 54-05 12.17.04 TR
Printed in U.S.A.
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