Operator
And
Model:
968999211 / CZ48
Parts Manual
For
48 Inch Consumer Z
Grass Catcher
MANUAL NO. 1140207-26 REV. 01 (03/13/06)
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SAFETY INSTRUCTIONS
Safety Instructions
These instructions are for your safety. Read them carefully.
WARNING!
This symbol means that important safety instructions need to be emphasized.
It concerns your safety.
General Use
•
Read all instructions in this operator’s
manual and on the machine before starting
it. Ensure that you understand them and
then abide by them.
•
Learn how to use the machine and its
controls safely and learn how to stop quickly.
Also learn to recognize the safety decals.
•
•
Only allow the machine to be used by adults
who are familiar with its use.
Make sure nobody else is in the vicinity of the
machine when you start the engine, engage
the drive, or run the machine.
8011-512
Read the operator’s manual before starting the
machine
•
•
•
Make sure animals and people maintain a
safe distance from the machine.
Stop the machine if someone enters the
work area.
Clear the area of objects such as stones,
toys, steel wire, etc. that may become
caught in the blades and thrown out.
•
Beware of the discharge deck and do not
point it at any one. Do not use the machine
without the discharge deck in place.
8011-513
•
•
•
•
Stop the engine and prevent it from start-ing
before you clean the discharge deck.
Clear the area of objects before mowing
Remember that the operator is responsible
for dangers or accidents.
Never take passengers. The machine is only
intended for use by one person.
Always look down and behind before and
during reversing maneuvers. Keep a look out
for both large and small obstacles.
•
•
Slow down before turning.
8011-520
Shut down the blades when not mowing.
Never take passengers
3
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SAFETY INSTRUCTIONS
•
•
Be careful when rounding fixed objects, so
that the blades do not hit them. Never drive
over foreign objects.
WARNING!
Engine exhaust and certain
vehicle components contain
or emit chemicals considered
to cause cancer, birth defects,
or other reproductive system
damage. The engine exhaust
contains carbon monoxide,
which is a colorless, poisonous
gas. Do not use the machine
in enclosed spaces.
Only use the machine in daylight or in other
well-lit conditions. Keep the machine a safe
distance from holes or other irregularities in
the ground. Pay attention to other possible
risks.
•
Never use the machine if you are tired, if
you have consumed alcohol, or if you are
taking other drugs or medication that can
affect your vision, judgment, or
coordination.
•
•
Beware of traffic when working near or
crossing a road.
Never leave the machine unsupervised with
the engine running. Always shut down the
blades, pull back the parking brake, stop the
engine, and remove the ignition key before
leaving the machine.
•
Never allow children or other persons not
trained in the use of the machine to use or
service it. Local laws may regulate the age
of the user.
8011-518
Keep children away from the work area
WARNING!
When using the machine, approved personal protective equipment shall be
used. Personal protective equipment cannot eliminate the risk of injury but it
will reduce the degree of injury if an accident does happen. Ask your retailer
for help in choosing the right equipment.
•
•
Make sure that you have first aid equipment
close at hand when using the machine.
Never use the machine when barefoot.
Always wear protective shoes or boots,
preferably with steel toecaps.
•
•
Always wear approved protective glasses or
a full visor when assembling or driving.
Never wear loose clothing that can get
caught in moving parts.
8011-292
Personal protective equipment
4
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SAFETY INSTRUCTIONS
Driving on Slopes
Driving on slopes is one of the operations where the
risk is greatest that the driver will lose control or the
machine will tip over, which can result in serious
injury or death. All slopes require extra caution. If
you cannot reverse up a slope or if you feel unsure,
do not mow the slope.
Do as follows
•
Remove obstacles such as stones,
tree branches, etc.
•
•
Mow up and down, not side-to-side.
Never drive the rider on terrain that slopes more
than 10°.
•
Avoid starting or stopping on a slope. If the tires
begin to slip, shut down the blades and drive
slowly down the slope.
8003-004
Mow up and down, not side-to-side
•
•
•
Always drive evenly and slowly on slopes.
Make no sudden changes in speed or direction.
Avoid unnecessary turns on slopes, and if it
proves necessary, turn slowly and gradually
downward, if possible.
•
Watch out for and avoid driving over furrows,
holes, and bumps. On uneven terrain, the
machine can tip more easily. Long grass can
hide obstacles.
•
•
Drive slowly. Use small movements of the
steering controls.
Be extra cautious with any additional
equipment, which can alter the machine’s
stability.
8011-519
Be extra cautious when driving on slopes
•
•
Do not mow near verges, ditches, or banks.
The machine can suddenly spin around if a
wheel goes over the edge of a drop or ditch, or
if an edge gives way.
Do not mow wet grass. It is slippery, and the
tires can lose their grip, so that the machine
slides.
•
•
Try not to stabilize the machine by putting a foot
on the ground.
When cleaning the chassis, the machine may
never be driven near verges or ditches.
5
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SAFETY INSTRUCTIONS
Children
•
Serious accidents may occur if you fail to be
on guard for children in the vicinity of the
machine. Children are often attracted to the
machine and mowing work. Never assume
that children will stay put where you last saw
them.
•
Keep children away from the mowing area
and under close supervision by another
adult.
•
•
Keep an eye out and shut off the machine if
children enter the work area.
Before and during a reversing maneuver,
look backward and downward for small
children.
8011-517
Never allow children to operate the machine
•
Never allow a child to ride with you. They can
fall off and injure themselves seriously or
prevent risk-free maneuvering of the
machine.
•
•
Never allow children to operate the machine.
Be particularly cautious near corners,
bushes, trees, or other objects that block
your view.
WARNING!
The engine must not be started when the driver’s floor plate or any protective
plate for the mower deck’s drive belt is removed.
•
Stop the engine. Prevent the engine from
starting by removing the ignition key before
making any adjustments or performing
maintenance.
•
•
Never fill the fuel tank indoors.
Fuel and fuel fumes are poisonous and
extremely flammable. Be especially cautious
when handling fuel, as carelessness can
result in personal injury or fire.
•
•
Only store fuel in containers approved for the
purpose.
Never remove the fuel tank cap and never fill
the fuel tank while the engine is running.
8011-516
Never fill the fuel tank indoors
6
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SAFETY INSTRUCTIONS
•
•
•
•
Allow the engine to cool before refueling. Do
not smoke. Do not fill fuel in the vicinity of
sparks or open flames.
WARNING!
If leaks arise in the fuel system, the engine
must not be started until the problem has been
resolved.
The engine, the exhaust system,
and the hydraulic system’s
components become very warm
during operation.
Store the machine and fuel in such a way that
there is no risk of leaking fuel or fuel vapor
leading to damages.
Risk for burns if touched.
Check the fuel level before each use and leave
space for the fuel to expand, because the heat
from the engine and the sun may otherwise
cause the fuel to expand and overflow.
•
Avoid overfilling. If you spill fuel on the machine,
wipe up the spill and wait until it has evaporated
before starting the engine. If you have spilled
fuel on your clothing, change your clothing.
WARNING!
The battery contains lead and
lead compounds, chemicals
that are considered to cause
cancer, birth defects, and
other reproductive system
damage. Wash your hands
after touching the battery.
•
•
Allow the machine to cool before taking any
actions in the engine compartment.
Be very careful when handling battery acid.
Acid on skin can cause serious corrosive
burns. If you spill battery acid on your skin,
rinse immediately with water.
•
•
Acid in the eyes can cause blindness, contact
a doctor immediately.
Be careful when servicing the battery.
Explosive gases form in the battery. Never
perform maintenance on the battery when
smoking or near open flames or sparks. The
battery can explode and cause serious injury/
damage.
•
•
Ensure that nuts and bolts, especially the
fastening bolts for the blade attachments, are
properly tightened and that the equipment is in
good condition.
Do not modify safety equipment. Check
regularly to be sure it works properly. The
machine must not be driven with defective or
unmounted protective plates, protective
cowlings, safety switches, or other protective
devices.
8011-563
Do not smoke when performing maintenance on
the battery. The battery can explode and cause
serious injury/damage
•
Do not change the settings of governors and
avoid running the engine with overly high
engine speeds. If you run the engine too fast,
you risk damaging the machine components.
7
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SAFETY INSTRUCTIONS
•
•
Never use the machine indoors or in spaces
lacking proper ventilation. The exhaust fumes
contain carbon monoxide, an odorless,
poisonous, and lethal gas.
Stop and inspect the equipment if you run over
or into anything. If necessary, make repairs
before starting.
•
•
Never make adjustments with the engine
running.
The machine is tested and approved only with
the equipment originally provided or
recommended by the manufacturer.
•
The blades are sharp and can cause cuts and
gashes. Wrap the blades or use protective
gloves when handling them.
8011-515
Never drive the machine in an enclosed space
•
•
Check the parking brake’s functionality
regularly. Adjust and service as necessary.
The mulch deck shall only be used when
higher quality mowing is desired in familiar
areas.
•
Reduce the risk of fire by removing grass,
leaves, and other debris that may have
accumulated on the machine. Allow the
machine to cool before putting it in storage.
Transport
•
The machine is heavy and can cause serious
crushing injuries. Be extra cautious when it is
loaded on or unloaded from a vehicle or trailer.
8011-514
Clean the machine regularly
•
Use an approved trailer to transport the
machine. Activate the parking brake, turn off
the fuel supply, and fasten the machine with
approved fastening devices, such as bands,
chains, or ropes, when transporting.
IMPORTANT INFORMATION
The parking brake is not sufficient to
lock the machine in place during
transport. Ensure that the machine is
well fastened to the transport vehicle.
Reverse the machine onto the transport
vehicle to avoid tipping it over.
•
Check and abide by local traffic regulations
before transporting or driving the machine on
any road.
Catcher
•
DO NOT operate mower with grass catcher,
unless the front weights are installed.
•
Grass catcher components are subject to
wear, damage, and deterioration, which
could expose moving parts or allow objects
to be thrown. Frequently check components
and replace with manufacturer’s recom-
mended parts, when necessary.
8
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CARTON CONTENTS
UNPACKING INSTRUCTIONS
CARTON CONTENTS:
3 - Container Tops
3 - Container Bottoms 4 - Bolts 3/8-16 x 4 1/2"
2 - Straps
•
Remove all parts and packing materials
from carton.
1 - Upper Chute
1 - Lower Chute
1 - Catcher Mount
1 - Cover Assembly
2 - Front Weights
4 - Nuts 3/8-16, centerlock
2 - Bolts 5/16-18 x 1 1/4"
4 - Washers 5/16, flat
2 - Washers, support
2 - Nuts 5/16-18, nyloc
•
Check carton contents against list. Be sure
all parts are there.
TOOLS REQUIRED FOR ASSEMBLY
(2) 1/2" Wrenches
(1) 9/16" Wrench
(1) 9/16" Socket wrench
PARTS IDENTIFICATION
COVER
ASSEMBLY
DUMP BAG
INDICATOR
CHUTE LATCH
UPPER CHUTE
GRASS
CATCHER
CONTAINERS
LOWER CHUTE
ATTACHING
STRAPS
LOWER CHUTE
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you
are seated on the mower in the operator’s position.
CAUTION
BEFORE ASSEMBLING GRASS CATCHER TO MOWER:
• Set parking brake.
• Place motion control levers in "NEUTRAL " position.
• Turn ignition key "OFF" and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug and place wire where it cannot come in contact with plug.
9
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ASSEMBLY
MOUNTING COVER ASSEMBLY TO
SUPPORT ASSEMBLY
(See Figure 2)
BAGGER SUPPORT ASSEMBLY
(See Figures 1A and 1B)
2
1
1. Remove rear engine guard by removing the
six bolts that attach the guard to the frame.
2. Attach hitch (Part No. 539108014) to the
frame using the same holes and same six
bolts that attached the rear engine guard.
NOTE: For ease of assembly, you may wish to
obtain the assistance of another person for
mounting cover assembly to mower.
1. Position cover assembly on ground behind
mower as shown.
2. Lift and rotate cover to align cover brackets
with support assembly tubes.
3. Slide cover assembly down onto the support
tubes.
*NOTE: If your unit does not have the holes or
slots on the fenders, you will need to mark and
drill them before continuing.
FENDER
ENGINE
GUARD
BOLTS
3/8" HOLE*
COVER
ASSEMBLY
REAR ENGINE GUARD
3/8" HOLE*
ENGINE
GUARD
BOLTS
SUPPORT
ASSEMBLY
ENGINE
GUARD
BOLTS
FIGURE 1A
3. Using the hardware shown, attach the upper
arms of the hitch to the rear fenders of the
frame.
WASHER, 5/16
NUT, 5/16, NYLOC
WASHER,
SPECIAL
HITCH
NUT, 5/16, NYLOC
WASHER, 5/16
BOLT,
WASHER, 5/16
5/16-18 X 1 1/4
WASHER,
SPECIAL
WASHER, 5/16
BOLT,
5/16-18 X 1 1/4
FIGURE 1B
FIGURE 2
10
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ASSEMBLY
CONTAINER MOUNTING
(See Figure 4)
CONTAINER ASSEMBLY
(See Figure 3)
4
3
1. Install one container to left side first with
warning to the outside of unit. Install another
container to center position and one in right
position.
1. Place bottom half inside of top half, as shown.
2. Place one foot inside bottom half and lift top
half to meet bottom half.
3. Press halves tightly together while lifting top
to lock into place as shown.
NOTE: Right container should always overlap left
container at center supports.
IMPORTANT: BEFORE LOCKING THE TABS,
HOOKED EDGES ON BOTH HALVES MUST
OVERLAP TO FORM SEAL AS SHOWN IN IN-
SET.
2. Close cover and lock latch handles over
center support tubes.
COVER LATCH
HANDLES
CONTAINER
BOTTOM
HALF
CONTAINER
WARNING
CENTER
SUPPORT
TUBES
CONTAINER
TOP HALF
CONTAINER
BOTTOM
HALF
CONTAINER
WARNING
PRESS TOGETHER
TO FORM SEAL
WHILE LIFTING
TOP HALF
CONTAINER
HANDLE
LOCKING
TAB
ASSEMBLY CHECK: Squeeze sides of lower half
of container and check that there is no gap be-
tween upper and lower halves. If a gap appears,
unlock tabs to separate container halves and re-
peat instructions above.
WARNING
DO NOT operate mower unless container
is properly installed. Container is subject
to wear and deterioration, check contain-
ers frequently, replace when cracked or
damaged. Use only a recommended re-
placement container.
FIGURE 4
FIGURE 3
11
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ASSEMBLY
UPPER CHUTE
(See Figures 6A & 6B)
LOWER CHUTE
(See Figure 5)
5
6
1. Turn mower engine off.
2. Raise and hold deflector shield in upright
position.
2. Place slot in lower chute over tab on mower
deck and position lower chute over deck
opening as shown.
3. Hook rear latch into flange hole on back of
mower deck.
1. Lower mower deck to its lowest cutting
position.
2. Assemble upper chute by inserting curved
end into hole in back of cover.
NOTE: Handle carefully so as not to damage dump
bag indicator.
3. Push in and turn upper chute until it is in line
with lower chute.
4. Hook front latch into tab hole on front of
mower deck.
4. Align the bosses on lower chute with align-
ment slots on upper chute with alignment
slots on upper chute and slide together.
5. Secure with rubber latch by hooking hole in
latch over latch pin.
CAUTION
Before raising deflector shield, turn mower
engine off. DO NOT remove deflector shield
from mower. Raise and hold shield when at-
taching lower chute and allow it to rest on
chute while in operation.
DUMP BAG
UPPER
CHUTE
HANDLE
INDICATOR
COVER
DEFLECTOR
SHIELD
LOWER
CHUTE
FIGURE 6A
ALIGNMENT
SLOT
LATCH PIN
RUBBER
LATCH
BOSSES
T
H
FIGURE 6B
LEVEL MOWER DECK
7
Be sure deck is properly leveled for best mower
performance. See your mower operator’s manual
for instructions.
REAR LATCH
FIGURE 5
12
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ASSEMBLY
FRONT WEIGHTS
(See Figure 8)
8
1. Turn casters so they are facing the front as
shown.
2. Bolt the weights to the front tube of the frame
as shown.
CAUTION
DO NOT operate mower with grass catcher,
unless the front weights are installed.
539990546
(NUT, 3/8-16, CENTERLOC)
539108154 (WHEEL WEIGHT)
539990546
(NUT, 3/8-16, CENTERLOC)
539108154 (WHEEL WEIGHT)
539108156 (STRAP)
539108156 (STRAP)
539990591
(BOLT, 3/8-16 X 4 1/2)
539990591
(BOLT, 3/8-16 X 4 1/2)
539990591
(BOLT, 3/8-16 X 4 1/2)
FIGURE 8
13
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OPERATION
TIPS FOR IMPROVED BAGGING OPERATION:
Follow the mower operation instructions in you
mower operator’s manual.
•
•
Your bagger is equipped with a dump bag indi-
cator. As the bags become full, the flow indi-
cating ball will drop down in its slot, indicating
that the bags are full or the chutes have be-
come clogged. Care should be taken not to dam-
age the parts and that the ball moves freely at
the beginning of each use.
If the grass catcher fails to pick up cut grass or
leaves, it is an indication that clogging has oc-
curred in the system or that the grass catcher
containers are full.
When operating your grass catcher on a lawn
where grass and leaf bagging equipment has not
been used, you are picking up thatch and debris
that has accumulated for long periods of time. The
amount collected and the total time of operation
may be greater than you will experience with regu-
lar use of your grass catcher.
•
•
Always run throttle at full speed when bagging.
Select a speed low enough to give good mower
cutting performance, good quality cut and good
bagging performance.
a. Disengage blades, place motion control
levers in neutral position.
NOTE: It may be necessary to overlap width of
cut to suit your conditions.
- Unlatch and raise cover.
- Slide out containers and dispose of clippings.
- Replace containers, close cover, and latch.
b. Unlatch chutes and check for clogging.
- Remove all debris in chute.
- Reassemble and latch chutes.
c. Check to insure dump bag indicator has
not become clogged.
•
If grass is extremely tall, it should be mowed
twice. The first time relatively high, the second
time to desired height.
Use left hand side of mower for trimming.
Plastic trash bags (3.0 mil, 30 gallon) can be
inserted inside grass catcher containers for
ease of debris disposal. To remove the plastic
trash bags when full:
•
•
- The air passage hole must be clear of
debris.
Gently insert a small twig or wire into
passageway to clear.
a. Unlatch and raise cover.
b. Remove one container at a time by grasp-
ing container handles and pulling toward
the rear, off of the tube rails.
c. With the container resting on the ground,
close and secure the top of the plastic lawn
bag.
CAUTION
d. Tip the container on its side and slide the
filled bag from the container.
• DO NOT operate mower with grass
catcher partially installed.
e. Install a new plastic lawn bag with the
edges of the bag draped over upper lip of
the Container (for replacement bags refer
to REPLACEMENT PARTS).
• Disengage blades and stop engine be-
fore leaving mower seat to empty con-
tainers, unclogging chutes, etc.
• Close cover before starting.
f. Repeat for other containers.
• Disengage mower blades when crossing
driveways or gravel surfaces and other
areas where thrown objects could be a
hazard.
g. Reinstall containers making sure right con-
tainer overlaps left container at center sup-
ports.
h. Close cover and secure latches over cen-
ter support tubes.
• DO NOT attempt to vacuum up cans or
other potentially hazardous projectiles.
•
Avoid cutting wet grass or in the morning while
the dew is still heavy. Grass clippings collected
under these conditions tend to be sticky and
adhere to the walls of the flow path causing
clogging.
14
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CUSTOMER RESPONSIBILITIES
STORAGE:
GENERAL RECOMMENDATIONS:
When grass catcher is to be stored for a period of
time, clean it thoroughly, remove all dirt, grass,
leaves, etc. Store in a clean, dry place.
Always observe safety rules when performing any
maintenance.
•
•
Before each use check for loose fasteners.
Clean unit thoroughly after each use.
BLADE CARE:
CAUTION
For best results mower blades must be kept sharp.
Replace bent or damaged blades.
Do not leave grass in bagger containers.
Empty containers after each use and be-
fore storing. Failure to do so may result in
spontaneous combustion which could de-
velop into a fire.
•
See BLADE CARE instructions in your mow-
er operator’s manual.
CAUTION
BEFORE PERFORMING ANY MAINTE-
NANCE, SERVICE OR ADJUSTMENTS:
• Set parking brake.
• Place motion control levers in "NEU-
TRAL" position.
• Place clutch control in "DISENGAGED"
position.
• Turn ignition key to "OFF" position.
• Make sure blades and all moving parts
have completely stopped.
• Disconnect spark plug wire(s) from spark
plug(s) and place wire where it cannot
come in contact with plug.
CAUTION
Grass catcher components are subject to
wear, damage and deterioration, which
could expose moving parts or allow objects
to be thrown. Frequently check compo-
nents and replace with manufacturer’s rec-
ommended parts, when necessary.
15
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PARTS
1
3
16
4
30
5
2
24
6
8
30
16
16
10
16
7
9
7
11
12
27
29
30
28
15
14
31
16
14
16
18
31
30
17
30
42
16
7
10
31
16
30
23
12
20
18
22
19
23
21
21
21
25
33
36
32
35
36
33
34
33
26
32
37
38
33
41
37
34
39
39
40
40
40
16
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PARTS
ITEM PART NO.
QTY.
DESCRIPTION
1 ......... 532127533 .......... 1 ......... Screen, cover
2 ......... 532134678 .......... 1 ......... Cover
3 ......... 532176741 .......... 1 ......... Chute, upper
4 ......... 818021008 .......... 1 ......... Screw, #10-14 x 1/2, special
5 ......... 532140572 .......... 1 ......... Dump bag indicator
6 ......... 532087175 .......... 1 ......... Screw, #10-24 x 1 1/8
7 ......... 819061216 .......... 4 ......... Washer, 3/16 x 3/4 x 16 Ga.
8 ......... 532007206 .......... 1 ......... Spacer, split
9 ......... 532060867 .......... 1 ......... Nut, #10-24, acorn
10 ....... 810071000 .......... 3 ......... Lockwasher
11........ 532109808 .......... 1 ......... Latch, chute
12 ....... 532125004 .......... 3 ......... Nut, weld
14 ....... 532160793 .......... 2 ......... Latch, assembly
15 ....... 532174345 .......... 1 ......... Chute, lower
16 ....... 871161010 ........... 12........ Screw, #10-24 x 5/8
17 ....... 532132796 .......... 1 ......... Spring, cover L.H. (black)
18 ....... 532140809 .......... 2 ......... Spacer, cover
19 ....... 532132983 .......... 1 ......... Spring, cover R.H. (gray)
20 ....... 532085902 .......... 2 ......... Spring, retainer
21 ....... 532174083 .......... 4 ......... Plug, tubing end
22 ....... 532176990 .......... 1 ......... Bagger, frame
23 ....... 532128600 .......... 2 ......... Pin, hinge
24 ....... 532127534 .......... 1 ......... Gasket, cover
25 ....... 532183286 .......... 3 ......... Container, top
26 ....... 532129586 .......... 3 ......... Container, bottom
27 ....... 532134637 .......... 1 ......... Seal, cover
28 ....... 532130895 .......... 2 ......... Handle, bagger cover
29 ....... 532155857 .......... 1 ......... Strip, reinforcement
30 ....... 532069180 .......... 14........ Nut, #10-24, crownlock (not included with unit)
31 ....... 871141008 ........... 5 ......... Screw, #10-24 x 1/2 (not included with unit)
32 ....... 539106504 .......... 2 ......... Washer, special
33 ....... 539990692 .......... 4 ......... Washer, 5/16
34 ....... 539990627 .......... 2 ......... Bolt, 5/16-18 x 1 1/4
35 ....... 539108014 .......... 1 ......... Hitch
36 ....... 539990717 .......... 2 ......... Nut, 5/16-18, nyloc
37 ....... 539990546 .......... 4 ......... Nut, 3/8-16, centerloc
38 ....... 539108154 .......... 2 ......... Wheel weight
39 ....... 539108156 .......... 2 ......... Strap
40 ....... 539990591 .......... 4 ......... Bolt, 3/8-16 x 4 1/2
41 ....... 539200732 .......... 1 ......... Decal, Husqvarna
42 ....... 539108163 .......... 1 ......... Decal, warning catcher
........... 532104419 ....................... Bag, 3.0 mil, 30 gal. trash, (not included with unit)
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Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
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