Operator and
Parts Manual
Grass Catcher
46" Stamped Deck / EZ Series
Model 968 999732
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CONTENTS
SAFETY.........................................................................................................................................4
CONTAINER CONTENTS.............................................................................................................7
ASSEMBLY ...................................................................................................................................8
OPERATION................................................................................................................................12
CUSTOMER RESPONSIBILITIES..............................................................................................13
PARTS.........................................................................................................................................14
TORQUE CHART........................................................................................................................18
CONGRATULATIONS on your purchase of a new
KNOW YOUR GRASS CATCHER
Grass Catcher. It has been designed, engineered and
READ THIS OPERATION MANUAL AND SAFETY
manufactured to give you the best possible depend-
RULES BEFORE ASSEMBLING OR OPERATING
ability and performance.
YOUR GRASS CATCHER. Compare the illustrations
Should you experience any problem you cannot easily
with the carton contents to familiarize yourself with the
remedy, contact the nearest authorized service center/
parts before starting the assembly. Study the operating
department. They have competent, well-trained techni-
instructions and safety precautions thoroughly to insure
proper functioning of your Grass Catcher and to prevent
cians and the proper tools for service and repairs.
Read and retain this manual. The instructions will
enable you to assemble and maintain your collection
system properly. Always observe the SAFETY RULES.
injury to yourself and others. Save this manual for future
reference.
WARNING
The operation of any mower can result in
foreign objects thrown into the eyes, which
can result in severe eye damage. ALWAYS
wear safety glasses or eye shields before
starting your mower and while mowing.
We recommend a wide vision safety mask
for over the spectacles or standard safety
glasses.
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SAFETY
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
DANGER !
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN
SERIOUS INJURY OR DEATH.
•
Data indicates that operators, age 60 years and
above, are involved in a large percentage of riding
mower-related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others
from serious injury.
I. GENERAL OPERATION
•
•
•
Read, understand and follow all instructions in the
manual and on the machine before starting.
Only allow responsible adults, who are familiar
with the instructions, to operate the machine.
Clear the area of objects such as rocks, stones,
toys, wire etc., which could be picked up and
thrown by the blades.
•
DO NOT operate mower with grass catcher, unless
the front weights are installed.
•
Keep machine free of grass, leaves or other debris
buildup which can touch hot exhaust/engine parts
and burn. Do not allow the mower deck to plow
leaves or other debris which can cause buildup
to occur. Clean any oil or fuel spillage before
operating or storing the machine. Allow machine to
cool before storage.
•
Be sure the area is clear of all people and pets
before mowing. Stop the machine if anyone enters
the area.
•
•
Never carry passengers or children even with
blades off.
Do not mow in reverse unless absolutely
necessary. Always look down and behind before
and while backing.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not
mow it.
•
Be aware of the mower discharge direction and do
not direct it towards anyone. Do not operate the
mower without either the entire grass catcher or
the guard in place.
•
•
Slow down before turning.
Never leave the machine unattended when the
engine is running. Always turn off the blades, set
the parking brake, stop the engine and remove
the key before leaving the machine.
DO
•
•
•
Mow up and down slopes (10° Max.), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain
could overturn the machine. Tall grass can hide
obstacles.
•
•
Turn off blades when not mowing.
Stop engine before removing grass catcher or
unclogging chute.
•
Use slow speed. Choose a low speed so that you
will not have to stop while on the slope.
•
•
Mow only in daylight or good artificial light.
Do not operate the machine while under the
influence of alcohol or drugs.
•
Use extra care with grass catchers or other
attachments. These can change the stability of the
machine.
•
•
Watch out for traffic when operating near or
crossing roadways.
•
•
Keep all movement on the slopes slow and
gradual. Do not make sudden changes in speed or
direction.
Use extra care when loading and unloading the
machine onto a trailer or truck.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
4
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SAFETY
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
•
Use extra care in handling gasoline and other
fuels. They are flammable and vapors are
explosive.
DO NOT
•
Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
-
Use only an approved container.
•
Do not mow near drop-off, ditches, or
embankments. The mower could suddenly turn
over if a wheel is over the edge of a cliff or ditch,
or if an edge caves in.
-
Never remove gas cap or add fuel with the
engine running.
-
-
-
-
Allow engine to cool before refueling.
Do not smoke.
•
•
Do not mow on wet grass. Reduced traction
could cause sliding.
Never refuel the machine indoors.
Do not try to stabilize the machine by putting your
foot on the ground.
Never store the machine or fuel container
inside where there is an open flame, such as a
water heater.
III. CHILDREN
•
•
Never run a machine inside a closed area.
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted
to the machine and the mowing activity. Never assume
that children will remain where you last saw them.
Keep nuts and bolts, especially blade attachment
bolts, tight and keep equipment in good condition.
•
Never tamper with safety devices. Check for
proper operation regularly.
•
•
NEVER allow children to operate the machine.
•
Keep machine free of grass, leaves, or other
debris buildup. Clean oil or fuel spillage. Allow
machine to cool before storing.
Keep children out of the mowing area and under
the watchful care of another responsible adult.
•
•
•
Be alert and turn off the machine if children enter
the area.
•
•
•
Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.
Before and when backing, look behind and down
for small children.
Never make adjustments or repairs with the
engine running.
Never carry children. They may fall off and be
seriously injured or interfere with safe machine
operation.
Grass catcher components are subject to wear,
damage, and deterioration, which could expose
moving parts or allow objects to be thrown.
Frequently check components and replace
with manufacturer’s recommended parts, when
necessary.
•
Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure
vision.
IV. SERVICE
•
•
Mower blades are sharp and can cut. Wrap the
blade(s) or wear gloves, and use extra caution
when servicing them.
•
The operation of any mower can result in foreign
objects thrown into the eyes, which can result
in severe eye damage. Always wear safety
glasses or eye shields while operating your
mower or performing any adjustments or repairs.
We recommend a wide vision safety mask over
spectacles or standard safety glasses.
Check brake operation frequently. Adjust and
service as shown in the Operator’s Manual.
5
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SAFETY
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
•
•
NEVER allow children to operate the machine.
Be sure the area is clear of other people before
mowing. Stop machine if anyone enters the area.
CAUTION
•
•
Never carry passengers or children even with the
blades off.
In order to prevent accidental starting when
setting up, transporting, adjusting or making
repairs, always disconnect spark plug wire
and place wire where it cannot contact spark
plug.
Do not drive in reverse unless absolutely
necessary. Always look down and behind before
and while backing.
•
Never carry children. They may fall off and be
seriously injured or interfere with safe machine
operation.
•
•
•
Keep children out of the mowing area and under
the watchful care of another responsible adult.
Be alert and turn machine off if children enter the
area.
Before and when backing, look behind and down
for small children.
WARNING
•
•
•
Mow up and down slopes (10° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Engine exhaust, some of its constituents,
and certain vehicle components contain
or emit chemicals known to the State of
California to cause cancer and birth defects
or other reproductive harm.
Watch for holes, ruts, or bumps. Uneven terrain
could overturn the machine. Tall grass can hide
obstacles.
•
•
Use a slow speed while on slope or hill.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
•
•
If machine stops while going uphill, disengage
blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
WARNING
CAUTION
Battery posts, terminals and related
accessories contain lead and lead
compounds, chemicals know to the State of
California to cause cancer and birth defects
or other reproductive harm. Wash hands
after handling.
Look for this symbol to point out important
safety precautions. It means CAUTION!
BECOME ALERT! YOUR SAFETY IS
INVOLVED.
6
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UNPACKING INSTRUCTIONS
CONTAINER CONTENTS
•
Remove all parts and packing materials from
carton.
3 - Soft bag containers
1 - Upper chute
2 - Weight brackets
4 - Bolts 3/8-16 x 3¾
8 - Nuts 3/8-16, Nyloc
8 - Bolts 5/16-18 x 1
4 - Bolts 3/8-16 x 3½
•
Check carton contents against list. Be sure all
parts are there.
1 - Lower chute
1 - Catcher mount
1 - Cover Assembly
2 - Weight plates
TOOLS REQUIRED
•
•
•
Two ½" Wrench
9/16" Wrench
9/16" Socket wrench
PARTS IDENTIFICATION
DUMP BAG
INDICATOR
COVER ASSEMBLY
UPPER CHUTE
CHUTE LATCH
BAG CONTAINERS
LOWER CHUTE
LOWER CHUTE
ATTACHING
STRAPS
NOTE: When right hand (RH) and left hand (LH.) are mentioned in this manual, it means when seated
on the mower in the operator’s position.
CAUTION
BEFORE ASSEMBLING GRASS CATCHER TO MOWER:
• Place motion control levers in “NEUTRAL” position.
• Set parking brake.
• Turn ignition key “OFF” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug and place wire where it cannot come in contact with plug.
7
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ASSEMBLY
BAGGER SUPPORT ASSEMBLY
1
1. Remove the four carriage bolts indicated from the
rear guard.
4. Install kit mount straps between the mount tube
and frame as shown in the illustration. The front
side of the kit mount straps should be on the inside
of the mower frame.
NOTE: Models with vertically mounted muffler will
not use the right mount strap.
3. Tighten all hardware.
Hex Bolts
Flat Washers
Nut
Remove
2. Install the bagger mount tube from the mount kit.
3. Remove the front carriage bolts securing the top
mount straps to the frame.
Kit Mount
Strap
Kit Mount Strap
Nut
Mount Tube
Hex Bolt
8
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ASSEMBLY
MOUNTING COVER ASSEMBLY TO
2SUPPORT ASSEMBLY
CONTAINER MOUNTING
3
NOTE: For ease of assembly, you may wish to obtain
the assistance of another person for mounting cover
assembly to mower.
1. Install containers on supports, overlapping at
center supports.
2. Close cover and lock latch handles over center
1. Position cover assembly on ground behind mower
as shown.
support tubes.
2. Lift and rotate cover to align cover brackets with
support assembly tubes.
3. Slide cover assembly down onto the support tubes.
Cover Latch
Handles
Cover Assembly
Container
Warning
Center
Support
Tubes
Support
Assembly
Container
Warning
WARNING!
DO NOT operate mower unless container is
properly installed. Container is subject to
wear and deterioration, check containers
frequently, replace when cracked or
damaged. Use only a recommended
replacement container.
9
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ASSEMBLY
UPPER CHUTE
LOWER CHUTE
5
4
1. Lower mower deck to its lowest cutting position.
1. Turn mower engine off.
2. Assemble upper chute by inserting curved end into
2. Raise and hold deflector shield in upright position.
hole in back of cover.
3. Place slot in lower chute over tab on mower deck
and position lower chute over deck opening as
shown.
NOTE: Handle carefully so as not to damage dump
bag indicator.
3. Push in and turn upper chute until it is in line with
lower chute.
4. Hook rear latch into flange hole on back of mower
deck.
4. Align the bosses on lower chute with alignment
slots on upper chute with alignment slots on upper
chute and slide together.
5. Hook front latch into tab hole on front of mower
deck.
5. Secure with rubber latch by hooking hole in latch
over latch pin.
CAUTION
Dump Bag
Indicator
Before raising deflector shield, turn mower
engine off. DO NOT remove deflector shield
from mower. Raise and hold shield when
attaching lower chute and allow it to rest on
chute while in operation.
Upper
Chute
Handle
Cover
Lower
Chute
Deflector
Shield
Tab
Alignment
Slot
Latch Pin
Rubber
Latch
Bosses
Front
Latch
LEVEL MOWER DECK
6
Be sure deck is properly leveled for best mower perfor-
mance. See your mower operator’s manual for instruc-
tions.
Rear Latch
10
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ASSEMBLY
FRONT WEIGHT
7
CAUTION
1. Bolt cast weight to brackets using four (4) 2¾"
DO NOT operate mower with grass catcher
unless the front weights are installed.
bolts and nuts.
2. Slide weight brackets over front tube, centering
weights on frame.
3. Secure with four (4) 2¾" bolts and nuts.
Weight Bracket
Bolt, 2¾
Nut
Cast Weight
Bolt, 2¾
11
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OPERATION
TIPS FOR IMPROVED
BAGGING OPERATION
or leaves, it is an indication that clogging has
occurred in the system or that the grass catcher
containers are full.
Follow the mower operation instructions in the mower
operator’s manual.
When utilizing the grass catcher on a lawn where
grass and leaf bagging equipment has not been
used, thatch and debris that has accumulated for long
periods of time will be picked up. The amount collected
and the total time of operation may be greater than
experienced with regular use of the grass catcher.
a. Disengage blades, place motion control levers
in neutral position.
-
-
Unlatch and raise cover.
Slide out containers and dispose of
clippings.
•
•
Always run throttle at full speed when bagging.
-
Replace containers, close cover, and
latch.
Select a speed low enough to give good mower
cutting performance, good quality cut and good
bagging performance.
b. Unlatch chutes and check for clogging.
-
-
Remove all debris in chute.
NOTE: It may be necessary to overlap width of
cut to suit your conditions.
Reassemble and latch chutes.
•
If grass is extremely tall, it should be mowed twice.
The first time relatively high, the second time to
desired height.
•
•
Use left hand side of mower for trimming.
Plastic trash bags (3.0 mil, 30 gallon) can be
inserted inside grass catcher containers for ease of
debris disposal. To remove the plastic trash bags
when full:
a. Disengage blades, shift into neutral, engage
the parking brake and stop the engine.
CAUTION
b. Unlatch and raise cover.
• DO NOT operate mower with grass catcher
c. Remove one container at a time by grasping
container handles and pulling toward the rear,
off of the tube rails.
partially installed.
• Disengage blades and stop engine before
leaving mower seat to empty containers,
unclogging chutes, etc.
d. With the container resting on the ground, close
and secure the top of the plastic lawn bag.
e. Tip the container on its side and slide the filled
• Close cover before starting.
bag from the container.
• Disengage mower blades when crossing
driveways or gravel surfaces and other
areas where thrown objects could be a
hazard.
f. Install a new plastic lawn bag with the edges of
the bag draped over upper lip of the container.
g. Repeat for other container.
h. Reinstall containers making sure containers
• DO NOT attempt to vacuum up cans or
overlap left at center supports.
other potentially hazardous projectiles.
i. Close cover and secure latches over center
support tubes.
•
Avoid cutting wet grass or mowing in the morning
while the dew is still heavy. Grass clippings
collected under these conditions tend to be sticky
and adhere to the walls of the flow path causing
clogging.
•
If the grass catcher fails to pick up cut grass
12
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CUSTOMER RESPONSIBILITIES
GENERAL RECOMMENDATIONS
STORAGE
Always observe safety rules when performing any
maintenance.
When grass catcher is to be stored for a period of time,
clean it thoroughly, remove all dirt, grass, leaves, etc.
Store in a clean, dry place.
•
•
Before each use check for loose fasteners.
Clean unit thoroughly after each use.
BLADE CARE
For best results mower blades must be kept sharp.
Replace bent or damaged blades.
•
See BLADE CARE instructions in your mower
operator’s manual.
CAUTION
Do not leave grass in bagger containers.
Empty containers after each use and
before storing. Failure to do so may result
in spontaneous combustion which could
develop into a fire.
CAUTION
BEFORE PERFORMING MAINTENANCE,
SERVICE OR ADJUSTMENTS:
• Place motion control levers in “NEUTRAL”
position.
• Set parking brake.
• Place clutch control in “DISENGAGED”
position.
CAUTION
• Turn ignition key to “OFF” position.
• Make sure blades and all moving parts have
Grass catcher components are subject to wear,
damage and deterioration, which could expose
moving parts or allow objects to be thrown.
Frequently check components and replace
with manufacturer’s recommended parts when
necessary.
completely stopped.
• Disconnect spark plug wire(s) from spark
plug(s) and place wire where it cannot come
in contact with plug.
13
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PARTS
2
3
4
5
15
6
1
7
7
25
10
11
25
15
9
24
24
12
8
15
13
15
20
23
14
7
19
13
10
16
12
17
19
18
17
21
29
22
28
27
26
14
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PARTS
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 532 192709....1 ....SCREEN, COVER
2.. 532 195373....1 ....COVER
18.. 539 108098....1 ....BAGGER, FRAME
19.. 532 192786....2 ....PIN, HINGE
3.. 539 108141....1 ....CHUTE, UPPER
4.. 539 108081....1 ....SCREW #10-14 x ½ SPEC
5.. 539 108082....1 ....DUMP BAG INDICATOR
6.. 539 108083....1 ....SCREW #10-24 x 11/8
7.. 539 108084....4 ....WASHER 3/16 x ¾ x 16 GA
8.. 539 108085....1 ....SPACER, SPLIT
9.. 539 108086....1 ....NUT #10-24 ACORN
10.. 539 109552....3 ....LOCKWASHER 3/16
11.. 539 108088....2 ....LATCH, CHUTE
12.. 539 108089....6 ....NUT, WELD
20.. 532 192550....1 ....SEAL, COVER
21.. 532 400226....3 ....CONTAINER, SOFT BAG
22.. 539 110234....1 ....SUPPORT, CHUTE
23.. 532 192603....1 ....GASKET, COVER
24.. 532 130895....2 ....HANDLE, BAGGER COVER
25.. 539 976977..14 ....NUT #10-24 CROWNLOCK
26.. 539 990627....2 ....HCS 5/16-18 x 1¼
27.. 539 990188....4 ....WASHER 5/16 SAE FLT
28.. 539 990717....2 ....NUT 5/16-18 HEx NYLOC
29.. 539 112294....1 ....FLEx TRIM
13.. 539 108194....4 ....LATCH, ASSEMBLY
14.. 539 405455....1 ....CHUTE, LOWER 46" DECK
15.. 539 976952....6 ....SCREW #10-24 x 5/8
16.. 539 108096....2 ....HAIR PIN
NOT SHOWN
539 108447 ...1 .... DECAL, CE
539 108163 ...1 .... DECAL, CATCHER
17.. 539 108097....4 ....PLUG, TUBING END
NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.
15
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PARTS
9
1
2
5
4
7
8
4
3
11
5
4
7
6
6
5
5
5
4
12
10
15
14
13
6
12
16
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PARTS
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 539 131091 ...1 ....TUBE, MOUNT
9.. 539 112294 ...1 ....FLEx TRIM
2.. 539 976937 ...2 ....HCS 5/16-18 x 2
10.. 539 131089 ...1 ....STRAP, RT
3.. 539 976938 ...4 ....HCS 5/16-18 x 2¼
4.. 539 990717 . 10 ....NUT 5/16-18 HEx NYLOC
5.. 539 990692 . 16 ....WASHER 5/16 STD FLT
6.. 539 990627 ...4 ....HCS 5/16-18 x 1¼
7.. 539 990188 ...4 ....WASHER 5/16 SAE FLT
8.. 539 110234 ...1 ....SUPPORT, CHUTE
11.. 539 131090 ...1 ....STRAP, LT
12.. 539 102612 ...8 ....HCS 3/8-16 x 2¾
13.. 539 111587 ....1 ....CAST WEIGHT
14.. 539 113203 ...2 ....BRACKET, WEIGHT
15.. 539 976979 ...8 ....NUT 3/8-16 HEx NYLOC
NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.
17
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TORQUE CHART
TORQUE SPECIFICATIONS
HEX HEAD CAP SCREWS
The torque values shown should be used as a general guideline when specific torque values are not given.
U.S. Standard Hardware
Flangelock Screw
w/ Flangelock Nut
Grade
SAE grade 5
SAE grade 8
ft./lbs
9
Nm
12
ft./lbs
13
Nm
18
ft./lbs
Nm
1/4
5/16
3/8
18
24
28
38
24
40
33
54
31
42
46
62
7/16
1/2
50
68
75
108
156
224
305
502
801
1211
1912
75
102
150
203
339
513
790
1060
115
165
225
370
591
893
1410
9/16
5/8
110
150
250
378
583
782
3/4
7/8
1
1 1/8
** Grade 5 - Minimum commercial quality (Lower quality not recommended)
Metric Standard Hardware
Grade
Grade 8.8
Grade 10.9
Grade 12.9
10.9
12.9
8.8
Nm
2
ft./lbs
2.2
ft./lbs
1.5
Nm
ft./lbs
2.7
Nm
3.6
7
M4
3
M5
M6
3
4
4.5
6
5.2
5.2
7
7.5
10
8.2
11
M7
8.2
11
12
16
15
20
M8
13.5
24
18
18.8
35.2
62.2
100
147
202
275
390
498
474
25
21.8
43.5
75
29
M10
M12
M14
M16
M18
M20
M22
M24
M27
32
47
58
43.5
70.5
108
142
195
276
353
530
58
83
100
159
235
323
440
628
794
1205
94
133
196
269
366
520
664
996
119
176
242
330
471
596
904
144
190
260
368
470
707
18
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P/N 539 132207 IR
03/27/08
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