Rapid XZ
Parts Manual
Models
990100 - 27hp
990101 - 25hp
990102 - 30hp
Shown with optional 60” deck.
00615300D 9/09
Printed in USA
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MODELS
TABLE OF CONTENTS
Domestic
DECALS
Model 990100
Rapid XZ, 27hp Kohler
Horizontal
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Serial No. 000100 and up
MAIN FRAME
Model 990101
Rapid XZ, 25hp Kohler
Hozizontal
Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Serial No. 000100 and up
POWER PLANT
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Model 990102
Rapid XZ, 30hp Kohler
Horizontal
Serial No. 000100 and up
DRIVE TRAIN
OPERATOR CONTROLS
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
HYDRAULICS
ELECTRICAL
© Copyright 2009 Ariens Company
3
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DECALS
Model 990100, 101, 102
3
05363100
A
UP
UP
ON
OFF
DOWN
DOWN
ATTACHMENT
LIFT
WEIGHT
TRANSFER
05363000A
07757500B
PD3283
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
05363100
07757600
05363300
07757500
05363000
05231800
05305100
07735200
07754100
1
1
2
1
1
1
1
2
1
Decal, Service Instructions Rapid XZ
Decal, Instructional Steering
Decal, Gravely Rapid XZ Hood
Decal, Parking Brake Lever
Decal, Control Panel Rapid XZ
Decal, Gravely Logo
Decal, American Flag
Decal, Danger
Decal, Hot Surface
4
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FRAME
Model 990100, 101, 102
12
2
3
4
6
10
12
11
8
10
12
7
9
10
10
1
5
10
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
00474551
00601451
06223600
00668151
00666451
00664951
00665051
09079500
00589153
1
1
2
1
1
1
1
2
1
Weldment, Frame
Plate, Kohler Engine Mounting
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5
Guard, Hose Fitting - Left Hand
Guard, Hose Fitting - Right Hand
Bracket, Left Hand Hood Mounting
Bracket, Right Hand Hood Mounting
Latch, Rubber
Weldment, Foot Plate
10 07415400
11 00653551
12 06545500
13 06224100
14 00390951
15 03652200
16 06116700
17 07412900
18 06543600
19 05527200
20 05961000
21 08329100
22 06223800
23 00606051
10 Screw, Tapping .38-16 x .75 Hex Washer Head
Guard, Pump Belt
11 Nut, .38-16 Nyloc Flange
1
3
1
2
4
4
2
2
2
1
4
2
Bolt, Round Head Square Neck .38-16 x 1.25 Grade 5
Weldment, Clutch Stop
Stud, Ball
Screw, Machine 10-24 x .50 Hex Washer Head
Screw, Tapping .38-16 x .50 Hex Washer Head Thread Rolling
Nut, Locking Top Flange .50-13
Bushing, Flange .515 x .746 x 1.290 x 1.000
Bolt, Hex .50-13 x 2.25 Grade 5
Spring, Compression .085 x .80 x 1.00 WLD36
Bolt, Round Head Square Neck .38-16 x 1.75 Grade 5
Strap, Engine Mounting Support
5
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SEAT
Model 990100, 101, 102
3
PD0780
6
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SEAT
Model 990100, 101, 102
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
03947200
00474151
00587700
05521100
05717100
05947000
06446300
06545400
06900010
1
1
1
2
2
1
2
6
1
1
2
2
Seat, Suspension, Light Grey (Includes items 13 – 20)
Plate, Seat Pivot
Rod, Seat Pivot (Outfront)
Bushing, Flange .515 x .750 x .745 x 1.00 Nylon
Ring, Retaining External .500 x .050
Bolt, Hex .31-18 x .75 Grade 5
Washer, Flat Steel .344 x 1.125 x .135
Nut, Nyloc Flange .31-18
Cable, Seat Prop
Bolt, Round Head Square Neck .31-18 x 1.00 Grade 5
Bumper, Rubber
10 06216100
11 07533600
12 06530400
Nut, Spin Lock Flange .312-18
13 59210400 AR Kit, Right Hand Armrest Assembly
14 59210500 AR Kit, Left Hand Armrest Assembly
15 59208800 AR Kit, Back Cushion, Light Grey
16 59208900 AR Kit, Seat Cushion, Light Grey
17 59208000 AR Kit, Seat Knobs
18 59208100 AR Kit, Seat Back
19 59207900 AR Kit, Seat Slides
20 59207800 AR Kit, Seat Spring and Saddle
7
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HOOD
Model 990100, 101, 102
Item Part No.
Qty. Description
Hood, Outfront Rapid XZ
07412900 10 Screw, Tapping .38-16 x .50 Hex Washer Head Thread
1
2
3
4
5
6
7
8
9
00497353
1
07415400
00667553
06530400
07533600
05963700
06446300
00476300
5
1
2
2
2
4
2
2
1
1
1
1
1
1
Screw, Tapping .38-16 x .75 Hex Washer Head Thread
Support, Lateral Hood
Nut, Spin Lock Flange .312-18
Bumper, Rubber
Bolt, Hex .31-18 x 2.25 Grade 5
Washer, Flat Steel .344 x 1.125 x .135
Spacer
10 06529800
11 00595653
12 00595753
13 00664151
14 00664051
15 00676851
16 07517300
Nut, Locking-Center .31-18
Bracket, Hood Left Hand
Bracket, Hood Right Hand
Bracket, Hood Support #2
Bracket, Hood Support #1
Cover, Wire
Wire Tie (Clutch wire to wire cover)
8
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NOTES
9
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ENGINE AND CLUTCH
Model 990100, 101, 102
22
19
18
21
14
20
17
2
19
7
3
16
12
4
13
1
12
8
8
11
9
6
PD3790
10
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ENGINE/CLUTCH
Model 990100, 101, 102
Item Part No.
Qty. Description
Engine, 27hp Kohler (990100)
Engine, 25hp Kohler (990101)
1
08200132
08200118
08200145
07200113
00667451
06225000
07300041
00697900
06224100
06545500
06529600
1
1
1
1
1
1
1
1
1
2
1
3
3
2
1
1
1
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
4
2
4
1
2
4
4
2
2
1
1
1
1
Engine, 30hp Kohler (990102)
Belt, B 41.313 Matched Set
Bracket, PTO Idler Mounting
Bolt, Round Head Square Neck .50-13 x 3.50 Grade 5
Sheave, Poly-V
Clutch, Warner Double Groove
Bolt, Round Head Square Neck .38-16 x 1.25 Grade 5
Nut, .38-16 Nyloc Flange
Nut, Locking Center .38-16
Washer, Locking .38 x .094 Regular
Bolt, Hex .38-16 x 1.00 Grade 5
V-Idler, 4.00 x .38
Washer, .406 x 1.0 x .38THK
Assembly, Idler Pivot Assembly (includes items 15 and 19)
Weldment, PTO Idler Pivot Arm (OFM)
Washer, Flat Steel .438 x 1.00 x .083
Bolt, Hex .38-16 x 3.00 Grade 5
Bearing, Pedestal
Bearing, 1.00 x 1.12 x .75
Washer, Flat Steel .531 x 1.250 x .100
Nut, .50-13 Nyloc Flange
Bolt, Eye .375-16 x 2.50
Nut, Hex .38-16
Washer, Flat Steel .344 x .688 x .065
Nut, Locking Center .31-18
Pin, Pivot
Knob, Wing
Shroud, Cooling
Bracket, Tank Shroud Left Hand
Bracket, Tank Shroud Right Hand
Bolt, Hex .38-16 x 1.50 Grade 5
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5
Nut, .38-16 Nyloc Flange
Mount, Hydraulic Tank
Nut, .38-16 Nyloc Flange
Bolt, Hex .38-16 x 2.25 Grade 5
Nut, Locking Top Flange .38-16
J-Clamp
Washer, Flat Steel .281 x .62 x .065
Bolt, Hex .44-20 x 2.25 Grade 5 EP80
Washer, Locking .44 x .109 Regular
Key
2
3
4
5
6
7
8
9
10 06308800
11 05948700
12 07327600
13 06400018
14 00652700
15 00652300
16 06435900
17 05957800
18 07000031
19 05435800
20 06430200
21 06500010
22 07030000
23 06529400
24 06437200
25 06529800
26 09267300
27 07531700
28 00865151
29 00866951
30 00867051
31 05957900
32 06223600
33 06545500
34 00682451
35 06545500
36 05962900
37 06542000
38 06916000
39 06437300
40 05900040
41 06309300
42 06603400
43 08321200
Spring, Tension .135X.69X5.75
11
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FUEL TANKS AND HOSES
Model 990100, 101, 102
9
10
4
4
4
2
1
5
6
4
4
4
PD3661
12
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FUEL TANKS AND HOSES
Model 990100, 101, 102
Item Part No. Qty. Description
1
2
3
4
5
6
7
8
9
00497400
00473951
00616851
1
1
1
Fender, Right Hand
Weldment, Control Panel
Stiffener, Fender
07000018 12 Bolt, SEMS .31-18 x .62
05959400
07412900
00588451
05947100
00592600
1
1
1
2
1
1
1
4
2
1
1
4
Bolt, Hex .38-16 x .75 Grade 5
Screw, Tapping .38-16 x .50 Hex Washer Head Thread Rolling
Weldment, Fuel Tank Bracket (Outfront)
Bolt, Hex .50-13 x 1.00 Grade 5
Assembly, Fuel Line and Fitting
Tank, Fuel Left Hand Outfront
Cover, Tire Right Hand
Nut, Hex Jam .375-16
Bolt, Hex .38-16 x 1.25 Grade 5
Cover, Tire Left Hand
10 00497500
11 00672751
12 06535900
13 05958000
14 00672651
15 00273700
16 06500010
Cap, Fuel
Nut, .50-13 Nyloc Flange
17 00924300 33” Gas Line, Bulk 1/4" I.D.
18 06939100
19 06435700
20 06534900
2
1
1
Clamp, Hose Wire .490/.510 x .116
Washer, Flat Steel .38 x .875 x .083
Nut, Flange .375-16
13
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HYDROSTATIC PUMPS AND IDLERS
Model 990100, 101, 102
1
PD3671
14
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HYDROSTATIC PUMPS & IDLERS
Model 990100, 101, 102
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
00587200
06224100
00677100
05946900
07300034
06223100
06500010
00587300
07300037
1
4
1
2
1
4
6
1
2
2
2
1
1
2
1
1
1
Pump, Hydraulic BDP-21L Left Hand Rapid XZ
Bolt, Round Head Square Neck .38-16 x 1.25 Grade 5
Spacer, 1.0ID x 1.5OD x 1.81 Lining
Bolt, Hex .31-18X1.00 Grade 5
Sheave, Double 1"ID x 6.26"OD
Bolt, Round Head Square Neck .50-13 x 1.50 Grade 5
Nut, .50-13 Nyloc Flange
Pump, Hydraulic BDP-21L Right Hand Rapid XZ
Sheave, Poly V .671 x 4.125
Washer, Locking .25 x .06
Washer, Flat Steel .281 x 1.000 x .063
Bearing, 1.00 x 1.125 x 1.936
Valve, 2 Spool Mainifold Block
10 06308400
11 06426600
12 05500123
13 00608100
14 06446300
15 06444000
16 07243700
17 01581700
Washer, Flat Steel .344 x 1.125 x .135
Washer, Flat Steel .406 x 1.00 x .188
Belt, Poly-V 69.39 (5 RIBS)
Bushing, Spacer .5058.500 x .999/.906 x 2.05/2.03
18 06545500 10 Nut, Nyloc Flange .38-16
19 05962900
20 07312500
21 06439000
22 06536900
23 06601200
24 05400015
25 00887700
26 05958000
27 00349100
28 06225000
29 06611300
30 05975900
31 05980100
32 08321200
33 07030000
34 06529400
35 06000003
36 06436400
1
1
1
1
1
2
1
4
1
1
2
2
2
1
1
2
1
1
Bolt, Hex .38-16 x 2.25 Grade 5
Idler, Flat 4.00 x .38
Washer, Flat-Steel .812 x 1.50 x .135
Nut, Jam Center Lock .75-16
Key, Woodruff .25 x .750 x .313 SAE91
Bearing, 1" ID 4 Bolt Trash Seal
Shaft, PTO Jack Shaft Rapid XZ
Bolt, Hex .38-16 x 1.25 Grade 5
Assembly, Idler Pivot Arm
Bolt, Round Head Square Neck .50-13 x 3.50 Grade 5
Key, Square 5 x 5 x 30MM Plain
Bolt, Hex M6-1 x 16
Screw, Socket Head .25-20 x .50 PH and Oil
Spring, Tension .135 x .69 x 5.75 Weldment 150
Bolt, Eye .375-16 x 2.50
Nut, Hex .38-16
Screw, Set .25-28 x .38
Washer, Flat Steel .511 x 1.44 x .125
15
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REAR AXLE AND WEIGHTS
Model 990100, 101, 102
18
18
2
18
3
PD3680
17
16
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REAR AXLE AND WEIGHTS
Model 990100, 101, 102
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
00675300
00456800
00475051
00531400
00531500
00607900
00613300
00613400
05517600
4
2
1
2
2
1
1
1
2
2
2
2
6
2
1
1
2
4
2
4
4
1
4
2
2
3
4
1
2
4
Spacer, Wheel
Cap, Dust
Weldment, Rear Axle
Bearing Seal 1.5 x 2 x .18
Spacer, 1.005 x 1.5075 x .375
Spacer, 1 x 1.50 x 3.16"LG
Weldment, Rear Axle Mounting Plate
Cover, Dual Rear Axle
Bushing, Flange 1.514 x 1.756 x 1.688 x 2.250 Nylon
Bolt, Hex .50-13 x 7.50 Grade 5
Washer, Flat Steel .812 x 1.50 x .135
Washer, Flat Steel 1.062 x 2.0 x .134
Nut, Nyloc Flange .50-13
Nut, Jam Center Lock .75-16
Nut, Locking Nylon 1.0-8
Fitting, Lube .25-28 x .256
Tire/Wheel Assembly 13 x 5-6
Bolt, Hex .38-16 x .75 Grade 5
Fork, Front
Bearing, Cup 1.980 x .420
Bearing, Cone with Grease
Bolt, Hex 1.0-8 x 5.50 Grade 5
Bolt, Round Head Square Neck .50-13 x 1.50 Grade 5
Bolt, Hex .50-13 x 7.50 Grade 5
Washer, Flat Steel .531 x 1.250 x .100
Weight, Cast Iron
Screw, Tapping .38-16 x .75 Hex Washer Head Thread Rolling
Bracket, Weight (Outfron)
10 05978200
11 06439000
12 06443000
13 06500010
14 06536900
15 06500022
16 07012600
17 07100206
18 05959400
19 00490251
20 05407000
69000300
21 05900104
22 06223100
23 05978200
24 06430200
25 00172000
26 07415400
27 00595451
28 06536300
29 06435700
Nut, Locking Center .50-13
Washer, Flat Steel .38 x .875 x .083
17
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BRAKE LINKAGE
Model 990100, 101, 102
PD3571
18
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BRAKE LINKAGE
Model 990100, 101, 102
Item Part No.
Qty. Description
1
2
3
4
5
6
7
00602500
00668251
05946900
00619400
06714800
06436200
00619500
00962800
06430300
05717100
2
2
4
1
Assembly, Brake
Extension, Brake
Bolt, Hex .31-18 x 1.00 Grade 5
Rod, Parking Brake Set Right Hand
10 Pin, Hair, ENDRIES #25
10 Washer, Flat Steel .406 x .812 x .065
1
1
4
2
4
2
2
2
8
8
2
1
1
8
2
4
4
2
2
2
1
2
1
2
2
2
2
1
2
8
1
1
1
1
2
2
2
1
1
Weldment, Pivot (SN 000101 - 000499)
Weldment, Pivot RH (SN 000500 and up)
Washer, Flat Steel .656 x 1.250 x .100
Ring, Retaining External .500 x .050
Screw, Tapping .31-18 x .75 Hex Washer Head Thread
Bolt, Hex .31-18X1.75 Grade 5
8
9
10 07414400
11 05957400
12 05534700
13 00452600
14 06500010
15 07067200
16 07412900
17 00497851
18 00604800
19 06529400
20 00698600
21 06435700
05500041
Bushing, Flanged
Motor, Wheel TG 0280
Nut, Nyloc Flange .50-13
Bolt, Wheel Motor .50-13 x 2.75
Screw, Tapping .38-16 x .50 Hex Washer Head Thread Rolling
Weldment, Parking Brake Hold Down
Rod, O.C. Left Hand Brake
Nut, Hex .38-16
Trunnion, Pivot .38
Washer, Flat Steel .38 x .875 x .083 (SN 000101 - 499)
Bushing, Flange .39 x .53 x .38 x 1.00 (SN 000500 and up)
Spring, Compression (SN 000101 - 499)
Spring, Compression (SN 000500 and up)
Bushing, Flange .500 x .750 x .750 x 1.000 Bracket
Weldment, Parking Brake
Rod, Brake Link .375-24 UNF
Weldment, Brake Lever - Left Hand
Trunnion, .375-24 UNF
Spacer, Neutral Latch
Nut, Jam Center Lock .75-16
Latch, Brake Lock
Switch, Double Pole N.O./N.O.
Washer, Hardened Steel THR.515 x .97 x .062
Nut, .31-18 Nyloc Flange
Rod, O.C. Right Hand Brake
Bushing, Flange .762 x 1.0 x .580 x 1.48 Nylon
Push Nut, .745 Shaft
Rod, Parking Brake Set Left Hand
Screw, Machine 10-24 x .75 Hex Washer Head
Nut, Locking Nylon 10-24 with Insert
Tire/Wheel Assembly 24 x 12-12 (990100, 101)
Right Hand Bar Tire, 24 x 12-12 (990102)
Left Hand Bar Tire, 24 x 12-12 (990102)
22 08300034
08300105
23 05503100
24 00491900
25 00679500
26 00504900
27 00679600
28 00476300
29 06536900
30 00596500
31 03606600
32 06418100
33 06545400
34 00594200
35 05518400
36 07000036
37 00616900
38 06116900
39 06536000
40 07157500
07100329
07100328
41 07067700
42 07523000
43 05500112
44 06413400
45 06608700
46 05709200
47 00619500
00962700
10 Bolt, Lug Grade 8; .50-20 UNF x 1.38 LG; 60 Degree
1
1
1
1
2
1
1
8
8
Grip, Handle
Bushing, Split .75 x .81 x .20 THK
Washer, Hardened Thrust .758 x 1.23 x .031
Key, Woodruff .19 x .75 HRD#9
Ring, Retaining External .625 x .050
Weldment, Pivot (SN 000101 - 000499)
Weldment, Pivot LH (SN 000500 and up)
Bolt, Hex .31-18 x 1.50 Grade 8 EP30
Washer, Lock .31 x .078 Regular
48 05981600
49 06308600
19
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STEERING LEVERS & LINKAGES
Model 990100, 101, 102
14
7
11
7
13
10
9
5
2
4
14
11
13
16
10
3
5
6
8
3
8
10
6
4
4
4
4
9
4
3
1
PD3630
3
20
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STEERING LEVERS & LINKAGES
Model 990100, 101, 102
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
00585051
00472951
05436800
06436100
05957400
06435900
00492400
09294600
09235700
1
1
4
6
6
2
2
2
4
Weldment, Bent Steering Arm - Right Hand
Weldment, Bent Steering Arm - Left Hand
Bushing .625 x .75 x .50
Washer, Flat Steel .630 x 1.005 x .062
Bolt, Hex .31-18 x 1.75 Grade 5
Washer, Flat Steel .438 x 1.00 x .083
Weldment, Damper, Steering
Housing, Bushing
Eccentric
10 06545400 12 Nut, Nyloc Flange .31-18
11 09235500
09235600
1
1
4
2
2
2
6
2
2
2
4
2
2
2
4
2
2
Handle, Left Hand
Handle, Right Hand
Bushing, Flange Nylon .762 x 1.48 x .44
Spacer
Grip, Handlebar
Nut, Nyloc Flange .38-16
Bolt, Round Head Square Neck .31-18 x 1.00 Grade 5
Assembly, Steering Rod .38ROD x 30.43LG
Stud, Ball
Washer, Locking .31 x .078 Regular
Nut, .31-18 Nyloc Flange
Damper, Control
Bolt, Hex .38-16 x 1.00 EP30
Washer, Flat Steel .406 x .812 x .065
Wave Washer .640 x .875 x .125
Bolt, Hex .31-18 x 1.25 Grade 5
Spacer .318 x .430 x .375
12 05525200
13 09235400
14 00675200
15 06545500
16 06216100
17 00587500
18 03652200
19 06308600
20 06545400
21 09273400
22 05900013
23 06436200
24 03704900
25 05947500
26 03101900
21
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CONTROL PANEL
Model 990100, 101, 102
1
2
3
4
5
PD3650
Item Part No.
Qty. Description
1
2
3
4
5
6
07000018
06116700
06900040
06900041
06536000
07517300
7
4
1
1
4
1
Bolt, SEMS .31-18 x .62
Screw, Machine 10-24 x .50 Hex Washer Head
Cable, Kohler Throttle
Cable, Kohler Choke
Nut, Locking Nylon 10-24 With Insert
Cable Tie
22
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NOTES
23
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WEIGHT TRANSFER
Model 990100, 101, 102
14
18
15
16
4
12
11
4
1
17
2
5
3
13
19
20
17
9
6
7
9
9
5
17
8
10
9
18
11
12
17
16
15
14
13
22
21
PD0360
24
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WEIGHT TRANSFER
Model 990100, 101, 102
Item Part No.
Qty. Description
Cylinder, Hydraulic Deck Lift
Nut, Jam .625-18
1
2
3
4
5
6
7
8
9
00585100
06539600
09221600
07000045
09215200
07536800
07000044
05961000
06500010
1
1
1
2
2
1
1
1
4
1
2
2
2
2
2
2
4
2
2
4
4
4
4
2
1
1
1
2
2
1
1
1
1
1
1
2
8
4
2
2
2
1
2
2
2
2
2
1
Rod End, 5/8 Right Hand - Female
Adapter, Hydraulic Fitting 90 M4F-M6O
Bushing, .516 x 1.000 x 1.050
Grommet, 1.25
Fitting, Hydraulic Bulkhead M4F-M4F
Bolt, Hex .50-13 x 2.25 Grade 5
Nut, .50-13 Nyloc Flange
10 00606500
11 05500034
12 05707300
13 06601800
14 05964100
15 06307300
16 06445000
17 05520100
18 00606600
19 00678851
20 07415400
21 07000105
22 06444000
23 06300002
24 00601151
25 03657100
26 00679451
27 07411600
28 06116900
29 06576000
30 00867100
31 06814700
32 00616700
33 08797200
34 06714900
35 07000107
36 00608253
37 05503600
38 06545400
39 00662751
40 00676200
41 08300032
42 05966600
43 00676400
44 08300028
45 06437300
46 06435700
47 06701900
48 07500017
Shaft, Main Arm Pivot
Bushing, 1.00 ID x 1.125 OD x 1.50
Ring, Retaining External 1.00 x .078
Key, Straight .25 x 1.75 x .25
Bolt, Hex .50-13 x 5.50 Grade 5
Washer, Locking .50 x .125 Regular
Washer, Flat Steel .515 x 1.625 x .250
Bushing, Flange 1.020 x 1.385 x .75 x 1.75 Nylon
Spacer, 1.00 x .562 x 2.720
Weldment, Stop, Deck Block
Screw, Tapping .38-16 x .75 Hex Washer Head Thread Rolling
Bolt, Socket Head Shield .31 x 18 x 2-.38
Washer, Flat Steel .406 x .812 x .065
Washer, Lock Internal .375
Weldment, Lift Arm
Switch, Single Pole N.O.
Guard, PTO Safety Switch Mount
Screw, Tapping .250-20 x .37 Hex Washer Head
Screw, Machine 10-24 x .75 Hex Washer Head
Nut, Locking Nylon 10-24 with Insert
Weldment, Weight Transfer Bar
Pin, Clevis .50 x 1.33
Cylinder, Hydraulic 2.5 x 4.0
Yoke, .50-20 x 3.00
Pin, Hair, External- #16
Stud .5-20 x 2.0 Grade 8
Latch Lever
Bushing, Flange .372 x .500 x .312 x .625 NY
Nut, .31-18 Nyloc Flange
Latch Support Plate
Latch, TILT
Spring, Lever Retention
Bolt, Hex .50-13 x 2.50 Grade 5
Rod, Latch Tension
Spring, Compression
Washer, Flat Steel .281 x .62 x .065
Washer, Flat Steel .38 x .875 x .083
Pin, Hair Internal .06 x .18 x .77
Grommet, 2.00"
25
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HYDRAULIC TANK, FILTER, PUMPS, & HOSES
Model 990100, 101, 102
2
5
4
1
(Located in
Reservoir,
reference only)
11
2
3
PD0370
10
2
9
3
6
8
7
6
8
7
8
7
6
8
7
PD3690
26
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HYDRAULIC TANK, FILTER, PUMPS, & HOSES
Model 990100, 101, 102
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
00585500
07069600
00601700
07064100
01967900
07000043
07000042
00669000
00608900
1
3
2
2
2
4
4
4
1
1
1
1
2
1
1
1
1
Tank, Hydraulic Reservoir/Filter
Fitting, Hydraulic 90 Elbow M8F-M8O 8 C5OLO-Steel
Hose, Hydraulic .50-15-0K F08F0-F08F9
Fitting, Hydraulic
Hose, Hydraulic
Fitting, Hydraulic 90 M10F-M8O
Fitting, Hydraulic Straight M10O-M10F
Hose, Hydraulic .50-25-2K F10F0-F10F0
Hose, Hydraulic .25-39-2K F04F0-F04F0
Hose, Hydraulic .25-16-2K F04F0-F04F9
Hose, Hydraulic .25-20-2K F04F9-F04F9
Hose, Hydraulic .25-21-2K F04F0-F04F9
Adapter, Hydraulic Fitting 90 M4F-M6O 4-6 C5OLO
Hose, Hydraulic .5-17.25-0K F8F9-F8F9
Hose, Hydraulic .5-17.25-0K F8F9-F8F9
Adapter, Face Seal 8 x 8 .50 O-Ring
Hose, Hydraulic .25-16-2K F04F9-F04F0
10 00609000
11 00608700
12 00608600
13 07000045
14 00959700
15 00960100
16 07059900
17 00698400
27
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HYDRAULIC ROUTING DIAGRAM
Model 990100, 101, 102
Weight
Transfer
Cylinder
Deck Lift
Cylinder
B2 Port
A1 Port
A2 Port
B1 Port
B1 Port
P Port
A2 Port
Valve
Block
T Port
Aux Pump
Bottom T Port
Aux Output Top
P Port
A Port
B Port
A Port
B Port
A Port
B Port
B Port
A Port
PD0740
28
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NOTES
29
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ELECTRICAL SYSTEM
Model 990100, 101, 102
20
19
PD3620
30
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ELECTRICAL SYSTEM
Model 990100, 101, 102
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
00464000
00492000
09287000
01545600
08841200
09293500
01554800
00428151
06226400
1
1
1
1
1
2
1
1
2
2
2
2
1
1
5
Key Switch
Harness, Rapid XD
Key with Shield
Switch, Clutch With Retainer Ring
Light, Indicator
Diode, Connector Shell
Battery
Hold Down, Battery
Bolt, Round Head Square Neck .25-20 x 7.50
Bracket, Battery Position
Nut, .25-20 Nyloc Flange
Bolt, Hex .25-20 x .75 Grade 5
Cable, Positive
10 00616451
11 06500012
12 05946800
13 00605900
14 09222700
15 06800004
Cable, Negative Battery 35.0" LG
Rivet, Nylon
16 00432100 AR Relay, Sealed with diode (Included with Harness)
17 06537500 Nut, Locking Wing .25-20
18 00524600 AR Fuse, 30 Amp (Included with Harness)
2
19 00457400
20 00456600
21 05956300
22 06308600
23 07027600
24 00678300
25 07411900
26 00652100
27 08973300
1
1
1
1
2
1
2
2
1
Key Chain
Hour Meter
Bolt, Hex M8 x 1.25 x 16
Washer, Locking .31 x .078 Regular
Nut, Push .25 x .50 O.D.
Assembly, Weight Transfer Angle Sensor
Screw, Tapping 12-24 x .50 Hex Washer Head Thread Rolling
Switch, Double Pole Double Throw
Switch, 2 Pole/Rocker
31
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CONTINUITY DIAGRAM
Model 990100, 101, 102
Seat Switch
(03654200)
Relay
(00432100)
Weight Transfer Switch
(00652100)
Normal
Position 1
Position 2
PD3840
32
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WIRING DIAGRAM
Model 990100, 101, 102
To Hydraulic Controls
DECK
SAFETY
SWITCH
PD2413
33
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WIRING DIAGRAMS
Model 990100, 101, 102
ATTACHMENT LIFT
SWITCH
ATTACHMENT LIFT
SOLENOIDS
3
GRAY/WHITE
GRAY/BLACK
2
Hydraulic Controls
1
6
PURPLE
PURPLE
5
4
GRAY
WEIGHT TRANSFER
ON/OFF SWITCH
GRAY/BLUE
1
2
HYDRAULICS
RELAY
BLACK
WEIGHT TRANSFER
UP/DOWN SWITCH
WEIGHT TRANSFER
UP/DOWN SOLENOIDS
3
GRAY/YELLOW
PURPLE
GRAY
2
1
6
GRAY/BLUE
5
4
PURPLE
WEIGHT TRANSFER
SENSOR RELAY
WEIGHT
BLUE TRANSFER
SENSOR
BLACK
PURPLE
34
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GRAVELY
655 West Ryan Street
Brillion, WI 54110-1072
920-756-2141
Fax 920-756-2407
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