CD42CD/CD48CD
For Serial Nos.
790,000 & Higher
Part No. 4500-371 Rev. A
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READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT.
TABLE OF CONTENTS
Description
Page
Decal Group.................................................................... 9
Deck Group..................................................................4-5
Front Frame Group ......................................................6-7
Gearbox Components ..................................................... 8
3
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DECK GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
5
6
7
8
9
1-403005
1-413425
1-513690
109-2365
1-613204
1-803075
1-806003
30-8770
Danger, Decal........................................2
Spacer, Deck Support............................4
Clip, Deck Holdup Rod...........................1
Bumper..................................................2
Balljoint..................................................2
Screw, Truss Head #10-24 x 3/4............8
Hairpin, Cotter........................................2
Washer..................................................2
Key, Machine 1/4 x 1/4 x 1 1/2...............1
Decal, Blade Bolt Torque .......................2
Bolt, Blade 1/2-20 x 2 1/4.......................2
Decal, Danger........................................2
Bolt, Shear 1/4-20 x 7/8 .........................4
Pin, Clevis 5/16 x 1 ................................2
Asm, Discharge Tube ............................1
Asm, Front Deck Height Adj...................2
40 323-11
323-8
Screw, HH 3/8-16 x 2 1/4 (42”) .............. 2
Screw, HH 3/8-16 x 1 1/2 (48”) .............. 2
Screw, HH 3/8-16 x 1 1/4....................... 4
Screw, HH 3/8-16 x 1 3/4....................... 1
Screw, HH 1/2-13 x 3 1/2....................... 2
Nut, Hex 3/8-24...................................... 3
Setscrew, 3/8-16 x 3/8........................... 1
Washer, #10 Std.................................... 9
Screw, HH Machine 10-24 x 5/8............. 1
Nut, Whizlock 3/8-16 ............................. 6
Nut, Nyloc #10-24.................................. 8
Nut, Nyloc 5/16-18................................. 5
Nut, Nyloc 3/8-16................................... 1
Nut, Nyloc 3/8-24................................... 1
Washer, Spring Disk 5/16...................... 4
Nut, Whizlock 1/2-13 ............................. 2
Rivet ...................................................... 5
Decal, Commercial (42")........................ 1
Decal, Commercial (48")........................ 1
Spacer (42") .......................................... 2
Spacer (48") .......................................... 2
Gearbox,(42") Std.................................. 1
Gearbox,48 Std...................................... 1
Asm, Deck W/Decals (42") .................... 1
Asm, Deck W/Decals (48") .................... 1
Blade, LH (42") Black ............................ 1
Blade, LH (48") Black ............................ 1
Blade, RH (42") Red .............................. 1
Blade, RH (48") Red .............................. 1
Asm, Gearbox Cover W/Decal (42") ...... 1
Asm, Gearbox Cover W/Decal (48") ...... 1
41 323-7
42 323-9
43 325-14
44 3219-3
45V 3247-2
46 3256-14
47 3290-134
48 3290-357
49 3296-2
50 3296-29
51 3296-39
52 3296-6
53 1-303334
54 32128-49
55 114439
56 103-9024
1-403131
67-7490
10 68-8340
11 92-5816
12 98-5954
13 99-0283
14 1-808280
15 103-9487
16 109-0321
17 109-2228-03 Guard, Plenum.......................................1
18 103-3700
19ꢀ 109-0322
109-0323
Roller, Deck ...........................................2
Asm, Rear Deck Height Adj. (42”)..........2
Asm, Rear Deck Height Adj. (48”)..........2
Asm, Drive Shaft W/Decal .....................1
Asm, Cross "U" Joint .............................2
Yoke, Keyed ..........................................1
Yoke, Quick Disconnect.........................1
Spacer, Roller........................................2
Hinge .....................................................1
57 106-5620
106-5597
20 103-9485
103-9327
58* 103-3460
103-9328
103-3387
59O 109-4373
109-4372
*
103-9329
21 103-4230
22 103-4974
O
60 103-4209
103-4207
23 103-5868-01 Wld, Spring Mount .................................1
24 103-5979 Guard, PTO ...........................................1
25 103-6183-03 Bracket, PTO Guard ..............................1
26 103-6230 Decal, Cutting Height Adjustment ..........2
27 103-6290-03 Plate, Drive Line Cover ..........................1
61 103-4210
103-4208
62P 103-9497
103-9496
P
28 103-7353
29 103-7705
30 103-7994
31 103-8307
32Q 103-8363
33 103-8425
34 103-8496
35 103-8610
36 103-8841
37 321-2
Hairpin, Cut Height.................................4
Driver, Blade..........................................2
Balljoint..................................................1
Latch, Deck............................................1
Asm, Deck Latch....................................1
Decal, Driveline......................................1
Nut, Jam 7/8-9 .......................................2
Stand-Off, 1/2 Hex .................................2
Spring ....................................................1
Screw, HH 1/4-20 x 1/2..........................2
Screw, HH 5/16-18 x 3/4........................3
Screw, HH 5/16-18 x 1...........................5
63 109-4053-01 Wld, Baffle Discharge LH....................... 1
64 109-4054-01 Wld, Baffle Discharge RH...................... 1
65 103-8626
103-8629
Pad, Anti Skid (42") ............................... 1
Pad, Anti Skid (48") ............................... 1
Pad, Anti Skid (42") ............................... 1
Pad, Anti Skid (48") ............................... 1
Nut, Nyloc 1/4-20................................... 4
Washer, 5/16 SAE................................. 3
Bolt, Carriage #10-24 x 5/8.................... 3
Nut, Nyloc #10-24 Thin.......................... 3
Insert, Threaded 5/16-18 ....................... 6
66 103-8667
103-8630
67 3296-42
68 3256-23
69 1-807533
70 3296-12
71 32148-7
38 322-3
39 322-5
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
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*
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on setscrew, item #45.
Deck assembly includes anti skid pad, item #66.
Gearbox cover assembly includes anti skid pad, item #62.
Deck latch assembly includes nyloc nut, item #52.
Rear deck height adj. assembly includes (1) whizlock nut. Item #48.
Fill gearbox sections to drain/fill plug with Mobil SHC (synthetic) 75w-90 gear lube oil.
4
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DECK GROUP
5
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FRONT FRAME GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
5
6
7
1-303334
1-513810
1-543508
1-543509
1-543511
1-633508
1-811010
Washer, Spring Disk 5/16 ......................2
Bushing, Flanged...................................4
Cup, Bearing Tapered Roller .................4
Cone, Bearing Tapered Roller................4
Seal, Grease..........................................2
Washer, Spring Disk..............................6
Plug .......................................................2
27 103-8797
28 103-8798
29 103-8799
30 302-19
31 302-61
32 322-4
Decal, Folding Deck............................... 2
Decal, Danger........................................ 1
Decal, Spring......................................... 2
Zerk, 1/4-28 Str...................................... 4
Zerk, 45° 1/4-28..................................... 4
Screw, HH 5/16-18 x 7/8........................ 2
Screw, HH 1/2-13 x 5............................. 2
Nut, Jam 3/8-16..................................... 2
Setscrew, SQH 3/8-16 x 1 ..................... 2
Washer, 3/4 SAE................................... 2
Nut, Nyloc 5/16-18................................. 2
Nut, Nyloc 3/8-16................................... 4
Nut, Nyloc 1/2-13................................... 2
Nut, Nyloc 3/4-10................................... 2
Ring, Retaining...................................... 2
Rollpin 3/16 x 3/4................................... 2
Screw, Shoulder 3/8-16 x 1.295............. 2
33 325-19
34 3218-3
35 3243-5
36 3256-28
37 3296-29
38 3296-39
39 3296-45
40 3296-51
41 32120-33
42 32121-3
43 614672
8Q 103-3729-01 Wld, Deck Pivot (RH).............................1
9Q 103-3732-01 Wld, Deck Pivot (LH) .............................1
10 103-3772
11 103-3773
12 109-2094
13 103-4118
14 103-4119
15 103-9482
16 103-4284
17 103-4285
18 103-4588
19 103-4882
20 103-7353
21 103-7436
22 1-808519
23 103-7865
24 103-7971
25 103-8504
26 103-8667
103-8630
Plug, Spring Adjuster .............................2
Shaft, Spring Adjustment .......................2
Spacer, Front Caster..............................2
Wld, Deck Lock (LH)..............................1
Wld, Deck Lock (RH) .............................1
Asm, Deck Lift Handle W/Decal.............1
Wld, Spring Tensioner ...........................2
Mount, Deck Lift Spring..........................2
Bearing, Roller Straight..........................2
Cap, Grease ..........................................2
Pin, Cut Height.......................................2
Bushing, Deck Support ..........................2
E-Ring....................................................2
Wld, Spring Tube...................................2
Cover, Deck Spring................................2
Decal, Navigator Model..........................1
Pad, Anti Skid (42”)................................1
Pad, Anti Skid (48”)................................1
44 109-1933-01 Wld, Fork & Spindle............................... 2
45 103-4324
Asm, Wheel & Tire 8x3.00-4 Sp............. 2
Asm, Front Frame W/Decals (42")......... 1
Asm, Front Frame W/Decals (48")......... 1
Spring, Extension................................... 2
Asm, Caster Wheel W/Axle ................... 2
Asm, Spring Lift Assist (48”) .................. 2
Asm, Spring Lift Assist (42”) .................. 2
Spacer (42” Only) .................................. 2
46V 103-9481
103-9480
V
47 103-4281
48 103-9495
49O 103-4280
109-1979
50 109-1978
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
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Includes frame weldment plus items #7, #13, #14, #19, #21, #25, #37, #38, and Decals.
Include zerk, item #30.
Includes (2) nyloc nuts, item #38.
6
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FRONT FRAME GROUP
7
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GEARBOX COMPONENTS FOR 103-3460 & 103-3387
Item Part No.
Description
Qty.
Item Part No.
109-0198
8VR 109-0199
Description
Qty.
1
109-0188
109-0189
Asm, Input Pinion 42”.............................1
Asm, Input Pinion 48”.............................1
Center Housing W/Plugs........................1
End Housing W/Plugs & Race ...............2
Output Shaft, Gear & Brgs (42” LH) ......1
Output Shaft, Gear & Brgs (48” LH) ......1
Output Shaft, Gear & Brgs (42” RH)......1
Output Shaft, Gear & Brgs (48” RH)......1
Output Cap W/Race...............................2
Asm, Connector Tube 42” Short.............1
Asm, Connector Tube 48” Short ............ 1
Asm, Connector Tube 42” Long............. 1
Asm, Connector Tube 48” Long............. 1
Kit, Output Seal ..................................... 2
Seal, Input ............................................. 1
O-ring .................................................... 7
Washer, Cupped.................................... 1
V-ring..................................................... 1
Screw, HH 3/8-24 x 1 1/4 Gr8................ 28
V
2V 109-0190
3V 109-0191
4O 109-0192
109-0200
109-0201
V
9
10ꢀ 109-0202
11 109-0203
12 109-0204
13ꢀ 109-0205
14 93-3987
109-0193
5O 109-0194
109-0195
O
O
6R 109-0196
7VR 109-0197
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Fill gearbox sections to drain/fill plug with Mobil SHC (synthetic) 75w-90 gear lube oil
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Includes o-rings, item #11
Includes (1) output seal assembly, item #9
Apply bead of Mobil HTS grease (P/N 103-5217 1.5 oz packet) between seal, item #10 and v-ring, item #13.
Does not include screw, item #14.
8
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DECAL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
5
6
1-403005
68-8340
Decal, Danger........................................2
Decal, Torque ........................................2
Decal, Cover Missing.............................2
Decal, Cutting Height Adj.......................2
Decal, Driveline......................................1
Decal, Navigator ....................................1
7
8
9
103-8797
103-8798
103-8799
Decal, Folding Deck .............................. 2
Decal, Danger ....................................... 1
Decal, Spring......................................... 2
Decal, Commercial 42 ........................... 1
Decal, Commercial 48 ........................... 1
Decal Kit
98-5954
103-6230
103-8425
103-8504
10 103-9024
11 1-403131
103-9467
9
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NOTES
10
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SERVICE RECORD
Date
Description of Work Done
Service Done By
11
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© 2009 Exmark Mfg. Co., Inc.
Industrial Park Box 808
Beatrice, NE 68310
Part No. 4500-371 Rev. A
(402) 223-6300
Fax (402) 223-5489
Printed In USA.
All Rights Reserved
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