TURF TRACER HP
®
For Serial Nos.
790,000 & Higher
Part No. 4500-359 Rev. A
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READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT.
TABLE OF CONTENTS
Description
Page
36" Mower Deck ........................................................................3-4
48" Mower Deck ........................................................................5-6
52" Mower Deck ........................................................................7-8
Decals....................................................................................17-18
Electrical Group...........................................................................15
Engine Deck Group..................................................................9-12
Hydraulics Group.........................................................................19
Upper Handles & Controls, ECS.............................................13-14
Wiring Diagrams..........................................................................16
2
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36” MOWER DECK
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
1-414386
1-323385
1-323417
1-414309
Shield, Belt (1-413098-01) W/Decals .....1
Knob ......................................................4
Washer ..................................................4
Wld, Support (1-412108-01)
41 116-0962
42 32128-20
43 109-8854
44 1-603001
45 1-806332
46 322-2
Spring.................................................... 1
Nut, Whizlock 5/16-18............................ 3
Pin, Chute.............................................. 1
Rod, Deck Support ................................ 2
Rollpin, 1/4 x 1 1/2................................. 2
Screw, HH 5/16-18 x 5/8........................ 3
Wld, Deck (116-0613-01) W/Decals,
W/Bushings & Decals.............................1
Spacer, Front Deck Support...................2
Bushing, Deck Support ..........................2
Zerk, 45° 1/4-28 .....................................2
Spacer ...................................................2
Link, Deck Support.................................2
Screw, HH 3/8-16 x 1 1/4.......................20
Nut, Jam 3/8-24 .....................................2
Ring, Retaining ......................................2
Hairpin, Cotter #206...............................4
Zerk, 1/8-27 Str......................................2
Screw, HH 3/8-16 x 1.............................2
Washer, Lock 3/8 Heavy ........................2
Nut, Nyloc 3/8-16 Flg .............................2
Bearing, Flange......................................4
Nut, Hex 1/2-13......................................2
Washer, Lock 1/2...................................2
5
6
7
8
9
1-413425
1-513336
302-61
47 1-414383
Discharge Baffle & Support Rods........... 1
1-323539
1-413525
48 1-522480-01 Baffle, Discharge ................................... 1
49 1-613204
50 323-13
Balljoint.................................................. 2
Screw, HH 3/8-16 x 2 3/4....................... 1
Screw, HH 3/8-16 x 4 Gr8...................... 1
Roller, Antiscalp..................................... 1
Spacer................................................... 1
Bearing. Roller Bearing.......................... 2
Bushing Spacer ..................................... 2
Screw, HH 3/8-16x1 3/4......................... 2
Link, Assembly....................................... 2
Kit, Link Assembly ................................. 2
Asm, Deck Complete............................. 1
Nut, HH 3/4-16 Heavy............................ 2
Washer, Spring Disc 3/4 ........................ 2
Sheave W/ Hub...................................... 2
Guard, Bearing Top ............................... 2
Asm, Cutter Housing W/Bearings........... 2
Asm, Cutter Housing Complete.............. 2
Kit, Tire & Wheel Asm W/Spacer ........... 2
Spacer, Guard Bottom ........................... 2
Kit, Spindle ............................................ 2
Key, Machine 1/4 x 3/16 x 1................... 2
Blade, 18.00 Notched ............................ 2
Blade, 18.00 Mulching ........................... 2
Blade, 18.00 Low Lift ............................. 2
Blade, 18.00 Solid.................................. 2
Blade, 18.00 Extreme ............................ 2
Spacer................................................... 2
Bushing ................................................. 4
O-Ring................................................... 2
Spacer................................................... 1
Seal, Double, Lip ................................... 1
Guard, Top ............................................ 1
10 323-7
11 3220-3
12 32120-33
13 1-806009
14 302-52
15 323-6
51 98-5961
52X 1-603299
53 99-2842
54 1-513809
55 1-603050
56 323-9
16 3253-5
17 109-6658
18 1-303514
19 3217-9
20 3253-7
57+ 1-414521
58 1-411532
59 103-0320
60 3217-46
61 103-2802
62ꢁ 1-413424
63ꢁ 103-1330
64 103-8280
65 103-9081
66 103-2171
67 103-2535
21 1-522143-01 Wld, Caster............................................2
22 325-20
23 3290-357
24 98-5975
25 109-9220
26 103-3037
27 109-5151
28 1-413094
29 103-3330
30 3296-39
31 103-3506
32 32120-10
33 302-40
Screw, HH 1/2-13 x 6.............................2
Nut, Whizlock 3/8-16..............................11
Washer, Spring Disk 3/8.........................11
Screw, SEMS 1/2-20 x 2.19 ...................2
Bushing, Splined....................................2
Deflector, Discharge...............................1
Belt, Deck Drive .....................................1
Spring, Extension...................................1
Nut, Nyloc 3/8-16 ...................................13
Seal, Single Lip......................................1
Ring, Retaining ......................................2
Zerk, 90° 1/4-28 .....................................1
Screw, HH FLG 3/8-16 x 1 .....................1
Washer, 3/8 SAE ...................................2
Pulley, Idler............................................1
Kit, Idler Arm (103-7327-03) W/Brgs ......1
Bearing, Spherical..................................2
Pulley, Idler............................................1
Bushing, Idler.........................................1
68ꢁT
103-9071
69 1-807268
70 103-6402
O
103-6392
103-6387
103-6382
103-6397
34 3234-11
35 3256-24
36 1-413099
37ꢀ 103-8584
38 103-3504
39 1-613098
40 1-413113
71 1-513547
72 1-513810
73 106-7159
74 103-5677
75 103-3505
76 103-2916
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
X
Kit 103-4051 includes antiscalp roller, spacer, & mounting hardware.
+
Link assembly nominal length is 6.89” (or approximately 6 7/8”) between center of ball joint and center of furthest
hole. See diagram on next page. Initially adjust both links to this dimension, then adjust to where both links are
equally supporting rear of mower deck by lengthening one link and shortening the other by an equal amount.
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N’s MK363Q(36”).
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & bearings
and spindles & sheaves and under top bearing guard. DO NOT use a copper or nickel based anti-seize.
Idler arm kit also includes items 24 & 51.
O
ꢁ
ꢀ
S
Kit includes items 25, 26, 60, 61, & 69.
3
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36” MOWER DECK
4
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48” MOWER DECK
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
1-414387
1-323385
1-323417
1-414310
Shield, Belt (1-413101-01) W/Decals .....1
Knob ......................................................4
Washer ..................................................4
Wld, Support (1-412110-01)
44 1-603001
45 1-806332
46 322-2
Rod, Deck Support ................................ 2
Rollpin, 1/4 x 1 1/2................................. 2
Screw, HH 5/16-18 x 5/8........................ 3
Wld, Deck (116-0614-01) W/Decals,
47 1-414384
W/Bushings & Decals.............................1
Spacer, Front Deck Support...................2
Bushing, Deck Support ..........................2
Zerk, 45° 1/4-28 .....................................2
Spacer ...................................................2
Link, Deck Support.................................2
Screw, HH 3/8-16 x 1 1/4.......................26
Nut, Jam 3/8-24 .....................................2
Ring, Retaining ......................................2
Hairpin, Cotter #206...............................4
Zerk, 1/8-27 Str......................................2
Screw, HH 3/8-16 x 1.............................2
Washer, Lock 3/8 Heavy ........................2
Nut, Nyloc 3/8-16 Flg .............................4
Bearing, Flange......................................4
Nut, Hex 1/2-13......................................2
Washer, Lock 1/2...................................2
Discharge Baffle & Support Rods........... 1
5
6
7
8
9
1-413425
1-513336
302-61
48 1-522480-01 Baffle, Discharge ................................... 1
49 1-613204
50 323-13
Balljoint.................................................. 2
Screw, HH 3/8-16 x 2 3/4....................... 2
Screw, HH 3/8-16 x 4 Gr8...................... 1
Roller, Antiscalp..................................... 4
Spacer................................................... 4
Bearing. Roller Bearing.......................... 2
Bushing Spacer ..................................... 2
Screw, HH 3/8-16x1 3/4......................... 2
Link, Assembly....................................... 2
1-323539
1-413525
51 98-5961
52X 1-603299
53 99-2842
54 1-513809
55 1-603050
56 323-9
10 323-7
11 3220-3
12 32120-33
13 1-806009
14 302-52
15 323-6
57+ 1-414521
58 103-2970-01 Shield, Belt ............................................ 2
16 3253-5
17 109-6658
18 1-303514
19 3217-9
20 3253-7
59 3256-3
Washer, 5/16 Std................................... 6
Bolt, HH 5/16-18 x 3 1/4 Tap.................. 2
Kit, Link Assembly ................................. 2
Asm, Deck Complete............................. 1
Nut, HH 3/4-16 Heavy............................ 3
Washer, Spring Disc 3/4 ........................ 3
Sheave W/ Hub...................................... 3
Guard, Bearing Top ............................... 3
Asm, Cutter Housing W/Bearings........... 3
Asm, Cutter Housing Complete.............. 3
Kit, Tire & Wheel Asm W/Spacer ........... 2
Spacer, Guard Bottom ........................... 3
Kit, Spindle ............................................ 3
Key, Machine 1/4 x 3/16 x 1................... 3
Blade, 16.25 Notched ............................ 3
Blade, 16.25 Mulching ........................... 3
Blade, 16.25 Low Lift ............................. 3
Blade, 16.25 Solid.................................. 3
Blade, 16.25 Extreme ............................ 3
Spacer................................................... 2
Bushing ................................................. 4
O-Ring................................................... 2
Spacer................................................... 1
Seal, Double, Lip ................................... 1
Guard, Top ............................................ 1
Pulley, Idler............................................ 1
Spring.................................................... 1
60 1-800017
61 1-411532
62 103-0321
63 3217-46
64 103-2802
65ꢁ 1-413424
66ꢁ 103-1330
67 103-8280
68 103-9081
69 103-2171
70 103-2535
21 1-522143-01 Wld, Caster............................................2
22 325-20
23 3290-357
24 98-5975
25 109-9220
26 103-3037
27 109-5151
28 1-413093
29 103-3330
30 3296-39
31 103-3506
32 32120-10
33 302-40
Screw, HH 1/2-13 x 6.............................2
Nut, Whizlock 3/8-16..............................13
Washer, Spring Disk 3/8.........................15
Screw, SEMS 1/2-20 x 2.19 ...................3
Bushing, Splined....................................3
Deflector, Discharge...............................1
Belt, Deck Drive .....................................1
Spring, Extension...................................1
Nut, Nyloc 3/8-16 ...................................19
Seal, Single Lip......................................1
Ring, Retaining ......................................2
Zerk, 90° 1/4-28 .....................................1
Screw, HH FLG 3/8-16 x 1 .....................1
Washer, 3/8 SAE ...................................3
Pulley, Idler............................................1
Kit, Idler Arm (103-7356-03) W/Brgs ......1
Bearing, Spherical..................................2
Pulley, Idler............................................1
Bushing, Idler.........................................2
Nut, Nyloc 5/16-18 .................................6
Nut, Whizlock 5/16-18............................3
Pin, Chute..............................................1
71ꢁT
103-9071
72 1-807268
73 103-6401
O
103-6391
103-6386
103-6381
103-6396
34 3234-11
35 3256-24
36 1-413099
37ꢀ 103-8585
38 103-3504
39 1-613098
40 1-413113
41 3296-29
42 32128-20
43 109-8854
74 1-513547
75 1-513810
76 106-7159
77 103-5677
78 103-3505
79 103-2916
80 109-0977
81 116-0962
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Kit 103-4051 includes antiscalp roller, spacer, & mounting hardware.
+
Link assembly nominal length is 6.89” (or approximately 6 7/8”) between center of ball joint and center of furthest
hole. See diagram on next page. Initially adjust both links to this dimension, then adjust to where both links are
equally supporting rear of mower deck by lengthening one link and shortening the other by an equal amount.
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N’s MK483Q(48”).
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & bearings
and spindles & sheaves and under top bearing guard. DO NOT use a copper or nickel based anti-seize.
Idler arm kit also includes items 24 & 51.
O
ꢁ
ꢀ
S
Kit includes items 25, 26, 63, 64, & 72.
5
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48” MOWER DECK
6
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52” MOWER DECK
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
1-414388
1-323385
1-323417
1-414311
Shield, Belt (1-413303-01) W/Decals .....1
Knob ......................................................5
Washer ..................................................5
Wld, Support (1-412317-01)
43 109-8854
44 1-603001
45 1-806332
46 322-2
Pin, Chute.............................................. 1
Rod, Deck Support ................................ 2
Rollpin, 1/4 x 1 1/2................................. 2
Screw, HH 5/16-18 x 5/8........................ 6
Wld, Deck (116-0615-01) W/Decals,
W/Bushings & Decals.............................1
Spacer, Front Deck Support...................2
Bushing, Deck Support ..........................2
Kit, Link Assembly..................................2
Spacer ...................................................2
Link, Deck Support.................................2
Screw, HH 3/8-16 x 1 1/4.......................26
Nut, Jam 3/8-24 .....................................2
Ring, Retaining ......................................2
Hairpin, Cotter #206...............................4
Zerk, 1/8-27 Str......................................2
Screw, HH 3/8-16 x 1.............................2
Washer, Lock 3/8 Heavy ........................2
Washer ..................................................2
Bearing, Flange......................................4
Nut, Hex 1/2-13......................................2
Washer, Lock 1/2...................................2
47 1-414385
5
6
7
8
9
1-413425
1-513336
1-411532
1-323539
1-413525
Discharge Baffle & Support Rods........... 1
48 1-602913-01 Baffle, Discharge ................................... 1
49 1-613204
50 323-13
Balljoint.................................................. 2
Screw, HH 3/8-16 x 2 3/4....................... 2
Screw, HH 3/8-16 x 4 G8....................... 1
Roller, Antiscalp..................................... 6
Spacer................................................... 6
Bearing. Roller Bearing.......................... 2
Bushing Spacer ..................................... 2
Screw, HH 3/8-16x1 3/4......................... 2
Link, Assembly....................................... 2
51 98-5961
52X 1-603299
53 99-2842
54 1-513809
55 1-603050
56 323-9
10 323-7
11 3220-3
12 32120-33
13 1-806009
14 302-52
15 323-6
57+ 1-414521
16 3253-5
17 1-373034
18 1-303514
19 3217-9
20 3253-7
58 103-2971-01 Shield, Belt ............................................ 2
59 103-0322
60 302-61
Asm, Deck Complete............................. 1
Zerk, 45° 1/4-28..................................... 2
Nut, HH 3/4-16 Heavy............................ 3
Washer, Spring Disc 3/4 ........................ 3
Sheave W/ Hub...................................... 3
Guard, Bearing Top ............................... 3
Asm, Cutter Housing W/Bearings........... 3
Asm, Cutter Housing Complete.............. 3
Kit, Tire & Wheel Asm W/Spacer ........... 2
Spacer, Guard Bottom ........................... 3
Kit, Spindle ............................................ 3
Key, Machine 1/4 x 3/16 x 1................... 3
Washer, 5/16 Std................................... 8
Blade, 18.00 Notched ............................ 3
Blade, 18.00 Mulching ........................... 3
Blade, 18.00 Low Lift ............................. 3
Blade, 18.00 Solid.................................. 3
Blade, 18.00 Extreme ............................ 3
Spacer................................................... 2
Bushing ................................................. 4
O-Ring................................................... 2
Spacer................................................... 1
Seal, Double, Lip ................................... 1
Guard, Top ............................................ 1
Pulley, Idler............................................ 1
Spring.................................................... 1
61 3217-46
62 103-2802
63ꢁ 1-413424
64ꢁ 103-1330
65 103-8280
66 103-9081
67 103-2171
68 103-2535
21 1-522143-01 Wld, Caster............................................2
22 325-20
23 3290-357
24 98-5975
25 109-9220
26 103-3037
27 109-5151
28 1-413308
29 103-3330
30 3296-39
31 103-3506
32 32120-10
33 302-40
Screw, HH 1/2-13 x 6.............................2
Nut, Whizlock 3/8-16..............................18
Washer, Spring Disc 3/8.........................17
Screw, SEMS 1/2-20 x 2.19 ...................3
Bushing, Splined....................................3
Deflector, Discharge...............................1
Belt, Deck Drive .....................................1
Spring, Extension...................................1
Nut, Nyloc 3/8-16 ...................................19
Seal, Single Lip......................................1
Ring, Retaining ......................................2
Zerk, 90° 1/4-28 .....................................1
Screw, HH FLG 3/8-16 x 1 .....................1
Washer, 3/8 SAE ...................................3
Pulley, Idler............................................1
Kit, Idler Arm (103-7356-03) W/Brgs ......1
Bearing, Spherical..................................2
Pulley, Idler............................................1
Bushing, Idler.........................................2
Nut, Nyloc 5/16-18 .................................8
Nut, Whizlock 5/16-18............................6
69ꢁT
103-9071
70 1-807268
71 3256-3
72 103-6402
O
103-6392
103-6387
103-6382
103-6397
34 3234-11
35 3256-24
36 1-413099
37ꢀ 103-8585
38 103-3504
39 1-613098
40 1-413113
41 3296-29
42 32128-20
73 1-513547
74 1-513810
75 106-7159
76 103-5677
77 103-3505
78 103-2916
79 109-0977
80 116-0962
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Kit 103-4051 includes antiscalp roller, spacer, & mounting hardware.
+
Link assembly nominal length is 6.89” (or approximately 6 7/8”) between center of ball joint and center of furthest
hole. See diagram on next page. Initially adjust both links to this dimension, then adjust to where both links are
equally supporting rear of mower deck by lengthening one link and shortening the other by an equal amount.
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N’s MK523Q(52”).
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-sieze) between the spindles & bearings
and spindles & sheaves and under top bearing guard. DO NOT use a copper or nickel based anti-sieze.
Idler arm kit also includes items 24 & 51.
O
ꢁ
ꢀ
S
Kit includes items 25, 26, 61, 62, & 70.
7
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52” MOWER DECK
8
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ENGINE DECK GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1* 323-11
Screw, HH 3/8-16 x 2-1/4.......................2
Screw, HH 3/8-16 x 2-1/4.......................1
Washer, Spring Disc 3/8.........................11
Washer, Spring Disc 3/8.........................13
Seal, Single Lip......................................1
Bearing, Pivot.........................................2
Zerk, 1/4-28 Str......................................1
45 109-4077
46 1-603496
47 103-8599
48 109-1296
49 1481
Pulley, Idler............................................ 1
Bushing, Idler......................................... 1
Spring, Extension................................... 1
Kit, Idler Arm (109-1208-03) W/Brgs ...... 1
Zerk, 45° 1/4-28..................................... 2
Screw, HH 3/8-16 x 4 Gr8...................... 1
Screw, HH 3/8-16 x 1-3/4....................... 2
Screw, HSH #10-24 x 7/8....................... 1
Chain, Cold Start ................................... 1
Washer, #10 Std.................................... 1
Nut, Nyloc #10-24.................................. 1
Key, 5mm x 5mm x 25mm ..................... 2
Setscrew, 5/16-18 x 3/4 ......................... 4
Belt, Pump Drive.................................... 1
Sheave, Pump Drive.............................. 2
Belt, Blade Clutch .................................. 1
Key, 1/4 x 1/4 x 1................................... 1
Sheave W/Shaft..................................... 1
Bearing, Clutch...................................... 2
Ring, Retaining...................................... 2
Spacer, Bearing..................................... 1
Washer, Spacer..................................... 1
323-11
2* 98-5975
ꢀ
98-5975
103-3506
1-513034
302-19
ꢀ
3
4
5
6
7
8
9
50 98-5961
51 323-9
1-414143
322-6
Asm, Bellcrank (1-412285-03) W/Brgs
1
52* 1-809069
53* 1-323365
54* 3256-14
55* 3296-2
56 1-807272
57∇ 1-803050
58 109-1057
59ꢁ 1-413010
60 103-6317
61 1-807259
62ꢁ 103-6308
63ꢁ 1-413111
64 32120-8
65 1-413012
66 1-523157
Screw, HH 5/16-18 x 1-1/4.....................1
Screw, HH 1/4-20 x 1.............................2
Nut, Whizlock 1/4-20..............................4
Spring, Motion Control ...........................1
Spring, Belt Tension...............................1
Spacer ...................................................1
Washer ..................................................1
Nut, Nyloc 5/16-18 .................................3
Washer, 3/8 Std .....................................2
Nut, Whizlock 3/8-16..............................19
Linkage..................................................1
Hairpin, Cotter........................................1
Asm, Deck (103-7345-01) W/Decals ......1
Screw, HH 3/8-16 x 3/4..........................2
Arm........................................................1
Nut, Whizlock 5/16-18............................15
Washer, Spring Disc 5/16.......................5
Wld, Belt Guide......................................1
Screw, HH 5/16-18 x 1-1/2.....................3
Screw, HH 5/16-18 x 1-1/2.....................4
Screw, HH 5/16-18x 1-3/4......................1
Washer, 5/16 Std ...................................2
Ring, Split ..............................................1
Nut, Nyloc 3/8-16 ...................................5
Screw, HH 3/8-16 x 1.............................8
Screw, HH 3/8-16 x 1.............................10
321-6
32128-33
10 1-523498
11 103-7398
12 1-543007
13 1-213069
14 3296-29
15 3256-4
16 3290-357
17 1-413282
18 1-806003
19 109-1297
20 323-4
21 1-633068
22 32128-20
23 1-303334
24* 1-322110
25* 322-7
67 1-413049-01 Plate, Clutch Pivot ................................. 1
68 322-5
Screw, HH 5/16-18 x 1........................... 6
Pivot, Bearing ........................................ 2
Asm, Clutch Arm (1-412417-03)
69 1-413207
70 1-414418
W/Bearings............................................ 1
Washer, Spacer..................................... 1
322-7
71 1-413235
ꢀ
26* 322-9
27 3256-3
28* 1-323366
29 3296-39
30* 323-6
72 1-412138-03 Wld, Pivot Pin ........................................ 1
73 322-3
Screw, HH 5/16-18 x 3/4........................ 3
Band, Brake........................................... 1
Screw, HH 3/8-16 x 1 1/2....................... 2
Wld, Belt Guide...................................... 1
Sheave W/Drum (36” & 52”)................... 1
Sheave W/Drum (48”)............................ 1
Screw, HH 3/8-24 x 1............................. 1
74 1-413062
75 323-8
76 103-6310
77ꢁ 1-412031
1-412028
323-6
ꢀ
31 1-412080-01 Mount, Wheel Motor (36”) ......................2
1-412082-01 Mount, Wheel Motor (48”& 52”)..............2
78∇ 1-800521
32 323-6
33 1-602997
1-633926
Screw, HH 3/8-16 x 1.............................8
Hub, W/Studs.........................................2
Stud, Wheel 1/2-20 ................................8
Asm, Wheel & Tire (36”).........................2
Tire 16 x 6.50-8 (36”) .............................2
Asm, Wheel & Tire (48” & 52”) ...............2
Tire 16 x 7.50-8 (48” & 52”)....................2
Wheel ....................................................2
Nut, Lug 1/2-20 ......................................8
Nut, Slotted 3/4-16.................................2
Pin, Cotter 9/64 x 1-1/2 ..........................2
Key, 1/4 x 1/4 x 2-5/8 .............................1
Asm, Drive Sheave ................................1
Bushing..................................................1
Washer ..................................................2
Washer, Spring Disk 7/16.......................2
Screw, HH 7/16-20 x 2-1/2.....................1
Washer, 3/8 SAE ...................................2
79 1-413009-01 Plate, Guard .......................................... 1
80 103-2056
81 1-413510
82 1-413511
83ꢀ 103-3442
84ꢀ 1-543792
85ꢀ 1-413541
86ꢀ 103-1098
87ꢀ 1-543882
88 323-7
Shield, Trailing....................................... 1
Clip, Loom 1/2 ....................................... 2
Hanger, Drag Shield .............................. 2
Battery, Cover (1-543891) W/Decal ....... 1
Wingnut, Nyloc 1/4-20............................ 2
Trim-Lok, 1/8 x 5.................................... 1
Stand W/ Trim-Lok................................. 1
Bolt, Hold Down..................................... 2
Screw, HH 3/8-16 x 1 1/4....................... 1
Ring, Retaining...................................... 2
Key, Woodruff 1 x 1/4 ............................ 2
34 1-413473
1-413474
1-613263
1-613264
1-603715
35 242-50
36 32136-5
37 1-806800
38 1-807264
39ꢁ 103-6309
40 1-603609
41 1-373034
42 1-603610
43∇ 3212-10
44 3256-24
89 32120-10
90 1-807019
103-3504
Bearing, Spherical .................................
91
2
92 106-7159
93 103-5677
94 103-3505
95 103-2916
96 95-5975
O-Ring................................................... 2
Spacer................................................... 1
Seal, Double, Lip ................................... 1
Guard, Top ............................................
Washer, Spring Disc..............................
1
8
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
*
ꢀ
Manual start only.
Electric start only.
ꢁ Apply antiseize:
∇ Use Pro-Lock (nut type, Part no. 1-840022, 5 ml tube):
ƒ
ƒ
ƒ
between engine crankshaft and pump and blade drive sheave.
between sheave w/shaft and bearing bores and sheave w/drum.
between pump shafts and sheaves.
ƒ
ƒ
ƒ
on setscrew threads.
on sheave retaining bolt in engine crankshaft.
on sheave retaining bolt on clutch arm.
9
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ENGINE DECK GROUP
10
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ENGINE DECK GROUP (cont.)
.
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
5
6
7
8
9
1-323245
32128-20
3296-29
Spring ....................................................1
Nut, Whizlock 5/16-18............................24
Nut, Nyloc 5/16-18 .................................2
Tab, Spring Extension............................2
Spring, Extension...................................2
39∇ 1-809056
40 3256-24
41 1-413151
42 1-323161
Screw, SH Shld 5/16-18 x 1 3/8............. 2
Washer, 3/8 SAE ................................... 4
Knob...................................................... 1
Spring.................................................... 1
1-613089
1-603693
43 103-2085-03 Wld, Brake (36”)..................................... 1
103-2004-03 Wld, Brake (48” & 52”) ........................... 1
110-4897-01 Shield, Hydro .........................................2
323-16
302-19
322-3
Screw, HH 3/8-16 x 4.............................6
Zerk, 1/4-28 Str......................................2
Screw, 5/16-18 x 3/4 ..............................8
Washer, Lock 5/16 Heavy ......................4
Washer, 1/4 Std .....................................6
Nut, Whizlock 3/8-16..............................15
44 109-0877
45 109-1012
46 1-413492
47* 323-23
Asm, Oil Drain W/Plug ........................... 1
Plug....................................................... 1
Linkage, Upper Brake............................ 1
Screw, HH 3/8-16 x 4 1/2....................... 1
Screw, HH 3/8-16 x 4............................. 1
Nut, Nyloc 3/8-16................................... 2
Nut, Nyloc 3/8-16................................... 1
Rod, Drive Lever.................................... 2
Screw, HH 3/8-16 x 1 1/2....................... 2
Joint, 3/8 LH Ball End ............................ 2
Tube, Pump Link Spacer ....................... 2
Nut, Jam 3/8-24 LH................................ 2
Screw, HH 3/8-16 x 4............................. 1
Screw,3/8-16 x 4 1/2.............................. 1
Grip, Lever............................................. 1
Screw, HH 3/8-16 x 1 3/4....................... 2
Screw, HH 3/8-16 x 3/4.......................... 3
Lever, Park Brake
10 1-805005
11 3256-2
323-16
48* 3296-39
3296-39
ꢀ
12 3290-357
13 1-323195-01 Spacer, Shield........................................4
14 1-633102 Bearing, Side Flange..............................2
15 1-323197-01 Spacer, Shield........................................4
ꢀ
49 103-1148
50 323-8
16 1-603737
17 103-0265
18 1-603735
19 3219-2
Bolt, Neutral Return................................2
Spring, Neutral Return ...........................2
Bushing, Nylon.......................................2
Nut, Hex 5/16-24....................................7
Yoke ......................................................2
Clevis Pin, 5/16 x 1 ................................2
Hairpin, Cotter........................................5
Nut, Jam 5/16-24 ...................................2
Rod, Control...........................................2
51 103-1167
52 103-1166
53 3220-16
54* 323-16
20 1-303105
21 1-808280
22 1-806003
23 3220-2
323-23
ꢀ
55 1-303020
56 323-9
57 323-4
24 1-413350
58 103-3495
25 1-412203-01 Wld, Crank.............................................1
(1-412501-03) W/Decals........................ 1
Asm, ParkBrake Bracket (1-412502-03)
W/Bushings ........................................... 1
Sleeve, Bushing..................................... 2
Bushing, Pivot........................................ 1
Screw, HH 3/8-16 x 2............................. 1
Bellcrank, W/ Bushings.......................... 1
Bushing, Plastic ..................................... 1
Nut, 3/8-16 Flanged Side Lock............... 1
Pin, Clevis Spring 3/8............................. 1
Nut, Jam 5/16-18 ................................... 2
Clip, Loom ............................................. 1
26 1-633131
27 3256-23
28 1-603676
29 1-800016
30 1-413489
Yoke, Brake Linkage..............................1
Washer, 5/16 SAE..................................7
Swivel, Short..........................................2
Bolt, HH 5/16-18 x 1-1/4 Tap..................2
Linkage, Lower Brake ............................1
Setscrew, 5/16-18 x 5/8..........................2
59 1-414504
60 1-413347
61 1-413344
62 323-10
31∇ 1-803022
63 1-414508
64 1-303548
65 32128-21
66 103-2399
67 3218-2
32 103-1190-01 Wld, Arm LH ..........................................1
33 103-4796-01 Wld, Arm RH..........................................1
34 3218-3
35 322-6
Nut, Jam 3/8-16 .....................................1
Screw, HH 5/16-18 x 1-1/4.....................3
Pin, Cotter 3/32 x 1/2 .............................2
Spacer ...................................................1
Screw, HH 5/16-18 x 1 3/8 .....................2
36 3272-5
37 1-603903
38 1-403180
68 1-643312
69 116-1180-03 Guard, Muffler........................................ 1
70 115-4154-03 Bracket, Muffler...................................... 1
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
∇
Use Pro-Lock nut type, Part No. 1-840022 (.5 ml tube) on shoulder bolts & setscrew threads.
*
ꢀ
Manual start only.
Electric start only.
11
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ENGINE DECK GROUP (cont.)
12
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ECS UPPER HANDLES and CONTROLS
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
5
6
7
8
9
1-303020
1-414234
3256-4
Grip........................................................1
Asm, Lever (1-412295-03) W/Grip..........1
Washer, 3/8 Std .....................................2
Screw, HH 3/8-16 x 2-1/4.......................1
Screw, HH 5/16-18 x 1 3/4 .....................2
Nut, Nyloc 3/8-16 ...................................1
Hairpin, Cotter........................................3
Link, Blade Engagement ........................1
Turnbuckle.............................................1
Nut, Hex 3/8-16......................................1
37 3220-3
38 322-10
Nut, Jam 3/8-24..................................... 4
Screw, 5/16-18 x 2................................. 2
Washer, Friction Disc............................. 1
Washer, Friction..................................... 2
Asm, Console (109-4649-03)W/ Decals .. 1
Asm, Console (109-4649-03)W/ Decals .. 1
Wld, Speed Shift.................................... 1
Knob Nyloc 3/8-16 ................................. 1
Nut, Nyloc 5/16-18................................. 4
Spring, Compression ............................. 2
Washer 5/16 SAE .................................. 5
Screw, HH 1/4-20 x 5/8.......................... 10
Screw, HH 1/4-20 x 5/8.......................... 12
Rod, Speed Control ............................... 1
Nut, Jam 5/16-24 ................................... 1
Yoke...................................................... 1
Pin, Clevis 5/16 x 1................................ 1
Cap, Fuel............................................... 1
Asm, Fuel Tank W/Fitting....................... 1
Stud, Fuel Tank ..................................... 2
Spring, Fuel Tank .................................. 2
Washer, Lock 5/16 Heavy...................... 2
Screw, HH 5/16-18 x 3/4........................ 2
Cable, Choke......................................... 1
39 1-603716
40 1-323244
41ꢀ 109-4650
323-11
322-9
3296-39
1-806003
103-1149
1-413279
109-4651
*
42 103-0773
43 103-0423
44 3296-29
45 1-323245
46 3256-23
47ꢀ 321-3
10 3217-7
11ꢁ 103-1566-03 Wld, OPC Lever LH................................1
12∇ 1-803322
Setscrew, 5/16-24 x 5/16........................2
Bushing, Nylon.......................................2
13 1-303365
321-3
*
14 103-0769-03 Wld, OPC Lever Axle .............................1
15 1-303363 Spring, Opc Extension ...........................1
16ꢁ 103-1567-03 Wld, OPC Lever RH...............................1
48 1-413225
49 3220-2
50 1-303105
51 1-808280
52 109-0346
53 103-2893
54ꢁ 1-633023
55 1-633349
56 1-805005
57 322-3
17 1-807513
18∇ 103-2605
19 109-3958
20 3296-2
Bolt, Carriage #10-24 x 1/2 ....................2
Fitting, Fuel Bulkhead W/Strainer...........1
Cable, Throttle .......................................1
Nut, Nyloc #10-24 ..................................2
21 103-0770-03 Wld, ECS Upper Handle.........................1
22 103-0815
23 1-413152
Grip, Handle Bar ....................................2
Bearing ..................................................4
24 103-2466-03 Lever, Drive LH......................................1
58 103-1796
25 103-0027
26 321-14
Bushing, Drive Lever..............................2
Screw, HH 1/4-20 x 2 3/4.......................2
Nut, Whizlock 1/4-20..............................12
Nut, Whizlock 1/4-20..............................14
Pin, Spring 1/8 x 1/2...............................2
Washer 1/4 SAE ....................................10
Washer, Spring Disc 1/4.........................6
Asm, Thumb Latch RH (Shown).............1
Asm, Thumb Latch LH (Not Shown).......1
Screw, HH 1/4-20 x 1-1/8 W/Nylon.........2
59 103-1797-01 Bracket, Choke Cable............................ 1
60 1-303077
61 109-0306
62 1-603770
63 109-0293
64 Kawasaki
65 3296-47
66 1-303287
67 103-2513
103-2514
Clamp, Fuel Line.................................... 4
Hose, Fuel Line 6” ................................. 1
Valve, Fuel............................................. 1
Hose, Fuel Line 8.5”............................... 1
PN 41019-1055 Filter W/6” Fuel Line..... 1
Nut, Nyloc 5/16-18 Thin ......................... 2
Tie, Cable 5 1/2 ..................................... 1
Asm, Drive Lever RH............................. 1
Asm, Drive Lever LH.............................. 1
Balljoint.................................................. 2
Bracket, Shifter Slide ............................. 1
27ꢀ 32128-33
32128-33
*
28 103-0464
29 3256-22
30 1-303435
31 103-1371
103-1372
32∇ 103-0235
33 103-2465-03 Lever, Drive RH .....................................1
68 103-2463
69 103-0503
34 3290-357
35 98-5975
36 323-6
Nut, Whizlock 3/8-16..............................4
Washer, Spring Disc 3/8.........................4
Screw, HH 3/8-16 x 1.............................4
70 103-0489-03 Bracket, Opc Axle.................................. 1
71 3219-3 Nut, Hex 3/8-24...................................... 2
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
∇
Use Pro-Lock nut type, Part no. 1-840022 (.5cc tube) on setscrew threads, on thumblatch screws and on fuel fitting.
ꢁ
Use Pro-Lock retaining type, Part no. 1-840023 (.5cc tube) on inside of bore of OPC hub and on fuel tank studs,
where studs are inserted into tank.
Manual start only.
Electric start only.
*
ꢀ
13
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ECS UPPER HANDLES and CONTROLS
14
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ELECTRICAL GROUP
Qty.
Item Part No.
Description
1
1-543070
1-603511
103-2106
1-303335
321-3
Switch, Ignition ...................... 1
Key, Ignition........................... 1
Key, Exmark Logo ................. 1
ELECTRIC START
2
2
3
4
5
6
7
8
9
Tie, Plastic Large...................
Screw, HH 1/4-20 x 5/8.......... 2
Nut, Nyloc 1/4 20................... 3
3296-42
1-323442-01 Bracket, Fuse ........................ 1
1-816001
321-4
1-613198
3256-22
Fuse, 20A.............................. 2
Screw, HH 1/4-20 x 3/4.......... 5
Module .................................. 1
Washer, 1/4 SAE................... 1
Harness, Wiring..................... 1
Cable, Solenoid/Starter +....... 1
Nut, Whizlock 1/4-20.............. 5
Cable, Battery +..................... 1
Switch, 12V Solenoid............. 1
Insulator, Solenoid +.............. 3
Clip, Loom ............................. 1
Insulator, Battery + ............... 1
Tie, Cable.............................. 2
Battery Cable......................... 1
Switch, N.C............................ 1
Screw, PPH #10-24 x 5/8 ...... 8
Nut, Hex #10-32 .................... 2
Washer, Lock 5/16................. 2
Nut, Jam 5/16-24................... 2
Washer, Lock 3/16................. 2
Washer, 1/4 Std..................... 2
Plate, Tapped........................ 4
Nut, Ignition Switch................ 1
Switch, N.O. .......................... 2
Switch N.O / N.C. .................. 1
10O 103-2006
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
109-9415
32128-33
109-7628
1-513075
1-543393
1-603727
109-2407
1-303287
1-413540
1-513152
3290-500
3219-14
3253-4
3220-2
3253-17
3256-2
1-633181
103-0498
1-513051
1-633111
z
Use dielectric grease on all electrical connectors.
Item Part No.
Description
Qty.
8
MANUAL START
1
2
3
4
5
6
7
8
9
3290-500
1-513051
1-633181
1-303287
1-323229
103-2005
1-805004
1-323430
3296-42
Screw, HH #10-24 x 5/8.........
Switch, N.O. .......................... 4
Plate, Tapped........................ 4
Tie, Cable 5 1/2..................... 5
Clip, Loom 3/8 ....................... 1
Harness, Wiring..................... 1
Washer, Lock 1/4 Heavy........ 1
Module, Interlock ................... 1
Nut, Nyloc 1/4-20................... 1
Washer, 1/4 SAE................... 1
Screw, HH 1/4-20 x 3/4.......... 1
Switch, On/Off ....................... 1
Key, Ignition........................... 1
Key, Exmark Logo ................. 1
Washer, #10 Std.................... 1
Tie, Cable 7 5/16................... 2
Nut, Ignition Switch................ 1
Clip, Loom 1/2 ....................... 1
Screw, HH M8-1.25 x 16mm.. 1
Screw, HH M6-1.00 x 16mm.. 1
10
11
12
3256-22
321-4
1-403121
1-603511
103-2106
3256-14
1-303335
103-0498
1-413510
33114-016
33113-016
13
14
15
16
17
18
15
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WIRING DIAGRAMS
16
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DECALS
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
5
6
7
103-2242
103-2243
1-303520
109-3148
1-303508
1-413421
103-2103
Decal, ECS Instruction LH......................1
Decal, ECS Instruction RH.....................1
Decal, Trivantage...................................1
Decal, Bolt Torque .................................1
Decal, Discharge Warning......................1
Decal, Indicator......................................1
Decal, Park Brake..................................1
Decal, Ecs Console................................1
Decal, Hydraulic Tank............................1
Decal, Tthp Model..................................1
Decal, Throttle........................................1
Decal, Exmark Logo...............................1
Decal, Belt Drive ....................................1
Decal, Ecs Console................................1
Decal, Caution Hot Surface....................2
16 1-413214
17 1-553049
18 1-323411
19 1-403131
20 1-403132
21 1-403143
22ꢀ 1-513747
23 103-4935
24 98-5954
98-5954
Decal, Tracking...................................... 1
Decal, Mower Deck................................ 1
Decal, Commercial 36............................ 1
Decal, Commercial 48............................ 1
Decal, Commercial 52............................ 1
Decal, Sulky Warning............................. 1
Decal, Battery........................................ 1
Decal, Drive Wheel Release .................. 1
Decal, Missing Cover (36”)..................... 1
Decal, Missing Cover (48” & 52”) ........... 3
Decal, Belt Routing (36”)........................ 1
Decal, Belt Routing (48” & 52”) .............. 1
Decal, Danger........................................ 2
Decal Kit
8ꢀ 103-1976
116-0404
9
10 103-2939
11 103-1798
12 103-2882
13 1-303517
14* 103-1977
15 103-2076
25 1-413206
26 1-413327
27 1-403005
103-2461
*
ꢀ
Manual start only.
Electric start only.
17
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DECALS
18
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HYDRAULIC GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
1-603991
1-603919
1-603992
1-603718
1-000138
1-000119
103-2191
32128-33
1-603990
1-603920
1-603992
103-1799
1-603921
103-1802
1-603921
109-4988
103-2664
94-6922
Fitting, Straight Connector......................4
O-Ring ...................................................1
O-Ring ...................................................1
Wheel Motor ..........................................2
Kit, Bearing ............................................1
Kit, Seal .................................................1
Spacer, Hydraulic Tank..........................2
Nut, Whizlock 1/4-20..............................2
Adapter, Straight Thread........................4
O-Ring ...................................................1
O-Ring ...................................................1
Elbow, 90°..............................................2
O-Ring ...................................................1
Elbow, 90°..............................................2
O-Ring ...................................................1
Pump, Hydro..........................................1
Kit, Input Shaft 10A ................................1
Kit, Thrust Bearing 10A..........................1
Kit, Cylinder Block 10A...........................1
Kit, Overhaul Seal..................................1
Nut, Whizlock 3/8-16..............................4
Washer, 5/16 Std ...................................8
Screw, HH 3/8-16 x 1-1/4.......................4
Hose, Hydro...........................................2
Hose, Hydro...........................................2
Asm, Charge Hose.................................1
15 103-4019
16 109-4180
Asm, Case Drain Hose .......................... 1
Element, Oil Filter .................................. 1
Element, Oil Filter(Winter)...................... 1
Asm, Filter Head.................................... 1
Adapter, Straight.................................... 2
O-Ring................................................... 1
Screw, HH 1/4-20 x 5/8.......................... 2
Washer, Lock 1/4 Heavy........................ 2
Pump, Hydro.......................................... 1
Kit, Input Shaft 10A ............................... 1
Kit, Thrust Bearing 10A ......................... 1
Kit, Cylinder Block 10A ......................... 1
Kit, Overhaul Seal ................................. 1
Screw, HH 1/4-20 x 2 1/2....................... 2
Hose, Charge ........................................ 1
Elbow, 45° ............................................. 1
O-Ring................................................... 1
Washer, 1/4 SAE ................................... 2
Clamp, Hose 11/16................................ 3
Clamp, Hose 17/32................................ 3
Adapter, Straight.................................... 1
O-Ring................................................... 1
Asm, Cap W/Gasket .............................. 1
Gasket, Reservoir Cap........................... 1
Asm, Reservoir W/Decal........................ 1
V
1-523541
2
17 103-2889
103-1912
1-603921
3
4
5
18 321-3
19 1-805004
20 109-4987
103-2664
94-6922
6
7
8
103-2666
105-6184
21 321-15
22 103-2959
23 103-1807
1-603921
24 3256-22
25 103-1988
26 103-1716
27 103-1801
1-603921
103-2666
105-6184
3290-357
9
10 3256-3
11 323-7
28 103-7615
29 103-1949
30 103-1947
12 1-613034
13 1-323241
14 103-3914
Exmark black touch up spray paint – Gloss black.
Use only for operation below 32°F (0°C).
V
19
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HYDRAULIC GROUP
20
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SERVICE RECORD
Date
Description of Work Done
Service Done By
21
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-22-
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© 2008 Exmark Mfg. Co., Inc.
Industrial Park Box 808
Beatrice, NE 68310
Part No. 4500-359 Rev. A
(402) 223-6300
Fax (402) 223-5489
Printed In USA.
All Rights Reserved
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