Dixon Lawn Mower 13086 0601 User Guide

3000 SERIES  
ZTR®  
2002  
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INDEX  
Page  
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11  
Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12  
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-15  
Seat Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . 16  
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-19  
Operation Instructions. . . . . . . . . . . . . . . . . . . 20-29  
Care & Maintenance. . . . . . . . . . . . . . . . . . . . . .30-39  
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 40-41  
Standard Service Parts List. . . . . . . . . . . . . . . . . . . .42  
3000 Series  
Part No. 13086-0601  
3
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SAFETY  
RIDING LAWN MOWERS,  
IF IMPROPERLY OPERATED,  
CAN CAUSE SERIOUS INJURY OR DEATH.  
The most common causes of injury to the operator or bystander...  
BLADE CONTACT  
TIP OVER  
RUN OVER  
BACK OVER  
...read and understand this manual to prevent injuries.  
4
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SAFETY  
Safety Alert Symbol  
When you see this symbol,  
BE ALERT to the potential for injury.  
Follow recommended safety precautions  
and safe operating practices.  
DANGER  
(highlighted in red)  
indicates an imminently hazardous  
situation which, if not avoided, will  
result in death or serious injury.  
WARNING  
(highlighted in orange)  
indicates a potentially  
hazardous situation which, if not  
avoided, could result in death or  
serious injury.  
CAUTION  
(highlighted in yellow)  
indicates a potentially  
hazardous situation which, if not  
avoided, may result in minor or  
moderate injury. It may also be used  
to alert against unsafe practices.  
5
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SAFETY  
Failure to observe the following safety  
instructions could result in serious injury or death.  
GENERAL OPERATION:  
•Read, understand, and follow all instructions in the manual  
and on the mower before starting.  
•Only allow responsible adults, who are familiar with the  
instructions, to operate the mower.  
•Clear the area of objects such as rocks, toys, wire, etc.,  
which could be picked up and thrown by the blade.  
•Be sure the area is clear of other people before mowing.  
Stop mower if anyone enters the area.  
•NEVER carry passengers.  
•Do not mow in reverse unless absolutely necessary. Always  
look down and behind before and while backing.  
•Be aware of the mower discharge direction and do not point  
it at anyone.  
•Do not operate the mower without either the entire grass  
catcher or the deflector in place.  
•Slow down before turning.  
•Never leave a running mower unattended. Always turn off  
blades, set parking brake, stop engine and remove key before  
dismounting.  
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SAFETY  
GENERAL OPERATION (continued):  
•Turn off blades when not mowing.  
•Stop engine before removing grass catcher or unclogging  
chute.  
•Mow only in daylight or good artificial light.  
•Do not operate the mower while under the influence of  
alcohol or drugs.  
Watch for traffic when operating near or crossingroadways.  
•Use extra care when loading or unloading the mower into a  
trailer or truck. Do not ride the mower when loading and  
unloading.  
•Always wear safety goggles or safety glasses with side  
shields when operating mower.  
•Data indicates that operators, age 60 years and above, are  
involved in a large percentage of riding mower-related  
injuries. These operators should evaluate their ability to  
operate the riding mower safely enough to protect  
themselves and others from serious injury.  
•Follow the manufacturers recommendation for wheel  
weights and counterweights.  
•Maintain or replace safety & instruction labels as needed.  
The engine exhaust from this product contains chemicals known to the  
WARNING:  
State of California to cause cancer, birth defects or other reproductive  
harm.  
7
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SAFETY  
SLOPE OPERATION:  
Slopes are a major factor related to loss-of-control and tip-over accidents, which  
can result in severe injury or death.  
All slopes require extra caution.  
If you cannot back up the slope or if you feel uneasy on it,  
do not mow it!  
DO  
Mow across the slope with your Dixon ZTR - never up or down.  
Remove obstacles such as rocks, tree limbs, etc.  
Watch for holes, ruts or bumps. Uneven terrain could overturn the  
mower. Tall grass can hide obstacles.  
Use slow speed. Tires may lose traction on slopes even though the  
brakes are functioning properly.  
Use extra care with grass catchers or other attachments. These can  
change the stability of the mower.  
Keep all movement on the slopes slow and gradual. Do not make  
sudden changes in speed or direction.  
Avoid starting or stopping on a slope. If tires lose traction, disengage  
the blades and proceed slowly down the slope.  
If front wheels lift off the ground, pull the levers back to stabilize the  
mower.  
DO NOT  
Do not turn on slopes unless necessary, and then, turn slowly and  
gradually downhill, if possible.  
Do not mow near drop-offs, ditches, or embankments. The mower  
could suddenly turn over if a wheel is over the edge of a cliff or ditch,  
or if an edge caves in.  
Do not mow on wet grass. Reduced traction could cause sliding.  
Do not try to stabilize the mower by putting your foot on the ground.  
Do not use grass catcher on steep slopes.  
8
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SAFETY  
CHILDREN:  
Tragic accidents can occur if the operator is  
not alert to the presence of children.  
Children are attracted to lawn mowers and the mowing activity.  
NEVER assume children will stay where they were last seen.  
Be alert to avoid accidents.  
Keep children out of the mowing area and under the  
watchful care of another responsible adult.  
•Be alert and turn mower off if a child enters the area.  
•Before and during backing, look BEHIND and DOWN for  
small children.  
•Never carry children. They may fall off and be seriously  
injured or interfere with safe mower operation.  
•Never allow children to operate the mower.  
•Use extra care when approaching blind corners, shrubs,  
trees, or other objects that may obscure vision.  
9
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SAFETY  
SERVICE:  
•Use extra care in handling gasoline and other fuels. They are  
flammable and vapors are explosive.  
Use only an approved container.  
Never remove fuel cap or add fuel with engine running.  
Allow engine to cool before refueling.  
Do not smoke while refueling.  
Never refuel the mower indoors.  
Never store the mower or fuel container inside a building  
where there is an open flame.  
If fuel is spilled on clothing, change clothing immediately.  
To prevent fire and explosion caused by static electricity:  
Never fill containers inside a vehicle or on a truck  
or trailer bed with a plastic liner. Always place  
containers on the ground away from your vehicle  
before filling.  
When practical, remove fuel-powered equipment  
from the truck or trailer and refuel it on the  
ground. If this is not possible, then refuel such  
equipment on a trailer with a portable container,  
rather than from a fuel dispenser nozzle.  
If a fuel dispenser nozzle must be used, keep the  
nozzle in contact with the rim of the fuel tank or  
container opening at all times until fueling is  
complete. Do not use a nozzle lock-open device.  
10  
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SAFETY  
SERVICE (continued):  
•Never run a mower inside a closed area. The exhaust fumes  
are toxic.  
•Keep nuts and bolts tight, especially blade attachment bolts,  
and keep equipment in good condition.  
•Never tamper with safety devices. Check their proper  
operation regularly.  
•Keep mower free of grass, leaves, or other debris buildup.  
Clean up oil or fuel spillage. Allow mower to cool before  
storing.  
•Stop and inspect the equipment if you strike an object. Repair,  
if necessary, before restarting.  
•Never make adjustments or repairs with the engine running  
unless otherwise specified.  
•Grass catcher components are subject to wear, damage and  
deterioration, which could expose moving parts or allow  
objects to be thrown. Frequently check components and  
replace with original equipment parts, when necessary.  
•Mower blades are sharp and can cut. Wrap the blade(s) or  
wear gloves, and use extra caution when servicing them.  
•Batteries contain sulfuric acid. To prevent burns avoid contact  
with skin, eyes and clothing. To prevent a fire or explosion keep  
sparks and open flames away from battery.  
•Before disconnecting the negative (-) ground cable, make sure  
all switches are OFF.  
11  
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DIXON INDUSTRIES, INC.  
a BLOUNT company  
Airport Industrial Park  
P.O. Box 1569  
Coffeyville, Ks 67337- 0945  
620-251-2000  
Fax 620-251-4117  
DIXON LIMITED WARRANTY POLICY  
3000 & 4000 Series  
WARRANTY: Home Owner Application: This Dixon Warranty term is for a period of two (2) years  
from date of purchase. Commercial Application: Dixon mowers used for commercial application  
are warranted for 30 days from the date of purchase. Commercial use is specified as use other  
than, or in addition to, mowing at owners primary place of residence.  
DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS  
AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF  
PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT  
TO THE FOLLOWING CONDITIONS AND LIMITATIONS:  
1. Warranty applies only to original retail purchaser of new and unused mowers and accessories.  
2. All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon  
warranty policy and allowances. All warranty claims must be approved by Dixon Industries, Inc.  
3. Battery warranty: Limited to 90 days from date of purchase.  
4. Accessories Warranty (Grass Catchers, Snow Blades, Covers, etc.): Limited to 90 days from date of  
purchase.  
5. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or  
alteration. The use of parts or components other than those supplied by Dixon Industries, Inc. VOIDS  
ALL WARRANTY.  
6. The following items are not covered by this warranty policy:  
a.  
Pick up and delivery charges for transportation of mower to and from an authorized Dixon  
dealers place of business.  
b.  
c.  
d.  
Transaxle adjustments.  
Belts/ chains/ sprockets/ cutting blades.  
Engines - All engines used on Dixon ZTR mowers are warranted by the individual engine  
manufacturer.  
Any costs or expense of providing substitute equipment while repair work is being  
performed on a warranted mower.  
e.  
7. There is no other express warranty. Implied warranties, including those of merchantability and fitness  
for a particular purpose, are limited to the same duration of the express warranty, and to the extent  
permitted by law any and all implied warranties are excluded. Liabilities for consequential damages  
under any and all warranties are excluded.  
Blue/ Customer  
Yellow/ Dealer  
White/ Dixon Ind.  
WARRANTY VALIDATION: At the time of sale, selling dealer must review each portion of this  
warranty document, complete the information section below, secure customers signature &  
send copy to Dixon Industries, Inc.  
DATE OF PURCHASE____________________MODEL___________________S/ N_______________  
_____________________________________  
Owners Name  
______________________________________  
Dealership  
_____________________________________  
Address  
______________________________________  
Address  
______________________________________  
_______________________________________  
_____________________________  
______________________________  
Owners Signature  
Dealers Signature  
12  
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SPECIFICATIONS  
Model ZTR 3303  
CHASSIS:  
BODY:  
Twin 12 gauge side frames and 7 gauge  
transmission and engine base plate.  
All body parts made of rotational molded polyethylene.  
Front body contains access panel for battery service.  
Seat tilts forward to allow transmission service.  
MOWER DECK:  
11 GA stamped steel construction. Single 30” cut blade.  
Cut height approximately 1-4via 7-position lift handle  
BLADE DRIVE:  
Mechanical; hand lever engagement  
TRANSMISSION:  
Each rear wheel is independently driven by chain and  
sprockets through a friction mechanical drive.  
ENGINE:  
10.5 HP I/ C Briggs & Stratton, 4-Cycle, Single Cylinder,  
Air-Cooled, Gasoline, Vertical Shaft, Aluminum Head  
and Block.  
STARTING SYSTEM:  
TIRES:  
Electric by key switch operation with safety interlocks  
on parking brake and blade drive.  
Front 11 x 4.00-5 ribbed tread.  
Rear  
16 x 6.50-8 Turf Trac R/ S tread  
RECOMMENDED  
TIRE PRESSURE:  
Front 16-21 PSI  
Rear  
Fuel  
8-14 PSI  
CAPACITIES:  
DIMENSIONS:  
2.0 gallons total  
Engine 1.25 quarts oil  
Width 32.5 outside rear wheel measurement  
Height 32.0 to top edge of seat  
Length 65.5 hitch tab to front bumper  
Weight 430 lbs.  
Additional information provided in service instructions under the individual component.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE  
13  
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SPECIFICATIONS  
Model ZTR 3304  
CHASSIS:  
BODY:  
Twin 12 gauge side frames and 7 gauge transmission  
and engine base plate.  
All body parts are made of rotational molded poly-  
ethylene. Front body contains access panel for  
battery service. Seat tilts forward to allow trans-  
missionservice.  
MOWERDECK:  
11 GA stamped steel construction. Single 30" cut  
blade.Cut height approximately1"to4"via 7 positionlift  
handle.  
BLADEDRIVE:  
Mechanical; hand lever engagement.  
TRANSMISSION:  
Each rear wheel is independently driven by chain and  
sprockets through a friction mechanical drive.  
ENGINE:  
13.5 HP Briggs & Stratton Intek,4-Cycle, Single  
Cylinder, Overhead Valve, Air-Cooled, Gasoline,  
Vertical Shaft, Cast Iron Cylinder, AVS (Anti Vibration  
System), Pressure Lube & Filter  
STARTINGSYSTEM:  
TIRES:  
Electricbykeyswitchoperationwithsafetyinterlocks on  
parking brake and blade drive.  
Front  
Rear  
11 X 4.00-5 ribbed tread.  
16 X 6.50-8 Turf Trac R/ S tread.  
RECOMMENDED  
TIREPRESSURE:  
Front  
Rear  
16-21 PSI  
8-14 PSI  
CAPACITIES:  
DIMENSIONS:  
Fuel  
Engine  
2.0 gallons total.  
1.25 quarts oil.  
Width  
32.5"outside rear wheelmeasurement.  
32.0" to top edge of seat.  
65.5" hitch tab to front bumper.  
440 lbs.  
Height  
Length  
Weight  
Additional information provided in service instructions under the individual component.  
SPECIFICATIONS SUBJECTTOCHANGEWITHOUTNOTICE.  
14  
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SPECIFICATIONS  
Model ZTR 3014  
CHASSIS:  
BODY:  
Twin 12 gauge side frames and 7 gauge transmission  
and engine base plate.  
All body parts are made of rotational molded polyethyl-  
ene. Front body contains access panel for battery  
service. Seat tilts forwardtoallowtransmissionservice.  
MOWERDECKS:  
36"Deck:11 GALaser Cut Fabricated -36"Cut Width  
42"Deck:13 GAStampedSteelConstruction -42"Cut  
WidthCutheightapprox.1"to4"via 7 positionlifthandle.  
BLADEDRIVE:  
Electricclutch.  
TRANSMISSION:  
Each rear wheel is independently driven by chain and  
sprockets through a friction mechanical drive.  
ENGINE:  
13.5 HPBriggs &Stratton Intek,4-Cycle,Single Cylinder,  
Overhead Valve, Air-Cooled, Gasoline, Vertical Shaft,  
CastIronCylinder,AVS(AntiVibrationSystem),Pressure  
Lube & Filter  
STARTINGSYSTEM:  
TIRES:  
Electricbykeyswitchoperationwithsafetyinterlocks on  
parking brake and blade drive.  
Front  
Rear  
11 X 4.00 -5 ribbed tread.  
18 X 8.50-8 Multi Trac tread.  
RECOMMENDED  
TIREPRESSURE:  
Front  
Rear  
16-21 PSI  
8-14 PSI  
CAPACITIES:  
DIMENSIONS:  
Fuel  
Engine  
2.0 gallons total.  
1.25 quarts oil.  
Width  
43.0"outside rear wheelmeasurement.  
36.0" to top edge of seat.  
65.5" hitch tab to front bumper.  
36" Deck: 500 lbs. 42" Deck: 520 lbs.  
Height  
Length  
Weight  
Additional information provided in service instructions under the individual component.  
SPECIFICATIONS SUBJECTTOCHANGEWITHOUTNOTICE.  
15  
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SEAT ADJUSTMENT INSTRUCTIONS  
Models ZTR 3303 - 3304 - 3014  
1.  
2.  
Raise and push seat assembly forward.  
Loosen five nuts and slide seat forward or backward to  
desired position.  
3.  
4.  
Re-tighten nuts. DO NOT operate mower without seat  
adjustments properly tightened.  
Push seat assembly back to closed position.  
16  
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CONTROLS  
CONTROL LEVERS  
Note: For access to the seat, move control levers to neutral position and  
swing them outward.  
TO GO FORWARD:  
From neutral position, gently push both control levers forward.  
To increase speed, move levers further forward.  
TO GO BACKWARD:  
From neutral position, gently pull both control levers toward you.  
TURNING:  
Turning is controlled by moving one control lever slightly forward or  
rearward of the other.  
To turn left, move left lever rearward of the right lever.  
To turn right, move right lever rearward of the left lever.  
To turn on mowers own axis (zero turning radius), stop and move one  
lever to reverse position and the other to forward position.  
BRAKING:  
To brake mower, move both levers in direction opposite of travel.  
LEFT TURN OPPOSITE  
Note: The pressure required to operate the mower is very light.  
17  
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CONTROLS  
The Dixon ZTR has a unique transaxle that requires only two drive levers to control  
braking, turning, speed and direction.  
On initial operation, set throttle speed on slow. Operate with mower blade  
in “OFF” position.  
To avoid “over-controlling” the mower, use a light touch on the drive levers.  
Slight movements using fingertip control is all that is necessary.  
PARKING BRAKE:  
The parking brake is designed to hold the mower  
from moving and is not intended for use in stopping  
the mower while it is in motion.  
Engage parking brake before  
CAUTION  
starting engine.  
TO SET PARKING BRAKE:  
The hand operated parking brake is located on the  
right end of the mower.  
To engage brake, pull lever up (to the rear).  
To release brake, move lever forward (down).  
NOTE: Always set parking brake before  
dismounting. Release parking brake  
before moving mower.  
TRANSMISSION DRIVE SYSTEM  
Allows the mower to turn on its own axis “ZERO TURNING RADIUS”.  
Each lever controls one side of the mower.  
NOTE: The pressure required to operate the mower is very light.  
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CONTROLS  
BLADE DRIVE:  
Models ZTR 3303 & 3304  
Located to left of the operator.  
To engage the mower blade, turn lever on floor  
slowly to the ON” position.  
To disengage mower blade, turn lever to the  
“OFF” position.  
BLADE DRIVE:  
Model ZTR 3014  
Located on the control panel, operators right.  
To engage mower blades, pull up on the  
switch.  
To disengage blades, push down.  
CIRCUIT BREAKER:  
Protection of the electrical system is by (1)  
15 amp circuit breaker.  
If circuit breaker trips, push button to reset.  
If this condition repeats, consult dealer for  
inspection and repair.  
THROTTLE CONTROL LEVER:  
Located on control panel to operators right.  
Throttle control for engine speed.  
Choke for engine starting.  
Throttle control should be set to MAXIMUM or  
wide open setting to ensure adequate cooling of  
the engine and to maintain mower deck blade  
speed while mowing.  
MOWER DECK CUT HEIGHT LIFT LEVER:  
Located to the left of the operator.  
Controls the cutting height.  
Seven positions of adjustment.  
Move lever in and forward to lower.  
Move lever in and back to raise.  
NOTE: Always use high for transport.  
19  
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OPERATION INSTRUCTIONS  
The safe and successful operation of the 3000 Series  
Mower will depend upon the operator having the correct  
knowledge of all controls used on the mower and making  
good judgements about the terrain to be mowed.  
NEVER allow anyone to operate the mower without  
complete knowledge of all controls and their functions.  
During initial operation, learning to drive, set throttle at  
slow speed.  
Sound judgement by the operator will prevent accidents.  
TOWING:  
Towing a trailer or other attachment that is too heavy  
could damage the drive or cause the mower to become  
unstable. Limit loads to 250 pounds or less with this  
mower.  
20  
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OPERATION INSTRUCTIONS  
BEFORE OPERATING MOWER:  
1.  
2.  
Read and observe all safety instructions  
on your mower and in the manual.  
Read engine manufacturers operating  
and maintenance instructions.  
3.  
4.  
5.  
6.  
7.  
Check engine oil.  
Check fuel cap to be sure it is in place.  
Be sure parking brake is on.  
Mower blade drive is off.  
Know how to stop engine. (Turn key to  
off position).  
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OPERATION INSTRUCTIONS  
STARTING INSTRUCTIONS:  
1.  
2.  
Parking brake must be on, and blade drive disengaged.  
Move throttle control to choke” position if engine is cold, full  
throttle if warm.  
3.  
Insert ignition key and turn to start” position. When engine  
starts, release ignition key. Key will return to run” position.  
4.  
5.  
6.  
Move throttle from choke” to desired speed position.  
Release parking brake.  
Operate the mower per the CONTROL” instructions on Page 17.  
CAUTION  
Do not operate the engine in an enclosed area  
due to the harmful exhaust gas produced.  
Note: When mowing, blade(s) engaged, throttle control must be set to  
the MAXIMUM or wide open setting to insure adequate cooling of  
the engine and to maintain mower deck blade speed.  
22  
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OPERATION INSTRUCTIONS  
TESTING OF SAFETY INTERLOCK SYSTEMS:  
Do not operate mower if safety switches are not operating properly.  
PARKING BRAKE SWITCH TEST:  
a) Place parking brake in OFF position.  
b) Turn ignition switch to START.  
ENGINE SHOULD NOT TURN OVER  
OR ATTEMPT TO START!  
BLADE DRIVE SWITCH TEST:  
a) Place parking brake in ON position.  
b) Engage blade drive switch.  
c) Turn ignition switch to START.  
ENGINE SHOULD NOT TURN OVER  
OR ATTEMPT TO START!  
SEAT SWITCH TEST:  
a) In a SAFE AREA away from bystanders,  
start the engine.  
b) Engage blade drive switch.  
c) Raise slightly off seat.  
ENGINE SHOULD STOP!  
If any safety check fails: Do not operate the mower  
until the system has been checked and repaired  
by an authorized Dixon ZTR dealer!  
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OPERATION INSTRUCTIONS  
SIDE DISCHARGE OF THE CLIPPINGS:  
In order to achieve optimum performance when side discharging the  
grass clippings, please read and follow the tips listed below.  
Additional information can be found in the troubleshooting guide.  
CAUTION  
Be sure that the deflector is properly installed  
on the discharge chute.  
1,  
2.  
Set engine speed control to the wide open or full setting.  
Do Not Attempt To Cut Grass When It Is Wet. Wet grass  
will clog the underside of the deck and discharge area.  
3.  
If the grass is tall, place the mower deck cut height lever  
in the top or second notch. Initially” overlap cutting  
swaths instead of a full swath with each pass. Some  
applications may require a second cutting.  
4.  
5.  
Keep The Underside Of The Mower Deck Clean. Frequent  
removal of dried grass and dirt will allow the clippings to  
discharge correctly.  
Maintain Sharp Blade(s) Throughout The Cutting Season.  
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OPERATION INSTRUCTIONS  
GRASS HEIGHT AND CUTTING SUGGESTIONS:  
Do not attempt to cut grass when it is wet.  
If the grass is tall, place the mower deck cut height lever  
in the top or second notch. Initially” overlap cutting swaths  
instead of a full swath with each pass. Some applications  
may require a second cutting.  
Keep the underside of the mower deck clean.  
Maintain sharp blades throughout the cutting season.  
As a rule of thumb, never cut off more than 1/ 3 of the total  
grass blade length.  
Correct mowing height can reduce weeds and disease by  
50% to 80%.  
The following grass cut heights are based an adequate  
moisture conditions and normal thatch buildup in a healthy  
lawn. Some locations and applications may require slightly  
different cut heights. If in doubt, consult your local lawn  
professional for assistance.  
Grass Types  
Bermudagrass  
Bluegrass  
Best Cut Heights  
1 - 2”  
2 - 3”  
Buffalograss  
Ryegrass  
11/ 2 -3”  
2 - 3”  
Tall Fescue  
Zoysiagrass  
3-31/ 2  
1 - 3”  
25  
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OPERATION INSTRUCTIONS  
MOWING WITH A MULCHING ATTACHMENT:  
Mulching or recycling the grass clippings requires a totally different  
mowing approach than would be normal when side discharging or  
bagging the grass. There may be instances or conditions where it is  
not possible to hide all of the recycled or mulched clippings.  
In order to achieve the best results, please read and follow the  
mulching tips listed below:  
1.  
Set the engine speed control to the wide open  
or full setting.  
2.  
Place the mower deck cut height selector in  
either the top or second notch. Never cut more  
than 3/ 4” to 1” off the grass at any one time.  
Attempting to cut more grass will result in the  
deck plugging and cause the engine to stall.  
3.  
It may be necessary to cut the lawn twice to  
achieve acceptable mulching performance  
especially on first cuttings or if the lawn is  
heavily fertilized.  
4.  
5.  
Do Not Attempt To Cut Grass When It Is Wet.  
Mulching performance will be very poor under  
wet grass conditions.  
Maintain Sharp Blade(s) Throughout The Cutting  
Season. This is very important. Optimal mulching  
performance cannot be obtained with a dull or  
nicked up blade.  
26  
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OPERATION INSTRUCTIONS  
MOWING WITH A MULCHING ATTACHMENT  
(continued):  
6.  
7.  
Keep the Underside Of The Mower Deck Clean.  
Remove all grass and dirt build-up from the  
underside of the pan, the baffles and deflectors  
after each use.  
Alternate mower direction. This will evenly  
disperse the mulched grass clippings over the  
lawn for even fertilization.  
If the mulching quality of the mower does not seem to be satisfactory,  
try one or more of the following tips:  
1.  
2.  
3.  
4.  
5.  
6.  
Raise the height-of-cut setting on your  
mower.  
It may be necessary to cut your grass  
more frequently.  
Operate the mower at a slower ground  
speed.  
Overlap cutting swaths instead of cutting  
a full swath with each pass.  
Mow across the marginal areas a second  
time.  
CUT HIGH - MOW OFTEN!  
27  
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OPERATION INSTRUCTIONS  
MOWING WITH A GRASS CATCHER ATTACHMENT:  
In order to achieve optimum performance when mowing with a grass  
catching attachment, please read and follow the tips listed below.  
1.  
2.  
Set engine speed control to the wide open or full  
setting.  
Do Not Attempt To Cut Grass When It Is Wet.  
Wet grass will clog both the underside of the  
deck and the attachment chutes. Empty bags  
often to prevent plugging.  
3.  
If the grass is tall, place the mower deck cut  
height selector in the top or second notch.  
“Initially” overlap cutting swaths instead of a  
full swath with each pass.  
4.  
5.  
Keep The Underside Of The Mower Deck Clean.  
Frequent removal of dried grass and dirt will  
greatly assist in bagging of the clippings.  
Use only the correct blade(s). Some grass  
catching attachments require a high-lift blade.  
See your dealer for advice on the type of blade(s)  
needed for your mower.  
6.  
Maintain Sharp Blade(s) Throughout The Cutting  
Season.  
28  
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OPERATION INSTRUCTIONS  
MOWING WITH A GRASS CATCHER ATTACHMENT  
(continued):  
7.  
8.  
Operate the mower at a slower ground speed than  
when mowing without a grass catching attachment.  
Some mowing applications/ use of grass catchers  
may require that an optional weight box be fitted to  
the mower to counter the weight of grass in the bags.  
Please consult with your dealer for more information  
regarding installation and adding weight to the box.  
CAUTION  
Watch for low hanging branches or other obstacles  
which might hit the catcher top while turning or  
backing the mower.  
Use care when backing to avoid pushing the grass  
bags into the frame or hot” exhaust muffler of the  
engine.  
Disengage blade and stop engine prior to clearing  
grass from either the discharge chute or grass  
catcher components.  
Keep all attachment bolts tight.  
Do Not operate the mower with the grass catching  
attachment partially removed.  
Important:  
Do Not leave clippings in the bags while  
the mower is stored.  
Damp grass clippings are a fire hazard  
if left in the bag.  
29  
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CARE AND MAINTENANCE  
CAUTION  
Before performing any maintenance, turn off engine,  
allow to cool & remove key.  
Use extreme care when working on machinery.  
Do not wear watch or jewelry. Do not wear loose fitting clothes,  
and observe all common safety practices with tools.  
MAINTENANCE SCHEDULE  
Check deck serpentine belt...........................................after 2 0 hours break-in  
Check crankcase oil level..........................................................before each use  
Clean grass & debris from muffler & manifold area....................before each use  
Check air intake screen..............................................................after each use  
Clean grass under deck...............................................................after each use  
Check tire pressure......................................................................every 1 0 hours  
Inspect blades for sharpness.........................................................every 10 hours  
Clean air filter element................................................................every 2 5 hours  
Grease all zerks...........................................................................every 5 0 hours  
Check all belts..........................................................................................every 50 hours  
Change engine crankcase oil............................(5 hours break-in) every 50 hours  
Change engine oil filter..............................................................every 5 0 hours  
Replace air filter element..........................................annually or every 100 hours  
30  
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CARE AND MAINTENANCE  
ENGINE:  
For complete maintenance and operating information of the engine,  
please refer to the maintenance instructions furnished by the engine  
manufacturer and included in your Zero Turn Radius mower informa-  
tion packet.  
BATTERY:  
Battery contains sulfuric acid electrolyte which is poisonous  
and corrosive.  
CAUTION  
This is a maintenance-free battery and the fluid level  
cannot be checked.  
Charge battery if required.  
OFF SEASON BATTERY STORAGE:  
DO NOT remove battery from mower.  
Clean top of battery and terminals with baking soda and  
water.  
Identify each cable so they can be reconnected to the correct  
terminal.  
Disconnect cables from terminals. ALWAYS disconnect  
ground cable first and reconnect last.  
Charge battery.  
TIRES:  
Correct tire pressure is essential for efficient operation of the mower.  
Check tire pressure periodically. Inflate tires to the pressure listed  
below.  
Models ZTR 3303-3304  
Front tires  
Rear tires  
11 x 4.00-5 16-21 lbs.  
16 x 650-8 8-14 lbs.  
Model ZTR 3014  
Front tires  
Rear tires  
11 x 4.00-5 16-21 lbs.  
18 x 850-8 8-14 lbs.  
Lug nuts or lug bolts should be checked regularly for tightness.  
31  
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CARE AND MAINTENANCE  
CUTTER BLADE MAINTENANCE:  
CAUTION  
Stop engine and remove ignition key for safety.  
Wear heavy, thick gloves when holding onto  
cutter blade, avoid the sharp edge of the blade.  
Check sharpness of mower blades after every 10 hours of operation.  
Observe proper blade position prior to removal.  
1.  
2.  
3.  
4.  
Safely raise front of mower.  
Hold or block blade from turning.  
Loosen blade nut and remove blade.  
When replacing blade, tighten blade  
nut securely. Refer to diagram. Be  
sure blade is centered on pilot before  
tightening nut to 60 ft. lbs.  
(No trash guard on 30” machines)  
Blades should be discarded when worn excessively.  
DANGEROUS!  
DO NOT USE  
BLADE IN THIS  
CONDITION!  
New Blade  
When notch starts,  
discard blade  
32  
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CARE AND MAINTENANCE  
BELTS:  
Check belts every 50 hours. Replace any belts found to be in  
poor condition.  
BELT TENSION:  
Model ZTR 3303 & 3304: Manual Clutch - No adjustment.  
Model ZTR 3014 - 42” Deck: Belt tension maintained via  
spring loaded idler pulley  
Model ZTR 3014 - 36” Deck: Electric Clutch - Adjust idler  
shock mount per diagram.  
33  
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CARE AND MAINTENANCE  
Deck Removal - Manual Clutch - Models 3303 & 3304  
1.  
Place cut height lever in lowest cut position.  
2.  
3.  
4.  
Loosen belt keepers.  
Remove deck drive belt from engine pulley.  
Using a slight upward twisting motion, remove link from  
engagement handle.  
5,  
6.  
Turn handle fully to the left until handle clears stop on  
mower deck pan. Lift and remove handle through hole  
in lower body.  
Remove hair pin cotter and washer from one end of  
deck support cross shaft. Note location of remaining  
shim washers used between chassis and mower deck  
pan arms. Slide shaft from chassis and mower deck.  
7.  
8.  
Remove hair pin cotter and washer from each deck  
adjustment rod. Carefully push each link toward the  
inside of the mower chassis. At this point, deck will  
drop down.  
Carefully raise and support front of chassis. Slide  
mower deck to either side for removal. (Reverse  
procedure to reinstall deck assembly.)  
34  
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CARE AND MAINTENANCE  
Deck Removal - Electric Clutch - Model 3014  
1.  
2.  
Place cut height lever in lowest cut position.  
For 36” decks, loosen nut on belt idler shock mount  
until belt can be removed from electric clutch pulley  
on the bottom of the engine. Refer to illustration below.  
For 42” decks, pull belt idler back to allow belt to be  
removed from idler pulley and electric clutch pulley.  
3.  
4.  
5.  
Remove hair pin cotter and washer from one end of  
deck support cross shaft. Note location of remaining  
shim washers used between chassis and mower deck  
pan arms. Slide shaft from chassis and mower deck.  
Remove hair pin cotter and washer from each deck  
adjustment rod. Carefully push each link toward the  
inside of the mower chassis. At this point, deck will  
drop down.  
Carefully raise and support front of chassis. Slide  
mower deck to either side for removal. (Reverse  
procedure to reinstall deck assembly.)  
35  
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CARE AND MAINTENANCE  
FUEL SHUT OFF VALVE:  
The fuel shut off valve is located at the bottom rear of the  
fuel tank.  
Always turn the valve to the OFF” position when the mower  
is stored or not in use.  
LUBRICATION:  
CHASSIS (number of grease zerks used): (5) for 30”  
(6) for 36”  
(7) for 42”  
LOCATIONS:  
(1) each front wheel caster &front  
wheel hub  
(1) each mower deck hub  
SERVICE INTERVALS:  
Every 50 hours of operation  
RECOMMENDED GREASE: Name brand wheel bearing or multi-  
purpose grease.Once per season or  
50 hours of operation (3 pumps each)  
36  
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CARE AND MAINTENANCE  
HOT oil may cause burns. Allow  
engine to cool before draining oil.  
CAUTION  
CHANGING THE ENGINE OIL:  
1.  
2.  
3.  
The Dapco” oil drain valve is located on the left side of the  
engine crankcase.  
Place a suitable container under the drain valve. The  
fitting of a short piece of hose will help direct the oil.  
To drain, turn hex head valve stem counter-clockwise  
with 10mm wrench or socket. Open to full open  
(approximately 7 turns).  
4.  
After engine is drained, tighten hex stem.  
NOTE: Refer to engine manufacturers recommendations for  
frequency of oil changes.  
Hex Head Valve Stem  
OIL FILL:  
1.  
Drain oil.  
2.  
3.  
Clean any spilled oil from engine and chassis.  
Refill engine with type, and quantity of oil recommended  
by the engine manufacturer in engine literature.  
PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS.  
PROTECT YOUR ENVIRONMENT.  
37  
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CARE AND MAINTENANCE  
DRIVE SYSTEM ADJUSTMENTS:  
Due to both the complex nature of the transmission and the number  
of special tools required for service, adjustments should be entrusted  
to your dealer.  
There are a number of simple owner service items which greatly  
influence the performance of the drive system.  
1. Front and rear tires must be inflated to proper specifications.  
2. Rear drive chain tension.  
3, Tighteness of all controls and linkages pertaining to the drive levers.  
4. Lubrication of both primary and final drive chains. The use of a  
high quality chain lubricant is highly recommended.  
REAR CHAIN ADJUSTMENT:  
Proper tension for the rear chains is accomplished through the use  
of an automatic” adjuster located at mid-point of each rear chain.  
Maintenance:  
Periodically remove any build-up of grass, mud or other debris from  
both the spring loaded roller and the upper guide rod. The use of a  
penetrating lubricant on the springs and rod is recommended as a  
rust preventative.  
38  
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CARE AND MAINTENANCE  
ELECTRICAL SYSTEMS:  
Keep all connections clean and tight.  
CLEANING THE MOWER:  
Wash mower periodically. Clean above and below deck.  
Note: Allow mower to cool before washing. If bearings are hot, they  
will draw moisture inside as they dry and cause corrosion.  
MOWER DECK PLATES:  
Check periodically.  
Replace bolted-on wear  
plates before shaft  
wears into mower deck  
plates. See illustration.  
SERIAL NUMBERS:  
The serial number is located on frame at rear of engine.  
WARRANTY:  
Refer to Warranty Registration For- P/ N 8288 (sample on page 12).  
PARTS/ SERVICE:  
See your Dixon dealer for replacement parts, warranty or service.  
PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL  
CHEMCIALS WHICH MAY DAMAGE OR CAUSE HARM TO  
PLANTS AND ANIMALS IN YOUR AREA.  
39  
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TROUBLESHOOTING  
1.  
ENGINE WON’T TURN OVER  
Mower blades engaged- - - - - - - - - - - - - - - - - - - - - - -disengage blades  
Parking brake not on- - - - - - - - - - - - - - - - - - - - -engage parking brake  
Circuit breaker trips - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - reset breaker  
Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace  
Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer  
Ignition switch- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer  
Starter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer  
2.  
3.  
ENGINE WILL TURN OVER BUT WON’T START  
No fuel- - - - - - - - - - - - - - - refuel and/ or clean or replace fuel filters  
HARD TO START ENGINE  
Fuel line clogged- - - - - - - - - - - - - clean fuel line and check fuel filter  
Faulty fuel pump- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer  
4.  
5.  
ENGINE STARTS BUT CUTS OUT  
Water in fuel- - - - - - - - - - - - - - - -drain old fuel-replace with new fuel  
Clogged fuel line- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -check fuel filter  
Fuel tank vent plugged- - - - - - - - - - - - - - - - - - - - - - - - - - - -clean fuel vent  
Faulty fuel pump- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - check vent  
ENGINE OVERHEATED  
Air intake screen or fins clogged- - - - - -clean intake screen and fins  
Oil level too low or too high- - - - - - - - - - - - - - - - - - - - - - - - - adjust oil level  
Running engine too slow- - - - - - - - - - - - - - - - - - - - - - - -run engine faster  
40  
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TROUBLESHOOTING  
6.  
7.  
8.  
ENGINE RUNS BUT MOWER WON’T MOVE FORWARD  
Drive belt broken or slipping- - - - - - - - - - - - - - - - - - - - replace drive belt  
Bad transmission- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
MOWER LOSES POWER OR TRANSMISSION OVERHEATS  
Engine air filter-- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -clean or replace  
Transmission damage- - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
ENGINE STALLS WHEN BLADES ARE ENGAGED  
Operator not on seat- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -sit on seat  
Faulty interlock system- - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
Bad blade spindle bearing - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer  
Deck drive belt not properly routed- - - - - - - - - - - - - - - - - - - - - - - reroute  
Blades blocked by foreign material - - - - - - - - - - - - - -clean under deck  
9.  
DRIVE SYSTEM  
Low on power- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - check belt tension  
Mower pulls to side - - - -check tire inflation/ adjust control linkage  
Mower creeps in neutral- - - - - - - - - - - - - - - - - - - -adjust control linkage  
10.  
CUT QUALITY  
Skips in spots- - - - - - - - - - - - check for loose belt/ slow ground speed  
Cut uneven left to right - - - - - - - - -check tire inflation/ level the deck  
Poor dispersal of grass- - - - - - - - - - -clean deck/ check for loose belt  
Ends of grass blades are ragged- - - - - - - - - - - - - - - - - -sharpen blades  
41  
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STANDARD SERVICE PARTS LIST  
MODEL ZTR 3303 & 3304:  
Blades:  
Standard - P/ N 2483  
Hi-Lift - P/ N 2484  
Belts:  
Engine to Mower Deck - P/ N 7725  
Engine to Transmission - P/ N 7650  
MODEL ZTR 3014 (36” Deck):  
Blades:  
Standard - P/ N 1324(Lo Lift)  
Hi-Lift - P/ N 1351(R)  
Hi-Lift - P/ N 1352(L)  
Belts:  
Engine to Mower Deck - P/ N 7835  
Engine to Transmission - P/ N 7650  
MODEL ZTR 3014 (42” Deck):  
Blades:  
Standard - P/ N 8688 (Hi-Lift)  
P/ N 6236 (Lo-Lift)  
Belts:  
Engine to Mower Deck - P/ N 7725  
Engine to Transmission - P/ N 7650  
Serpentine Blade Drive - P/ N 6109  
BRIGGS & STRATTON AIR AND OIL FILTER PART NUMBERS:  
Refer to engine manufacturers manual for correct service intervals for engine oil  
changes and air filter maintenance.  
Protect your engine investment, use only original equipment filters.  
Model ZTR 3303 (10.5 HP):  
Model ZTR 3304 (13.5 HP):  
Model ZTR 3014 (13.5 HP):  
42  
Air Filter & Pre-Cleaner Kit - P/ N 79001  
Air Filter & Pre-Cleaner Kit - P/ N 79002  
Air Filter & Pre-Cleaner Kit - P/ N 79002  
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OWNER  
INFORMATION  
DIXON INDUSTRIES, INC.  
a BLOUNT International Inc. Co.  
P.O. Box 1569  
Coffeyville, Ks 67337-0945  
620-251-2000  
FAX 620-251-4117  
Date Purchased _________________________________  
Mower Model Number ____________________________  
Mower Serial Number ____________________________  
Purchased From ________________________________  
Name  
________________________________  
Address  
________________________________  
DATE OIL CHANGED:  
DATE ENGINE TUNED:  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
43  
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ZTR®Mowers  
The engine exhaust from this product contains chemicals  
known to the State of California to cause cancer, birth  
defects or other reproductive harm.  
WARNING:  
Dixon® and ZTare registered trademarks of Dixon Industries, Inc.  
DIXON INDUSTRIES, INC.  
a BLOUNT International Inc. Co.  
P.O. Box 1569  
3000 Series  
Coffeyville, Ks 67337-0945  
3303-3304-3014  
620-251-2000  
Part No. 13086-0601  
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