INSTRUCTION MANUAL
22" 3-in-1 Self Propelled Lawn Mower
Model # DB8631
Have product questions or need technical support? Please feel free to contact us!
Website: www.Amerisuninc.com
Toll free: 1-800-791-9458 Mon-Fri 9-5 EST
Email: [email protected]
CONTENTS
Technical data…...………………………………………………………... 3
Introduction………………………………………………………………. 4
Safety information…….………………………………………………...
General safety procedures ……....………………………………………
Important safety instructions…………………………………………….
4
5
6
Knowing your lawn mower……………………………………………… 8
Lawn mower preparation………………………………………………...
9
Operation……………………....………………………………………… 12
Maintenance……………………………………………………………... 15
Storage……………………………………………………………………. 16
Troubleshooting…………………………………………………………. 17
Exploded view & parts list……………………………………………… 18
Warranty………………………………………………………………… 22
TECHNICAL DATA
22" 3-in-1 Self Propelled Lawn Mower
Model # DB8631
Engine type:
4 stroke, OHV, single cylinder with forced air cooling system
Displacement:
196 cc
Fuel tank capacity:
Oil capacity:
0.9 Gallon
20 fl.oz
Cutting width:
20 inch
Cutting height:
1.2 – 3.15 inch
8 Position
Height adjustment:
Drive type:
Rear- wheel drive
1.5 Bushels
Grass catcher capacity:
Wheel:
Front: 8 inch / Rear: 10 inch
37.6 x 24.4 x 18.1 inches
103 lb.
Package dimensions (L x W x H):
Weight:
3
INTRODUCTION
Thank You for Purchasing a PowerSmart® Product. This manual provides information regarding the safe
operation and maintenance of this product. Every effort has been made to ensure the accuracy of the
information in this manual. PowerSmart® reserves the right to change this product and specifications at
any time without prior notice.
Please keep this manual available to all users during the entire life of the lawn mower.
This manual contains special messages to bring attention to potential safety concerns, lawn
mower damage as well as helpful operating and servicing information. Please read all the
information carefully to avoid injury and machine damage.
QUESTIONS? PROBLEMS?
Please contact our Customer Service Dept. with any questions and/or comments, either by Email:
[email protected], or Toll Free at (800) 791-9458. We are available Mon-Fri 9am-5pm EST to
help solve any issues that you might encounter.
NOTICE REGARDING EMISSIONS
Engines that are certified to comply with U.S. EPA emission regulations for SORE (Small Off Road
Equipment), are certified to operate on regular unleaded gasoline, and may include the following
emission control systems: (EM) Engine Modifications and (TWC) Three-Way Catalyst (if so equipped).
SAFETY INFORMATION
Before operating this lawn mower, read and observe all warnings, cautions, and instructions on the lawn
mower and in this Owner’s Manual.
NOTE: The following safety information is not meant to cover all possible conditions and situations that
may occur. Read the entire Owner’s Manual for safety and operating instructions. Failure to follow
instructions and safety information could result in serious injury or death.
This safety alert symbol is used to identify safety information about hazards that can result in personal
injury.
A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to
indicate the likelihood and the potential severity of injury. In addition, a hazard symbol may
be used to represent the type of hazard.
DANGER indicates a hazard, which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard, which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard, which, if not avoided, might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the
engine.
4
GENERAL SAFETY PROCEDURES
For any questions regarding the hazard and safety notices listed in this manual or on the product, please
call (800) 791-9458 Mon-Fri 9-5 EST before using the engine.
DANGER: CARBON MONOXIDE
Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon
monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the engine exhaust, you are
breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.
NEVER use an engine inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels
of carbon monoxide can build up in these areas. Using a fan, or opening windows and/or doors will NOT
properly vent CO nor supply adequate fresh air. ONLY use an engine outside and far away from
windows, doors, and vents. These openings can pull in engine exhaust.
Even if you use an engine correctly, CO may leak into the home. ALWAYS use a battery-powered or
battery-backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the engine has been
running, move to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.
WARNING: The exhaust from this product contains chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
WARNING: This engine may emit highly flammable and explosive gasoline vapors, which can cause
severe burns or even death if ignited. A nearby open flame can lead to explosion even if it isn’t directly in
contact with gasoline.
•
•
•
•
Do not operate near an open flame.
Do not smoke near the engine.
Always operate on a firm, level surface.
Always turn engine off before refueling. Allow engine to cool for at least 2 minutes before
removing fuel cap. Loosen cap slowly to relieve pressure in tank.
Do not overfill fuel tank. Gasoline may expand during operation. Do not fill to the top of the tank.
Allow for expansion.
•
•
•
Always check for spilled fuel before operating.
Empty fuel tank before storing or transporting the engine.
WARNING: This engine produces heat when running. Temperatures near exhaust can exceed 1500F
(650 C).
Do not touch hot surfaces. Pay attention to warning labels on the engine identifying hot parts of the
machine.
Allow engine to cool down after use before touching engine or areas of the engine that become hot during
use.
CAUTION: Misuse of this engine can damage it or shorten its life.
Only use engine for its intended purposes.
5
IMPORTANT SAFETY INSTRUCTIONS
General Operation
Read, understand, and follow all instructions on the machine and in the manual(s) before starting.
1. Do not put hands or feet near or under the machine. Keep clear of the discharge opening at all times.
2. Only allow responsible adults, who are familiar with the instructions, to operate this machine.
3. Clear the area of objects such as rocks, wire, toys, etc., which could be thrown by the blade. Stay
behind the handle when the engine is running.
4. Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
5. Do not operate machine barefooted or while wearing sandals. Always wear substantial footwear.
6. Do not pull machine backward unless absolutely necessary. Always look down and behind before and
while moving backward.
7. Never direct discharged material toward anyone. Avoid discharging material against a wall or
obstruction. Material may ricochet back toward the operator. Stop the blade when crossing gravel
surfaces.
8. Do not operate machine without the entire grass catcher, discharge guard, rear guard, or other safety
protective devices in place and working.
9. Never leave a running machine unattended.
10. Stop the engine and wait until the blade comes to a complete stop before cleaning the machine,
removing grass catcher, or unclogging the discharge guard.
11. Operate machine only in daylight or good artificial light.
12. Do not operate machine while under the influence of alcohol or drugs.
13. Never operate mower in wet grass. Always be sure of your footing; walk; never run.
14. Disengage the drive system, if so equipped, before starting the engine.
15. If the machine should start to vibrate abnormally, stop the engine and check for the cause
immediately. Vibration is generally a warning of trouble.
16. Always wear eye protection when operating machine.
17. See manufacturer's instructions for proper operation and installation of accessories. Only use
accessories approved by the manufacturer.
Slope Operation
Slopes are a major factor related to slip and fall accidents, which can result in severe injury. Operation on
all slopes require extra caution. If you feel uneasy on a slope, do not mow it.
1. Mow across the face of slopes; never up and down. Exercise extreme caution when changing
direction on slopes.
2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could cause a slip and
fall accident. Tall grass can hide obstacles.
3. Do not mow on wet grass or excessively steep slopes. Poor footing could cause a slip and fall
accident.
4. Do not mow near drop-offs, ditches, or embankments. You could lose your footing or balance.
Children
Sever injury can occur if the operator is not alert to the presence of children in the immediate area.
Children are often attracted to the mowing activity. Never assume that children will remain where you
last saw them.
1. Keep children out of the mowing area and under the watchful care of a responsible adult other than
the operator.
2. Be alert and turn mower off if a child enters the area.
3. Never allow children under the age of 16 to operate the lawn mower.
6
4. Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your
view of a child.
Service
1. Safe Handling of Gasoline
2. To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
3. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
4. Only use a US EPA approved compliant portable fuel container.
5. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
6. Never attempt to refuel the lawn mower while indoors.
7. Never store the machine or fuel container where there is an open flame, spark, or pilot light such
as on a water heater or on other appliances.
8. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle before filling.
9. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not
possible, then refuel such equipment with a portable container, rather than from a gasoline
dispenser nozzle.
10. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until
fueling is complete. Do not use a nozzle lock-open device.
11. If fuel is spilled on clothing, change clothing immediately.
12. Never overfill fuel tank. Replace gas cap and tighten securely.
General Service
1. Never operate machine in a closed area.
2. Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
3. Never tamper with safety devices. Check their proper operation regularly.
4. Keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and
remove any fuel-soaked debris. Allow machine to cool before storing
5. If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before starting.
6. Never make any adjustments or repairs with the engine running. Disconnect the spark plug wire
to prevent unintended starting.
7. Check grass catcher components and the discharge guard frequently and replace with
manufacturer's recommended parts, when necessary.
8. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing
them.
9. Do not change the engine governor setting or overspeed the engine.
10. Maintain or replace safety and instruction labels, as necessary.
7
KNOWING YOUR LAWN MOWER
Please use the illustration below to familiarize yourself with the location and function of the components
that control of your lawn mower.
16
15 14
13
12
11
10
9
1
2
3
4
8
5
6
7
1
2
3
4
5
6
7
8
Recoil Starter handle
Grass catcher
Cutting height adjustment lever
Rear wheel
9
Air Filter
Fuel tank cap
Rear discharge door
Lower handle
Throttle lever
Upper handle
10
11
12
13
14
15
16
Side discharge cover
Oil dipstick
Front wheel
Engine start/stop lever
Drive control bar
8
LAWN MOWER PREPARATION
The following section describes steps necessary to prepare the lawn mower for use. If after reading this
section, you are unsure about how to perform any of the steps please call (800) 791-9458 Mon-Fri 9-5
EST for customer service. Failure to perform these steps properly can damage the lawn mower or shorten
its lifespan.
UNPACKING
Unpack the lawn mower and all its parts, and compare against the list below. Do not discard the carton or
any packaging until the engine is completely assembled.
1
2
3
4
5
6
7
8
9
10 11
12
14
8
13
1
Lawn mower with upper & lower
handles
Front wheel mount screw
2
3
4
5
6
7
Grass Catcher
Front wheel
Front wheel bar
Side discharge chute
Mulch Plug
9
Nut M8 (4)
Washer (4)
Nut M6 (4)
Screw M6 (4)
Spark plug wrench
Cable clip
10
11
12
13
14
Screw M8 (4)
9
ATTACH THE FRONT WHEEL ASSEMBLY
The front wheel assembly attaches to the front of the deck. To attach the front wheel to the deck, perform
the following steps:
1. Mount the single wheel to the wheel bar with the mounting screw.
2. Attach front wheel and bar assembly to the deck with four M6 screws,
four washers and four M6 nuts.
M6 Screw
ATTACH LOWER & UPPER HANDLE
1. Take lower handle and line up the hole in the lower handle with the
hole on the handle bracket.
2. Secure the lower handle with handle bracket with provided M8 screw
(2) and M8 nut (2) on each side.
M8 Screw
M8 Nut
3. Pull upper handle up and lock it in position with quick handle lock
lever on both side.
4. Insert the recoil starter handle cable into the hook provided on the
upper handle.
Quick handle lock lever
10
GRASS CATCHER
Attach grass catcher
1. Lift mower rear discharge door.
2. Place grass catcher into the slots in the handle brackets.
3. Release the rear discharge door so that it rests on the grass catcher.
Caution: Make sure that the mulch plug adapter has been removed
from of the rear deck door’s opening.
Remove grass catcher
1. Lift mower rear discharge door.
2. Lift grass catcher up and off the slots in the handle bracket.
3. Slide the mulch plug into the ejector opening.
4. Release mower rear discharge door to allow it to close rear opening
of mower.
Rear Discharge
Door
Mulch Plug
SIDE DISCHARGE CHUTE
To convert mower for side discharge, ensure that the mulch plug had
been inserted, the grass catcher has been removed and that the rear
discharge door flap is closed.
1. Lift the spring-loaded discharge cover located on the side of the
mower.
2. Slide two hooks of the side discharge chute under the hinge pin and
lower the spring on the side discharge cover.
Caution: Do not attempt to remove the permanently mounted spring loaded side discharge cover at any
time.
11
ADJUSTING THE CUTTING HEIGHT
Warning! Cutting height adjustments should only be performed after the engine and blades
have come to a complete stop!
It is always best to begin cutting your lawn with a higher deck height to prevent scalping your lawn.
Rear wheel
The cutting height for the rear wheels is adjusted with a single lever.
Actuate the adjustment lever and pull it to the required position.
Please make sure that the lever locks into position.
Cutting height adjustment lever
Front wheel
The single front wheel must be adjusted to the same cutting height as the
rear wheels to ensure and even cut. Remove the axle bolt and adjust to the
desired height.
OPERATION
GAS AND OIL FILL-UP
The engine comes shipped without oil or gasoline. Be sure to add oil and gasoline before starting the
engine.
Refer to the separate engine operator’s manual for additional engine information.
1. Add oil before starting mower for the first time.
2. Service the engine with gasoline as instructed in the separate engine operator’s manual.
Warning: Use extreme care when handling gasoline. Gasoline is extremely flammable and
its vapors are explosive. Never fuel the machine indoors or while the engine is hot or running.
Extinguish all cigarettes, cigars, pipes and other potential sources of ignition.
12
ENGINE START/STOP LEVER
Engine start/stop lever
This lawn mower comes equipped with an engine start/stop lever to prevent
unintentional starting and to ensure safe operation. Releasing this lever will
quickly stop the blade in case of danger. The lever must be actuated before
the lawn mower is started. When the engine start/stop lever is released, it
must return to its initial position.
Before you start mowing, you should run through this process several times
in order to ensure that the lever and actuator cables are working properly.
Repeat the test several times after the engine has started up. When the
engine start/stop lever is released, the engine must stop within a few seconds. If not, contact Customer
Service.
Warning: The blade begins to rotate as soon as the engine is started.
START THE ENGINE
1. Ensure that the ignition cable is connected to the spark plug.
2. Stand behind the lawn mower. Actuate the engine start/stop lever with one hand. The other hand must
be on the starter handle.
3. Start the engine using the starter handle. To do this pull out the handle approx. 4 –6 inches (until you
feel a resistance) and then start the engine with a sharp tug. If the engine does not start, tug the handle
again.
Caution: Never allow the actuator cable to snap back.
Caution: In cold weather, it may be necessary to repeat the starting process several times.
STOP THE ENGINE
Release the engine start/stop lever to stop the engine.
DRIVE CONTROL BAR
Drive control bar
If you press drive control bar the clutch for the drive will be closed and the
lawnmower will start to move with the engine running. Release the drive
control bar in good time to stop the moving lawnmower.
Practice starting and stopping before you use the mower for the first time
until you are familiar with controlling the mower.
MOWING
The engine throttle on your mower has been preset to provide optimum bagging and mulching
performance for years to come.
Only use a sharp blade that is in good condition. This will prevent the grass blades from becoming frayed
and the lawn from turning yellow.
Mow in straight lines for a nice, clean look. The swaths should overlap each other by a few inches in
order to avoid stripes.
13
It’s import to keep the underside of the mower deck clean and remove grass build-up. This buildup will
decrease mulching quality, and make it harder for the equipment to bag the grass.
Always mow along inclines (not up and down). You can prevent the lawn mower from slipping down by
holding a position at an angle upwards. Select the cutting height according to the length of the grass. If
necessary, mow a number of times so that you never cut more than 2 inches of grass in one go.
Turn off the engine before doing any checks on the blade. Keep in mind that the blade continues to rotate
for a few seconds after the engine has been turned off. Never attempt to manually stop the blade.
Regularly check to see if the blade is securely attached, is in good condition and is sharp. If the contrary
is the case, sharpen the blade or replace it. In the event that the blade strikes an object, immediately turn
off the lawn mower and wait for the blade to come to a complete stop. Then inspect the condition of the
blade and the blade mount. Replace any parts that are damaged.
USING AS MULCHER
The mulching process recuts grass clipping several times within the
enclosed mower deck. This renders clippings small enough to be dispersed
within the blades of grass and redistributed back onto the lawn’s ecosystem.
Mulching is best when the grass is not wet or dewy. For best mulching
results only cut the top 1/3 of your grass height. This sometimes requires
more frequent mowing during peak season.
To use the mulching function, disconnect the grass catcher and slide the
mulch plug into the rear deck opening, and close the rear shield.
Mulch Plug Rear Deck Opening
USING AS SIDE DISCHARGE
You should fit the mulching adapter in order to use the side discharge.
1. On the side of the mower, lift the side discharge cover.
2. Slide two hooks of side discharge chute under hinge pin on the side
discharge cover. Lower the side discharge cover.
Caution: Do not remove side discharge cover at any time.
USING AS A REAR BAGGER
To use the grass catcher to collect clippings while you are operating the mower.
1. Attached grass catcher following instruction in the lawn mower preparation. Grass clippings will
automatically collect in bag as you run the mower. Operate mower until grass catcher is full.
2. Stop engine completely by releasing the engine start/stop lever. Make sure that the engine has come
to a complete stop.
3. Lift rear discharge door and pull grass catcher up and away from the mower to remove the grass
catcher. Dispose of the grass clippings and reinstall the grass catcher when complete.
Warning: If you strike a foreign object, stop the engine. Remove spark plug wire, thoroughly
inspect mower for any damage, and repair damage before restarting and operating. Excessive
vibration of the mower during operation is an indication of damage. The mower should be
promptly inspected and repaired.
14
MAINTENANCE
Proper routine maintenance of this mower will help prolong the life of the machine.
Always observe safety rules when performing any maintenance.
The warranty on this lawn mower does not cover items that have been subjected to operator abuse or
negligence. To receive full valve from warranty, operator must maintain the lawn mower as instructed
here.
Changing of engine-governed speed will void engine warranty.
All adjustments should be checked at least once each season.
Periodically check all fasteners and make sure these are tight.
Warning: Always stop engine, allow engine to cool, disconnect spark plug wire before
performing any type of maintenance on your machine.
DECK CARE
It is important to clean underside of the mower deck after use to prevent the build-up of grass clippings or
other debris. Follow steps below for proper cleaning.
1. Allow the engine to run until it is out of fuel. Do not attempt to pour fuel from the engine.
2. Disconnect spark plug wire. Refer to engine operator’s manual.
3. Slowly tip mower so that it rests on the housing.
4. To prevent oil spills, always tip the mower so that the Air Filter is facing up.
5. Hold mower firmly and scrape and clean the underside of the deck with a suitable tool.
6. Gently lower the mower back on its wheels on the ground.
Warning: Never tip the mower more than 90° in any direction and do not leave the mower tipped for any
length of time. Oil can drain into the upper part of the engine causing a starting problem.
MOWER BLADE
To ensure safe operation, have all blade sharpening, balancing and mounting work carried out by an
authorized service center. To achieve optimal results, we recommend having the blade checked once a
year.
If, in spite of all caution, the blade comes into contact with an obstacle, switch off the engine immediately
and pull off the spark plug connector. Tilt the lawn mower to the rear and check the blade for damage.
Always keep the side with the air cleaner facing up. Damaged or bent blades must be replaced. Never
straighten a bent blade. Never work with bent or heavily worn blades as this will result in vibrations,
causing further damage to the mower.
Warning: Risk of injury when working with a damaged blade.
15
RECCOMENDATIONS FOR OFF SEASON STORAGE
CAUTION: Never place any type of storage cover or tarp on the MOWER while it is still hot.
If the MOWER is being stored for short periods of time (30 to 60 days), add stabilized fuel to the gas tank
until it is full. Run the engine for 2 – 3 minutes allowing stabilized fuel mixture to circulate through the
carburetor.
NOTE: Keeping the fuel tank full, reduces the amount of air and vapor and helps reduce deterioration of
the fuel. This will also help minimize moisture accumulation common with ethanol blended fuels.
When storing the mower for extended periods of time:
1. Start the engine and run it until the tank and fuel line are completely empty and the engine stalls.
2. Change the oil after each season.
3. Remove the spark plug. Use an oil-can to fill the cylinder with approx. 20 ml of oil. Slowly pull back
the starter handle, which will bathe the cylinder wall with oil. Screw the spark plug back in.
4. Clean the cooling fins of the cylinder and the housing.
5. Be sure to clean the entire equipment to protect the paint.
6. Store the equipment in a well-ventilated place.
16
TROUBLESHOOTING
Problem
Cause
Solution
Engine fails to start
Engine start/stop lever
disengaged.
Engage engine start/stop lever.
Spark plug wire disconnected. Connect spark plug wire.
Fuel tank empty or stale fuel.
Engine not primed.
Faulty spark plug.
Fill tank with clean, fresh gasoline.
Press primer bulb.
Clean, adjust gap, or replace.
Clean fuel line.
Blocked fuel line.
Engine flooded.
Spark plug wire loose.
Wait a few minutes to restart, do not prime.
Connect and tighten spark plug wire.
Engine runs erratic.
Blocked fuel line or stale fuel. Clean fuel line. Fill tank with clean, fresh
gasoline.
Water or dirt in fuel system.
Dirty air filter
Drain fuel tank. Refill with fresh fuel.
Please refer to engine manual.
Engine overheats.
Idles poorly.
Engine oil lever low.
Air flow restricted.
Spark plug fouled, faulty, or
gap too wide.
Fill crankcase with proper oil.
Clean area around and on top of engine.
Reset gap or replace spark plug.
Dirty air cleaner.
Please refer to engine manual.
Tighten and balance blade.
See an authorized service dealer.
Do not mow when grass is wet, wait until
dry to cut.
Excessive
vibration/noise
Mower will not mulch
grass.
Blade loose or unbalanced.
Bent/damaged blade.
Wet grass.
Uneven cut.
Excessively high grass.
Dull blade.
Mow once at a high cutting height, then
mow again at desired height or make a
narrower cutting path.
Sharpen or replace blade.
17
EXPLODED VIEW AND PARTS LIST
Handle Assembly
Item Stock#
Description
Qty Item
Stock#
13 303160611A Screw
14 303010269 Screw
15 303070983A Upper handle base
Description
Qty
2
1 303080465 Engine control lever
2 303070984A Upper handle
3 302020019A Sponge foam
4 303080466 Drive control bar
5 303020502 Bolt M6x35
6 303030032 Nylon nut M6
7 303200099 Cable rubber plug
8 303160531 Rope hook
1
1
1
1
1
2
1
1
1
2
2
2
8
2
16 303030036
17 303123021
Nylon nut M8
6
Cylindrical pin M5x26
2
18 303070982A Lower handle
1
19 303070981A Lower handle base
2
20 203040007
21 303020332
Cable clip
1
9 303030065 Nut M6
Square neck bolt
8
10 303030025 Cover type nut M6
11 303230014A Handle lock lever
12 303042116 Flat washer 8
22 203090013A Right bracket
23 203090012A Left bracket
1
1
24 303030077
Nylon nut M8
4
18
Deck Assembly
Item
Stock#
Description
Qty
1
1
1
1
Item
Stock#
Description
Flat washer
Washer 8
Qty
3
3
3
1
1
2
3
4
5
303180891A Grass catcher bracket
302120035
203050264
303070976A Mulching adapter
303030032 Nylon nut M6
19 303042023
20 303041022
21 303020124
22 303160608A Driving pulley
23
Grass catcher
Rear discharge cover
Bolt M8x35
5
303110040
Woodruff key
Square neck bolt
M6x25
1
6
203050346A Rear cover shaft
203050345A Torsion spring
303190222
303070980A Base sealing strip
1
24 303020163
1
7
8
9
1
1
1
3
3
25 203050342A Belt cover
1
1
1
1
1
Engine
26 303160423
27 303030087
28 303010322
Flat washer
Nylon nut
Screw ST4x14
10 303042011
11 303010108
Flat washer
Screw M5x16
Side discharge
holder
29 202270003A Blade holder
12 303160456
1
30 303110012 Key 4.7x45
1
13 303020468
14 303160455
Bolt M6x10
2
1
31 303070975A Blade
32 303043023A Dish washer
1
1
Side torsion spring
Side torsion spring
axle
15 303090066A
1
33 303240488
34 303020282
Blade bolt
1
16 203021294A Side discharge cover
17 203021293A Side discharge
18 303180926
1
1
1
Bolt M6x16
1
1
1
35 302080025A Rubber
36 303070349 Plate
Deck
19
Drive Assembly
Item
Stock#
203050344A Wheel cover
303030036 Nylon nut M8
203040021A Wheel
203010806A Dust cover
Description
Qty
2
2
2
2
1
1
2
2
Item
Stock#
Description
Bolt M6x14
Tension spring
V-belt
Qty
2
1
1
1
1
2
4
6
1
2
3
4
5
6
7
8
9
13 303020339
14 303130322
15 302040067
16 303160607A Gear box spring
17 303240487A Gear box assembly
18 303123017A Cylindrical pin
19 303043039
20 303100002
21 303160471
303160470
Gear Right
303060104A Adjustment plate
303020468
303020276
303060115
Hexagon bolt
Hexagon bolt
Rear axle ring
Height adjustment
handle
Washer
Ball bearing R8RS
Gear left
2
1
10 203050340
1
22 303050007
Collar 12
4
Height adjustment
lever
12 303180892A Rear axle assembly
11 203050341A
1
1
23 302060025
24 303030032
Cable rubber plug
Nylon nut M6
1
6
20
Front Wheel Assembly
Item
Stock#
303020503
303020282
303041009
Description
Bolt M6x35
Qty
3
Item
Stock#
Description
Square neck bolt
M6x36
Qty
4
1
2
3
11 303020167
Bolt M6x16
1
12 303160617A Front wheel stents
1
Square neck bolt
M8x95
Spring washer 6
1
13 303020384
1
4
5
6
7
303042021
303070978
303060108
Flat washer 6
Mounting plate
Bearing bracket
1
2
1
1
14 303050007
15 303060103A Front wheel sleeve
16 203040020A Front wheel
17 303100066
18 203020865A Knob
19 303030036 Nylon nut M8
Collar 12
2
1
1
2
303070977A Front wheel support
Plastic bearing
Ball bearing
61902-2Z
Nylon nut M6
Flat washer 6
8
303100071
2
1
1
9
303030032
7
4
10 303042021
21
TWO (2) YEARS LIMITED WARRANTY
PowerSmart is committed to building equipment that will provide years of dependable service. Our warranties are
consistent with our commitment and dedication to quality.
TWO (2) YEARS LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE.
PowerSmart (“Seller") warrants to the original purchaser only, that all PowerSmart consumer power tools will be
free from defects in material or workmanship for a period of two (2) years from date of purchase. If the tool(s) is
used while providing professional or commercial services, the warranty coverage shall be for a maximum of (90)
days.
SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Two (2) Years Limited
Warranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the re¬pair or
replacement of parts, without charge, which are defective in material or workmanship and which have not been
misused, carelessly handled, or improperly repaired, by person(s) other than an Authorized Seller or Service
Center.
Please be aware that normal wear parts are not covered this warranty. This includes drive belts, blades and grass
bags. Carburetor issues, and/or other damage found to be the result of stale, contaminated or compromised fuel, is
not covered under this limited warranty.
To make a claim under this Limited Warranty, you must return the entire power tool product; transportation
prepaid, to PowerSmart. The owner must include a legible copy of the original receipt, which shall list the date of
purchase, along with the company’s name where the product was purchased.
THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE
TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENT
PARTS LISTED UNDER MAINTENANCE.
ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO TWO (2) YEARS FROM DATE OF
PURCHASE. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW
LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY
NOT APPLY TO YOU.
IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES
(INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THE SALE
OR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE
OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE IN
CANADA AND FROM COUNTRY TO COUNTRY.
For questions, comments, technical assistance or to order repair parts
Please call toll free at: 1-800-791-9458 (M-F 9am – 5pm CST)
Email: [email protected]
PLEASE SAVE ALL OF YOUR ORIGINAL RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEM.
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