1
2
REPLACEMENT PARTS
R
FLAIL BLADES
P/N 350251.
A complete replacement
set. 52 of our high quality
flail blades for your CR.
Includes 8 new lock clips
for replacement installa-
tion.
FLAIL SHAFTS
P/N 350185.
A full set of four shafts for
replacement. Includes 8
new lock clips for replace-
ment installation.
Note: We recommend
replacing the shafts when
you replace flails.
DRIVE BELT
P/N 350207.
Original Equipment drive
belt for your CR.
SPACER BUMPERS
P/N 350258.
A complete replacement
set. 44 of 1/2" spacer
bumpers and 4 of 1/4"
spacer bumpers
T h a n k Yo u f o r S e l e c t i n g
The Powerful CR
POWER RAKE
ACCESSORIES
Operator Owner's Manual
CR450S, CR550, CR550HC, CR550H
SLICING REEL
P/N 350252.
A complete verti-slicing
reel for your CR. 20" wide
reel for use in grasses
that require vertical
cutting, and for assisting
in lawn overseeding
projects.
3
Specifications
CR450S
CR550HC
CR550
CR550H
ENGINE: H.P.
ENGINE: TYPE
4.5 (3.35 kW)
SUBARU OHV
2.8 qt. (2.7 L)
0.63 qt. (0.6 L)
125# (56.8 kg)
150# (68.2 kg)
20°
5.0 (3.73 kW)
HONDA OHC
2.1 qt. (2.0 L)
0.63 qt. (0.6 L)
125# (56.8 kg)
150# (68.2 kg)
20°
5.5 (4.1 kW)
B&S OHV
5.5 (4.1 kW)
HONDA OHV
3.88 qt. (3.41 L)
0.69 qt. (0.65 L)
129# (58.6 kg)
150# (68.2 kg)
20°
SLICING BLADES
P/N 350187.
ENGINE: FUEL CAP.
ENGINE: OIL CAP.
WEIGHT: UNIT
3.0 qt. (2.84 L)
0.66 qt. (0.62 L)
125# (56.8 kg)
150# (68.2 kg)
15°
A full set of twenty blades
for replacement. Includes
40 new capscrews, and
lock nuts for replacement
installation.
WEIGHT: SHIPPING
MAX. ENGINE OPERATING SLOPE
Page 1 of 12
Part No. 350245
Form No. F011003A
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9
GENERAL SAFETY
For your safety and the safety of others, these directions should be followed:
Do not operate this machine without first reading
owner's manual and engine manufacturer's manual. ·DO NOT operate a machine that exhibits excessive vibration.
·DO NOT operate this machine on slopes greater than19°.
·DO NOT use this unit on any surface other than grass lawns.
Use of Ear Protection is recommended while
operating this machine.
·DO NOT allow children to operate this equipment.
Use of Eye and Breathing protection is recommended
when using this machine, especially in dry and dusty
conditions.
-DO read all maintenance and operating instructions before begining
work.
Wearing gloves is recommended while
operating this machine.
-DO read all engine manufacturers operating and maintenance
instructions.
·DO NOT place hands or feet underneath unit, near debris
outlet or near any moving parts.
-DO inspect lawn before begining work. Remove all rocks, wire,
string, or other objects that can present a hazard during work prior to
starting.
·DO NOT start engine without height adjust lever in up
position and clutch bail disengaged.
-DO identify and mark all fixed objects to be avoided during work,
such as sprinkler heads, water valves, buried cables, or clothes line
anchors, etc.
·DO NOT start or operate machine with guards removed.
·DO NOT perform any service on the unit without removing
the spark plug wire.
10
ASSEMBLY
Read all safety and operating instructions
before assembling or starting this unit.
1. ASSEMBLE left rear wheel to axle using 3/4" wrench.
2. UNFOLD the upper handle (item 26) and slide handle lock loops
(item 28) into place to secure the upper handle to the lower.
3. CHECK engine oil level and fill to proper level with engine manufactur
ers recommended grade of oil. Move height adjust lever to down
position, to level engine during checking. See engine manufacturers
instruction manual.
PUT OIL IN ENGINE BEFORE STARTING
4. CONNECT spark plug wire.
11
PACKING CHECKLIST
These items should be included in your carton. If any
of these parts are missing, contact your dealer.
Per Model
Check
Check
Check
Check
Briggs & Stratton
6.5 Intek OHV
Engine
Manual Per
Model
26
Honda GX 5.5 OHV
Honda GC 5.0 OHC
Subaru 4.5 OHV
28
28
Check
Check
Owner's
Manual
350245
Literature PR
Accessories
350246
Literature
Assembly
350243
Check
Check
Warranty
Card 400972
EU Declaration
of Conformity &
EU Distributor
List 350139
Page 3 of 12
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Part No. 350245
Form No. F011003A
13
CONTROLS
SUBARU ENGINE THROTTLE CONTROL
HONDA ENGINE THROTTLE CONTROL B & S ENGINE THROTTLE CONTROL
THROTTLE LEVER
CHOKE LEVER
THROTTLE LEVER
Set lever to choke position when
starting a cold engine
RUN
CHOKE
STOP
Set lever to desired engine speed.
Move lever completely to the left
to stop engine
CHOKE LEVER
FUEL VALVE
FUEL VALVE
15
ENGINE LABELS
Briggs & Stratton
ON
RUN
CHOKE
OFF
14
INSTRUCTION LABELS
These labels should be included on your Power Rake. If any of
these labels are damaged, replace them before putting this
equipment into operation. Item and part numbers are given to help
in ordering replacement labels.
Read and follow Operating
Instructions before running engine.
THIS ENGINE EQUIPPED WITH
LOW OIL SENSOR, IF ENGINE WILL
NOT START, CHECK OIL LEVEL
Gasoline is flammable. Allow engine
to cool at least 2 minutes before fueling.
Engines emit carbon monoxide,
DO NOT run in enclosed area.
WARNING
Label Danger
Keep Hands
EXPLOSIVE FUEL
STOP ENGINE AND ALLOW TO
COOL BEFORE REFUELING.
Honda
and Feet
Away
Label Do Not Fill While
Engine Is Hot
Item 50 Part No.400268
Item 51 Part
No.400424
DANGER
ROTATE KNOB TO ADJUST BLADE DEPTH
BLADES UP
BLADES DOWN
LOOSEN JAM NUT
BEFORE ADJUSTING
BLADE DEPTH THEN
TIGHTEN BACK TO
LOCK IN PLACE
OIL ALERT
Label Danger Flying Material
Item 48 Part No.810736
WHEN OIL LEVEL LOW,
RELEASE TO DISENGAGE CLUTCH
PULLTO ENGAGE CLUTCH
ENGINE STOPS IMMEDIATELY.
BLADES DOWN
OPERATING POSITION
BLADES UP
TRANSPORT POSITION
Subaru
Label Clutch Item 49
Part No.830503
READ OWNERS MANUAL
BEFORE OPERATING
USE PERSONAL
WARNING
PROTECTION EQUIPMENT
PROTECT BYSTANDERS
FLYING DEBRIS
BEFORE STARTING, MAKE SURE:
HEIGHT ADJUST LEVER IS IN DOWN POSITION.
ALL GUARDS ARE ATTACHED.
IMPORTANT ENGINE INFORMATION
EM
FOR PREVENTATIVE MAINTENANCE
CHECK ENGINE OIL DAILY
INSPECT AND CLEAN ENGINE AIR FILTER
DAILY. REPLACE AS NEEDED.
.
ENGINE FAMILY - 2FJXS, 1691GA DISPLACEMENT 169CM3
REFER TO OWNER'S MANUAL FOR MAINTENANCE SPECFICATIONS
Label Danger Guard
Item 52 Part No.900327
GREASE REEL BEARINGS AND LUBRICATE DEPTH
CONTROL LEVER EVERY ENGINE OIL CHANGE.
ALWAYS:
INSPECT MACHINE BEFORE EACH USE AND REPLACE ANY
WORN AND DAMAGED PARTS.
PROPERLY SECURE EQUIPMENT BEFORE TRANSPORTING.
DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT.
AND ADJUSTMENTS. THIS ENGINE CONFORMS TO U.S. EPA PH1 AND 2002 CALIFORNIA
EMISSION REGULATIONS FOR SMALL
OFF-ROAD ENGINES.
Label Instructions Height Adjust
Item 35 Part No. 350224
USE ONLY A QUALIFIED MECHANIC TO SERVICE THIS MACHINE.
FUJI HEAVY INDUSTRIES LTD.
Part No. 350245
Form No. F011003A
Page 4 of 12
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16
Operation
INTENDED USE: This machine is designed for removing
thatch from your lawn, renovation of existing lawns, and to
assist in overseeding operations. The machine should not
be used for any other purpose than that stated above.
ADJUSTING BLADE DEPTH
Do not operate if excessive vibration occurs. If excessive
vibration occurs, shut engine off immediately and check for
damaged or worn reel, loose pulley bolts or set screws, loose
engine or lodged foreign objects. (See trouble shooting
section on page 12).
Clockwise:
To lower blades
Counter Clockwise:
To raise blades
Like all mechanical tools, reasonable care must
be used when operating machine.
Inspect machine work area and machine before operat-
ing. Make sure that all operators of this equipment are
trained in general machine use and safety.
STARTING ENGINE
ENGINE: See engine manufacturer’s instructions
for type and amount of oil and gasoline used.
Engine must be level when checking and filling oil and
gasoline.
The depth of the blades can be raised or lowered by rotating the
knob on the top of the adjustment lever. The blades are lowered
by rotating the knob clockwise, and raised by rotating the knob
counter-clockwise. The relative depth of the blades can be
gauged by using the depth scale located on the right front corner
of the engine base.
ENGINE SPEED: Controlled by throttle lever on the engine.
Under normal conditions, operate at full throttle to accom-
plish your task.
FUEL VALVE: Move fuel valve to "ON" position (Honda
only).
RAKING OPERATION
CHOKE: Operated with lever on the engine.
DO NOT- Use this machine on any surface other than a lawn.
DO NOT- Use this machine on slopes in excess of 19°.
DO NOT- Allow persons unfamiliar with this equipment to operate it.
DO NOT- Allow children to operate this equipment.
THROTTLE: Move throttle control on engine to fast position.
Pull starting rope to start engine.
IF YOUR UNIT FAILS TO START:
See Troubleshooting on page 12.
MOW: Mow the lawn to it's normal cut height
BLADE POSITION & DEPTH CONTROL LEVER
DRY: Be sure grass is dry. Wet conditions can cause in-
creased damage to healthy grass.
The blades can be raised or lowered into the ground by height
adjusment lever on the engine base. The resulting blade
depth can be adjusted higher or lower.
SET DEPTH: With engine off, set the raking depth so that the
blades just touch on a flat surface (i.e. driveway, or sidewalk).
See ADJUSTING BLADE DEPTH.
START ENGINE: See above.
BLADES UP
ENGAGE BLADES: Pull back on the bail on the operators
handle. NOTE: When engaging the blades in heavy load
conditions (i.e. heavy thatch, or very uneven turf), push down
on the operators handle lifting the front wheels slightly.
Engage the blades. Slowly lower the unit into the turf.
RAKE: Rake a small test area and examine the results.
Thatch should be removed and deposited on top of the healthy
grass. If excessive damage occurs to healty grass, adjust the
blade depth to decrease damage. Continue raking the yard,
working in one direction (i.e. north-south, or east-west).
NOTE: If a large drop in engine RPM occurs, or the unit pulls
you forward and bounces during operation the blade depth is
set too low.
REMOVE THATCH: After raking, a layer of thatch will be
deposited over the top of the lawn. This thatch must be
removed prior to any fertilizing, seeding, or watering of the
lawn. We suggest the use of a lawn vacuum or wheeled
blower for collection and removal of the thatch.
BLADES DOWN
RUNNING
Page 5 of 12
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Part No. 350245
Form No. F011003A
OPERATION continued
16
OVERSEEDING OPERATION continued
VERTI-CUTTING OPERATION
SLICE: Run machine over the area that has been seeded to
incorporate the seed into the soil. If excessive damage
occurs to healthy grass, adjust the blade depth to decrease
damage. Continue raking the yard, working in one direction
(i.e. north-south, or east-west). NOTE: If a large drop in
engine RPM occurs, or the unit pulls you forward and
bounces during operation the blade depth is set too low.
DO NOT- Use this machine on any surface other than a lawn.
DO NOT- Use this machine on slopes in excess of 19°.
DO NOT- Allow persons unfamiliar with this equipment to
operate it.
DO NOT- Allow children to operate this equipment.
MOW: Mow the lawn to it's normal cut height
WATER/FERTILIZE: After the seed has been worked into
the soil, water and fertilize according to the seed suppliers
directions.
DRY: Be sure grass is dry. Wet conditions can cause in-
creased damage to healty grass.
SET DEPTH: With engine off, set the raking depth so that the
blades just touch on a flat surface (i.e. driveway, or sidewalk).
RAKING/SLICING TIPS
START ENGINE: See Page 5.
THATCH: Thatch is a dense layer of dead grass, clippings,
and roots that builds up over time at the base of of the lawn
preventing air, water, and fertilizer from reaching the soil.
This can cause shallow root development and make a lawn
more susceptible to drought and disease. Thatch also
provides an ideal environment for insects to hide and
multiply. Periodic removal of thatch will keep your lawn in
good health.
ENGAGE BLADES: Pull back on the bail on the operators
handle. NOTE: When engaging the blades in heavy load
conditions (i.e. heavy thatch, or very uneven turf), push down
on the operators handle lifting the front wheels slightly.
Engage the blades. Slowly lower the unit into the turf.
SLICE: Verti-cut a small test area and examine the results.
Some thatch and cut stems should be removed and deposited
on top of the healthy grass. Grass runners should be cut and
ready for removal. If excessive damage occurs to healthy
grass, adjust the blade depth to decrease damage. Continue
raking the yard, working in one direction (i.e. north-south, or
east-west). NOTE: If a large drop in engine RPM occurs, or
the unit pulls you forward and bounces during operation the
blade depth is set too low.
HEAVY THATCH: Lawns with an excessive amount of thatch
will require multiple treatments for effective removal. Trying
to remove excessive thatch (greater than 3/4"[19 mm] deep)
in one treatment will damage or destroy the living part of the
lawn. It is best to remove heavy thatch in seasonal treat-
ments (i.e. spring, and fall).
CHECK: Before begining, it is best to evaluate the condi-
tion of the lawn by cutting one or more core samples from
area to be treated. A core can be cut using a piece of pvc,
or metal pipe. Hammer the pipe into the ground, remove it,
push the core out of the pipe and inspect it to determine the
depth of thatch in your yard.
REMOVE THATCH/STEMS: After verti-cutting, a layer of
thatch and cut stems will be deposited over the top of the lawn.
We suggest the use of a lawn vacuum or wheeled blower for
collection and removal of the thatch/stems.
SLOPES: Rake slopes across not up and down. This is
much easier and safer for the operator and is better for the
lawn. Raking across will help to reduce runoff during
watering and allow the sloped ground to hold more seed,
fertilizer, and water. The units maximum operating slope is
35% or 19°.
OVERSEEDING OPERATION
DO NOT- Use this machine on any surface other than a lawn.
DO NOT- Use this machine on slopes in excess of 19°.
DO NOT- Allow persons unfamiliar with this equipment to
operate it.
DEPTH: The wide range of depth adjusment on your unit is
provided to allow for blade wear. Setting the reel deeper will
not produce better, or quicker results. The flail reel is
intended to be set so it just touches the surface on flat
ground. The slicing reel should be set even with the ground
for verti-slicing work, and set to a maximum 1/2" depth for
overseeding jobs. Setting the reel deeper than this will only
result in premature wear on the unit (i.e. failed belt). If you
desire to work the ground deeper than the above guidlines
allow, it should be done gradually in multiple passes.
DO NOT- Allow children to operate this equipment.
MOW: Mow the lawn to it's normal cut height
DRY: Be sure grass is dry. Wet conditions can cause in-
creased damage to healthy grass.
SEED: Spred grass seed according to the seed suppliers
directions (e.g. 10 lbs. per 1000 ft2 [4.5 kg. per 93 m2 ])
SET DEPTH: With engine off, set the raking depth so that the
blades reach 1/4"-1/2"(6-12 mm) below a flat surface (i.e.
driveway, or sidewalk).
FOLDING HANDLE
This unit is equipped with a folding upper handle for easier storage
and transportation. The handle can be folded by sliding the handle
lock loops(item 28) up. This releases the upper handle, allowing it to
be folded over the unit.
START ENGINE: See Page 5.
ENGAGE CLUTCH: Pull back on the bail on the operators
handle. NOTE: When engaging the clutch in heavy load
conditions (i.e. heavy thatch, or very uneven turf), push down
on the operators handle lifting the front wheels slightly.
Engage the clutch. Slowly lower the unit into the turf.
HANDLING & TRANSPORTING
This unit requires two people to lift it. With the handle in the folded
position, lift holding the lower handle and belt/shaft guard one on
each side of the machine. Secure the machine in place during
transport.
Part No. 350245
Form No. F011003A
Page 6 of 12
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17
MAINTENANCE
ROTATING FLAIL REEL END TO END
Use only a qualified mechanic for
any adjustments, disassembly or
any kind of repair .
To maximize flail blade life and performance the reel can be rotated end
to end periodically to provide a fresh lead cutting edge. Takes approx. 20
min. and requires two 1/2" socket wrenches with extension bar.
1. Wait for engine to cool and disconnect spark plug.
2. Close fuel valve on engine. (Honda only)
WARNING: TO AVOID PERSONAL INJURY, ALWAYS
TURN MACHINE OFF, MAKE SURE ALL MOVING
PARTS COME TO A COMPLETE STOP.
3. Lean unit back onto lower handles and secure in place.
4. Remove (6) lock nuts(item 62) holding the belt and shaft guards(item
21 &22) in place. It is necessary to lower the height adjust lever to reach
the locknuts on the guards. Remove the guards.
DISCONNECT SPARK PLUG WIRE
BEFORE SERVICING UNIT.
5. Remove the drive belt(item 9) by "walking" it out of the groove on the
reel pulley(item 2).
ENGINE: See engine manufacturer
operator's instructions.
6. Remove the (4) lock nuts(item 60) and washers(item 68) holding the
bearings(item 23) to the frame of the unit.
7. The reel is now free from the machine. Slide the reel down and out of
the machine.
RECONNECT SPARK PLUG WIRE,
AND ALL GUARDS, BEFORE
STARTING ENGINE.
8. Remove the capscrew(item 71), lockwasher(item 57), reel pulley(item
2), key(item 42), and reel spacer(item 10) from the end of the reel.
9. Rotate the reel end to end, and re-install these items on the opposite
end of the reel.
USE ONLY BILLY GOAT ORIGINAL
EQUIPMENT PARTS FOR
REPLACEMENT AND REPAIR
10. Re-install the reel in reverse order of removal. Re-install the guards
in reverse order of removal.
BLADE WEAR AND ROTATING REEL END TO END
FLAIL BLADE WEAR
DRIVE BELT REPLACEMENT
NOTE: Takes approx. 10 min. and requires 3/8" socket wrench with
extension.
1. Wait for engine to cool and disconnect spark plug.
1. Wait for engine to cool and disconnect spark plug.
2. Close fuel valve on engine. (Honda only)
2 . Remove (3) lock nuts(item 62) holding the belt guard(item 21) in
place. It is necessary to lower the height adjust lever to reach the
locknuts on the guard. Remove the guard.
3. Lean unit back onto lower handles and secure in place.
4. Inspect blades for wear, and immediately replace any bent or
cracked blades. Measure the overall length of the blade. (See fig. 1)
3. Remove the belt(item 9) by rotating the reel pulley(item 2) and
walking it out of the groove. Discard old belt
5. If blades measure less than 3.0"(76 mm) in overall length they must
be replaced. NOTE: We recommend replacing all the flails at once.
4. Install new belt using same procedure to walk the belt into the
groove.
5. With new belt installed pull bail rod back to engaged position and
measure extension of idler spring. Spring should stretch 1" to 1.25"
(25-32 mm) with bail engaged. Adjust clutch cable as necessary to
achieve this extension.
6. Re-install the belt guard.
Follow these hourly
maintenance intervals.
Maintenance Schedule
Every
25 hrs
Every Use
(Daily)
Maintenance Operation
Engine (See Engine Manual)
Check engine oil
Inspect and clean engine air filter
Grease reel bearings
Inspect belt
Inspect for loose, worn,
or damaged parts
Oil height adjustment linkage
Fig. 1
Page 7 of 12
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Part No. 350245
Form No. F011003A
18
PARTS DRAWING
R
CR450S, CR550,
CR550HC, CR550H
Part No. 350245
Form No. F011003A
Page 8 of 12
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item
no.
1
PARTS
CR550
Part No.
350101-01
350206
350236
350211
350220
350241
350114
350115
350207
350118
350208
350235
350213
400570
350224
350223
850154
810538
800227
800109
350248
350249
350209
350134
350135
350136
350137
350138
350210
350250
350212
8197031
8042026
8041030
8171002
8041012
350301
350181
350300
500114
-
QTY
CR550H
Part No.
350101
350206
350236
350211
350220
350241
350114
350115
350207
350118
350208
350235
350213
400570
350224
350223
850154
810538
800227
800109
350248
350249
350209
350134
350135
350136
350137
350138
350210
350250
350212
8197031
8042026
8041030
8171002
8041012
350301
350181
350300
500114
600115
-
QTY
CR550HC QTY
Part No.
CR450S
Part No.
350101
350206
350236
350211
350220
350241
350114
350115
350207
350118
350208
350235
350213
400570
350224
350223
850154
810538
800227
800109
350248
350249
350209
350134
350135
350136
350137
350138
350210
350250
350212
8197031
8042026
8041030
8171002
8041012
350301
350181
350300
500114
-
QTY
LIST
Pulley 3.0" O.D.
1
1
4
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
7
8
1
1
1
1
1
-
1
1
4
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
7
8
1
1
1
1
1
1
-
350101
350206
350236
350211
350220
350241
350114
350115
350207
350118
350208
350235
350213
400570
350224
350223
850154
810538
800227
800109
350248
350249
350209
350134
350135
350136
350137
350138
350210
350250
350212
8197031
8042026
8041030
8171002
8041012
350301
350181
350300
500114
-
1
1
4
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
7
8
1
1
1
1
1
-
1
1
4
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
7
8
1
1
1
1
1
-
2
Pulley 5.5" O.D. X ¾"
3
Wheel 8" Semi-Pneu White
4
Bar Strap
5
Rod Height Wa
6
Reel Flail Assy (see page xx for parts list and detailed dwg.)
7
Pulley Idler 2.75"
Arm Idler WA
Belt 5L X 34"
8
9
10 Spacer Reel Pulley
11 Bracket Belt Finger
12 Chassis WA W/ Label
13 Frame Front WA
14 GRIP 1" x 13"
15 Label Instr. Hgt. Adj.
16 Link Height Bar
17 Knob Height Adj.
18 STUD 3/4"-10 X 5 1/2" PLTD
19 LOCKNUT ASSY
20 WASHER 3\4" NYLON
21 Guard Belt Top Wa
22 Guard Belt Bottom Wa
23 Bearing ¾" Cast Flange
24 Handle Lower LH WA
25 Handle Lower RH WA
26 Handle Upper PR500
27 Bail Clutch WA
28 Loop Folding Handle
29 Deflector Rubber
30 Guard Shaft CR
31 PIN LIFT FRONT 3/8" X 21 3/16" Long
32 PIN COTTER 1/8" X 1" Z/P
33 SCREWCAP 5/16-24x3/4" GR5
34 SCREWCAP 5/16 - 18 x 1 1/2
35 WASHER 1/4" FLAT Z/P
36 SCREWCAP 1/4"-20X2 1/2"
37 BELT FINGER WIRE
38 Cable Clutch Reel PR500
39 Spring Extension
40 Bolt Shoulder 1/2" X 1"
41 ENGINE HONDA 5.5 H.P. GX160
ENGINE INTEK 5.5HP OHV B&S
ENGINE HONDA 5.0 HP GC
ENGINE SUBARU 4.5 HP OHV
350197
-
1
-
-
-
-
-
-
-
430272
-
1
-
-
-
-
-
-
-
610437
9201071
-
1
2
-
1
KEY 3/16" X 1/2"
9201071
9201113
8162005
8172011
8041102
8041029
890456
810736
830503
400268
400424
900327
890132
8024061
8024043
8041006
400502
8041050
8160001
8160003
8161042
8160001
8171003
8041051
430208
8143001
8059143
350234
1
1
4
8
4
4
1
1
1
1
2
1
2
4
2
4
1
1
5
4
1
13
8
4
6
1
1
1
9201071
-
2
-
9201071
-
2
-
42A KEY 1/4" x 1"
43 NUT 1/2 - 13 JAM
8162005
8172011
8041102
8041029
890456
810736
830503
400268
400424
900327
890132
8024061
8024043
8041006
400502
8041050
8160001
8160003
8161042
8160001
8171003
8041051
430208
8143001
8059143
350234
4
8
4
4
1
1
1
1
2
1
2
4
2
4
1
1
5
4
1
13
8
4
6
1
1
1
8162005
8172011
8041102
8041029
890456
810736
830503
400268
400424
900327
890132
8024061
8024043
8041006
400502
8041050
8160001
8160003
8161042
8160001
8171003
8041051
430208
8143001
8059143
350234
4
8
4
4
1
1
1
1
2
1
2
4
2
4
1
1
5
4
1
13
8
4
6
1
1
1
8162005
8172011
8041102
8041029
890456
810736
830503
400268
400424
900327
890132
8024061
8024043
8041006
400502
8041050
8160001
8160003
8161042
8160001
8171003
8041051
430208
8143001
8059143
350234
4
8
4
4
1
1
1
1
2
1
2
4
2
4
1
1
5
4
1
13
8
4
6
1
1
1
44 WASHER 1/2 SAE
45 SCREWCAP 1/2-13 x 3" Z/P
46 SCREWCAP 5/16"-18X1 1/4" HCS ZP
47 LABEL LOGO
48 LABEL DANGER THROWN OBJECT
49 LABEL CLUTCH VQ
50 LABEL HOT ENGINE
51 LABEL WARNING
52 LABEL DANGER GUARD
53 PLUG CAP 1" RD
54 BOLT CARRAIGE 3/8-16 x 1 3/4
55 BOLT CARRAIGE 5/16-18 x 1 3/4
56 SCREWCAP 1/4-20x1"
57 LOCK WASHER 3/8 TWISTED TOOTH
58 SCREWCAP 3/8 X 16 x 1"
59 NUT LOCK 1/4-20
60 NUT LOCK 3/8-16
61 NUT LOCK 3/8-16 THIN
62 NUT LOCK 1/4-20
63 WASHER 5/16 FLAT CUT
64 SCREWCAP 3/8-16x1 1/4"
65 SCREWCAP SHEET METAL DRILL POINT 1/4X3/4
66 NUT JAM 1/4-20
67 SCREW MACH. #10-24X2"
68 BRACE DEFLECTOR
Part No. 350245
Form No. F011003A
Page 9 of 12
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FLAIL REEL ASSY 350241
PARTS
LIST
item
no.
CR500
Part No.
350141
350205
350143
350144
350145
350146
8172011
QTY
73
74
75
76
77
78
79
SHAFT FLAIL BLADE
BLADE FLAIL
4
52
4
SPACER BUMPER 5/8" x 1/4"
SPACER BUMPER 5/8" x 1/2"
SHAFT WA FLAIL REEL
CLIP LOCK 1/2"
44
1
8
WASHER 1/2 SAE
8
FLAIL BLADE KIT 350251
FLAIL SHAFT KIT 350185
PARTS
LIST
item
no.
73
CR500
Part No.
350141
350146
QTY
PARTS
LIST
item
no.
74
CR500
Part No.
350205
350146
QTY
SHAFT FLAIL BLADE
CLIP LOCK 1/2"
4
8
BLADE FLAIL
CLIP LOCK 1/2"
52
8
78
78
Part No. 350245
Page 10 of 12
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Form No. F011003A
SPACER BUMPER KIT 350258
SLICING BLADE KIT 350187
PARTS
LIST
item
no.
PR500
Part No.
350147
350151
8160001
QTY
PARTS
LIST
item
no.
PR500
Part No.
350143
350144
QTY
81 BLADESLICING REEL
85 SCREWCAP1/4-20 x 3/4, GR. 5
86 NUT LOCK 1/4-20
20
40
40
75 SPACER BUMPER 5/8" x 1/4"
76 SPACER BUMPER 5/8" x 1/2"
4
44
SLICING REEL ASSY 350252
item
no.
PARTS
LIST
PR500
Part No.
350142
350147
350253
350254
350150
350151
8160001
350152
350153
350154
350155
900154
400502
QTY
80 SHAFT SLICING WA
81 BLADESLICING REEL
82 PLATEBLADEMTG.
83 SPACER BLADEMTG.
84 SPACER BLADE ASSY
85 SCREWCAP1/4-20 x 3/4, GR. 5
86 NUT LOCK 1/4-20
1
20
20
10
9
40
40
1
1
1
1
1
87 COLLAR SPACER
88 WASHER 0.937 x 1.750 x 0.119
89 WASHER LOCK 7/8 INT. TOOTH
90 NUT JAM 7/8-14
91 SCREWCAP3/8 - 24 x 1" HCS GR. 8
92 LOCK WASHER 3/8 TWISTED TOOTH
1
Part No. 350245
Page 11 of 12
Form No. F011003A
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20
Before Requesting Service Review These Suggestions
TROUBLESHOOTING
Possible Cause
Solution
Problem
Blades set too deep into ground
Engine stalls or labors when raking.
Abnormal vibration.
Raise blades so that they just touch the ground on a
level surface.
Damaged or missing blades. Loose handle bolts.
Loose engine bolts
Stop work immediately. Replace any damaged or
missing blades. Tighten all loose bolts and nuts.
Engine will not start.
Stop switch off (Honda only). Throttle in off position.
Engine not in full choke position. Out of gasoline. Bad
Check stop switches, throttle, choke position and
gasoline. Connect spark plug wire. Clean or replace
or old gasoline. Spark Plug wire disconnected. Dirty air air cleaner. Contact a qualified service person.
cleaner. Engine oil level too low (Honda only).
Engine is locked, will not
pull over.
Debris locked against reel, or drive pulleys. Engine
problem.
Pull spark plug wire and remove debris. Contact an
engine servicing dealer for engine problems.
UNIT STORAGE
ENGINE
GENERAL ENGINE SPECIFICATIONS
Never store engine indoors or in enclosed poorly ventilated
areas with fuel in tank, where fuel fumes may reach an open flame,
spark or pilot light, as on a furnace, water heater, clothes dryer or
other gas appliance.
GOVERNED RPM
3700
ENGINE
MODEL NO.
HORSEPOWER
5.5
BRIGGS &
STRATTON
1104020191E1
If engine is to be unused for 30 days or more, prepare as follows:
Remove all gasoline from carburetor and fuel tank to prevent
gum deposits from forming on these parts and causing possible
malfunction of engine. Drain fuel outdoors, into an approved
container, away from open flame. Be sure engine is cool. Do not
smoke. Run engine until fuel tank is empty and engine runs out of
gasoline.
HONDA
HONDA
5.0
5.5
GC160AQHA
GX160K1QX
3600
3600
SUBARU
4.5
EX130D50030
3600
When servicing engine refer to specific manufacturers engine
owner's manual. All engine warranty is covered by the specific
engine manufacturer. If your engine requires warranty or other
repair work contact your local servicing engine dealer. When
contacting a dealer for service it is a good idea to have your engine
model number available for reference(See table page above). If
you can not locate a servicing dealer in your area you can contact
the manufacturers national service organization.
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing
the formation of fuel gum deposits during storage. Add stabilizer to gasoline in
fuel tank or storage container. Always follow mix ratio found on stabilizer
container. Run engine at least 10 min. after adding stabilizer to allow it to reach
the carburetor.
To reach:
Briggs & Stratton: 800-233-3723
American Honda: 800-426-7701
Subaru America: 800-277-6246
Engine Service and Warranty
22.1
WARRANTY PROCEDURE
22
Contact your nearest engine manufacturer's
authorized servicing dealer. (See page 7)
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:
Record your machine model, serial number and
date-of-purchase and where purchased
Serial Plate
21
The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.
1803 S. Jefferson
Lee's Summit,
MO 64062 / USA
Tel (816) 524-9666
Fax (816) 524-6983
The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.
R
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.
Model
Serial No.
The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.
99 dB
The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.
Unit(Weight)
lbs.
Engine Power
kW
kg
rpm
min-1
Note: To process a Warranty Claim, it is necessary to quote the Model
& Serial number who are printed on the Billy Goat Serial Plate.
BILLY GOAT INDUSTRIES INC.
1803 S.W. JEFFERSON / LEE'S SUMMIT, MO 64082-2312 / USA
Purchased
from
Purchase
Date
R
PHONE: 816-524-9666 FAX: 816-524-6983
Page 12 of 12
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Part No. 350245
Form No. F011003A
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