Haier Air Conditioner HPU 48CJ03 User Manual

CABINET TYPE AIR CONDITIONER  
Operation & Installation Manual  
HPU-42CH03  
HPU-48CJ03  
HPU-48HJ03  
HPU-42HH03  
HPU-42HI03  
HPU-48HK03  
HPU-48CK03  
No.0150509772  
B
Please read this operation manual before using the air conditioner.  
Please keep this manual carefully and safely.  
Cautions  
All these valuable materials may be taken  
to a waste collecting center and used again  
after adequate recycling.  
Disposal of the old air conditioner  
Before disposing an old air conditioner  
that goes out of use, please make sure  
it's inoperative and safe. Unplug the air  
conditioner in order to avoid the risk of  
child entrapment.  
Consult your local authorities for the name  
and address of the waste materials  
collecting centers and waste paper  
disposal services nearest to your house.  
It must be noticed that air conditioner  
system contains refrigerants, which  
require specialized waste disposal. The  
valuable materials contained in a air  
conditioner can be recycled. Contact  
your local waste disposal center for  
proper disposal of an old air conditioner  
and contact your local authority or your  
dealer if you have any question. Please  
ensure that the pipework of your air  
conditioner does not get damaged prior  
to being picked up by the relevant  
waste disposal center, and contribute  
to environmental awareness by  
insisting on an appropriate, anti-  
pollution method of disposal.  
Safety Instructions and Warnings  
Before starting the air conditioner, read  
the information given in the User's Guide  
carefully. The User's Guide contains very  
important observations relating to the  
assembly, operation and maintenance of  
the air conditioner.  
The manufacturer does not accept  
responsibility for any damages that may  
arise due to non-observation of the  
following instruction.  
Damaged air conditioners are not to  
be put into operation. In case of doubt,  
consult your supplier.  
Disposal of the packaging of your  
new air conditioner  
Use of the air conditioner is to be  
carried out in strict compliance with the  
relative instructions set forth in the User's  
Guide.  
All the packaging materials employed  
in the package of your new air  
conditioner may be disposed without  
any danger to the environment.  
Installation shall be done by professional  
people, don't install unit by yourself.  
The cardboard box may be broken or  
cut into smaller pieces and given to a  
waste paper disposal service. The  
wrapping bag made of polyethylene  
and the polyethylene foam pads  
contain no fluorochloric hydrocarbon.  
1
Cautions  
For the purpose of safety, the air  
conditioner must be properly grounded  
in accordance with specifications.  
Specifications  
The refrigerating circuit is leak-proof.  
The machine is adaptive in following  
situation  
Always remember to unplug the air  
conditioner before opening inlet grill.  
Never unplug your air conditioner by  
pulling on the power cord. Always grip  
plug firmly and pull straight out from  
the outlet.  
Applicable ambient temperature range:  
Rated Maximum Minimum  
DB C 27  
WB C 19  
DB C 35  
WB C 24  
32  
23  
43  
26  
27  
--  
18  
14  
10  
6
15  
--  
Indoor  
Cooling  
Heating  
outdoor  
Indoor  
20  
14.5  
7
DB C  
WB C  
DB C  
WB C  
24  
18  
-7  
--  
outdoor  
All electrical repairs must be carried  
out by qualified electricians.  
Inadequate repairs may result in a  
major source of danger for the user of  
the air conditoiner.  
6
Do not damage any parts of the air  
conditioner that carry refrigerant by  
piercing or perforating the air  
conditioner's tubes with sharp or  
pointed items, crushing or twisting any  
tubes, or scraping the coatings off the  
surfaces. If the refrigerant spurts out  
and gets into eyes, it may result in  
serious eye injuries.  
Do not obstruct or cover the  
ventilation grille of the air conditioner.  
Do not put fingers or any other things  
into the inlet/outlet and swing louver.  
Do not allow children to play with the  
air conditioner. In no case should  
children be allowed to sit on the  
outdoor unit.  
2
Parts  
1
2
ON/OFF  
POWER  
RUN  
HEATER  
TIMER  
ON/OFF  
POWER  
RUN  
HEATER  
TIMER  
Note:For cooling only unit,the "HEATER" light is  
invalid;  
ON/OFF: If pressing this button,the unit will enter  
Auto Run mode according to the room temperature.  
Indoor unit  
3
4
1
Outlet grill  
2
Operation panel  
3
Inlet grill  
4
Air filter [inside the unit]  
Outdoor unit  
1
2
Inlet grill  
Remote controller  
Outlet grill  
B
A
1
2
A
U
T
O
OFF  
M
D
TEMP  
1
ON  
OFF  
SWING  
FAN  
MODE  
SLEEP  
HEALTH  
FRESH  
CLOCK  
TIMER  
SET  
HIGH/SO  
HEAT  
LOCK  
FILTER  
LIGHT  
RESET  
CODE  
2
HPU-42CH03 HPU-48CJ03  
HPU-42HH03 HPU-48HJ03  
HPU-42HI03 HPU-48HK03  
HPU-48CK03  
3
Operation hints  
Unit operation  
Protection devices inside the unit will activate to stop unit operation, when ambient  
temp. is extremely low or high.  
When unit is running under high humidity in cooling or dehumidifying mode, condensate  
might appear at outlet grill.  
3-min delay protection  
Unit will not restart until 3 min have elapsed for the protection of the unit.  
Fan speed changes  
When Fan speed is set at Auto in cooling mode, it will be automatically reduced as  
room temp. is approaching temp. setting.  
In dry mode, fan speed will change automatically.  
Cold draft prevention  
In heating mode, indoor fan will not run for the first 2-5 min. due to cold draft prevention.  
Defrosting  
When frost accumulates on heat exchanger in heating mode, unit will start defrosting  
automatically.  
During defrosting, both indoor and outdoor fan stop.  
After defrosting, unit resumes running.  
Use objectively  
Heat pump works by means of absorbing outside heat to warm room air, so outdoor  
temp. degree will affect unit's heating efficiency.  
4
Energy saving  
Keep proper room temp.  
Too cold or too warm is no good  
to your health, and power  
consumption will be increased as  
well.  
Proper temp.  
Air filter should be periodically cleaned  
If air filter is clogged:  
It will cause poor cooling and  
heating efficiency, higher power  
consumption and even problem  
may occur. In cooling operation,  
water will flow out.  
Use Timer effectively  
OFF  
ON  
AM8:00  
You may use Timer mode to keep  
a comfortable room temp.when  
you wake up or come home from  
outside.  
PM  
5:00  
Avoid direct sunlight  
and air flow  
Adjust air flow  
properly  
5
Maintenance  
Disconnect power supply  
Don't touch it with wet  
hand  
Don't wash with hot water  
or solvent to clean the unit  
Don't spray any paint or insecticide  
on the unit.  
Don't splash water directly on indoor  
unit.  
This could be  
very dangerous  
This will cause damage or even fire accident.  
Air filter cleaning  
Pull it out from top as shown in Fig.  
Use water or vacuum cleaner to clean it.  
If it is extremely dirty, wash it with neutral  
detergent or soap water.  
Wash it with clean water and install it after  
complete dry.  
Caution:  
Don't use hot water over 40 C, as this may cause damage to air filter.  
Wipe air filter carefully.  
6
Maintenance  
Indoor and outdoor cleaning  
Clean it with warm and wet cloth or with neutral detergent, then wipe it dry with  
clean and soft cloth.  
If air conditioner is very dirty, clean it with cloth soaked in neutral detergent,then  
wipe off the detergent with clean water.  
Don't use water higher than 40 C , which will cause discoloring and deformation.  
Don't use insecticide or other chemical detergents.  
After season maintenance  
Let the unit run in Fan mode for half a day in a  
fine weather to dry completely the unit inside.  
Turn off the unit and pull out power plug.  
There might be certain power consumption even  
if unit is stopped.  
Clean air filter and indoor unit, cover outdoor  
unit after cleaning.  
Before season maintenance  
Check if there are obstacles at inlet and outlet of indoor and outdoor unit,  
whick will reduce unit efficiency.  
Don't fail to attach air filter after making sure it  
is cleaned.  
Dust will enter into unit causing damages or  
faults if it is running without air filter.  
To protect compressor at start, please connect external power supply to  
the unit 12 hrs prior to starting. Also please keep the power supply switch  
ON during the whole season.  
7
Trouble shooting  
Followings are not problems  
During unit start and operation or at stop, a swishing or  
gurgling noise may be heard. This noise is generated by  
refrigerant flowing in the system.  
Sound of water flowings are not  
problems.  
During unit operation, a cracking noise may be heard.  
This noise is generated by the casing expanding or  
shrinking because of temperatuer changes.  
Sound of cracking is heard.  
Smells are generated.  
This is because the system circulates smells from the  
interior air such as the smell of cigarettes or the painting  
on the unit.  
During operation, white fog or steam  
comes out of indoor unit.  
When unit is running at places like restaurant where dense  
edible oil fumeis always exist, this will happen.  
To prevent frost from accumulating on indoor heat  
exchanger, unit will switch to fan operation for a while  
then resume cooling operation.  
In cooling operation, unit switches to fan  
operation.  
Unit will not restart after stop.  
Won't start?  
Though ON/OFF button is set to  
ON, unit won't resume cooling,dry  
or heating operation in 3 min after  
it is stopped, this is because of 3-  
min-delay protection circuit.  
Please wait 3 minutes  
No outlet air or fan speed can't be changed in  
dry mode.  
Unit will reduce fan speed repeatedly and automatically  
if room temp. is too low in dry operation.  
In heating operation, water or  
steam are blown out of indoor  
unit.  
This occurs when frost  
accumulated on the outdoor unit  
is removed.  
(during defrosting operation)  
In heating operation, indoor fan won't stop even After unit stops, indoor fan will go on running until indoor  
unit cools down.  
if unit is stopped.  
8
When problems occur  
Before asking services, please firstly check your unit according to following.  
Air conditioner won't start.  
Is city power supply normal?  
Is leakage current breaker  
activated?  
Is power supply switch  
turned on?  
This is very dangerous, please  
disconnect power supply  
immediately and contact your  
dealer.  
Power  
failure?  
Power supply  
switch is not set  
at ON.  
Poor cooling or heating  
Are there any obstacles at inlet  
or outlet grill?  
Are operation controlls  
adjusted correctly  
as specified?  
Is air filter too dirty?  
Proper  
temp  
Are horizontal louvers  
at up position (in  
heating mode)?  
Any doors or windows left  
open?  
Poor cooling  
If there are unexpected heat  
sources in the room?  
Too many people in the room?  
Is there any direct sunlight  
in the room?  
If your unit still can't work properly after above mentioned checks, or following problems occur,  
please stop it immediately and contact your dealer.  
Fuses or circuit breakers often blow out.  
Water comes out in cooling/dry operation.  
Operation is abnormal or sound is heard.  
If the fuse on PC board is broken please change it with the type of T6.3A/250VAC.  
9
When problems occur  
Power supply  
The parameter of power cord is over 5G 2.5mm2.  
The parameter of connect cord is 4G 0.75mm2 .  
Air conditioner must use an exclusive line (over 30A)  
When installation air conditioner in a wet place, try to use a circuit breaker against  
current leakage.  
For installation in other places, use circuit breaker as far as possible.  
The breaker of the air conditioner should be all-pole switch ; and the distance between  
its two contacts should be no less than 3 mm.  
Such means for disconnection must be incorporation in the fixed wiring  
10  
Indoor & outdoor unit connection  
Over 10cm  
Over 10cm  
Over 100cm  
power cable length  
Approx  
1.5m  
Approx  
2m  
pipe direction  
Left  
Rear  
Right  
Bottom  
Over 10cm  
Over 10cm  
Over 15cm  
For Example  
Take HPU-42CH03  
11  
Over 60cm  
Tools necessary  
Tools necessary  
1. Screw driver  
2. Hacksaw  
3. 70mm dia. hole core drill  
4. Spanner (dia. 17, 27mm)  
5. Spanner (14, 17, 27mm)  
6. Pipe cutter  
7. Flaring tool  
8. Knife  
9. Nipper  
10. Gas leakage detector or soap  
water  
11. Measuring tape  
12. Reamer  
13. Refrigerant oil  
Standard accessories  
Following parts shall be field  
supplied  
Parts name  
Adhesive tape  
Pipe clip  
Mark  
A
B
Drain hose  
C
12  
Installation procedures  
Display of whole unit  
Try to bring the packed unit to the installation place.  
When it is inevitable to unpack the unit, be careful not to damage the unit. Wrap it with  
nylon etc.  
After unpacking, be sure to put it with the front side of the unit facing up.  
Delivery  
Facing up  
Note: When delivering, don't hold plastic  
parts like inlet and outlet grill etc.  
Installation of outdoor unit  
Selection of installation place  
over 30cm  
Place strong enough to support the unit and will  
not cause vibration and noise.  
Place where discharged wind and noise doesn't  
cause a nuisance to the neighbors.  
Place where is less affected by rain or direct  
sunlight and is sufficiently ventilated, or to install  
a shield.  
over 10cm  
over 10cm  
over 15cm  
over 60cm  
Place with enough space for smooth air flow.  
Fixing of the unit  
Fix outdoor unit using M10 bolt to concrete floor horizontally.  
If installed on the wall or on top of a roof, bracket should be fixed securely to  
resist earthquake or storms.  
Use rubber pad during installation against unit vibration.  
1008  
580  
948  
180  
HPU-42CH03 HPU-48CJ03  
HPU-42HH03 HPU-48HJ03  
HPU-42HI03 HPU-48HK03  
HPU-48CK03  
Installation dimension of outdoor unit (mm)  
13  
Installation procedures  
Installation of indoor unit  
Selection of installation place  
Place where it is easy to route drainage pipe and outdoor piping.  
Place away from heat source and with less direct sunlight.  
Place where cool and warm air could be delivered evenly to every corner of the room.  
Place near power supply socket. Leave enough space around the unit (refer to installation  
drawings).  
Fixing of the unit  
Position of the wall hole  
1.  
Wall hole should be decided according to installtion place and piping direction. (refer  
to installation drawings)  
Making a wall hole  
2.  
Drill a hole of 70mm dia. with a little slope towards outside.  
Install piping hole cover and seal it with putty after installation.  
INDOOR SIDE  
OUTDOOR SIDE  
wall thickness  
wall hole  
70mm  
( Cross section of wall hole )  
Fixing of indoor unit  
To prevent it from fall off, please fix the unit with fall-prevention fitting at wall and  
L-shaped metal at floor.  
Self-tapping  
screw  
all-prevention fitting metal  
Wood screw  
Please install the whole unit  
horizontally,with a slop of 1 degree at  
front and rear,left and right.  
L-shaped metal  
14  
Installation procedures  
Installation of fall-prevention fitting metal:  
Fix the fitting metal to the wall by screws so that there is no clearance between them.  
With the unit set up vertically, fix the fitting metal to the unit with screws while making an  
adjustment at the long portion of the hole so that there is no clearance between the upper  
surface and the fitting metal.  
Installation of L-shaped metal  
Fix to the unit by screws so that there is no clearance between the fitting metal and  
the unit.  
After confirming that the unit has been set up vertically to the floor, fix it to the floor by  
bolt.  
Piping connection  
1. Connecting method  
Apply refrigerant oil at half union and flare nut.  
To bend a pipe, give the roundness as large as possible not to crash the pipe.  
When connecting pipe, hold the pipe centre to centre then screw nut on by hand,refer  
to Fig.  
Be careful not to let sundries, such as sands enter the pipe.  
Forced fastening without centering may  
damage the threads and cause a gas leakage.  
Pipe dia  
Fastening torque  
.
29.4N m  
Liquid pipe 9.52mm(3/8")  
Gas pipe 19.05mm(3/4")  
.
117.7N m  
15  
Installation procedures  
2. Piping connection of indoor unit  
Arrangement of piping and drainage pipe  
After opening inlet grill, you will see a control  
box as shown in the Fig.  
Remove the cover before wiring work.  
Cut away, with a hammer or a saw, the lid for piping according to piping direction.  
Insulation material  
Drain hose  
Connecting electric cable  
for indoor and outdoor unit  
Copper tube  
According to the piping method, connect the piping on indoor unit with union of connecting  
pipe.  
Arrange the piping as per the wall hole and bind drain hose connecting electric cable and  
piping together with polyethylene tape.  
Insert the bound piping connecting electric cable and drain hose through wall hole to connect  
with outdoor unit.  
Arrangement of drain hose  
Drain hose shall be placed in under place.  
There should be a slope when arrange drain hose. Avoid up and down waves in drain hose.  
Indoor unit  
Up  
Down  
Bad  
Slope  
Good  
If humidity is high, drain pipe( especially in room and indoor unit ) must be covered  
with insulation material.  
16  
Installation procedures  
3. Piping connection of outdoor unit.  
Connect the connecting pipe and inlet and outlet liquid pipe according to the piping  
method.  
4.Purging method  
Discharge the air out of the indoor unit and the refrigerant pipe by vacuumizing  
(1) Fasten all the nuts of the indoor and outdoor pipes to make these parts out of leakage.  
(2) Under the condition of the complete close of the indoor and outdoor valve center (both  
liquid and gas side),dismount the repair valve cap.Vacuumizing through the charge  
mouth of the repair valve.  
(3) After vacuumizing fasten the repair valve,and dismount the cap of the big and small  
stop valve,then loosen the stop valve center completely and fasten the big and small  
stop valve.  
5.Extra charging amount of the refrigerant  
When piping is longer than 5 m, charge additional refrigerant specified in this list.  
25m  
Pipe length  
5m  
10m  
325  
15m  
650  
20m  
975  
30m  
Refrigerant charge (g)  
1625  
1300  
17  
Electric wiring  
Installation procedures  
Note:  
Electric wiring must be done by qualified person.  
2
Use copper wire only, the parameter of connecting cable is H07RN-F 4G 0.75mm .  
The power cable should be over 5G2.5mm2, the power cable and connecting cable  
are self-provided.  
The power supply connects from the outdoor unit.  
Wiring of indoor unit  
Insert the cable from outside the wall hole where piping already exist.  
Pull it out from front.  
Loosen terminal screws and insert cable end fully into terminal block, then tighten it.  
Pull the cable gently to make sure it is tight.  
OK  
NO  
Replace cover after wiring.  
terminal block  
Wiring of outdoor unit  
Insert the cable from inside the wall hole  
table clamp  
where piping already exists.  
Pull it out from front.  
Loose terminal screw and insert cable end fully  
into terminal block, then tighten it.  
Pull the cable gently to make sure it is tight.  
Replace cover after wiring.  
HPU-42CH03 HPU-48CJ03 HPU-48HJ03 HPU-42HH03 HPU-42HI03 HPU-48HK03  
INDOOR UNIT TERMINAL BLOCK  
1
2
3
Y/G  
OUTDOOR UNIT  
TERMINAL BLOCK  
Y/G  
R S T N 1 2 3  
POWER SUPPLY  
Note:  
When connecting indoor and outdoor wire, check the number on indoor and outdoor  
terminal blocks.Incorrect wiring may damage air conditioner's controller or cause  
operation failure.  
18  
Others  
1. Pipe cutting and flaring  
Be sure to carry out deburring after pipe cutting with a pipe cutter.  
Insert flaring tool to make a flare.  
Correct  
Incorrect  
Lean Damaged flare Crack  
Partial Too outside  
Pipe dia.  
Dimension A(mm)  
1.0 ~ 1.8  
A
Flaring tool  
Liquid pipe  
Gas pipe  
9.52mm (3/8")  
19.05mm (3/4")  
1.4 ~ 2.2  
2.Installation inspection and test run:  
Please operate unit according to this Manual.  
Items to be checked during test run. Please made a " "in " "  
Are there any gas leakage?  
How is insulation at piping connection carried out?  
Are electric wires of indoor and outdoor unit firmly inserted into terminal block?  
Is electric wiring of indoor and outdoor securely fixed?  
Is draminage securely carried out?  
Is earth line ( grounding ) securely connected?  
Is power supply voltage abided by the code?  
Is there any noise?  
Is control display normal?  
Is cooling operation normal?  
Is room temp. regulator normal?  
19  

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