Room Air Conditioner
Service and Parts
Manual
ZQ08B10 ZQ10B10 CP08A10 CP10A10 CP12A10
ZQ08/10;CP08/10/12 (06/05)
1.3 SPECIFICATIONS
1.3.1 FOR ZQ08B 10,ZQ10B 10,C P 08A10,C P 10A10,C P 12A10
MODE L S
ZQ08B 10
ZQ10B 10
C P 08A10
C P 10A10
C P 12A10
ITE MS
P OWE R S UP P LY
C OOLING C AP AC ITY
INP UT
1ø, 115V, 60HZ
(Btu/h)
(W)
7,800
800
7.6
10,000
1,020
9.2
7,800
730
10,000
930
12,000
1,110
10.2
R UNNING C UR R E NT
E .E .R
(A)
6.6
8.5
(BTU/W.h)
INDOOR (¡ C )
OUTDOOR (¡ C )
9.7
9.8
10.8
OP E R ATING
C ONDITION
26.7(DB)* 19.4(WB)**
35(DB)* 23.9(WB)**
R E FR IG E R ANT (R -22) C HAR G E
E VAP OR ATOR
300g(10.6oz)
2 R OW 11S TAC KS
2 R OW 16S TAC KS
520g(18.3oz)
420g(14.8oz)
525g(18.5oz) 510g(18.0oz)
2 R OW 10S TAC KS 3 R OW 12S TAC KS
2 R OW 17S TAC KS 2 R OW 17S TAC KS (L)
3 R OW 11S TAC KS
C ONDE NS E R
2 R OW 16S TAC KS (L)
FAN, INDOOR
TUR BO FAN
FAN, OUTDOOR
P R OP E LLE R TYP E FAN WITH S LING E R R ING
FAN S P E E DS , FAN/C OOLING
FAN MOTOR
2/3
3/3
6 P OLE S
OP E R ATION C ONTR OL
R OOM TE MP . C ONTR OL
R OTAR Y S WITC H
THE R MOS TAT
R E MOTE C ONTR OLLE R
THE R MIS TOR
VE R TIC AL LOUVE R (R IG HT & LE FT)
AIR DIR E C TION C ONTR OL
C ONS TR UC TION
HOR IZONTAL LOUVE R (UP & DOWN)
S LIDE IN-OUT C HAS S IS
C OMP R E S S OR
OVE R LOAD P R OTE C TOR
P R OTE C TOR
FAN MOTOR
INTE R NAL THE R MAL P R OTE C TOR
(3 WIR E WITH G R OUDING )
P OWE R C OR D
ATTAC HME NT P LUG (C OR D-C ONNE C TE D TYP E )
DR AIN P IP E OR S P LAS HE D BY FAN S LING E R
62/28
DR AIN S YS TE M
NE T WE IG HT
(lbs/kg)
(inch)
(mm)
OUTS IDE DIME NS ION
(W x H x D)
203/32 x 13 29
/
32 x 193/
8
510 x 354 x 490
* DB:Dry Bulb
**WB:Wet Bulb
—3—
1.4 FEATURES
• Built-in adjustable Thermistor
• Washable one-touch filter
• Compact size
• Designed for COOLING ONLY.
• Powerful and whispering cooling.
• Slide-in and slide-out chassis for the simple
installation and service.
• Reliable and efficient rotary compressor is equipped.
• Low air-intake, top cooled-air discharge.
1.5 CONTROL LOCATIONS
• THERMOSTAT (Fig A)
Thermostat will automatically control the temperature of
the discharge air. For a cooler setting, turn clockwise,
For a warmer setting, turn counter clockwise.
• OPERATION (Fig A)
OFF
: Turns the air conditioner off.
5
6
4
MED
FAN
HIGH
MED FAN : Medium fan speed without cooling.
LOW FAN : Low fan speed without cooling.
HIGH COOL : Cooling with the high fan speed.
MED COOL : Cooling with the medium fan speed.
LOW COOL : Cooling with the low fan speed.
COOL
7
3
2
8
LOW
FAN
MED
COOL
1
9
LOW COOL
Fig A
—4—
DIS P L AY
R E MOTE C ONTR OL
2
6
P ower
1
Temp
2
4
3
Fan S peed
Timer
Mode
5
3
5
4
1
Fig C
Fig B
Precaution: The Remote Control unit will not function properly if strong light strikes the sensor window of the air
conditioner or if there are obstacles between the Remote Control unit and the air conditioner.
Refer to Fig B&Fig C
POWER BUTTON
To turn the air conditioner ON. To turn the air conditioner OFF, push the button again.
This button takes priority over any other buttons.
TEMPERATURE SETTING BUTTON
This button can automatically control temperature of the room. The temperature can be set within a range of 60'F to 86'F
by 1'F.
OPERATION MODE SELECTION BUTTON
Every time you push this button, it will shift operation between COOL, ENERGY SAVER, FAN and DRY modes.
- Money Saver: If Money Save mode is selected, the fan stops when the compressor stops cooling.
Approximately every 3 minutes the fan will turn on and check the room air to determine if cooling is needed.
FAN SPEED SELECTOR
Every time you push this button, it will shift fan speeds, as follows.
(Hi ➔ Low ➔ Med ➔ Hi ➔ Low ➔...)
ON/OFF TIMER BUTTON
ON - When the air conditioner is off,it can be set to automatically come on in 1 to12 hours from its previous setting.
Each touch will increase the timer by 1 hour.
OFF - When the air conditioner is on, it can be set to automatically turn off in 1 to 12 hours. Each touch will increase
the timer by 1 hour. After the timer has been on for 30min, the temperature will automatically rise 2F, and after another
another 30min, it will rise 2F again. The temperature will stay the same until the timer goes off.
To cancel the timer, press the timer pad until the display time disappears.
—5—
2. DISASSEMBLY INSTRUCTIONS
— Before the following disassembly, set POWER SWITCH to OFF and disconnect the power cord.
2.1 MECHANICAL PARTS
2.1.1 FRONT GRILLE
1. Open the lnlet grille downward and remove the air
filter.
2. Remove the screw which fastens the front
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grille.(See Figure 1)
3. Pull the front grille from the right side.
4. Remove the front grille.(There are 4 hooks.)
5. Re-install the components by referring to the
removal procedure, above.
2.1.2 CABINET
1. After disassembling the FRONT GRILLE, remove
the 2 screws which fasten the cabinet at both
sides.
Figure 1
2. Remove the 2 screws which fasten the cabinet at
back.
3. Pull the base pan forward. (See Figure 2)
4. Remove the cabinet.
5. Re-install the components by referring to the
removal procedure, above.
C
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2.1.3 CONTROL BOX
F
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FRO
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1. Remove the front grille. (Refer to section 2.1.1)
2. Remove the cabinet. (Refer to section 2.1.2)
3. Remove the 2 screws which fasten the power
cord.
4. Disconnect the grounding screw from the
evaporator channel.
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Figure 2
5. Remove the 1 screw which fastens the control box
cover.
6. Remove the housing which connects PCB(CP 08/10/12)
or connector(ZQ 08/10) and motor wire in the control box.
7. Remove the nut which fastens the terminal cover.
8. Remove the terminal cover.
9. Remove all the leads from the overload protector.
10. Discharge the capacitor by placing a 20,000
ohm resistor across the capacitor terminals.
11. Raise the control box upward completely.
(See Figure 3)
12. Re-install the components by referring to the
removal procedure, above.
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F
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H
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A
F
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A
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IN
N
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RO
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A
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P
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(Refer to the circuit diagram found on page 27 in
this manual and on the control box.)
P
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Figure 3
—6—
2.2 AIR HANDLING PARTS
2.2.1 AIR GUIDE AND TURBO FAN
1. Remove the front grille. (Refer to section 2.1.1)
2. Remove the cabinet. (Refer to section 2.1.2)
3. Remove the control box. (Refer to section 2.1.3)
4. Remove the 4 screws which fasten the brace.
5. Remove the brace.
6. Remove the 2 screws which fasten the air guide
upper.
7. Remove the air guide upper.(See figure 4)
8. Remove the 2 screws which fasten the evaporator.
9. Move the evaporator forward pulling it upward
slightly. (See Figure 5)
Figure 4
10. Pull the hook out of orifice by pushing the tabs
and remove it. (See Figure 6)
11. Using pliers remove the clamp
secures the turbo fan.
12. Remove the turbo fan.
13. Remove the 2 screws which fasten the air guide
to the base pan.
14. Move the air guide backward, and pull out from
the base pan.(Move the air guide lower carefully.)
15. Re-install the components by referring to the
removal procedure, above.
Figure 5
2.2.2 FAN
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the brace (Refer to section 2.2.1)
3. Remove the 5 screws which fasten the condenser.
4. Move the condenser to the left carefully.
5. Remove the clamp which secures the fan.
6. Remove the fan. (See Figure 7)
Figure 6
7. Re-install by referring to the removal procedure.
Figure 7
—7—
2.2.3 SHROUD
1. Remove the fan. (Refer to section 2.2.2)
2. Remove the shroud. (See Figure 8)
3. Re-install the components by referring to the
removal procedure, above.
Figure 8
2.3 ELECTRICAL PARTS
2.3.1 OVERLOAD PROTECTOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the nut which fastens the terminal cover.
3. Remove the terminal cover. (See Figure 9)
4. Remove all the leads from the overload protector.
5. Remove the overload protector.
6. Re-install the components by referring to the
removal procedure, above.
Figure 9
2.3.2 COMPRESSOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Discharge the refrigerant system using a FreonTM
Recovery System.
If there is no valve to attach the recovery system to,
install one (such as a WATCO A-1) before venting
the FreonTM. Remove the valve when finished
3. Remove the overload protector. (Refer to section
2.3.1)
4. After purging the unit completely, unbraze the
suction and discharge tubes at the compressor
connections.
5. Remove the 3 nuts and the 3 washers which
fasten the compressor.
Figure 10
6. Remove the compressor. (See Figure 10)
7. Re-install the components by referring to the
removal procedure, above.
—8—
2.3.3 CAPACITOR
1. Remove the control box. (Refer to section 2.1.3)
2. Open the top cover from the control box.
(See Figure 11)
3. Pull out the capacitor from the control box.
4. Disconnect all the leads of capacitor terminals.
5. Re-install the components by referring to the
removal procedure, above.
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Figure 11
2.3.4 POWER CORD
1. Remove the control box. (Refer to section 2.1.3)
2. Open the top cover from the control box.
(Refer to section 2.3.3)
3. Disconnect the front panel from the control box.
(See Figure 12)
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4. Disconnect the 2 receptacles and remove the
grounding screw.
5. Pull out the power cord.
6. Re-install the component by referring to the
removal procedure, above.
(Use only one ground-marked hole for ground
connection.)
7. If the supply cord of this appliance is damaged, it
must be replaced by the factory specifiled cord.
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Figure 12
—9—
2.3.5 MOTOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the turbo fan. (Refer to section 2.2.1)
3. Remove the fan. (Refer to section 2.2.2)
4. Remove the 4 screws which fasten the motor to
the air guide. (See Figure 13)
5. Remove the motor.
6. Re-install the components by referring to the
removal procedure, above.(See Figure 13)
2.4 REFRIGERATING CYCLE
2.4.1 CONDENSER
CAUTION
Figure 13
Discharge the refrigerant system using a
FreonTM Recovery System.
If there is no valve to attach the recovery
system, install one (such as a WATCO A-1)
before venting the FreonTM. Remove the valve
when finished.
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the 5 screws which fasten the
brace.(Refer to section 2.2.1)
3. Remove the 5 screws which fasten the condenser
and shroud.
4. After discharging the refrigerant completely,
unbraze the interconnecting tube at the condenser
connections.
5. Remove the condenser.
6. Re-install the components by referring to notes.
(See Figure 14)
2.4.2 EVAPORATOR
Figure 14
1. Remove the control box.(Refer to section 2.1.3)
2. Remove the air guide upper. (Refer to section
2.2.1)
3. Remove the 2 screws which fasten the evaporator.
4. Move the evaporator sideways carefully.
(Refer to section 2.2.1)
5. After discharging the refrigerant completely,
unbraze the interconnecting tube at the evaporator
connections.
6. Remove the evaporator.
7. Re-install the components by referring to notes.
(See Figure 15)
Figure 15
—10—
2.4.3 CAPILLARY TUBE
3. Remove the capillary tube.
4. Re-install the components by referring to notes.
1. Remove the cabinet. (Refer to section 2.1.2)
2. After discharging the refrigerant completely,
unbraze the interconnecting tube at the capillary
tube.(See caution on previous page)
NOTES
— Replacement of the refrigeration cycle.
6. Recharge as follows :
1. When replacing the refrigeration cycle, be sure to
TM
Discharge the refrigerant system using a Freon
recovery System.
1) Refrigeration cycle systems are charged from
the High-side. If the total charge cannot be put
in the High-side, the balance will be put in the
suction line through the access valve which you
installed as the system was opened.
2) Connect the charging cylinder as shown in figure
16B.
If there is no valve to attach the recovery system,
install one (such as a WATCO A-1) before venting
TM
the Freon . Remove the valve when finished.
2. After discharging the unit completely, remove the
desired component, and unbraze the pinch-off
tubes.
With valve C open, discharge the hose at the
manifold connection.
3. Solder service valves into the pinch-off tube ports,
leaving the valves open.
4. Solder the pinch-off tubes with Service valves.
5. Evacuate as follows.
3) Open valve A and allow the proper charge to
enter the system. Valve B is still closed.
4) If more charge is required, the high-side will not
take it. Close valve A.
1) Connect the vacuum pump, as illustrated figure
16A.
5) With the unit running, open valve B and add the
balance of the charge.
2) Start the vacuum pump, slowly open manifold
valves A and B with two full turns
a. Do not add the liquid refrigerant to the Low-
side.
counterclockwise and leave the valves open.
The vacuum pump is now pulling through valves
A and B up to valve C by means of the manifold
and entire system.
b. Watch the Low-side gauge; allow pressure to
rise to 30 lbs.
c. Turn off valve B and allow pressure to drop.
d. Repeat steps b. and c. until the balance of the
charge is in the system.
CAUTION
6) When satisfied the unit is operating correctly,
use the pinch-off tool with the unit still running
and clamp on to the pinch-off tube. Using a tube
cutter, cut the pinch-off tube about 2 inches from
the pinch-off tool. Use sil-fos solder and solder
pinch-off tube closed. Turn off the unit, allow it to
set for a while, and then test the leakage of the
pinch-off connection.
If high vacuum equipment is used, just crack
valves A and B for a few minutes, then open
slowly with the two full turns counterclockwise.
This will keep oil from foaming and being
drawn into the vacuum pump.
3) Operate the vacuum pump for 20 to 30 minutes,
until 600 microns of vacuum is obtained. Close
valves A and B, and observe vacuum gauge for
a few minutes. A rise in pressure would
indicate a possible leak or moisture remaining in
the system. With valves A and B closed, stop
the vacuum pump.
4) Remove the hose from the vacuum pump and
place it on the charging cylinder. See figure
16B.
Open valve C.
Discharge the line at the manifold connection.
5) The system is now ready for final charging.
—11—
Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pinch-off tool capable
of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve.
COMPOUND GAUGE
CONDENSER
(HIGH PRESSURE SIDE)
MANIFOLD
GAUGE
A
B
CAPILLARY TUBE
SEE INSETS
BELOW
EVAPORATOR
(LOW PRESSURE SIDE)
COMPRESSOR
HI
LOW
A
A
B
B
EXTERNAL
VACUUM PUMP
CHARGING
CYLINDER
C
Figure 16B-Charging
Figure 16A-Pulling Vacuum
—12—
3. TROUBLESHOOTING GUIDE
3.1 OUTSIDE DIMENSIONS
unit: mm(inch)
MODEL: ZQ08B10,CP08A10,ZQ10B10
490(19 3
/
8"
)
126.5(431
/
)
32"
20 3
29(1 5
/
)
510
32
32"
COOL
F
A
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H
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A
T
ES
FAN
ENERGY
SAVER
INDOOR
DESIRED
AIR
PURYFIER
A
UTO
RESTART
18(23
/
)
32"
MODEL:CP10A10,CP12A10
567(22 1
/
)
16"
111(4 3
/
)
8"
23 5
29(1 5
/
)
600
8
32"
COOL
F
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H
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A
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ES
FAN
ENERGY
SAVER
INDOOR
DESIRED
AIR
PURYFIER
A
UTO
RESTART
18(23
/
)
32"
—13—
3.2 PIPING SYSTEM
CONDENSER COIL
FAN
CAPILLARY TUBE
MOTOR
COMPRESSOR
TURBO FAN
EVAPORATOR COIL
Figure 17 is a brief description of the important components and their function in what is called the refrigeration
system. This will help you to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle.
ROOM AIR CONITIONER
CYCLE OF REFRIGERATION
EVAPORATOR COILS
CONDENSER COILS
VAPOR INLET
SUCTION LINE
COOL LOW PRESSURE VAPOR
HOT
DISCHARGED
AIR
COMPLETE LIQUID
BOIL OFF POINT
COOLED
AIR
ROOM AIR HEAT LOAD
OUTSIDE COOLING
AIR FOR REFRIGERANT
PASS THROUGH
MOTOR
COMPRESSOR
OIL
LIQUID
PRESSURE
DROP
LIQUID OUTLET
HIGH PRESSURE VAPOR
(LIQUID REFRIGERANT)
LIQUID REFRIGERANT
LOW PRESSURE VAPOR
CAPILLARY TUBE
Figure 17
—14—
3.3 TROUBLESHOOTING GUIDE
In general, possible trouble is classified in two kinds.
The one is called Starting Failure which is caused from an electrical defect, and the other is ineffective Air
Conditioning caused by a defect in the refrigeration circuit and improper application.
Unit runs but poor cooling.
Ineffective Cooling
Check cold air circulation
for smooth flow.
Check outdoor coil
(heat exchanger) & the fan
operation.
Check heat load
increase.
Clean condenser.
Dirty indoor coil
(Heat exchanger)
Check gas leakage.
Repair gas leak.
Not on separate circuit.
Malfunction of fan
Clogged air filter.
Check inside gas
pressure.
Replacement of unit if the
unit is beyond repair.
Obstruction at air outlet
Adjusting of refrigerant
charged.
Correct above problem.
Malfunction of compressor.
Check clogging in refrigera-
tion circuit.
Replacement of
compressor.
Satisfactory operation with
temperature difference of
inlet & outlet air ;
Repair clogging in refrigera-
tion circuit.
18~26°F.
—15—
Fails to Start
Check power source.
Check circuit breaker
and fuse.
Check control switch
setting.
Gas leakage of feeler bulb
of thermostat
Check control switch.
Compressor only fails to
start.
Fan only fails to start.
Improper wiring.
Drop of power voltage.
Improper thermostat setting.
Defect of fan motor
capacitor.
Defect of compressor
capacitor.
Loose terminal connection.
Improper wiring.
Irregular motor resistance
(
).
Irregular motor insulation
).
Capacitor check.
Replacement
(
Replacement of fan motor.
Regular but fails to start.
Irregular motor resistance (
Irregular motor insulation (
)
)
Replacement of compressor
(locking of rotor, metal).
Replacement of compressor
(Motor damaged)
—16—
COMPLAINT
CAUSE
REMEDY
Fan motor will not run.
No power
Check voltage at outlet. Correct if none.
Power supply cord
Check voltage to rotary switch. If none, check power
supply cord. Replace cord if circuit is open.
Rotary switch
Check switch continuity. Refer to wiring diagram for
terminal identification. Replace switch if defective.
Wire disconnected or
connection loose
Connect wire. Refer to wiring diagram for terminal
identification. Repair or replace loose terminal.
Capacitor (Discharge
Test capacitor.
capacitor before testing.)
Replace if not within 10% of manufacturer's rating.
Replace if shorted, open, or damaged.
Will not rotate
Fan blade hitting shroud or blower wheel hitting
scroll. Realign assembly.
Units using slinger ring for condenser fan must have
1/4 to 5/16 inch clearance to the base. If it hits the
base, shim up the bottom of the fan motor with
mounting screw(s).
Check fan motor bearings; if motor shaft will not
rotate, replace the motor.
Fan motor runs
intermittently
Revolves on overload.
Check voltage. If not within limits, call an electrician.
Test capacitor.
Check bearings. Does the fan blade rotate freely?
If not, replace fan motor.
Pay attention to any change from high speed to
low speed. If the speed does not change, replace the
motor.
Fan
If cracked, out of balance, or partially missing,
replace it.
Fan motor noise.
Blower
If cracked, out of balance, or partially missing,
replace it.
Loose clamper
Worn bearings
Tighten it.
If knocking sounds continue when running or loose,
replace the motor. If the motor hums or noise
appears to be internal while running, replace motor.
Voltage
Wiring
Check voltage.
If not within limits, call an electrician.
Compressor will not run,
but fan motor runs.
Check the wire connections, if loose, repair or
replace the terminal. If wires are off, refer to wiring
diagram for identification, and replace. Check wire
locations. If not per wiring diagram, correct.
Rotary
Check for continuity, refer to the wiring diagram for
terminal identification. Replace the switch if circuit is
open.
—17—
COMPLAINT
CAUSE
Thermostat
REMEDY
Compressor will not run,
but fan motor runs.
Check the position of knob. If not at the coldest
setting, advance the knob to this setting and restart
unit.
Check continuity of the thermostat. Replace
thermostat if circuit is open.
Capacitor (Discharge
Check the capacitor.
capacitor before servicing.) Replace if not within 10% of manufacturers rating.
Replace if shorted, open, or damaged.
Compressor
Check the compressor for open circuit or ground. If
open or grounded, replace the compressor.
Overload
Check the compressor overload, if externally
mounted. Replace if open. (If the compressor
temperature is high, remove the overload, cool it,
and retest.)
Compressor cycles on
overload.
Voltage
Check the voltage.
If not within limits, call an electrician.
Overload
Check overload, if externally mounted.
Replace if open. (If the compressor temperature is
high, remove the overload, cool, and retest.)
Fan motor
If not running, determine the cause. Replace if
required.
Compressor cycles on
overload.
Condenser air flow
restriction
Remove the cabinet. inspect the interior surface of
the condenser; if restricted, clean carefully with a
vacuum cleaner (do not damage fins) or brush.
Clean the interior base before reassembling.
Condenser fins (damaged) If condenser fins are closed over a large area on the
coil surface, head pressures will increase, causing
the compressor to overload. Straighten the fins or
replace the coil.
Capacitor
Test capacitor.
Compressor cycles on
overload.
Wiring
Check the terminals. If loose, repair or replace.
Check the system for a restriction.
If restricted, clean of replace.
Close if open.
Refrigerating system
Air filter
Insufficient cooling or
heating
Exhaust damper door
Unit undersized
Determine if the unit is properly sized for the area to
be cooled.
Excessive noise
Blower or fan
Copper tubing
Check the set screw or clamp. If loose or missing,
correct. If the blower or fan is hitting air guide,
rearrange the air handling parts.
Remove the cabinet carefully and rearrange tubing
not to contact cabinet, compressor, shroud, and
barrier.
—18—
4. SCHEMATIC DIAGRAM
MODEL: CP08A10, CP10A10, CP12A10
MODEL: ZQ08B10,ZQ10B10
POWER INPUT
1
CN-AC/DC
CN-AC/DC
CN-MOTOR
BK(BR)
WH(BL)
BK
BL
RD
YL
OR
(Plain)
(Ribbed)
5
GN/YL
(
)
GN
ROTARY SWITCH
GN(GN/YL)
MOTOR
DC PCB
ASSEMBLY
7
1
8
6
4
2
L
RD
BK
BL
RD
H
M
BK
CAPACITOR
9
BL
CN-TH1
MOTOR
1
2
YL
OR(BR)
YL
F
2
CAPACITOR
F
7
6
POWER
TRANS
C
H
(
)
OR BR
YL
THERMISTOR
BK
OR(BR)
CN-PWR
RD
C
(
)
)
WH BL
BK
RD
BK
RD
BL
3
R
C
(
FUSE
250V/T2A
(115V/T2A)
Ribbed
H
COMP.
S
BR(YL) BL
BK
(
)
BK BR
Plain
(
)
OLP
3
THERMOSTAT
GN/YL
RD
(
)
GN
RY-COMP
R
4
P.T.C
3
4
S
COMP.
AC PCB
BL
C
ASSEMBLY
OLP
WIRING DIAGRAM
3854AR3563A
WIRING DIAGRAM
3854AR3563N
8
4
S: Service Parts
N: Non Service Parts
RE-
MARKS
LOCATION
NO.
Q'TY
PER SET
DESCRIPTION
MOTOR ASSY
S
S
S
S
S
S
S
S
S
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
CAPACITOR
COMPRESSOR
OVERLOAD PROTECTOR
DC PCB ASSEMBLY
AC PCB ASSEMBLY
THERMISTOR
THERMOSTAT
ROTARY SWITCH
—19—
5. EXPLODED VIEW
731373
554031
149980
554030
148000
359012
130910
W48602
559011
346811
W48602
267110
352390-2
354210
249950
263230
268712
352390-1
268714
135500
W0CZZ
238310
349001
567502
554160
349480
130410
264110
237200
135312
147582-2
249950
550140
552111
147581
266003
352113
269310
352115
135500
147582-1
W0CZZ
152302
352113
35211A
264110
135313
149410
—20—
6. REPLACEMENT PARTS LIST
R: Service Parts
N: Non Service Parts
ZQ08B10 ZQ10B10 CP08A10 CP10A10 CP12A10
ZQ08B10
Loc No FRIEDRICH
Description
BASE ASSEMBLY,SINGLE
CABINET ASSEMBLY,SINGLE
GRILLE ASSEMBLY,FRONT(SINGLE)
GRILLE,INLET
130410
130910
135312
135313
135500
147581
147582-1
147582-2
148000
149410
149980
152302
237200
264110
266003
269310
346811
349001
349480
352390-1
352390-2
354210
359012
550140
552111
554030
554160
559011
567502
731373
W0CZZ
W48602
67302924
67303711
67306014
67306109
67300311
67306207
67306260
67306261
67303909
67304105
67303114
67304306
67305509
67300017
67300501
67300402
67303031
67303507
67303408
67302718
67302731
67302427
67302611
67301901
67302124
67303324
67500121
67303201
67301417
67306309
67300718
67302500
COVER
LOUVER,HORIZONTAL
LOUVER,VERTICAL
LOUVER,VERTICAL
BRACE
KNOB ASSEMBLY
SHROUD
FILTER ASSEMBLY,AIR CLEANER
PANEL ASSEMBLY,CONTROL
POWER CORD ASSEMBLY
SWITCH,ROTARY
THERMOSTAT ASSEMBLY
MOTOR ASSEMBLY,SINGLE
DAMPER,VENTILATION
ORIFICE
AIR GUIDE ASSEMBLY
AIR GUIDE ASSEMBLY
EVAPORATOR ASSEMBLY,FIRST
FAN,TURBO
ISOLATOR,COMP
TUBE ASSEMBLY,CAPILLARY
CONDENSER ASSEMBLY,FIRST
COMPRESSOR SET,CHINA
FAN ASSEMBLY,AXIAL
O.L.P
INSTALL PART ASSEMBLY,SINGLE
CAPACITOR,DRAWING
CLAMP,SPRING
—21—
ZQ10B10
Loc No FRIEDRICH
Description
130410
130910
135312
135313
135500
147581
147582-1
147582-2
148000
149410
149980
152302
237200
249950
264110
266003
269310
346811
349001
349480
352113
352115
35211A
352390-1
352390-2
354210
359012
550140
552111
554031
554160
559011
567502
731373
W0CZZ
W48602
67302913
67303711
67306014
67306109
67300311
67306207
67306260
67306261
67303909
67304105
67303110
67304306
67305509
67305322
67300019
67300501
67300402
67303032
67303507
67303408
67302309
67302019
67302220
67302718
67302731
67302428
67302611
67301901
67302125
67303315
67500122
67303201
67301409
67306309
67300716
67302500
BASE ASSEMBLY,SINGLE
CABINET ASSEMBLY,SINGLE
GRILLE ASSEMBLY,FRONT(SINGLE)
GRILLE,INLET
COVER
LOUVER,HORIZONTAL
LOUVER,VERTICAL
LOUVER,VERTICAL
BRACE
KNOB ASSEMBLY
SHROUD
FILTER ASSEMBLY,AIR CLEANER
PANEL ASSEMBLY,CONTROL
CONTROL BOX ASSEMBLY,SINGLE
POWER CORD ASSEMBLY
SWITCH,ROTARY
THERMOSTAT ASSEMBLY
MOTOR ASSEMBLY,SINGLE
DAMPER,VENTILATION
ORIFICE
TUBE ASSEMBLY,DISCHARGE SINGLE
TUBE ASSEMBLY,EVAPORATOR IN
TUBE ASSEMBLY,SUCTION SINGLE
AIR GUIDE ASSEMBLY
AIR GUIDE ASSEMBLY
EVAPORATOR ASSEMBLY,FIRST
FAN,TURBO
ISOLATOR,COMP
TUBE ASSEMBLY,CAPILLARY
CONDENSER ASSEMBLY,BENT
COMPRESSOR SET,CHINA
FAN ASSEMBLY,AXIAL
O.L.P
INSTALL PART ASSEMBLY,SINGLE
CAPACITOR,DRAWING
CLAMP,SPRING
—22—
CP08A10
Loc No FRIEDRICH
Description
130410
130910
135312
135313
135500
147581
147582-1
147582-2
148000
149980
152302
237200
238310
263230
264110
267110
268712
268714
346811
349001
349480
352390-1
352390-2
354210
359012
550140
552111
554031
554160
559011
567502
731373
W0CZZ
W48602
67302913
67303711
67306014
67306109
67300310
67306207
67306260
67306261
67303909
67303110
67304306
67305508
67500116
67307807
67300017
67307701
67307614
67307613
67303018
67303507
67303408
67302718
67302731
67302426
67302611
67301901
67302123
67303315
67500120
67303201
67301406
67306309
67300718
67302500
BASE ASSEMBLY,SINGLE
CABINET ASSEMBLY,SINGLE
GRILLE ASSEMBLY,FRONT(SINGLE)
GRILLE,INLET
COVER
LOUVER,HORIZONTAL
LOUVER,VERTICAL
LOUVER,VERTICAL
BRACE
SHROUD
FILTER ASSEMBLY,AIR CLEANER
PANEL,CONTROL
ESCUTCHEON
THERMISTOR ASSEMBLY
POWER CORD ASSEMBLY
REMOTE CONTROLLER ASSEMBLY
PWB(PCB) ASSEMBLY,MAIN(DC)
PWB(PCB) ASSEMBLY,MAIN(AC)
MOTOR ASSEMBLY,SINGLE
DAMPER,VENTILATION
ORIFICE
AIR GUIDE ASSEMBLY
AIR GUIDE ASSEMBLY
EVAPORATOR ASSEMBLY,FIRST
FAN,TURBO
ISOLATOR,COMP
TUBE ASSEMBLY,CAPILLARY
CONDENSER ASSEMBLY,BENT
COMPRESSOR SET,CHINA
FAN ASSEMBLY,AXIAL
O.L.P
INSTALL PART ASSEMBLY,SINGLE
CAPACITOR,DRAWING
CLAMP,SPRING
—23—
CP10A10
Loc No FRIEDRICH
Description
130410
130910
135312
135313
135500
147581
147582-1
147582-2
148000
149980
152302
237200
238310
263230
264110
267110
268712
268714
346811
349001
349480
352390-1
352390-2
354210
359012
550140
552111
554030
554160
559011
567502
731373
W0CZZ
W48602
67302923
67303710
67306013
67306108
67300310
67306206
67306258
67306259
67303908
67303113
67304307
67305508
67500116
67307807
67300019
67307701
67307613
67307614
67303030
67303506
67303411
67302729
67302730
67302425
67302615
67301901
67302122
67303323
67500119
67302614
67301409
67306308
67300716
67302500
BASE ASSEMBLY,SINGLE
CABINET ASSEMBLY,SINGLE
GRILLE ASSEMBLY,FRONT(SINGLE)
GRILLE,INLET
COVER
LOUVER,HORIZONTAL
LOUVER,VERTICAL
LOUVER,VERTICAL
BRACE
SHROUD
FILTER ASSEMBLY,AIR CLEANER
PANEL,CONTROL
ESCUTCHEON
THERMISTOR ASSEMBLY
POWER CORD ASSEMBLY
REMOTE CONTROLLER ASSEMBLY
PWB(PCB) ASSEMBLY,MAIN(AC)
PWB(PCB) ASSEMBLY,MAIN(DC)
MOTOR ASSEMBLY,SINGLE
DAMPER,VENTILATION
ORIFICE
AIR GUIDE ASSEMBLY
AIR GUIDE
EVAPORATOR ASSEMBLY,FIRST
FAN,TURBO
ISOLATOR,COMP
TUBE ASSEMBLY,CAPILLARY
CONDENSER ASSEMBLY,FIRST
COMPRESSOR SET,CHINA
FAN,AXIAL
O.L.P
INSTALL PART ASSEMBLY,SINGLE
CAPACITOR,DRAWING
CLAMP,SPRING
—24—
CP12A10
Loc No FRIEDRICH
Description
130410
130910
135312
135313
135500
147581
147582-1
147582-2
148000
149980
152302
237200
238310
263230
264110
267110
268712
268714
346811
349001
349480
352390-1
352390-2
354210
359011
359012
550140
552111
554031
554160
567502
731373
W0CZZ
67302922
67303710
67306013
67306108
67300310
67306206
67306258
67306259
67303908
67303112
67304307
67305508
67500116
67307807
67300018
67307701
67307613
67307614
67303029
67303506
67303411
67302729
67302730
67302424
67302614
67302615
67301901
67302121
67303322
67500118
67301416
67306308
67300716
BASE ASSEMBLY,SINGLE
CABINET ASSEMBLY,SINGLE
GRILLE ASSEMBLY,FRONT(SINGLE)
GRILLE,INLET
COVER
LOUVER,HORIZONTAL
LOUVER,VERTICAL
LOUVER,VERTICAL
BRACE
SHROUD ASSEMBLY
FILTER ASSEMBLY,AIR CLEANER
PANEL,CONTROL
ESCUTCHEON
THERMISTOR ASSEMBLY
POWER CORD ASSEMBLY
REMOTE CONTROLLER ASSEMBLY
PWB(PCB) ASSEMBLY,MAIN(AC)
PWB(PCB) ASSEMBLY,MAIN(DC)
MOTOR ASSEMBLY,SINGLE
DAMPER,VENTILATION
ORIFICE
AIR GUIDE ASSEMBLY
AIR GUIDE
EVAPORATOR ASSEMBLY,FIRST
FAN,AXIAL
FAN,TURBO
ISOLATOR,COMP
TUBE ASSEMBLY,CAPILLARY
CONDENSER ASSEMBLY,BENT
COMPRESSOR SET,CHINA
O.L.P
INSTALL PART ASSEMBLY,SINGLE
CAPACITOR,DRAWING
—25—
MEMO
—26—
MEMO
—27—
Use Factory Certified Parts...
FRIEDRICH AIR CONDITIONING CO.
Post Office Box 1540 • 4200 N. Pan Am Expressway • San Antonio, Texas 78295-1540
• (210) 357-4400 • FAX (210) 357-4490
|