EMI WLCA User Manual

EMI DUCTLESS SPLIT SYSTEM  
CASSETTE EVAPORATOR  
INSTALLATION MANUAL/OPERATING INSTRUCTIONS  
P/N# 240-4235 Rev. 1.6 [1/05]  
SPARE PARTS: For ease of identification when ordering  
spare parts or contacting Enviromaster International LLC  
about your unit, please quote the model number and serial  
number. This information can be found on the rating plate  
attached to your unit.  
PRODUCT DESCRIPTION  
The EMI Cassette series is available in nominal capacities  
of 9,000 to 48,000 Btuh in DX refrigeration and reverse cycle  
heat pump (CAH) or DX with hot water coil (CAHW) ver-  
sions; also available are two pipe chilled water (CAF) and  
four pipe chilled and hot water versions (CAF4) in 8,000 to  
36,000 Btuh capacities; and, depending on the model, elec-  
tric heat can also be factory fitted as an option. Designed for  
low noise levels, easy installation and maintenance and a  
slimline fascia, all ensure minimum obtrusion into the work-  
ing environment.  
NOMINAL CAPACITIES:  
CAH/CAHW: 9,000 - 48,000 Btuh  
CAF/CAF4: 8,000 - 36,000 Btuh  
CONTROLS AND COMPONENTS  
GENERAL STATEMENT  
LOW VOLT TRANSFORMER (Standard): 24 Volt.  
IMPORTANT: The information contained in this  
manual is critical to the correct operation and main-  
tenance of the EMI cassette and should be read by  
all persons responsible for the installation, start up  
and maintenance of the unit.  
ELECTRO-MECHANICAL (Standard): Thermostat options  
are cooling only, cooling and one stage auxiliary heat, cool-  
ing and one stage mechanical heating (heat pump system)  
or cooling and two stage heating (heat pump & second stage  
auxiliary heat).An optional thermostat can be obtained through  
EMI or your local distributor.  
SAFETY: The equipment has been designed and manufac-  
tured to meet international safety standards but, like any  
mechanical/electrical equipment, care must be taken if you  
are to obtain the best results.  
NOTE: Make sure the thermostat is suitable for unit opera-  
tion (i.e., cooling only, cooling/electric heat, etc.)  
MICROPROCESSOR (Optional): A custom designed mi-  
croprocessor is fitted to the cassette to enable room condi-  
tions to be maintained at a user defined setpoint. Communi-  
cation to the controller is by a hand held infrared transmitter,  
which includes a wall mounting bracket as standard.  
1. Service and maintenance of this equipment should only  
be carried out by skilled personnel.  
2. When working with any air conditioning unit ensure that  
the electrical disconnect supplying the unit is switched  
off prior to servicing or repair work and that there is no  
power to any part of the equipment. In the case of a DX  
system, both the indoor and outdoor units should be  
switched off.  
The microprocessor allows five operating modes. These  
modes are - fan only, dry cooling, cooling only, heating only  
and heating/cooling auto changeover for maximum versatil-  
ity. Atemperature setpoint between 58°F - 90°F can also be  
selected.  
3. Also ensure that there are no other power feeds to the  
unit such as fire alarm circuits, BMS circuits, etc.  
The microprocessor monitors indoor coil temperature and  
return air temperature. In heat pump units, a 24VAC signal  
from the condensing unit is also monitored to signal the in-  
door unit that defrost of the outdoor coil is taking place. This  
allows the same micro to control both heat pump and cool-  
ing only units. The receiver contains a self diagnostic fea-  
ture. When a low indoor coil temperature is detected the  
cooling action is stopped. If a sensor fails then an alarm is  
4. Electrical installation, start up and maintenance work on  
this equipment should be undertaken by competent and  
trained personnel in accordance with local relevant  
standards and codes of practice.  
ENVIROMASTER INTERNATIONALLLC  
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1. Position the thermostat approximately 5 ft. above floor  
level.  
OUTER CASE  
INSULATION  
2. Do not position thermostat where it can be directly  
affected by the unit’s discharge air stream.  
CASSETTE CASE  
INNER CASE INSULATION  
3.Avoid external walls and drafts from windows and doors.  
4. Avoid positioning near shelves and curtains as these  
restrict air movement.  
5. Avoid heat sources (direct sunlight, heaters, dimmer  
switches, etc.)  
FALSE CEILING  
GUIDE IN  
POSITION  
CEILING OPENING: Before beginning the installation, in-  
spect the unit location, test the strength of the unit  
mountings (see “Mechanical Information” in this IOM). An  
opening in the false ceiling will then have to be cut to the  
following sizes:  
NOTE: If the ceiling is not level or even, it is important  
that the Cassette is installed level to ensure correct  
pump operation and to maintain fan clearances. Any  
slight discrepancy between the Cassette and ceiling  
will be taken up by the fascia foam seal.  
Small Cabinet  
Medium Cabinet  
Large Cabinet  
23-1/4” x 23-1/4”  
33-7/8” x 33-7/8”  
46 x 33-7/8”  
Secure unit in position with locknuts and washers on either  
side of the Cassette bracket. Ensure threaded rod does not  
protrude more than 2” (dimension C) below the mounting  
bracket.  
A template for ceiling cut-out and rod positions can be found  
with the Cassette unit.  
NOTE: Make sure the ceiling grid is supported separately  
from the Cassette. The ceiling must not be supported by  
any part of the Cassette unit, fascia or any associated wir-  
ing or pipe work.  
The hanger bolts can now be installed (use 3/8 all thread  
rod) at the centers shown below:  
CABINET  
SMALL  
MEDIUM  
LARGE  
A
B
23"  
The unit can now be piped up in accordance with good refrig-  
eration and/or plumbing practices.  
19-1/2"  
29-5/8" 31-1/2"  
29-5/8" 43-11/16"  
CONDENSATE PIPEWORK: The Cassette is supplied with  
a 1/2" diameter flexible PVC hose for connection to copper  
or plastic drain pipework. When installing the Cassette the  
following points should be remembered:  
Prepare the installation guides by folding the metal bracket  
by hand along the row of holes.  
1. Maximum pump lift is 18”.  
2. The highest point in the condensate pipework should be  
as close to the unit as possible. This prevents a large  
volume of water draining back into the unit when it is  
switched off.  
FOLDED GUIDE  
The Cassette can now be lifted onto the hanging rods and  
leveled at the correct distance from the ceiling with the aid of  
the installation guides as shown.  
ENVIROMASTER INTERNATIONALLLC  
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3. Condensate pipework should slope downwards in the  
direction of water flow with a minimum gradient of (1” per  
10’). There must not be any uphill gradients other than  
in the first 18” of pipework from the Cassette.  
FASCIA BLANKING PIECE  
4. When multiple Cassettes are connected to a common  
condensate drain, ensure the drain is large enough to  
cope with the volume of condensate from several  
Cassettes. It is also recommended to have an air vent in  
the condensate pipework to prevent any air locks.  
SECTION THROUGH FASCIA  
Before tightening the fascia to the unit, connect the two halves  
of the vane motor’s plug and socket connection (where ap-  
plicable).  
DUCT COLLARS: Branch duct and fresh air duct collars  
can be attached to the Cassette chassis by following the  
steps below:  
On microprocessor controlled units, ensure that the display  
panel cable is routed to the electrical panel and securely  
fastened to its connector on the microprocessor circuit board.  
(Refer to the unit’s electrical wiring schematic). Take care  
to ensure that the connector is connected in the proper ori-  
entation and that the wires are not routed such that they  
may become trapped, cut, broken or chaffed.  
1. Refer to the relevant illustration for your Cassette (pages  
6 -7 in this IOM) to become familiarized with knock-out  
hole locations.  
2. The insulation is pre-cut to aid location and removal of  
the relevant section. Rub hand across surface of  
insulation to reveal exact location of knock-out.  
The fascia can now be tightened up to the Cassette chassis  
until a good seal is obtained between fascia and chassis.  
3. Remove the metal knockout from the chassis.  
NOTE: Do not over tighten the bolts. To do so may  
cause damage to the fascia.  
4. Attach the duct collar to the chassis using self tapping  
screws.  
With filters in place, the inlet grilles can now be fitted to the  
fascia to complete the installation.  
NOTE: Branch ducts are round and 5 - 6” in diameter.  
Fresh Air ducts are square and 3” in diameter.  
ELECTRICAL DATA  
INSULATION: Refrigerant, chilled water and condensate  
pipes should be insulated right up to the Cassette chassis.  
Chilled water valves must also be insulated to prevent sweat-  
ing.  
(See Appendix 1 on page 18 for wiring charts and instruc-  
tions.)  
All power and interconnecting wiring between units should  
be carried out to conform with local/national electrical codes.  
A fused and dedicated electrical supply of the appropriate  
phase, frequency and voltage should be installed by the cus-  
tomer. It is also recommended that a local disconnect switch  
be connected within 3’ of the unit. In some areas this may  
be a code requirement.  
ASSEMBLY: Once the services have been connected the  
four fascia mounting bolts can be unscrewed approximately  
1” from the condensate tray support channels.  
The fascia can now be unpacked ready for fitting to the Cas-  
sette chassis. Ensure the black fir tree fasteners holding  
the fascia polystyrene are pushed in firmly in case of transit  
vibration. If a fascia aperture needs blanking off, then take  
one of the polystyrene blanking pieces and push it into the  
recess in the polystyrene fascia insulation. Fit by removing  
the inlet grilles and filters, locating the four fascia mounting  
bolts on the chassis through the four keyhole brackets on  
the fascia and then sliding the fascia sideways until it locks  
into position.  
EMI equipment in its standard form is designed for an elec-  
trical supply of 208-230V, 1Ph, 60Hz. When connection to a  
115V, 1Ph, 60Hz supply is necessary, a factory mounted  
buck boost transformer will be fitted to the unit.  
The wires should be capable of carrying the maximum load  
current under non-fault conditions at the stipulated voltages.  
Avoid large voltage drops on cable runs, particularly in low  
voltage wiring. The correct cable size must be used to en-  
sure a voltage drop of less than 1 volt in the control wiring.  
Once the refrigeration pipe work is complete, the electrical  
supply can be connected by routing the cable through the  
appropriate casing hole and connecting the supply and ground  
cables to the unit’s power terminals. On the medium and  
large cabinets, it will be necessary to remove the insulated  
condensate tray support rail, adjacent to the casing hole.  
NOTE: Up to two non-adjacent sides can be blanked  
off.  
NOTE: On electro-mechanical units, the fascia must  
be installed with the EMI logo along the same edge of  
the unit as the electrical panel. On units fitted with  
microprocessor controls, orient the fascia with the dis-  
play panel along the same edge of the unit as the  
electrical panel.  
ENVIROMASTER INTERNATIONALLLC  
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ELECTRICAL SPECIFICATIONS  
STANDARD UNIT DATA  
SMALL  
MEDIUM  
LARGE  
POWER SUPPLY  
230V/1PH/60HZ  
230V/1PH/60HZ  
230V/1PH/60HZ  
FULL LOAD AMPS  
MIN. CIRCUIT AMPACITY (MCA)  
REC. FUSE  
A
A
A
0.4  
0.5  
15  
0.6  
0.75  
15  
0.9  
1.13  
15  
WITH OPTIONAL ELECTRIC HEAT 1  
SMALL  
MEDIUM  
LARGE  
POWER SUPPLY  
230V/1PH/60HZ  
230V/1PH/60HZ  
230V/1PH/60HZ  
ELECTRIC HEAT CAPACITY  
HEATER AMPS  
FULL LOAD AMPS  
MIN. CIRCUIT AMPACITY (MCA)  
REC. FUSE WITH HEAT  
WITH OPTIONAL BOOST TRANSFORMER 2  
KW  
A
A
A
A
1.5  
6.52  
7.0  
8.8  
15  
3.0  
13.1  
13.7  
17.1  
20  
5.0  
21.7  
22.6  
28.3  
30  
SMALL  
MEDIUM  
LARGE  
POWER SUPPLY  
115V/1PH/60HZ  
115V/1PH/60HZ  
115V/1PH/60HZ  
FULL LOAD AMPS  
MIN. CIRCUIT AMPACITY (MCA)  
REC. FUSE  
A
A
A
0.8  
1.0  
15  
1.2  
1.5  
15  
1.8  
2.26  
15  
(1) STANDARD UNIT FITTED WITH OPTIONAL ELECTRIC HEATING ELEM ENTS. AVAILABLE WITH 230V M ODEL UNITS ONLY.  
(2) STANDARD UNIT FITTED WITHOPTIONAL BOOST TRANSFORM ER FOR CONNECTION TO A 115V ELECTRICAL SUPPLY. ELECTRIC HEAT  
IS NOT AVAILABLE WITHTHIS OPTION.  
The vacuum pump should be operated until a pressure of  
REFRIGERATION SYSTEM (DX UNITS)  
500 microns absolute pressure is reached, at which time  
the vacuum pump should be stopped and the vacuum bro-  
ken with oxygen free nitrogen until the pressure rises above  
zero.  
PIPE INSTALLATION NOTES  
1. When cooling only or heat pump units are being installed,  
it is usually only necessary to insulate the suction line.  
However, if the liquid line is subject to high temperature  
or exposed to direct sunlight, this should also be  
insulated.  
The above operation should be repeated a second time.  
The system should then be evacuated a third time but this  
time to 100 microns absolute pressure. After stopping the  
pump, open the condensing unit’s service valves to break  
the vacuum.  
2. Maximum equivalent pipe run should be no more than  
100’, with a maximum rise of 35’.  
3. Horizontal pipe runs should be slightly inclined, so as  
to encourage oil to flow in the direction of the compressor,  
for better oil return.  
START UP PROCEDURES  
PRE-START: Once installation is complete it is important  
that the following pre-start checks are made.  
4. Good refrigeration practices must be employed to ensure  
the correct pressure drop and good oil return.  
1.All pipe work is complete and insulated where nec-  
essary.  
PRESSURE TESTING: When installation is complete, fill  
the Cassette and interconnecting pipework with dry nitrogen  
to a pressure of 150 PSIG. Record the pressure over a pe-  
riod of time (a minimum period of 60 minutes should be suf-  
ficient to detect any major leaks, however, ideally 24 hours  
should be allowed). If there is any reduction in pressure,  
trace the leak and repair before conducting a further pres-  
sure test.  
2. All fans are able to rotate freely.  
3. The Cassette and interconnecting pipe work have  
been evacuated correctly and the Condensing Unit’s  
service valves are open (DX units only).  
4.All electrical connections (both power and control)  
are properly terminated.  
EVACUATION: Evacuation should be carried out with a high  
vacuum pump. The pump should be connected to the high  
and low pressure sides of the system via a gauge manifold  
fitted with compound gauges. Ahigh vacuum gauge should  
be fitted to the system at the furthest point from the vacuum  
pump.  
5. All condensate drains are installed correctly.  
6. The power supply is of the correct voltage and fre-  
quency.  
7. The units are properly grounded in accordance with  
current electrical codes.  
Triple evacuation should be used to ensure that all contami-  
nants are removed or at least reduced to significantly low  
proportions.  
ENVIROMASTER INTERNATIONALLLC  
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START UP PROCEDURES  
8. For microprocessor controlled units, check that  
Once the above pre-start checks have been carried out sat-  
isfactorily, the main start up operation can begin.  
the display panel cable is properly connected to  
the microprocessor main circuit board and that the  
jumper links are correctly set (refer to unit wiring  
schematic). If the links are set incorrectly, remove  
main power before making any changes.  
IMPORTANT: The jumper links referenced in step  
8 must be correctly set before applying mains  
power, to ensure correct operation of unit. (micro  
units only)  
9. For microprocessor controlled units, check that  
the battery on the main circuit board is in place  
and properly connected. Check also that the bat-  
teries are installed in the infrared unit.  
START UP SHEET EXAMPLE  
ENVIROMASTER INTERNATIONAL LLC  
EMI CASSETTE - CAH/W, CAF/4  
TO BE COMPLETED IN CONJUNCTION WITH START UP PROCEDURE  
5780 SUCCESS DRIVE  
ROM E, NY 13440  
RETURN ONE COPY TO EM I A ND RETAIN ORIGINA L FOR YOUR RECORDS  
TEL: 1-800-228-9364  
TECHNICIAN:  
MODEL/SERIA L NO:  
COMPANY:  
PROJECT:  
DATE:  
FAX: 1-800-232-9364  
HTTP ://WWW.ENVIROM ASTER.COM  
1.0 PRE START UP CHECKLIST  
1.1 UNIT CONDITION SATISFACTORY  
1.2 PRESSURE TEST WITH DRYNITROGEN  
COMMENT:  
INITIAL TEST  
PRESSURE  
FINAL TEST  
PRESSURE  
TEST DURATION  
1.3 DESIGN WATER FLOW AVAILABLE IF  
CHILLED WATER UNIT  
GPM  
1.4 VOLTAGE AT OUTDOOR UNIT  
1.5 VOLTAGE AT INDOOR UNIT  
V
V
1.6 ELECTRICAL CONNECTIONS TIGHT  
1.7 JUMPERS SET CORRECTLY(MICRO ONLY)  
YES/NO  
YES/NO  
2.0 START UP CHECKLIST - INDOOR UNIT  
2.1 DISABLE COMPRESSOR SIGNAL  
2.2 ON/OFF WORKS  
2.3 INDOOR UNIT: THREE FANS SPEEDS  
AVAILABLE (MICRO ONLY)  
YES/NO  
YES/NO  
2.4 VANE SWEEP FUNCTIONS  
2.5 TIMER FUNCTIONS OPERATE (MICRO ONLY)  
2.6 CONDENSATE PUMP OPERATES  
YES/NO  
YES/NO  
YES/NO  
(REFER TO THE RELEVANT OUTDOOR UNIT MANUAL AND, IN ADDITION, NOTE THE FOLLOWING:  
3.0 START UP CHECKLIST - OUTDOOR UNIT  
3.1 OPERATING PRESSURES  
3.2 SUCTION  
3.3 DISCHARGE  
3.4 AMBIENT TEMPERATURE  
35. INDOOR AIR TEMPERATURE  
PSIG  
PSIG  
ºF  
ºF  
NOTE: A START UP SHEET FOR EVERY UNIT MUST BE RETURNED TO EMI TO VALIDATE THE WARRANTY.  
ENVIROMASTER INTERNATIONALLLC  
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EMI CASSETTE MECHANICAL DATA  
NOTE: Due to EMI’s ongoing product development program, all designs and specifications are subject to change without notice.  
CAH/W TECHNICAL DATA  
REFRIGERATION  
NUMBER OF CIRCUITS  
REFRIGERANT TYPE  
CABINET DIMENSIONS  
HEIGHT  
09-12  
1
15  
1
18-24  
1
30-36  
1
42-48  
1
R22  
R22  
15  
R22  
R22  
R22  
09-12  
10-3/4"  
22-1/2"  
22-1/2"  
40 LBS.  
09-12  
2-1/4"  
25"  
18-24  
9-1/2"  
32-1/4"  
32-1/4"  
64 LBS.  
18-24  
3"  
30-36  
11-1/2"  
44-1/2"  
32-1/4"  
97 LBS.  
30-36  
3"  
42-48  
11-1/2"  
44-1/2"  
32-1/4"  
97 LBS.  
42-48  
3"  
9-1/2"  
32-1/4"  
32-1/4"  
64 LBS.  
15  
WIDTH  
DEPTH  
WEIGHT  
FASCIA DIMENSIONS  
HEIGHT  
3"  
WIDTH  
37"  
37"  
49-1/4"  
37"  
49-1/4"  
37"  
DEPTH  
25"  
37"  
37"  
WEIGHT  
5 LBS.  
09-12  
1/2"  
18 LBS.  
15  
18 LBS.  
18-24  
5/8"*  
3/8"  
21 LBS.  
30-36  
3/4"  
21 LBS.  
42-48  
3/4"**  
3/8"  
CONNECTIONS  
SUCTION  
1/2"  
1/4"  
1/2"  
5"  
LIQUID  
1/4"  
3/8"  
CONDENSATE  
BRANCH DUCT DIAMETER  
FRESH AIR DUCT DIAMETER  
HOT WATER INLET*  
HOT WATER OUTLET*  
FILTRATION  
1/2"  
1/2"  
1/2"  
1/2"  
5"  
5"  
6"  
6"  
3"  
3"  
3"  
3"  
3"  
1/2"  
1/2"  
1/2"  
15  
1/2"  
1/2"  
1/2"  
1/2"  
1/2"  
1/2"  
1/2"  
09-12  
18-24  
30-36  
42-48  
TYPE  
WIRE FRAMED PERIFRAME  
QUANTITY  
1
0.8  
2
2
0.8  
3
0.8  
3
0.8  
ARRESTANCE  
CONDENSATE PUMP  
MAXIMUM HEAD  
NOMINAL FLOW RATE (GPM)  
0.8  
15  
09-12  
18"  
18-24  
18"  
30-36  
18"  
42-48  
18"  
18"  
0.1  
0.1  
0.1  
0.1  
0.1  
* 3/4" SUCTION A T EM I CONDENSER. ** 7/8" SUCTION A T EM I CONDENSER.  
CAF/4 TECHNICAL DATA  
CABINET DIMENSIONS  
HEIGHT  
8
10-3/4"  
22-1/2"  
22-1/2"  
40 LBS.  
08  
12  
9-1/2"  
32-1/4"  
32-1/4"  
64 LBS.  
12  
18  
9-1/2"  
32-1/4"  
32-1/4"  
64 LBS.  
18  
20  
9-1/2"  
32-1/4"  
32-1/4"  
64 LBS.  
20  
33  
36  
11-1/2"  
44-1/2"  
32-1/4"  
97 LBS.  
36  
11-1/2"  
44-1/2"  
32-1/4"  
97 LBS.  
33  
WIDTH  
DEPTH  
WEIGHT  
FASCIA DIMENSIONS  
HEIGHT  
2-1/4"  
25"  
3"  
3"  
3"  
3"  
3"  
WIDTH  
37"  
37"  
37"  
49-1/4"  
37"  
49-1/4"  
37"  
DEPTH  
25"  
37"  
37"  
37"  
WEIGHT  
5 LBS.  
08  
18 LBS.  
12  
18 LBS.  
18  
18 LBS.  
20  
21 LBS.  
33  
21 LBS.  
36  
CONNECTIONS  
CHILLED WATER INLET  
CHILLED WATER OUTLET  
CONDENSATE  
BRANCH DUCT DIAMETER  
FRESH AIR DUCT DIAMETER  
HOT WATER INLET*  
HOT WATER OUTLET*  
FILTRATION  
1/2"  
3/4"  
3/4"  
1/2"  
5"  
3/4"  
3/4"  
1/2"  
5"  
3/4"  
3/4"  
3/4"  
1/2"  
3/4"  
3/4"  
3/4"  
1/2"  
1/2"  
1/2"  
1/2"  
5"  
5"  
6"  
6"  
3"  
3"  
3"  
3"  
3"  
3"  
1/2"  
1/2"  
1/2"  
12  
1/2"  
1/2"  
18  
1/2"  
1/2"  
1/2"  
1/2"  
1/2"  
1/2"  
1/2"  
08  
20  
33  
36  
TYPE  
WIRE FRAMED PERIFRAME  
QUANTITY  
1
2
2
2
3
3
ARRESTANCE  
CONDENSATE PUMP  
MAXIMUM HEAD  
NOMINAL FLOW RATE (GPM)  
0.8  
08  
0.8  
12  
0.8  
18  
0.8  
20  
0.8  
33  
0.8  
36  
18"  
0.1  
18"  
0.1  
18"  
0.1  
18"  
0.1  
18"  
0.1  
18"  
0.1  
* UNITS FITTED WITH OPTIONAL HOT WATER COIL ONLY  
ENVIROMASTER INTERNATIONALLLC  
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EMI CASSETTE DIMENSIONS  
SMALL CABINET  
• CAH 9,000 - 12,000  
• CAHW 9,000 ONLY  
• CAF 8,000 - 12,000  
• CAF4 8,000 ONLY  
ENVIROMASTER INTERNATIONALLLC  
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EMI CASSETTE DIMENSIONS  
MEDIUM CABINET  
• CAH 15,000 - 24,000  
• CAHW 12,000 - 24,000  
• CAF 18,000 - 20,000  
• CAF4 12,000 - 20,000  
LARGE CABINET  
• CAH/W 30,000 - 48,000  
• CAF/4 33,000 - 36,000  
CASSETTE DIMENSIONS (INCHES)  
SIZE  
MEDIUM  
LARGE  
A
11  
13  
B
37  
49¼  
C
37  
37  
D
1¾  
1¾  
E
32¾  
32¾  
F
32¾  
45  
G
2¾  
2¾  
H
½
½
J
Ø 5  
Ø 6  
K
3¼  
13¼  
L
9½  
9½  
M
¾
¾
N
33¼  
45½  
ENVIROMASTER INTERNATIONALLLC  
9
MICROPROCESSOR CONTROLLER  
The following pages contain a brief overview of the optional  
ping and starting is also included to allow refrigerant pres-  
sures to equalize between high and low sides during the  
compressor off period.  
cassette microprocessor control system and its components.  
The Infra-Red Remote Control manual is available from the  
unit manufacturer and provides a more comprehensive ex-  
planation of the operation and application of the Cassette  
microprocessor control system.  
IMPORTANT: Before applying main power to the unit,  
please ensure jumper link “JMP2” is in the correct  
position. JMP2 should be open for DX Non-Heat Pump  
or Chilled Water systems and closed for Heat Pump  
systems. (A jumper link settings guide can be found  
on the Cassette unit’s wiring schematic).  
The microprocessor controller has built-in software to limit  
the number of starts per hour. This operates by having a  
minimum period of ten minutes between consecutive starts.  
A four minute delay period between the compressor stop-  
230V AC  
T E R M I -  
230V AC  
TERMINAL  
TRANSFORMER  
BATTERY  
COMPRESSOR  
COMPRESSOR  
10A FUSE  
IR RE-  
HEATOUTPUT  
HEATINPUT  
SENSOR  
T1 = ROOM SENSOR  
T2 = DEFROST INPUT  
CONDENSATE  
INDOOR FAN  
JUMPER  
REVERSING VALVE  
VANE MOTOR OUTPUT  
INFRARED RECEIVER & FASCIA DISPLAY PANEL  
The infrared receiver is an extension of the control board and  
is located on the fascia of the unit, connected by a 7 pin  
plug and socket.  
The red indicator will be lit when the in-built time clock func-  
tion is activated. To disable the time clock, all start/stop  
times must be set to 12am via the transmitter (see program-  
ming instructions in this installation manual). The red indi-  
cator is also used to diagnose operational alarms.  
SELF DIAGNOSTICS: The microprocessor controller has a  
built-in diagnostics feature so that, in the event of an alarm,  
the nature of the fault can be determined. The red timer/  
alarm LED flashes on the fascia in a pre-determined fre-  
quency depending on the fault. These are identified below:  
1. Red Timer/Alarm flashes once every second - in-  
door coil sensor failure, low coil temperature or  
condensate high level trip.  
The green On/Off indicator will remain lit when the unit is  
running or will flash if heating or cooling is required but the  
compressor anti-cycle timer is delaying compressor opera-  
tion.  
2. Red Timer/Alarm flashes once every 5 seconds -  
return air sensor failure.  
Refer to the Troubleshooting section of this  
manual for further instruction on dealing with  
alarms.  
Yellow indicators will illuminate to show when the unit is in  
“cool” or “heat” mode. These indicators will flash when the  
battery on the main circuit board requires changing.  
ENVIROMASTER INTERNATIONALLLC  
10  
THE INFRARED TRANSMITTER  
STANDARD HAND HELD TRANSMITTER: Small, light and practically de-  
signed, the hand held transmitter takes 2 AAA batteries that can be easily  
fitted by removing the sliding lid on the underside of the transmitter. Please  
pay attention to the polarity and correct orientation of the batteries during  
fitting.  
When using the infrared handheld transmitter, always point the transmitter  
head directly at the receiver. Use the On/Send button to transmit settings to  
the microprocessor. At the time of transmission the  
symbol will display  
and an audible buzzer will sound if the signal has been correctly received.  
After changing any of the settings in the transmitter’s LCD display, the new  
settings must be transmitted to the unit using the On/Send button before the  
changes will take effect.  
ON/SEND  
DISPLAY INDICATORS  
SELECTOR BUTTONS  
Press this button to switch the unit on and transmit  
the system settings. The unit will confirm receipt of  
the adjustment by producing a short audible tone.  
MODE OF OPERATION  
Selects the mode options: Heat, Cool, Auto Heat/  
Cool, Dry Coooling, and Fan Only.  
TRANSMIT INDICATOR  
Flashes when system  
settings are transmitted.  
FAN  
MODE INDICATOR  
Selects fan speed options: Low, Medium, High,  
and Auto.  
Highlights Mode of Operation.  
CLK/TIMER +/-  
Selects and adjusts the clock or weekly pro-  
gram Stop/Start times.  
FAN MODE INDICATOR  
Highlights Fan Speed.  
TEMP +/-  
Adjusts temperature setpoint in intervals of 1ºF  
beftween 58 - 90ºF.  
CLOCK/TIMER DISPLAY  
Shows current day, time,  
or weekly program Stop/Start times.  
SLEEP  
Selects/Deselects sleep mode. Using the On/  
Send button, the temperature setpoint will set  
back 2ºF after 1 hour, 4ºF after 2 hours.  
SETPOINT DISPLAY  
Indicated temperature setpoint.  
SWING INDICATOR  
Indicates operation of the  
motorized air vanes (where fitted).  
SWING  
Causes the motorized air vanes to oscillate  
when selected (not applicable to all models).  
SLEEP INDICATOR  
Indicates when  
Sleep mode is selected.  
OFF  
Switches the unit off (in certain instances the  
fan may be subject to a 2 minute run on time to  
dissipate residual heat).  
ENVIROMASTER INTERNATIONALLLC  
11  
NOTE: Display will stop flashing after 15 seconds.  
SETTING UP THE BUILT-IN  
TIME CLOCK  
2. Select Program 1 by pressing (+) or (-). “Program  
1” and “Start Time will flash.  
HOW TO SET THE PRESENT TIME  
1. Press CLK/Timer: “Clock Set” highlights.  
NOTE: Display will stop flashing after 15 seconds.  
3. Press (+) or (-) to select and change hours.  
4. Press CLK/Timer to move to minutes.  
5. Repeat steps 3 and 4. “Stop Time” will flash.  
6. Repeat steps 3, 4, and 5. “Program 2” and “Start  
Time” will flash.  
7. Repeat steps 3, 4, and 5. “Send” will flash.  
8. Press On/Send to switch unit on and transmit sys-  
tem settings.  
2. Select Hour with either (+) or (-). figure will flash.  
3. Press (+) or (-) to change hour.  
4. Press CLK/Timer to confirm and advance.  
5. Repeat steps 3 and 4 for minutes and day of week.  
6. Press CLK/Timer to confirm.  
NOTE: A small clock symbol will appear in the trans-  
mitter display and the red LED indicator on the fascia  
display panel will illuminate to indicate the weekly pro-  
gram is in operation.  
HOW TO SET COOL, HEAT, OR AUTO MODE  
1. Press Mode button until desired mode is highlighted.  
2. Select temperature with Temp +/- buttons (range  
58°F to 90°F).  
3. Select desired fan speed with Fan button.  
4. Press the On/Send to switch unit on and transmit  
system settings.  
HOW TO SET THE WEEKLY PROGRAM (Saturday)  
1. Press CLK/Timer three times. “Program” and “SA”  
highlight.  
NOTE: Display will stop flashing after 15 seconds.  
2. Repeat as per Monday - Friday (above).  
HOW TO SET DRY MODE  
HOW TO SET THE WEEKLY PROGRAM (Sunday)  
Repeat Steps 1, 2, and 4.  
1. Press CLK/Timer four times. “Program” and “SU”  
highlight.  
NOTE: During the dry mode the system operates in  
cooling only mode and the indoor fan is fixed at low  
speed.  
NOTE: display will stop flashing after 15 seconds.  
2. Repeat as per Monday - Friday (above).  
HOW TO SET FAN ONLY MODE  
IMPORTANT: The built-intime clock provides ON/  
OFF functionality. The time clock does not pro-  
vide occupied/unoccupied time control. Refer to  
the separate Infrared Controller manual for fur-  
ther details.  
Repeat Steps 1, 2, and 4.  
NOTE: During the fan only mode only the indoor fan  
will operate, cooling and heating will be disabled.  
HOW TO SET THE WEEKLY PROGRAM  
(Monday - Friday)  
1. Press CLK/Timer: twice "Program" highlights.  
ENVIROMASTER INTERNATIONALLLC  
12  
IMPORTANT: As of 12/01/04 EMI air handlers will be manu-  
factured with a low Volt transformer installed. At the same  
time, EMI outdoor condensers will be manufactures with-  
out a low Volt transformer. When connecting an EMI evapo-  
rator to a non-EMI condenser, check to ensure that there is a  
24V control transformer in either in the indoor unit or outdoor  
unit. Only one transformer is required. If a transformer is not  
present then one should be added to the indoor unit. If both  
the indoor unit and outdoor unit contain a transformer, one  
must be remover from the system.  
UNIT START UP - INDOOR UNIT  
CONTROL CIRCUIT CHECKS (DX Units)  
NOTE: Apply power to the Condensing Unit’s crankcase  
heater for 24 hours before start up to boil off any liquid that  
may be present in the compressor.  
1.After 24 hours, the compressor should be isolated  
by removing the connection at the “Y” terminal on  
the outdoor unit. Main power can now be applied to  
the indoor and outdoor units. A system electrical  
check can now be carried out.  
CONTROL CIRCUIT CHECKS  
(Chilled Water Units)  
2. Switch on the indoor Cassette unit and check that  
the fan cycles correctly.  
A thorough pipe work check and pressure test should be  
performed before the Cassette controls are set up.  
NOTE: In some models there is a two minute fan  
run on time to remove residual heat from the Cas-  
sette, if the unit is switched off during the heating  
mode.  
1. Isolate the Cassette from the chilled water supply.  
A system electrical check can now be carried out.  
2. Switch on the indoor Cassette unit and check that  
the fan cycles correctly.  
3. On models with microprocessor controls, check  
that the High, Medium and Low fan speeds are op-  
erating correctly by changing the fan speed via the  
transmitter.  
NOTE: In some models there is a two minute fan run on  
time to remove residual heat from the Cassette, if the unit is  
switched off during the heating mode.  
4. On models 15-48, check that the motorized vane  
sweep functions correctly by toggling the function  
on or off, either via the transmitter (micro units) or  
via the toggle switch on the back of the electrical  
panel lid (electro-mechanical units).  
3. On models with microprocessor controls, check  
that the High, Medium and Low fan speeds are op-  
erating correctly by changing the fan speed via the  
transmitter.  
4. On models 15-48, check that the motorized vane  
sweep functions correctly by toggling the function  
on or off, either via the transmitter (micro units) or  
via the toggle switch on the back of the electrical  
panel lid (electro-mechanical units).  
5. On micro controlled units, if required, check that  
the built-in timer function is programmed and oper-  
ating correctly. When the timer is activated, the  
red LED on the fascia display panel should be lit.  
6. Check the operation of the condensate pump by  
pouring 7-8 ounces of water down the pump outlet,  
switch the unit on, select cooling mode and the  
lowest possible temperature setpoint then observe  
the water being pumped from the Cassette.  
5. On micro controlled units, if required, check that  
the built-in timer function is programmed and oper-  
ating correctly. When the timer is activated, the  
red LED on the fascia display panel should be lit.  
6. Check the operation of the condensate pump by  
pouring 7-8 ounces of water down the pump outlet,  
switch the unit on, select cooling mode and the  
lowest possible temperature setpoint then observe  
the water being pumped from the Cassette.  
7. Where fitted, check the operation of the hot water  
valve or the electric heat elements by switching  
the system to the heating mode and selecting the  
highest possible temperature setpoint.  
8. Ensure that the Condensing Unit start up proce-  
dure has been carried out as detailed in the corre-  
sponding installation manual.  
7. Allow chilled water to enter the Cassette and vent  
air from the unit by opening the 1/4" air bleed. Re-  
tighten the bleed screw once all air has been re-  
moved.  
9. The compressor signal “Y” (disconnected from the  
outdoor unit in step 1) can now be reconnected  
and main power applied to the system.  
8. Repeat steps 1-4 above for all Cassettes in the  
same systems.  
The Cassettes are now ready for the system balance to be  
performed.  
ENVIROMASTER INTERNATIONALLLC  
13  
TROUBLESHOOTING SECTION  
TRANSMITTER FAILURE (MICRO UNITS ONLY). Try new  
RED ALARM LED FLASHING AT 1 SECOND  
batteries first, if receiver bleeps on transmitting signal, trans-  
mitter is OK. If no response press On/Off button on unit  
fascia. If the unit responds to the On/Off button transmitter  
is faulty.  
INTERVALS (Microprocessor units only)  
POSSIBLE CAUSES/REMEDIES  
FAULTY FLOAT SWITCH. See section “Condensate High  
Level.”  
MICROPROCESSOR FAILURE (MICRO UNITS ONLY). The  
microprocessor is the least likely component to be at fault.  
Investigate all other possibilities in every section of this  
troubleshooting guide first. Replace the micro only after all  
other avenues of investigation are exhausted.  
FAN TRIP. See section “Fans Will Not Run.”  
INDOOR COIL SENSOR FAILURE (CONNECTED TO MI-  
CRO TERMINAL ‘T3’). After checking the above, use the  
unit wiring schematic to isolate the indoor coil sensor and  
measure the resistance. Sensor is 50K@72°F type. Check  
and replace if necessary.  
WATER LEAKING FROM UNIT  
(See “Condensate High Level.”)  
POSSIBLE CAUSES/REMEDIES  
RED ALARM LED FLASHING AT 5 SECOND  
CONDENSATE PLUG LOOSE OR MISSING. Check that  
the rubber condensate plug is securely fitted to the under-  
side of the unit’s polystyrene drip tray. On some models this  
is located underneath the fascia support rails on the pump  
side of the unit.  
INTERVALS (Microprocessor units only)  
POSSIBLE CAUSES/REMEDIES  
RETURNAIR SENSOR FAILURE (CONNECTED TO MICRO  
TERMINAL ‘T1’). Use the unit wiring schematic to isolate  
the return air sensor and measure the resistance. Sensor is  
50K@72°F type. Check and replace if necessary.  
UNIT INSTALLED UNEVENLY. With fascia removed, ensure  
that the unit chassis is level (at the face) both front to back  
and left to right, to ensure correct condensate flow.  
UNIT WILL NOT OPERATE  
CONDENSATE DRAIN PIPING INSTALLED INCORRECTLY.  
Check that the site installed condensate gravity drain slopes  
‘downhill’ away from the unit (See installation section of this  
manual for more information.)  
POSSIBLE CAUSES/REMEDIES  
NO POWER (MAIN POWER). Check power supply to the  
unit. For micro units, check power to the micro and check  
the on board micro fuse.  
BLOCKED/KINKED CONDENSATE PIPE. Check conden-  
sate pipework for blocks/kinks and clear as necessary. Check  
for a water tight connection between the PVC condensate  
outlet and the site installed condensate gravity drain.  
NO 24V CONTROL CIRCUIT POWER. For DX and chilled  
water systems, first check that the condensing unit is  
switched on, then check the 24V feed from the control trans-  
former. If not present, check transformer windings – replace  
if necessary.  
CONDENSATE PUMP BLOCKED OR FAILED. Clear any  
blockages and ensure that power is being applied to the  
pump. If the pump still does not run, replace the pump.  
CONTROL CIRCUIT DISABLED BY UNIT PROTECTION  
DEVICE. In some models, particularly electro-mechanical  
units, some protection devices (such as freeze-stats, fan  
trips, etc) are wired in line with the 24V control circuit feed to  
cause the unit to shut down in an alarm condition. Use the  
unit’s wiring schematic to identify these devices and investi-  
gate accordingly.  
FLOAT SWITCH FAILURE. Check that the float switch op-  
erates correctly and is properly positioned. Float switch is  
normally closed, opens on rise of water level.  
CONDENSATE HIGH LEVEL  
(Red alarm LED on Micro Unit  
will flash at one second intervals.)  
INFRARED RECEIVER FAILURE (MICRO UNITS ONLY). If  
audible bleep is heard on signal transmission from transmit-  
ter and the green LED is lit or flashing, receiver is OK. If  
there are no LEDs lit and the unit will not respond to the  
transmitter, press the On/Off button on the fascia display  
panel. If the unit responds to the On/Off button receiver is  
OK. Check transmitter.  
POSSIBLE CAUSES/REMEDIES  
MAXIMUM PUMP LIFT EXCEEDED. Check that the con-  
densate pump head is no greater than 18” (See installation  
section of this manual for more information).  
BLOCKED/KINKED CONDENSATE PIPE. See section “Wa-  
ter Leaking From Unit.”  
ENVIROMASTER INTERNATIONALLLC  
14  
TROUBLESHOOTING SECTION  
CONDENSATE PUMP BLOCKED OR FAILED. See sec- HIGH CONDENSATE LEVEL TRIP. Drain the condensate  
tion “Water Leaking From Unit”  
tray and investigate. See section “Condensate high Level/”  
erating pressures. Check filter condition. (See maintenance  
COIL FREEZE UP. Acoil freeze condition may have caused instructions for more information).  
excessive condensate to collect in the drip tray. See sec-  
tion “Freeze Protection.”  
SENSOR FAILURE (MICRO UNITS ONLY). If any of the  
sensors are faulty the microprocessor will disable the cool-  
ing operation.  
COIL FREEZE  
POSSIBLE CAUSES/REMEDIES  
OUTDOOR UNIT TRIPPED. Check outdoor unit. refer to  
outdoor unit troubleshooting section.  
COOLING COIL FREEZE PROTECTION THERMOSTAT  
TRIPPED (AUTO-RESET WHEN FREEZE CLEARED). FAULTY VALVE ACTUATOR (CHILLED WATER UNITS  
Freeze stat is normally closed, opens during freeze. Where ONLY). Check cooling signal present at actuator. Check  
fitted, the stat will disable cooling action (sometimes the actuator by manually opening the valve. Replace actuator if  
entire system) during coil freeze conditions. Use the unit’s necessary.  
wiring schematic to investigate.  
NO HEATING (HEAT PUMP)  
CONDENSING UNIT RUNNING WITH CASSETTE UNIT  
SWITCHED OFF (DX SYSTEMS ONLY). System installed  
such that it is possible for condensing unit to run with Cas-  
POSSIBLE CAUSES/REMEDIES  
sette unit switched off. Check system wiring and discon- INCORRECT MODE SETTING (MICRO UNITS ONLY).  
nect switches.  
Check that the transmitter MODE is set to Heat or Auto  
Mode.  
DIRTY OR BLOCKEDAIR FILTER. Clean/replace filters as  
necessary. (See maintenance instructions for more informa- JUMPER LINK SETTINGS INCORRECT (MICRO UNITS  
tion).  
ONLY). Check that JMP2 jumper link header on the micro-  
processor is in the “ON” position. Remove power before  
SYSTEM HEAD PRESSURE SET TOO LOW. Check con- making changes.  
densing pressure, installation of low ambient kit may be re-  
quired.  
SET POINT TOO LOW. Check the set point on the trans-  
mitter or wall mounted thermostat and adjust if necessary.  
LOSS OF REFRIGERANT. Check system for refrigerant  
leaks and repair before recharging.  
DEFROST MODE. Unit is defrosting the outdoor coil. Heat-  
ing will continue automatically after defrosting.  
NO COOLING  
COMPRESSOR PROTECTION DELAY (MICRO UNITS  
ONLY). Check that the green On/Off Led is not flashing. If it  
is flashing wait for a maximum of 10 minutes then re-check  
POSSIBLE CAUSES/REMEDIES  
INCORRECT MODE SETTING (MICRO UNITS ONLY). if heating is operating.  
Check that the transmitter MODE is set to Cooling or Auto  
Mode.  
COMPRESSOR PROTECTION DELAY (ELECTRO-ME-  
CHANICAL DX UNITS ONLY). Wait for ten minutes and  
SET POINT TOO HIGH. Check the set point on the trans- then re-check if cooling is operating  
mitter or wall mounted thermostat and adjust if necessary.  
OUTDOOR UNIT TRIPPED – Refer to outdoor unit trouble-  
COMPRESSOR PROTECTION DELAY (MICRO UNITS shooting section.  
ONLY). Check that the green On/Off LED is not flashing. If it  
is flashing, wait for ten minutes then recheck if cooling is  
operating (Applies to chilled water units also).  
INDOOR COILTEMPERATURE TOO HIGH (MICRO UNITS  
ONLY) – Check refrigerant charge by measuring operating  
pressures. Check filter condition (See maintenance instruc-  
tions for more information).  
COMPRESSOR PROTECTION DELAY (ELECTRO-ME-  
CHANICAL DX UNITS ONLY). Wait for ten minutes and  
then recheck if cooling is operating.  
DIRTY OR BLOCKED AIR FILTER. See section “Coil  
Freeze.”  
ENVIROMASTER INTERNATIONALLLC  
15  
TROUBLESHOOTING SECTION  
NO HEATING (Electric Heat)  
FANS WILL NOT RUN  
POSSIBLE CAUSES/REMEDIES  
POSSIBLE CAUSES/REMEDIES  
INCORRECT MODE SETTING (MICRO UNITS ONLY) –  
Check that the transmitter Mode is set to Heat orAuto Mode.  
LOOSE WIRE – Check all fan wire connections. Use unit’s  
electrical schematic to verify that fan is wired correctly.  
SET POINT TOO LOW – Check the set point on the trans-  
mitter or wall mounted thermostat and adjust if necessary.  
FAULTY FAN CAPACITOR – Check fan capacitors, replace  
if necessary.  
OVERHEAT CUT OUT TRIPPED – (See section “Electric  
Overheat.”)  
FAULTY FAN MOTOR – Check fan motor protector for open  
circuit, replace if necessary.  
Investigate cause of over heat condition.  
ELECTRIC OVERHEAT  
• Possible low airflow, check filter condition. (See  
maintenance instructions for more information).  
The electric heat circuit contains one automatic reset and  
one manual reset overheat cut-out protection switch for each  
• Possible fan failure. Check fans. (See section “Fans Will electric heat element fitted to the unit. The cut-outs are wired  
in line with the mains power flowing in each element and  
operate as described below.  
Not Run”)  
Remove power from unit and reset manual overheat cut-out  
by rubbing. DO NOT PRESS!!  
AUTO CUT-OUT: If the auto cut-out trips, the elec-  
tric heat is temporarily disabled until the unit tem-  
perature falls and causes the overheat cut-out to  
automatically reset.  
Consult EMI technical support for instruction if necessary.  
HEATER ELEMENT FAILED – Investigate and replace if  
necessary.  
MANUAL CUT-OUT: If the manual cut-out trips, the  
electric heat is disabled until the unit temperature  
falls and the overheat cut-out is manually reset. It  
will typically take five minutes for the unit tempera-  
ture to fall sufficiently to allow the cut-out to be re-  
set. The cut-out should only be reset by a qualified  
and competent electrician and with the main power  
switched off. Ensure the elements have cooled suf-  
ficiently.  
FAULTY HEATER RELAY – Check signals to relay and  
check action of relay contacts. Replace relay or PCB if nec-  
essary.  
NO HEATING (Hot Water)  
POSSIBLE CAUSES/REMEDIES  
INCORRECT MODE SETTING (MICRO UNITS ONLY) –  
Check that the transmitter MODE is set to Heat or Auto  
Mode.  
WARNING  
!
!
THIS EQUIPMENT CONTAINS LIVE ELECTRICALAND  
MOVING PARTS. ISOLATEALL ELECTRICAL EQUIP-  
MENT BEFORE ANY MAINTENANCE WORK IS CAR-  
RIED OUT!!  
SET POINT TOO LOW – Check the set point on the trans-  
mitter or wall mounted thermostat and adjust if necessary.  
BLOCKED OR DIRTYFILTERS CAUSING LOWAIRFLOW  
Check filter condition (See maintenance instructions for  
more information).  
NO HOT WATER/PUMPS FAILED – Check hot water source  
and supply to unit.  
FAULTY VALVE/ACTUATOR – Check actuator by manu-  
ally opening and closing valve, replace if faulty.  
FAULTY HEATER RELAY – Check signals to relay and  
check action of relay contacts. Replace relay or PCB if nec-  
essary.  
ENVIROMASTER INTERNATIONALLLC  
16  
MAINTENANCE  
EVERY 3 MONTHS: Check the air filter condition and clean  
if necessary (see below).  
3. Remove the electrical panel lid and disconnect the  
fan connections from within the electrical panel.  
EVERY 6 MONTHS: Same as 3 months plus clean conden-  
sate tray with biocide suitable for polystyrene and clean fas-  
cia.  
4. Rotate the fan by hand until two M6 nuts are visible  
through the fan mounting access holes. Remove  
the two nuts.  
EVERY 12 MONTHS: Same as 6 months plus check all  
electrical connections for security, check condensate pump  
operation, and check the heating and cooling action to en-  
sure proper operation.  
5. Rotate the fan 90° until the remaining two nuts are  
visible and remove while supporting the fan to pre-  
vent it from falling. The fan can now be dropped  
down from the unit.  
FILTER REMOVAL AND CLEANING  
CONDENSATE TRAY REMOVAL  
1. Ensure the unit is isolated from the electrical sup-  
ply and ensure that the fan(s) has come to a com-  
plete stop.  
1. Unclip the grille catches and remove the grille(s)  
from the fascia.  
2. Remove the fascia by loosening the fascia mount-  
ing bolts and sliding the fascia horizontally until it  
releases from the chassis. If unit is micropro-  
cessor controlled, remove display panel cable  
from within the electrical panel before remov-  
ing the fascia.  
2. Unclip the catches along the edge of each grille  
and allow them to hang from the fascia by the  
molded plastic hinges located along the opposite  
edge.  
3. If desired, the grilles can be removed from the fas-  
cia completely.  
3. Remove electrical panel lid by unscrewing the single  
self tapper and pull the lid horizontally away from  
the control box.  
4. The filter can now be easily slid out of the small  
plastic retaining clips on the back of each grille.  
4. On medium and large sized units, disconnect the  
main wiring from the incoming terminal block and  
disconnect the fan wires from their connection points  
within the electrical panel. Separate any two part  
connectors coming from the electrical panel.  
5. Gently vacuum clean the filters on a medium power  
vacuum.  
6. Replace filters by reversing steps 2 to 4.  
NOTE: EMI recommends you keep at least one full  
set of cassette air filters as spares.  
5. Drain the condensate tray by removing the small  
black rubber drain plug, catching any condensate  
in a suitable container.  
FAN REMOVAL  
6. Remove the self tapping screws securing the two  
insulated metal condensate tray support channels  
and pull the channels away from the condensate  
tray. Pull the condensate tray, complete with inlet  
ring (on medium and large sized units only) down-  
wards away from chassis.  
CAUTION: Isolate from the electrical supply before  
commencing work!!  
1. Unclip the grille catches and remove the grille(s)  
from the fascia.  
2. For medium and large-sized units, remove the M6  
screws from the black plastic inlet ring and pull the  
inlet ring downwards from the condensate tray. For  
small units only, remove the fascia by loosening  
the four fascia mounting bolts and then slide the  
fascia horizontally until it releases from the chas-  
sis. Drain the condensate tray by removing the  
small black rubber drain plug, catching the con-  
densate (if any) in a suitable container. Remove  
the self tapping screws securing the two insulated  
metal condensate tray support channels and pull  
the channels away from the condensate tray. Pull  
the condensate tray downwards away from the chas-  
sis.  
CONDENSATE PUMP REMOVAL  
1. Disconnect condensate pump and float switch wires  
from inside electrical panel.  
2. Unscrew the three M4 screws holding the pump  
inspection plate in place and pull the pump and  
mounting bracket away from the chassis while feed-  
ing the pump wires between condensate tray and  
insulation.  
ENVIROMASTER INTERNATIONALLLC  
17  
APPENDIX A - WIRING CHARTS AND INSTRUCTIONS  
TERMINAL BLOCK INSTRUCTION FOR THE  
CONNECTION OF HIGH/LOW VOLTAGE WIRES  
When connecting line and/or low voltage wires to  
the CAH terminal block(s) a 3/32-screw driver  
(thermostat type) is required.  
1. Insert the screwdriver into the square hole until  
you “hit bottom.” This will open the terminal  
block so that it will accept your wire(s).  
2. Insert the stripped wire into the oval or round  
hole.  
3. Remove screwdriver to allow the terminal block  
to “clamp down” on the wire(s).  
IT IS EXTREMELY IMPORTANT THAT THE WIRE(S)  
ARE CONNECTED PROPERLY OTHERWISEARCING  
MAY RESULT IN ELECTRICAL DAMAGE OR FIRE!  
ENVIROMASTER INTERNATIONALLLC  
18  
APPENDIX B - EXPLODED UNIT DRAWING AND PARTS LIST  
SMALL CABINET  
• CAH 9,000 - 12,000  
• CAHW 9,000 ONLY  
• CAF 8,000 - 12,000  
• CAF4 8,000 ONLY  
8
22  
6
1
7
20  
21  
2
14  
3
10  
9
18  
19  
5
4
10  
12  
13  
16  
11  
23  
17  
1. Cassette Chassis  
2. Evaporator Assembly  
3. Electric Heater Element Assembly  
4. Condensate Tray  
15  
5. Condensate Tray Supports (2)  
6. Condensate Pump  
7. High Level Switch  
8. Condensate Pump Assembly  
9. Fan/Motor Assembly  
10. Coil/Return Air Sensors  
11. Grille  
12. Label  
13. Air Deflector Vanes (4)  
14. Freeze Protection Thermostat (DX Electro-Mechanical Version only)  
15. Filter  
16. Fascia Assembly  
17. Receiver (Microprocessor Version)  
18. Terminal Rail, Relays & Timer (Micro & Electro-Mechanical Version)  
19. Control Box Lid  
20. Control Box  
21. PCB Controller (Microprocessor Only)  
22. Coil Support Brackets  
23. Remote Handset (Microprocessor Only)  
ENVIROMASTER INTERNATIONALLLC  
19  
APPENDIX C - EXPLODED UNIT DRAWING AND PARTS LIST  
MEDIUM CABINET  
1
5
• CAH 15,000 - 24,000  
• CAHW 12,000 - 24,000  
• CAF 18,000 - 20,000  
• CAF4 12,000 - 20,000  
6
LARGE CABINET  
• CAH/W 30,000 - 48,000  
• CAF/4 33,000 - 36,000  
2
20  
19  
3
7
4
18  
9
8
10  
11  
17  
16  
12  
1. Cassette Chassis  
2. Evaporator Coil  
3. Condensate Tray  
4. Condensate Tray Support  
5. Condensate Pump  
6. High Level Switch  
7. Fan & Motor Assembly  
8. Fan Inlet Ring  
13  
14  
15  
9. Grille  
10. Infrared Receiver  
11. Vane  
12. Vane Motor Assembly  
13. Filter  
14. Fascia  
15. Remote Handset  
16. Control Box Lid  
17. Control Box PCB  
18. Control Box  
19. Coil Bracket  
20. Expansion Valve  
Enviromaster International LLC  
5780 Success Drive, Rome, NY 13440  
Phone: 1-800-228-9364 / FAX: 1-800-232-9364  
ENVIROMASTER INTERNATIONALLLC  
20  

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