IMI CORNELIUS REMCOR INC g 500 REGENCY DRIVE g GLENDALE HEIGHTS, IL 60139--2268
Telephone (800) 551--4423
Facsimile (800) 519--4423
Operator’s Manual
ICE/BEVERAGE DISPENSER
Model: Enduro-150 8 Valve
IMPORTANT:
TO THE INSTALLER.
It is the res pons ibility of
the Ins taller to ens ure that
the water s upply to the
dis pens ing equipment is
provided with protection
agains t backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other s uch
method as proved effective
by tes t.
Water pipe connections
and fixtures directly
connected to a potable
water s upply s hall be
s ized, ins talled, and
maintained according to
Federal, State, and Local
Codes .
Part No. 620904402
February, 1997
Revised: August, 2000
Revision C
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
PRINTED IN U.S.A
ÓIMI CORNELIUS INC; 1997-2000
MAINTENANCE
The following dispenser maintenance should be performed at the intervals indicated:
DAILY (or as required)
Remove foreign material from vending area drip tray to prevent drain blockage.
WEEKLY (or as required)
Clean vending area. Check for proper water drainage from the vending area drip tray.
MONTHLY
Clean and sanitize the hopper interior and beverage system, if applicable (see CLEANING INSTRUCTIONS).
START-UP & OPERATING INSTRUCTIONS
Fill the hopper with ice. Dispense several large cups of ice (approximately 20 to 30 seconds total dispensing time)
to allow ice to fill the cold plate cabinet. Add ice to the hopper as necessary to refill and replace the lid. Allow 10 to
15 minutes for the cold plate to cool down. Repeat this procedure whenever the dispenser has run out of ice. Start
up the beverage system and adjust faucets to the proper brix. Contact your local syrup distributor for complete
information on the beverage system.
In normal operation, pushing the ice dispenser mechanism will cause ice to flow from the ice chute. Ice flow will
continue until the dispenser mechanism is released. Dispensing of any faucet will provide beverage of the ap-
propriate flavor.
CAUTION: Us e caution to avoid s pilling ice when filling dis pens er. Clean up immediately any
s pilled ice from filling or operating the unit. To prevent contamination of ice, the lid mus t be
ins talled on the unit at all times .
If the dispenser fails to dispense ice or beverage see troubleshooting guide.
CLEANING INSTRUCTIONS
WARNING: Dis connect Power Before Cleaning! Do not us e metal s crapers , s harp objects or
abras ives on the ice s torage hopper, top cover and the agitator dis k, as damage may res ult.
Do not us e s olvents or other cleaning agents , as they may attack the plas tic material.
Soap solution - Use a mixture of mild detergent and warm (100 degrees F) potable water.
Sanitizing solution - Use 1/2 ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing
solution to this ratio will create a solution of 200 PPM.
DISPENSER
1. CLEANING EXTERIOR SURFACES
Important: Perform the following daily.
A. Remove the cup rest from drip tray.
B. Wash the drip tray with soap solution. Rinse with clean water and allow solution to run down the drain.
1
620904402
C. Wash cup rest with soap solution and rinse in clean water. Install the cup rest into the drip tray.
D. Clean all exterior surfaces with soap solution and rinse in clean water.
2. CLEANING INTERIOR SURFACES
CAUTION: When pouring liquid into the hopper, do not exceed the rate of 1/2 gallon
per minute.
Important: Perform the following at leas t once a month.
A. Remove agitator assembly.
B. Using a nylon bristle brush or sponge, clean the interior of the hopper, top cover and agitator assembly
with soap solution. Thoroughly rinse the hopper, cover and agitator surfaces with clean potable water.
C. Reassemble agitator assembly. Take special care to ensure that the thumbscrew is tight.
D. Using a mechanical spray bottle filled with sanitizing solution, spray the entire interior and agitator as-
sembly. Allow to air dry.
E. Remove merchandiser and ice chute cover from unit.
F. With a nylon bristle brush or sponge, clean the inside of the ice chute, gasket, and cover with soap solu-
tion and rinse thoroughly to remove all traces of detergent.
G. Reassemble ice chute assembly.
H. Using a mechanical spray bottle filled with sanitizing solution, spray the inside of the ice chute. Allow to
air dry.
I.
Reinstall merchandiser.
BEVERAGE SYSTEM (IF APPLICABLE)
WARNING: Dis connect Power Before Cleaning! Do not us e metal s crapers , s harp objects
or abras ives on the ice s torage hopper, top cover and the agitator dis k, as damage may
res ult. Do not us e s olvents or other cleaning agents , as they may attack the plas tic material.
Soap solution - Use a mixture of mild detergent and warm (100 degrees F) potable water.
Sanitizing solution - Use 1/2 ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing
solution to this ratio, the required solution of 200 PPM will be obtained.
Cleaning tank - Fill clean, empty tank with a mixture of mild detergent and five (5) gallons of warm
potable water (120 degrees F).
CAUTION: When pouring liquid into the hopper, do not exceed the rate of 1/2 gallon
per minute.
1. COLD PLATE
A. Remove splash panel.
B. Remove or move the plastic cold plate cover to expose the cold plate.
C. Locate and remove any debris from the drain trough. Check that the drain holes are not clogged.
D. Pour small amount of soap solution through cold plate openings in hopper.
620904402
2
E. Using a cloth, wash down the surfaces of the cold plate and plastic cover with soap solution.
F. Install and properly position the cover on the cold plate.
G. Install the splash panel in the reverse order it was removed.
H. Rinse cold plate surface by pouring potable water through hopper openings.
2. DISPENSING VALVES
Refer to addendum supplied with the unit that is applicable to the manufacturer of the valves installed
on the unit.
3. PRODUCT TUBING
Only trained and qualified pers ons s hould perform thes e cleaning and s anitizing procedures .
A. Sanitize tank s ys tems , Pos t-Mix and Pre-Mix
a. Remove all the quick disconnects from all the tanks. Fill a suitable pail or bucket with
soap solution.
b. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon
bristle brush. (Do not us e a wire brus h). Rinse with clean water.
c. Prepare sanitizing solution and using a mechanical spray bottle, spray the disconnects.
Allow to air dry.
d. Using a clean, empty tank, prepare five (5) gallons of the sanitizing solution. Rinse the tank discon-
nects with approximately 9 oz. of the sanitizing solution. Close the tank.
e. Prepare cleaning tank by filling clean five (5) gallon tank with a mixture of mild detergent and pota-
ble water (120_ F).
f.
Connect a gas disconnect to the tank and then apply one of the product tubes to the cleaning tank.
Operate the appropriate valve until liquid dispensed is free of any syrup.
g. Disconnect cleaning tank and hook up sanitizing tank to syrup line and CO2 system.
h. Energize beverage faucet until chlorine sanitizing solution is dispensed through the faucet. Flush
at least two (2) cups of liquid to ensure that the sanitizing solution has filled the entire length of the
syrup tubing.
i.
j.
Allow sanitizer to remain in lines for fifteen (15) minutes.
Repeat the step above, applying a different product tube each time until all tubes are filled with the
sanitizing solution.
k. For post-mix valves, remove the nozzle and syrup diffuser and clean them in a mild soap solution.
Rinse with clean water and reassemble the nozzle and syrup diffuser to the valve.
l.
For pre-mix valves, disconnect all product tubes from the tank of sanitizing solution and then open
the valves to allow the pressure to be relieved. Remove the valves from the dispenser, disas-
semble and wash thoroughly in a mild soap solution.
m. Rinse the parts in clean water, reassemble the valve and reconnect it to the dispenser.
n. Discard the tank of sanitizing solution and reconnect the product (syrup or pre-mix) tanks. Operate
the valves until all sanitizer has been flushed from the system and only product (syrup or pre-mix)
is flowing.
B. Sanitize s yrup lines , B-I-B Sys tems
a. Remove all the quick disconnects from all the B-I-B containers.
b. Fill a suitable pail or bucket with soap solution.
3
620904402
c. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon
bristle brush. (Do not us e a wire brus h). Rinse with clean water.
d. Using a plastic pail, prepare approximately five (5) gallons of sanitizing solution.
e. Rinse the B-I-B disconnects in the sanitizing solution.
f.
Sanitizing fittings must be attached to each B-I-B disconnect. If these fittings are not available, the
fittings from empty B-I-B bags can be cut from the bags and used. These fittings open the discon-
nect so the sanitizing solution can be drawn through the disconnect.
g. Place all the B-I-B disconnects into the pail of sanitizing solution. Operate all the valves until the
sanitizing solution is flowing from the valve. Allow sanitizer to remain in lines for fifteen
(15) minutes.
h. Remove the nozzle and syrup diffuser from each valve and clean them in a soap solution. Rinse
with clean water and reassemble the nozzle and syrup diffuser to the valve.
i.
Remove the sanitizing fittings from the B-I-B disconnects and connect the disconnects to the ap-
propriate B-I-B container. Operate the valves until all sanitizer has been flushed from the system
and syrup is flowing freely.
620904402
4
TROUBLESHOOTING
IMPORTANT: Only qualified pers onnel s hould s ervice internal components or electrical wiring.
WARNING: If repairs are to be made to a product s ys tem, remove quick dis connects from
the applicable product tank, then relieve the s ys tem pres s ure before proceeding. If repairs
are to be made to the CO2 s ys tem, s top dis pens ing, s hut off the CO2 s upply, then relieve the
s ys tem pres s ure before proceeding. If repairs are to be made to the refrigeration s ys tem, make s ure
electrical power is dis connected from the unit.
Should your unit fail to operate properly, check that there is power to the unit and that the hopper con-
tains ice. If the unit does not dis pens e, check the following chart under the appropriate s ymptoms to aid
in locating the defect.
Trouble
Probable Cause
A. Short circuit in wiring.
BLOWN FUSE OR CIRCUIT BREAKER.
B. Defective gate solenoid.
C. Defective agitator motor.
A. No power.
GATE DOES NOT OPEN. AGITATOR DOES
NOT TURN.
B. Bent depressor plate (does not actuate switch).
C. Defective dispensing switch.
GATE DOES NOT OPEN OR IS SLUGGISH.
AGITATOR TURNS.
A. Defective gate solenoid.
B. Excessive pressure against gate slide.
C. Defective rectifier.
ICE DISPENSES CONTINUOUSLY.
SLUSHY ICE. WATER IN HOPPER.
A. Stuck or bent depressor plate (does not
release switch).
B. Defective dispensing switch.
C. Improper switch installation.
A. Blocked drain.
B. Unit not level.
C. Poor ice quality due to water quality or
icemaker problems.
D. Improper use of flaked ice.
A. No 24 volt power to faucets.
B. No CO2 pressure.
BEVERAGES DO NOT DISPENSE.
BEVERAGES TOO SWEET.
A. Carbonator not working.
B. No CO2 pressure in carbonator.
C. Faucet brix requires adjusting.
5
620904402
Trouble
Probable Cause
A. Empty syrup tank.
BEVERAGES NOT SWEET ENOUGH.
B. Faucet brix requires adjusting.
BEVERAGES NOT COLD (UNITS WITH BUILT-IN
COLD PLATE).
A. Unit standing with no ice in hopper -- no ice in
cold plate cabinet.
Contact your local s yrup or beverage equipment dis tributor for additional information and troubles hoot-
ing of beverage s ys tem.
6
620904402
PARTS LIST / EXPLODED VIEW
7
620904402
19
52
57
5
87
96
1
26
68
32
63
80
2
46
94
79
66
69
90
4
56
44
74
91
39
50
48
92
74
62
81
49
30
21
94
64
25
67
51
6
72
24
61
10
72
54
88
60
73
72
74
72
58
17
71
76
75 53
88
7
22
12
76
93
84
70
34
88
86
15
77
13
72
95
14
59
47
8
85
55
23
83
16
620904402
8
CABINET SECTION PARTS LIST
Index
No.
Part No.
21491
Name
1
Gate Slide
2
22081R
Gate Restrictor
3
Not Used
**29303R
15346
4
Plate, Motor Mounting
5
Agitator Assy
6
620021201
629080213
629080215
620020101
Not Used
620020001
Not Used
Contact Sales
27107
Cover, Rear Wrapper
7
Lower Panel Assy (For Drip Tray)
Lower Panel Assy (Z Model)
Sink Extension Assy, Drip Tray
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Wrapper
Panel Cold Plate/Faucet Assy
Retainer Lever, Ice Dispenser
Pin Sink Ext.
10145
31007
Switch Boot
50335
Insulation, Cold Plate Drain
Heyco Snap Bushing
50767
Not Used
15087
Retainer, Agitator
Not Used
30794
Motor Heater, 115 Volt
Motor Heater, 220-240 Volt
Dispense Switch
32826
22
23
24
25
30895
53011
Elbow Cold Plate Drain
Bulb-Daylight 18”
31622
**620307901
**620307902
32954
Agitator Motor, 120 Volt
Agitator Motor, 220-240 Volt
Solenoid Assembly, 115 Volt
Solenoid Assembly, 220-240 Volt
26
33409
27
28
29
30
Not Used
Not Used
Not Used
620302001
620303301
620302301
620303302
Not Used
620022201
Not Used
71010
Electrical Box Assy, 120 Volt (B & BC Models)
Electrical Box Assy, 120 Volt (Ice Only)
Electrical Box Assy, 220-240 Volt (B & BC Models)
Electrical Box Assy, 220-240 Volt (Ice Only)
31
32
33
34
Bracket, Motor Mounting
Washer, No. 8
9
620904402
CABINET SECTION PARTS LIST (CONT’D)
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
Not Used
Not Used
Not Used
Not Used
620019701
Not Used
Not Used
Not Used
Not Used
**51859
Hinge, Gusset
Seal, Agitator Motor Shaft
Not Used
51891
Gasket, Gate
***51908
**52876
Plug (120V Models Only)
Gasket, Motor Shaft
620500901
53168
Ice Chute
Ice Chute Cover
53241
Access Cover (Cold Plate Models Only)
Agitator Disk
53227
Contact Sales
Contact Sales
620024118
620024117
620024116
620024115
620502801
620502701
620502702
52879
Merchandiser, Black
Merchandiser, Gray
Merchandiser, S.S.
Merchandiser, S.S. (For Lid and Straw Holder)
Merchandiser, S.S. (For Medallion)
Merchandiser, S.S. (For Low Ice Light)
Lens, Merchandiser
54
55
Foamed Sink Assy, Black
Foamed Sink Assy, Gray
Lid, Dispenser, Black
Lid, Dispenser, Gray
56
53019
57
58
59
60
61
62
63
64
65
66
67
52872
Hopper Assy
620021901
52967
Baffle
Plug, Plastic
52972
Tab Retaining
53236
Cover (Cold Plate Models Only)
Hex Nut, No. 10-32 S.S.
Hex Nut, No. 10-32 Nylon Insert Locknut
Hex Nut, 1/4-20 Keps
70016
70017
**70018
Not Used
**70048
Washer, .255 I.D.
70056
Washer, No. 10, .219 I.D.
620904402
10
CABINET SECTION PARTS LIST (CONT’D)
68
69
70
71
72
73
74
75
76
77
70067
70076
Washer, .218 I.D.
Hex Nut, No. 8-32
70104
Nutsert No. 8-32
Contact Sales
70171
Graphics
Machine Screw, Phil Truss Hd, No. 8-32 By 3/8-In. Long
Machine Screw, Phil Truss Hd, No. 8-32 By 1/2-In. Long
Sheet Metal Screw, Phil Truss Hd, No. 8 By 1/2-In. Long
Spacer, Cabinet
70178
70204
620503401
51334
Adhesive Tape
15500
Dispense Lever, Short (Cup Activated)
Dispense Lever, Long (Cup Activated)
Push Lever (Ice Dispense)
15488
15501
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
*97
*98
*99
Not Used
70260
Machine Screw, Phil Rd Hd, 1/4-20 By 1-In. Long
Pop Rivet, 1/8
70320
70341
Spring, Hopper Gate Slide
620701601
70478R
70555
Thread Forming Screw, Phil Pan hd, No. 10-16 By 1/2-In. Long
Clip, Push On
Machine Screw, Phil Truss Hd, No. 8-32 By 3 1/4-In. Long
Hose Clamp, Worn
70750
71006
Machine Screw, Phil Truss Hd, No. 8-32 By 2 1/4-In. Long
Clip, Black
53299
70959
Hex Nutsert, No. 8-32
70970
Leg, Black
70992
Receptacle, 1/4 Turn
**70993
**70994
70847
Retainer, 1/4 Turn
Stud Wing Hd, 1/4 Turn
Spacer, Dispense Switch
70456
3/16 Pop Rivet
620700301
71089
Cup Rest
Shoulder Screw, No. 8-32
51288
Adapter, 1” Barb x 3/4 M.P.T. (For Drip Tray Drain)
Adapter, 3/4 soc x 3/4 F.P.T. (For Drip Tray Drain)
Cold Plate Cleaning Brush
50952
620702201
NOTES:
*NOT SHOWN
**PARTS INCLUDED IN AGITATOR MOTOR KIT.
***FOR 220-240V MODELS, 51908 PLUG REPLACED BY 620303001
PUSH-BUTTON SWITCH ACTUATOR AND 620303002 SWITCH BLOCK.
11
620904402
5
4
11
17
7
NC
NCOLO2M
1
13
NOL1
NCCOM
15
16
2
9
12
18
14
10
FRONT
RIGHT SIDE
FIGURE 2. ELECTRICAL BOX ASSEMBLY EXPLODED VIEW
ELECTRICAL BOX ASSEMBLY
Item
No.
Part No.
620019001
620019101
Not Used
30514
Name
1
2
3
4
Electrical Box
Reflector Panel
Clamp, Capacitor, 120 Volt
Clamp, Capacitor, 220-240 Volt
Capacitor, 120 Volt
620308102
30774
5
620308101
Not Used
31107
Capacitor, 220-240 Volt
6
7
Terminal Board
8
Not Used
31620
9
Starter
10
31621
Ballast, 120 Volt
33662
Ballast, 220-240 Volt
Timer, Repeat Cycle, 120 Volt
Timer, Repear Cycle, 220-240 Volt
Socket, Starter
11
31763
32828
12
13
620302201
32682
Transformer, 120 Volt
Transformer, 220-240 Volt
Lamp-holder
32829R
620302101
32958
14
15
16
17
Rectifier, 10A,. Body
Varistor, 220-240 Volt
Filter, 220-240 Volt
620304601
620307301
32244
18
Termiinal Strip, 220-240 Volt
620904402
12
SOLENOID ASSEMBLY
9
11
4
5
14
3
6
15
5
12
13
10
8
7
1
2
FIGURE 3. SOLENOID ASSEMBLY
Item
No.
Part No.
28173
50754
32957
33397
28172
50752
70015
51689
70162
50705
70165
71007
51348
70067
70057
70052
Name
Arm, Gate Lift
1
2
3
Bearing, Gate Arm
Solenoid, 120 Volt
Solenoid, 220-240 Volt
Plate, Solenoid Mounting
Isolator
4
5
6
Hex Nut, No. 10-32
Locktite
7
8
Screw, No. 8-32 By 1/4-In. Long
Tie Cable
9
10
11
12
13
14
15
Screw, No. 8-32 By 5/8-In. Long
Spring, Solenoid Arm
Spacer
Washer, .218 I.D. By .875 O.D.
Lockwasher, No. 10
Flatwasher, No. 8
13
620904402
DRAIN
TO COLD PLATE
DRAIN ELBOW
1
3
4
1
TO COLD PLATE
DRAIN ELBOW
1
1
2
1
3
FIGURE 4. COLD PLATE DRAIN FOR Z STYLE UNITS
Item
No.
Part No.
70750
Name
Hose Clamp
Drain Tube
1
2
3
4
53170
51280
Elbow
53293
Coupler
620904402
14
IMI CORNELIUS INC.
ONE CORNELIUS PLACE
ANOKA, MN. 55303--6234
TELEPHONE (800) 238--3600
FACSIMILE (612) 422--3232
WARRANTY
IMI Cornelius Inc. and Remcor Products Company warrant that all equipment and parts are free from defects in
material and workmanship under normal use and service. For a copy of the warranty applicable to your
Cornelius and or Remcor product, in your country, please write, fax or telephone the IMI Cornelius office near-
est you. Please provide the equipment model number and the date of purchase.
IMI Cornelius Offices
AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166
AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930
BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 D FAX (32) 3 665 2307
BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829
ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644
FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201
GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438
GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491
HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222
ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814
NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361
SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604
SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379
USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255
15
620904402
IMI CORNELIUS INC.
Corporate Headquarters:
One Cornelius Place
Anoka, Minnesota 55303-6234
(612) 421-6120
(800) 238-3600
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