Carrier COMFORT 50ES A User Manual

50ES---A AND 50VLA  
Comfort™ and Performance™ 13 and 14 SEER  
Single Packaged Air Condiitoner System  
With Puron (R---410A) Refrigerant  
Single and Three Phase  
2 --- 5 N om i n a l Ton s ( Si ze s 24 --- 60)  
Owner’s Information Manual  
A09034  
A09033  
50ES--A Without Economizer  
50VL--A Without Economizer  
A10078  
50VL--A With Economizer  
Fig. 2 -- Unit 50VL--A  
A10077  
50ES--A With Economizer  
Fig. 1 -- Unit 50ES--A  
1
Routine Maintenance  
All routine maintenance should be handled by skilled, experienced  
personnel. Your dealer can help you establish a standard procedure.  
!
CAUTION  
CUT HAZARD  
To assure proper functioning of the unit, flow of condenser air  
must not be obstructed from reaching the unit. Clearance from the  
top of the unit is 48 in. (1219 mm). Clearance of at least 36 in.(914  
mm) is required on sides except the power entry side (42 in. [1067  
mm] clearance) and the duct side (12 in. [305 mm] minimum  
clearance).  
Failure to follow this caution may result in personal injury.  
When removing access panels or performing maintenance  
functions inside your unit, be aware of sharp sheet metal  
parts and screws. Although special care is taken to reduce  
sharp edges to a minimum, be extremely careful when  
handling parts or reaching into the unit.  
Maintenance and Care for the Equipment Owner  
Before proceeding with those things you might want to maintain  
yourself, please carefully consider the following:  
!
WARNING  
!
WARNING  
FIRE,  
EXPLOSION,  
HAZARD  
ELECTRICAL  
SHOCK  
FIRE, EXPLOSION, ELECTRICAL SHOCK AND  
CUT HAZARD  
Failure to follow this warning could result in personal  
injury, death or property damage.  
Failure to follow this warning could result in personal  
injury, death or property damage.  
Do not use this unit if any part has been under water.  
Immediately call a qualified service technician to inspect the  
unit and to replace any part of the control system which has  
been under water.  
1. TURN OFF ELECTRICAL POWER TO YOUR UNIT  
BEFORE  
MAINTENANCE.  
SERVICING  
OR  
PERFORMING  
2. When removing access panels or performing  
maintenance functions inside your unit, be aware of  
sharp sheet metal parts and screws. Although special care  
is taken to reduce sharp edges to a minimum, be  
extremely careful when handling parts or reaching into  
the unit. Wear safety glasses, glove, and appropriate pro-  
tective clothing.  
Starting or Shutting Unit Off  
To start the unit:  
1. Turn on the electrical power supply to unit.  
2. Select temperature and set MODE control to desired mode.  
To shut unit off:  
NOTE: If the unit is being shut down because of a malfunction,  
call your dealer as soon as possible.  
Air Filters  
The air filter(s) should be checked every 3 or 4 weeks and  
changed or cleaned whenever it becomes dirty. Dirty filters  
produce excessive stress on the blower motor and can cause the  
motor to overheat and shut down.  
1. Set system MODE control to OFF.  
2. Turn off the electrical power supply to unit.  
OPERATING YOUR UNIT  
This unit must have air filters in place before it can be operated.  
These filters can be located in one of at least two places. In many  
applications, the installer will provide return air filter grilles  
mounted on the wall or ceiling of the conditioned structure. In the  
instance of filter grilles, the filters can simply be removed from the  
grille and replaced.  
The operation of your unit is controlled by indoor thermostat. You  
simply adjust the thermostat and it maintains the indoor  
temperature at the level you select. Most thermostats of cooling  
systems have 3 controls: a temperature control selector, a FAN  
control, and a SYSTEM or MODE control. Refer to your  
thermostat owner’s manual for more information.  
The other typical application is an accessory filter rack installed  
inside the unit itself. The following information is given to assist in  
changing filters used in these internal filter racks.  
To better protect your investment and to eliminate unnecessary  
service calls, familiarize yourself with the following facts:  
Cooling Mode  
Table 1 indicates the correct indoor filter size for your unit. Refer  
to Fig. 3 to access filters installed in the accessory filter rack. If  
using an Accessory Filter Rack, refer to the Installation Instructions  
provided with it for correct filter sizes and quantities.  
With the SYSTEM or MODE control set to COOL, your unit will  
run in cooling mode until the indoor temperature is lowered to the  
level you have selected. On extremely hot days, your unit will run  
for longer periods at a time and have shorter “off” periods than on  
moderate days.  
Table 1 – Indoor Air Filter Data  
Unit Size  
24  
Filter Size in. (mm)  
20x20x1 (508x508x25)  
20x24x1 (508x610x25)  
24x30x1 (610x762x25)  
24x36x1 (610x914x25)  
Heating Mode (if installed with optional electric  
heat)  
Your system may also be equipped with an electric heating source.  
On cold days and nights, place your MODE control to HEAT and  
your system will automatically turn on the supplemental heat in  
order to maintain the level of comfort you have selected.  
30  
36---42  
48---60  
To replace or inspect filters in accessory filter rack (See Fig. 3):  
1. Remove the filter access panel using a 5/16--in. nut driver.  
MAINTENANCE AND SERVICE  
This section discusses maintenance that should be performed on  
your system. Most maintenance should be performed by your  
dealer. You, as the owner, may wish to handle some minor  
maintenance for your new unit.  
2. Remove the filter(s) by pulling it out of the unit. If the  
filter(s) is dirty, clean or replace with a new one.  
When installing the new filter(s), note the direction of the airflow  
arrows on the filter frame, which should be pointed at the indoor  
coil.  
3. Reinstall filter access panel ensuring opening is air and  
water tight.  
3
If you have difficulty locating your air filter(s) or have questions  
concerning proper filter maintenance, contact your dealer for  
instructions. When replacing filters, always use the same size and  
type of filter that was supplied originally by the installer.  
!
CAUTION  
UNIT OPERATION HAZARD  
Failure to follow this caution may result in property  
damage.  
Never operate your unit without filters in place. An  
accumulation of dust and lint on internal parts of your unit  
can cause loss of efficiency and blower motor and/or  
compressor damage.  
FILTER  
ACCESS  
PANEL  
LARGE CHASSIS  
A10062  
Fig. 5 -- Large Chassis Filter Access  
Replacing or inspecting filters in units with econom-  
izers  
Small Chassis (See Fig. 4)  
1. Remove return air duct cover at rear of unit using a 5/16--in.  
nut driver.  
2. Remove the filter(s) by pulling it out and through the unit  
duct opening. If filter is dirty, replace both filters with new  
ones.  
Filter Access Panel  
For Accessory Filter Rack  
When installing the new filters, note the direction of the airflow  
arrows on the filter frame, which should be pointing at the indoor  
coil.  
Access Panels  
A09044  
Fig. 3 -- Unit Access Panel  
3. Reinstall duct cover ensuring opening is air and water tight.  
Large Chassis (See Fig. 5)  
1. Remove filter access door using a 5/16--in. nut driver.  
2. Remove the filter(s) by pulling it out and through the unit  
filter access door. If filter is dirty, replace both filters with  
new ones.  
Units with bent indoor coils, install 24 x 18 x 1 (610 x 457 x 25  
mm) filter first and then install 24 x 16 x 1 (610 x 406 x 25) filter.  
When installing the new filters, note the direction of the airflow  
arrows on the filter frame, which should be pointing at the indoor  
coil.  
3. Reinstall filter access door ensuring opening is air and  
watertight.  
Table 2 – Indoor Air Filter Data with Economizer  
Unit Size  
Filter Size  
2 each 20 x 12 x 1  
30-36  
(508 x 305 x 25 mm)  
RETURN  
1 each 24 x 14 x 1 (610 x 356 x 25 mm),  
24 x 16 x 1 (610 x 406 x 25 mm)  
1 each 24 x 16 x 1 (610 x 406 x 25 mm),  
24 x 18 x 1 (610 x 457 x 25 mm)  
42-48  
DUCT COVER  
(Remove for  
filter access)  
60*  
*Units with bent indoor coil.  
Fans and Fan Motors  
SMALL CHASSIS  
A10063  
Periodically check the condition of fan wheels and housings and  
fan--motor shaft bearings. Contact your dealer for the required  
annual maintenance.  
Fig. 4 -- Small Chassis Filter Access  
4
Indoor and Outdoor Coils  
Regular Dealer Maintenance  
Cleaning of the coils should only be done by qualified service  
personnel. Contact your dealer for the required annual  
maintenance.  
In addition to the type of routine maintenance you might be willing  
to perform, your unit should be inspected regularly by a properly  
trained service technician. An inspection (preferably each year, but  
at least every other year) should include the following:  
Condensate Drain  
1. Inspection and, if required, cleaning of the outdoor and  
indoor coils.  
The drain pan and condensate drain line should be checked and  
cleaned at the same time the cooling coils are checked by your  
dealer.  
2. Inspection and, if required, cleaning of the indoor coil drain  
pan.  
Compressor  
3. Inspection and cleaning of blower wheel housing and  
motor.  
4. Inspection of all supply--air and return--air ducts for leaks,  
obstructions, and insulation integrity. Any problems found  
should be resolved at this time.  
All compressors are factory shipped with a normal charge of the  
correct type of refrigeration grade oil. A compressor should rarely  
require additional oil.  
Condenser Fan  
5. Inspection of the unit base to ensure that no cracks, gaps,  
etc., exist which may cause a hazardous condition.  
6. Inspection of the unit casing for signs of deterioration.  
!
WARNING  
PERSONAL INJURY AND UNIT DAMAGE  
HAZARD  
7. Inspection of all electrical wiring and components to assure  
proper connection.  
Failure to follow this warning could result in personal  
injury, death or property damage.  
8. Inspection for leaks in the refrigerant circuit. Pressure  
check to determine appropriate refrigerant charge.  
9. Inspection of compressor oil level by service person to  
ensure proper oil level is maintained in the compressor  
when it is installed and running.  
Do not poke sticks, screwdrivers, or any other object into  
revolving fan blades.  
The fan must be kept free of all obstructions to ensure proper  
cooling. Contact your dealer for any required service.  
10. Operational check of the unit to determine working  
conditions. Repair or adjustment should be made at this  
time.  
Electrical Controls and Wiring  
Your servicing dealer may offer an economical service contract that  
covers seasonal inspections. Ask for further details.  
Complete service instructions can be found in the unit Installation,  
Start--up and Service Instructions.  
Electrical controls are difficult to check without proper  
instrumentation. If there are any discrepancies in the operating  
cycle, contact your local dealer and request service.  
Refrigerant Circuit  
Warranty Certificate  
Your unit has a limited warranty. Be sure to read the warranty  
carefully to determine the coverage for your unit.  
The refrigerant circuit is difficult to check for leaks without the  
proper equipment. If inadequate cooling is suspected, contact your  
local dealer for service.  
Before you call for service...  
...check for several easily--solved problems.  
If insufficient heating or cooling is suspected:  
!
WARNING  
EXPLOSION, BURN AND ENVIRONMENTAL  
HAZARD  
(
) Check for sufficient airflow. Check the air filter for dirt. Check  
for blocked return--air or supply--air grilles. Be sure they are open  
and unobstructed. If these checks do not reveal the cause, call your  
servicing dealer.  
Failure to follow this warning could result in personal  
injury, death or property damage.  
System under pressure. Relieve pressure and recover all  
refrigerant before system repair or final unit disposal. Use  
all service ports and open all flow--control devices,  
including solenoid valves.  
If your unit is not operating at all, check the following list for  
easy solutions:  
(
) Check to be sure that the temperature specified by your User  
Interface is set below the indoor temperature during the cooling  
season or above the indoor temperature during heating season. Be  
sure the User Interface is set to COOL or HEAT and not OFF.  
Unit Panels  
(
) If your unit still fails to operate, call your servicing dealer for  
After performing any maintenance or service on the unit, be sure  
all panels are fastened securely in place to prevent rain from  
entering unit cabinet and to prevent disruption of the correct unit  
airflow pattern.  
troubleshooting and repairs. Specify the model and serial numbers  
of your unit. (Record them in this manual in the space provided.) If  
the dealer knows exactly which unit you have, he may be able to  
offer suggestions over the phone, or save valuable time through  
knowledgeable preparation for the service call.  
In Case of Trouble  
If you perform the steps above and unit performance is still  
unsatisfactory, shut off the unit and call your dealer.  
5
C a t a l o g N o : O M 5 0 E S --- V L --- 0 2  
Copyright 2010 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231  
Printed in U.S.A.  
Edition Date: 04/10  
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.  
R e p l a ce s: OM 5 0 E S --- VL --- 0 1  
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