Bryant CeilingPAC 502A User Manual

HORIZONTAL INDOOR  
SINGLE PACKAGE  
COOLING UNITS  
Model 502A  
CeilingPAC  
2 to 5 Tons  
Single Package Cooling Units Featuring:  
challenge by specifying heavy insulation, vibration-resistant  
construction and operating components that function at low  
noise levels, all of which keep system sound at a minimum  
level.  
• compact design  
• flexibility  
• easy maintenance  
• high quality and reliability  
• quiet and efficient scroll compressor technology  
EASY MAINTENANCE — When it comes to maintenance, the  
502A unit rates high in accessibility. Indoor location is ideal for  
the maintenance technician, and five access panels, easily  
removed, provide quick and convenient access to all compo-  
nents when needed. As an added plus, all required service/  
maintenance access can be from one side allowing the unit to  
be located against a wall or ceiling plenum obstruction, an  
obvious space-saving idea.  
FEATURES/BENEFITS  
All in one package — high cooling efficiency, installation con-  
venience, ease of accessibility for time-saving maintenance.  
SPACE AND COST-SAVING DESIGN — Model 502A is spe-  
cifically designed to provide the building owner with behind the  
scenes cooling, because it installs inside the ceiling. That’s  
why we call it the Bryant CeilingPAC unit. The compact design  
and low silhouette enable it to fit easily and securely above the  
conditioned space. Single package construction makes it easy  
to install with minimal time and cost.  
BRYANT QUALITY AND RELIABILITY — The Bryant 502A  
CeilingPAC units have much to offer the cost- and efficiency-  
conscious commercial owner. Every unit is thoroughly run  
tested at the factory and equipped with safety controls  
designed to monitor and protect over the life of the unit.  
SCROLL COMPRESSOR TECHNOLOGY — Scroll compres-  
sors are designed for high efficiency and are internally spring  
mounted to minimize vibration noise. Each compressor is  
hermetically sealed against contamination to promote longer  
life and dependable operation. Scroll compressors are  
standard on all units.  
APPLICATION FLEXIBILITY — If desired for particular appli-  
cations, the unit can also be installed as a split system with the  
condenser section mounted horizontally. Centrifugal fans per-  
mit ducting of both evaporator and condenser air.  
QUIET OPERATION — Commercial end users appreciate the  
extra comfort of quiet operation. Bryant engineers met the  
Form No. PDS 502A.24.1  
PHYSICAL DATA  
UNIT 502A  
024  
036  
048  
060  
SHIPPING WEIGHT (lb)*  
560  
590  
690  
700  
OPERATING WEIGHT (lb)  
Base Unit  
REFRIGERANT TYPE  
Operating Charge (lb)†  
COMPRESSOR TYPE  
450  
5.4  
480  
5.5  
580  
8.0  
590  
7.6  
R-22  
Scroll  
Quantity...Model  
(1)...ZR23  
24  
(1)...ZR34  
(1)...ZR49  
48  
(1)...ZR57  
54  
Oil (oz)  
42  
HPS Setting (psig)  
Cutout  
426  
7
Reset  
320 20  
LPS Setting (psig)  
Cutout  
27  
67  
4
7
Reset  
CONDENSATE DRAIN CONNECTION  
Size (in.)...Type  
3/4...FPT  
CONDENSER FAN  
Centrifugal Direct Drive  
Centrifugal Belt Drive  
Nominal Cfm  
1350  
1350  
2250  
2450  
Maximum Rpm  
1100  
12 x 6  
1500  
12 x 9  
Blower Size (in.)  
Pulley Pitch Diameter (in.)  
Blower  
Motor (Variable)  
Motor Hp  
Motor Rpm  
None  
None  
5.0  
6.0  
1.9-2.9  
1
6.0  
2.4-3.4  
2.4-3.4  
1
/
3
/
1
1 /2  
2
4
825  
1725  
1725  
1725  
EVAPORATOR AIR FAN (Standard)  
Centrifugal Direct Drive  
Nominal Cfm  
Max Rpm  
Blower Size (in.)  
Motor Hp (Rpm)  
800  
1200  
1150  
1600  
2000  
1100  
1050  
10 x 6  
/4 (1050)  
10 x 5  
6 (850)  
10 x 6  
1
1
3
/
/
2 (1075)  
EVAPORATOR AIR FAN (Optional)  
Centrifugal Belt Drive  
Nominal Cfm  
Max Rpm  
1600  
2000  
1300  
10 x 8  
11/2  
Blower Size (in.)  
Motor Hp  
Not  
Available  
Motor Rpm  
1725  
Pulley Pitch Diameter (in.)  
Blower  
4.2  
2.4-3.4  
Motor (Variable)  
CONDENSER COIL  
Copper Tubes Aluminum Fins  
Size (L x H) (in.)  
Number of Rows...Fins/in.  
EVAPORATOR COIL  
40 x 15  
4...13.6  
40 x 16  
40 x 22  
4...13.6  
4...17  
Copper Tubes Aluminum Fins  
Size (L x H) (in.)  
Number of Rows...Fins/in.  
34 x 15  
4...14.4  
34 x 16  
4...15  
34 x 22  
4...14.4  
INDOOR-AIR FILTERS  
Factory-Supplied Cleanable Type  
Number...Size (in.)  
1...14 x 34 x 1  
1...21 x 34 x 1  
INTERCONNECTING TUBING SIZE (in.)**  
Hot Gas  
Liquid  
1
/
1
/
1
3
1
/
/
/
/
2
2
2
8
2
3
3
3
/
/
8
8
8
LEGEND  
High-Pressure Switch  
Low-Pressure Switch  
NOTE: If components are to be split, the maximum length of refrigerant tubing to be  
used is 50 equivalent ft, assuming components will be installed in same horizontal plane.  
If components are not to be installed in same horizontal plane, contact your Bryant rep-  
resentative for more information.  
HPS  
LPS  
*Shipping weights include base unit plus packaging.  
If components are to be split, additional refrigerant will be needed.  
**Use Type L copper only.  
NOTE: Fasten threaded rods through holes in end frames. Use 2 rods on each  
side of unit for a total of 4.  
All panels must be in place when rigging.  
OPERATING WEIGHT DISTRIBUTION AND  
CENTER OF GRAVITY  
WEIGHT (lb/kg)  
OF CORNER  
DIMENSIONS  
(ft-in./mm)  
UNIT  
502A  
1
2
3
4
A
B
024  
036  
048  
060  
93/42 108/49 139/63 120/54  
95/43 113/51 148/67 124/56  
112/51 143/65 183/83 142/64  
114/52 143/65 186/84 147/67  
2-5 /737  
2-43/4/730  
2-5 /737  
2-43/4/730  
2-15/8/651  
2-2 /660  
2-3 /686  
2-23/4/679  
3
FIELD-INSTALLED ACCESSORIES  
Thermostat and Subbase Attractive wall-mounted 24-v  
Condensate Pump The condensate pump is used when the  
distance and slope to the nearest drain is far enough to prevent  
the natural drainage of unit. The pump is mounted remotely  
from the unit and includes a signal light (field-installed) which  
illuminates when the reservoir rises beyond a certain level. The  
unit automatically shuts down when this reservoir level is  
achieved.  
accessory provides precise temperature control. Automatic and  
Manual changeover models available. A thermostat subbase is  
available that works with Cycle-LOCcircuitry. If a safety  
device trips, compressor locks out and subbase warning light  
(LK OUT) alerts occupant.  
Two models available: Two stage cool/two stage heat and one  
stage cool/one stage heat.  
Head Pressure Control Damper This accessory is duct  
mounted and allows unit to mechanically cool down to 0° F.  
Time Guard® II Circuit (standard on single-phase units) —  
Time Guard II device prevents short cycling of compressor if  
thermostat is rapidly changed; automatically prevents compres-  
sor from restarting for 5 minutes after shutdown.  
Damper dimensions fit 024, 036 sizes.  
NOTE: For use with 048 and 060 size units, ductwork from unit  
to damper must be reduced in size to fit damper dimensions.  
Electric Heaters A wide range of models available from 5 to  
30 kW, 208-, 240- and 480-v, single- and 3-ph units. Mount eas-  
ily on 502A discharge opening. Heater control box accessible  
from the bottom of heater.  
Vibration Isolators Package of four isolators used for damp-  
ening any unit vibration so that vibrating sounds are not  
transmitted to building structure. Isolators are spring, ceiling  
type.  
88EN ELECTRIC HEAT MODULE  
ACCESSORY  
HEAD PRESSURE CONTROL DAMPER (in.)  
DIMENSIONS (in.)  
UNIT  
502A  
DUCT  
OPENING  
A
B
C
D
131/2 16  
24 213/4  
21/2 81/2  
19  
71/8 x 14  
024,036  
048,060  
3
71/8 x 207/8  
4
BASE UNIT DIMENSIONS  
DIMENSIONS (ft-in.)  
UNIT  
502A  
024  
036  
048  
060  
A
B
C
D
E
2-5  
2-15/8  
2-2  
2-3  
2-23/4  
1- 53/4  
1- 53/4  
1-115/8 1-87/8  
1-115/8 1-87/8  
1-2  
1-2  
1-1  
2-43/4  
2-5  
1-1  
1-77/8  
1-77/8  
2-43/4  
Unit Component Locations  
5
SELECTION PROCEDURE (with example)  
I DETERMINE COOLING REQUIREMENTS AT DESIGN  
67 F ewb will provide a Total Capacity (TC) of 44,200 Btuh  
and a Sensible Heat Capacity (SHC) of 31,300 Btuh.  
Since the entering air is 80 F edb, an SHC correction is  
not required.  
CONDITIONS.  
Given:  
Gross Cooling Capacity  
III DETERMINE EVAPORATOR FAN PERFORMANCE.  
Required (TC). . . . . . . . . . . . . . . . . . . . . . . . . 39,000 Btuh  
Sensible Heat Capacity (SHC) . . . . . . . . . . . . 30,500 Btuh  
Temperature of Air Entering Condenser . . . . . . . . . . . 95 F  
Temperature of Air Entering  
Evaporator. . . . . . . . . . . . . . . . . . . . .80 F edb/67 F ewb  
Evaporator Air Quantity . . . . . . . . . . . . . . . . . . .1,200 cfm  
External Static Pressure:  
Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . 0.50 in. wg  
Evaporator (includes static pressure  
drop of factory-supplied filter  
Enter Evaporator Fan Performance table at 1200 cfm  
and 502A036 data. The external static pressure shown  
(0.23 in. wg) will exceed the 0.20 in. wg required. The fan  
motor will require 0.52 kW.  
IV DETERMINE CONDENSER FAN PERFORMANCE AND  
MOTOR PULLEY SETTING REQUIREMENTS.  
Enter Condenser Fan Performance table at the selected  
cfm and required static pressure of 0.50 in. wg. The fan  
motor will require 0.73 kW and the motor pulley should be  
set at 2 turns open at 1350 cfm of condenser air required.  
of 0.06 in. wg) . . . . . . . . . . . . . . . . . . . . . . 0.20 in. wg  
NOTE: Unit 502A024 contains a direct-drive condenser  
fan assembly.  
II SELECT UNIT BASED UPON REQUIRED COOLING  
CAPACITY.  
Enter cooling capacity table at temperature of air entering  
condenser of 95 F. The 502A036 unit at 1200 cfm and  
PERFORMANCE DATA  
GROSS COOLING CAPACITIES  
502A024  
502A036  
Evaporator Air Quantity Cfm/BF  
600/0.02 800/0.03 1000/0.04  
Evaporator Air Ewb Temp (F)  
62 72 67 62 72  
27.1 25.3 23.0 27.7 26.4 24.6 27.8 26.9 25.8  
Evaporator Air Quantity Cfm/BF  
Temp  
Air Ent  
Condenser  
(F)  
Temp  
Air Ent  
Condenser  
(F)  
900/0.01  
1050/0.01  
1200/0.02  
Evaporator Air Ewb Temp (F)  
72  
67  
67  
62  
72  
67  
62  
72  
67  
62  
72  
67  
62  
TC  
TC  
45.0 41.1 37.3 45.8 42.3 38.6 46.5 43.4 39.8  
85 SHC 13.5 17.0 20.2 14.7 19.4 23.7 15.6 21.5 25.8  
85 SHC 22.5 27.7 32.6 23.6 29.9 35.6 24.6 32.0 38.3  
kW  
TC  
1.64 1.62 1.61 1.65 1.63 1.62 1.65 1.64 1.63  
26.6 24.5 20.8 27.4 25.8 22.9 28.0 26.5 25.2  
kW  
TC  
3.19 3.07 2.96 3.22 3.11 3.00 3.25 3.14 3.04  
43.0 38.8 34.3 44.1 40.1 35.8 45.0 44.2 37.4  
95 SHC 13.4 16.7 19.1 14.7 19.4 22.8 16.0 21.7 25.2  
95 SHC 21.8 26.8 31.1 23.1 29.1 34.1 24.4 31.3 36.8  
kW  
TC  
1.85 1.84 1.80 1.86 1.85 1.82 1.87 1.85 1.84  
25.8 22.3 18.4 27.1 24.5 21.2 27.7 25.6 23.6  
kW  
TC  
3.42 3.28 3.15 3.46 3.33 3.20 3.49 3.37 3.25  
40.4 35.8 29.6 41.6 37.1 31.3 42.6 38.2 33.2  
105 SHC 13.1 15.8 17.9 14.7 18.9 21.2 16.2 21.5 23.6  
105 SHC 20.9 25.6 28.5 22.3 27.9 30.8 23.7 30.2 33.2  
kW  
TC  
2.09 2.05 1.99 2.11 2.08 2.04 2.12 2.10 2.07  
24.6 19.9 16.5 26.1 22.0 19.8 26.8 23.6 22.3  
kW  
TC  
3.63 3.48 3.38 3.68 3.53 3.44 3.73 3.58 3.49  
37.7 30.6 25.8 38.7 31.6 37.8 39.7 32.8 29.7  
115 SHC 12.7 14.8 16.5 14.4 17.9 19.8 16.0 20.7 22.3  
115 SHC 19.9 23.3 25.8 21.3 25.5 27.8 22.7 27.8 29.7  
kW  
2.36 2.29 2.22 2.39 2.33 2.29 2.39 2.35 2.33  
kW  
3.85 3.71 3.59 3.90 3.76 3.67 3.94 3.80 3.73  
See Legend on page 7.  
6
PERFORMANCE DATA (cont)  
GROSS COOLING CAPACITIES (cont)  
502A060  
502A048  
Evaporator Air Quantity Cfm/BF  
Evaporator Air Quantity Cfm/BF  
Temp  
Air Ent  
Condenser  
(F)  
Temp  
Air Ent  
Condenser  
(F)  
1200/0.06  
1600/0.08  
Evaporator Air Ewb Temp (F)  
72 67 62 57 72 67 62 57 72 67 62 57  
2000/0.10  
1500/0.06  
2000/0.09  
2250/0.10  
Evaporator Air Ewb Temp (F)  
72  
67  
62  
72  
67  
62  
72  
67  
62  
TC  
56.0 52.1 47.9 44.4 57.7 54.5 50.6 49.6 59.4 56.0 52.7 52.3  
TC  
64.8 58.5 52.9 68.0 61.5 56.3 68.9 62.5 58.0  
85 SHC 27.8 34.8 41.6 44.4 30.2 39.6 48.0 49.6 32.8 43.9 52.5 52.3  
85 SHC 33.2 41.1 48.5 37.2 47.3 55.7 38.9 50.0 57.7  
kW  
TC  
3.77 3.68 3.59 3.53 3.81 3.74 3.66 3.64 3.85 3.77 3.70 3.69  
54.0 50.1 45.7 42.4 55.7 52.3 48.6 47.3 57.4 53.8 51.0 50.9  
kW  
TC  
4.49 4.29 4.13 4.59 4.83 4.22 4.62 4.41 4.27  
61.9 55.7 50.2 65.1 58.7 54.0 66.1 59.7 55.8  
95 SHC 27.1 34.0 40.4 42.4 29.6 38.8 47.0 47.3 32.4 43.2 50.9 50.9  
95 SHC 32.3 40.1 47.3 36.4 46.5 54.0 38.2 49.3 55.8  
kW  
TC  
4.21 4.11 4.01 3.95 4.25 4.18 4.09 4.07 4.31 4.21 4.15 4.15  
51.8 47.9 42.3 40.2 53.6 50.0 45.1 45.0 54.6 51.4 48.9 48.6  
kW  
TC  
4.94 4.72 4.57 5.04 4.81 4.67 5.07 4.84 4.72  
58.5 52.4 47.2 61.5 55.2 51.4 62.6 56.3 53.3  
105 SHC 26.3 33.1 38.8 40.2 29.0 38.0 44.8 45.0 31.3 42.4 48.9 48.6  
105 SHC 31.1 38.8 45.8 35.2 45.2 51.4 37.1 48.1 58.2  
kW  
TC  
4.69 4.58 4.45 4.40 4.75 4.65 4.54 4.53 4.77 4.69 4.63 4.63  
49.5 45.5 38.6 37.7 51.2 47.6 41.9 42.1 52.2 49.1 45.8 45.8  
kW  
TC  
5.41 5.20 5.04 5.51 5.28 5.16 5.55 5.32 5.22  
54.9 49.0 44.1 57.8 51.7 48.7 58.7 52.6 50.4  
115 SHC 25.5 32.2 37.0 37.7 28.3 27.3 41.8 42.1 30.7 42.0 45.8 45.8  
115 SHC 29.8 37.5 44.0 34.0 43.9 48.7 35.9 46.7 50.4  
kW  
5.21 5.09 4.92 4.89 5.27 5.17 5.03 5.03 5.30 5.23 5.14 5.14  
kW  
5.93 5.72 5.56 6.04 5.80 5.70 6.07 5.83 5.75  
LEGEND  
The following formulas may be used:  
BF  
Bypass Factor  
sensible capacity (Btuh)  
Ewb  
kW  
Entering Wet-Bulb  
t
t
= t  
=
ldb  
edb  
Compressor Motor Power Input (kilowatts)  
Gross Sensible Heat Capacity (1000 Btuh)  
Gross Total Cooling Capacity (1000 Btuh)  
1.10 x cfm  
SHC  
TC  
Wet-bulb temperature corresponding to enthalpy of air leaving  
lwb  
evaporator col (h ).  
lwb  
NOTES:  
1. Performance based on nominal condenser airflow listed in physical data table  
on page 3.  
total capacity (Btuh)  
h
= h  
lwb  
ewb  
2. SHC is based on 80 F db temperature of air entering the coil.  
4.5 x cfm  
Below 80 F db, subtract (corr factor x cfm) from SHC.  
Above 80 F db, add (corr factor x cfm) to SHC.  
Where:  
h
= Enthalpy of air entering evaporator coil  
ewb  
ENTERING AIR DRY-BULB TEMPERATURE (F)  
BYPASS  
FACTOR  
(BF)  
79  
81  
78  
82  
77  
83  
76  
84  
75  
85  
Under 75  
Over 85  
Correction Factor  
.025  
.05  
.10  
.20  
.30  
.35  
1.07  
1.04  
.98  
2.12  
2.07  
1.96  
1.74  
1.53  
1.42  
3.19  
3.11  
2.94  
2.62  
2.29  
2.13  
4.25  
4.14  
3.92  
3.49  
3.05  
2.83  
5.32  
5.18  
4.90  
4.36  
3.82  
3.54  
Use formula  
shown below  
.87  
.76  
.71  
Correction Factor = 1.10 x (1 BF) x db 80)  
EVAPORATOR FAN PERFORMANCE  
UNIT SIZE 502A  
CFM  
024  
036  
048*  
060*  
ESP  
Fan kW  
ESP  
Fan kW  
ESP  
Fan kW  
ESP  
Fan kW  
600  
700  
800  
900  
.60  
.54  
.43  
.29  
.20  
.22  
.24  
.26  
.69  
.44  
1000  
1100  
1200  
1300  
.11  
.29  
.57  
.42  
.23  
.46  
.49  
.52  
1.10  
1.01  
.90  
.45  
.49  
.51  
1.11  
1.045  
.97  
.52  
.55  
.57  
1400  
1500  
1600  
1700  
.79  
.67  
.54  
.39  
.55  
.58  
.61  
.64  
.88  
.78  
.67  
.53  
.59  
.62  
.64  
.67  
1800  
1900  
2000  
.22  
.03  
.67  
.70  
.52  
.40  
.28  
.70  
.74  
.78  
LEGEND  
ESP External Static Pressure (in. wg)  
kW  
Total Fan Motor Power Input (kilowatts)  
2. Evaporator fans are direct drive (except 048, 060 special order  
evaporator-fan motor option). Refer to Belt Drive Evaporator Fan  
Performance table on page 8.  
3. Interpolation is permissible, do not extrapolate.  
4. For units installed with accessory electric heaters, see Electric  
Heater Static Pressure Drop table for additional performance losses.  
*Standard direct drive indoor (evaporator) fan motor (IFM). For optional  
belt drive IFM performance, see table on page 8.  
NOTES:  
1. Above fan performance is based on wet coil and deducted casing  
losses, and clean factory-installed permanent cleanable filter.  
7
PERFORMANCE DATA (cont)  
BELT DRIVE EVAPORATOR FAN PERFORMANCE  
(Special Order Only, Pricing and  
ordering on related price pages.)  
UNIT SIZE 502A  
CFM  
048  
060  
ESP  
Fan kW  
ESP  
Fan kW  
1800  
1850  
1900  
1950  
2000  
2050  
2100  
.81  
.72  
.63  
.55  
1.03  
1.05  
1.07  
1.08  
1.02  
1.17  
2150  
2200  
2250  
.47  
.42  
.34  
1.11  
1.14  
1.17  
.93  
.84  
.75  
1.21  
1.24  
1.27  
LEGEND  
ESP External Static Pressure (in. wg)  
kW  
Total Fan Power Motor Input (kilowatts)  
NOTE: Pulley setting must be adjusted to limit cfm to 450 cfm/ton  
maximum. Unit operation beyond that limit may result in blow-off and  
condensate problems.  
CONDENSER FAN PERFORMANCE  
EXTERNAL STATIC PRESSURE (in. wg)  
UNIT  
502A  
COND  
CFM  
0.0  
0.1  
0.2  
0.3  
0.4  
0.5  
0.6  
Turns  
kW  
Turns  
kW  
Turns  
kW  
Turns  
kW  
Turns  
kW  
Turns  
kW  
Turns  
kW  
1525  
1475  
1400  
1350  
1300  
1650  
1600  
1550  
1500  
1450  
1400  
1350  
1300  
Note 4  
.66  
.84  
.72  
.63  
.51  
.64  
.63  
.62  
.62  
1
Note 4  
024  
036  
Note 4  
2
3
4
5
Note 4  
Note 4  
2
3
2
3
4
2
1
1
.82  
.80  
.78  
.84  
.76  
4
.70  
.61  
3
2
.83  
5
.68  
3
2
.81  
.67  
.65  
.73  
2
.50  
.57  
.71  
2700  
2600  
2550  
2450  
2350  
2300  
2200  
3100  
3000  
2900  
2850  
2750  
2700  
2650  
2600  
2550  
2500  
2450  
2400  
2
3
4
3
.90  
2
2
1
1
0
0
1
.86  
.87  
.81  
3
048  
060  
.77  
.83  
.89  
.80  
.68  
4
3
4
5
3
2
.86  
.74  
2
3
2
.90  
.82  
.66  
.77  
1
1.34  
1.32  
3
4
5
2
3
2
3
4
1.39  
1.11  
1.24  
5
1.07  
1.32  
1.17  
4
1.37  
.95  
1.01  
1.26  
2
1.12  
.92  
.97  
1.21  
.90  
1.08  
LEGEND  
5. Minimum one turn open of motor pulley is required on unit sizes 036  
and 060.  
6. Number of turns open applies to field setting of motor pulley.  
7. Factory setting as follows: 036, 4 turns open; 048, 2 turns open; 060,  
5 turns open.  
kW Total Fan Motor Power Input (kilowatts)  
NOTES:  
1. Above fan performance is based upon coil and deducted casing  
losses only.  
2. External static pressure (ESP) is measured in inches water gage  
(in. wg).  
3. Interpolation is permissible. Do not extrapolate.  
4. Condenser fan on unit size 024 only, is direct drive.  
8
CONTROLS  
2. When room thermostat is satisfied, the evaporator fan, com-  
OPERATING SEQUENCE  
Cooling  
pressor, and condenser fan shut off.  
Continuous Fan Operation The thermostat can be set for  
continuous operation by setting the fan switch to ON.  
1. Thermostat calls for cooling.  
a. Indoor (evaporator) fan relay is energized and starts  
evaporator fan.  
b. Compressor contactor is energized to start compressor  
and condenser fan (up to a 5-minute delay on single-  
phase units).  
ELECTRICAL DATA  
FAN MOTORS  
Evaporator Condenser  
POWER SUPPLY  
VOLTAGE RANGE  
COMPRESSOR  
UNIT  
502A  
V-PH  
(60 Hz)  
Min Ckt  
Amps  
MOCP  
Amps  
Min  
Max  
RLA  
LRA  
Hp  
FLA  
Hp  
FLA  
024  
036  
230-1  
207  
254  
11.5  
62.5  
.17  
1.10  
.50  
3.40  
19.1  
25  
230-1  
208/230-3  
460-3  
207  
187  
414  
254  
254  
508  
17.2  
10.2  
4.3  
96.0  
77.0  
37.0  
.50  
.50  
.50  
3.20  
3.20  
1.50  
.75  
.75  
.75  
6.06  
3.93  
1.97  
29.5  
19.9  
8.8  
40  
25  
15  
230-1  
208/230-3  
460-3  
207  
187  
414  
518  
187  
414  
207  
187  
414  
518  
254  
254  
508  
632  
254  
508  
254  
254  
508  
632  
23.7  
13.5  
7.4  
129.0  
99.0  
49.5  
40.0  
99.0  
49.5  
.75  
.75  
.75  
.75  
1.5  
1.5  
.75  
.75  
.75  
.75  
4.00  
4.00  
2.15  
1.40  
5.60  
2.80  
4.00  
4.00  
2.15  
1.40  
1.0  
1.0  
1.0  
1.0  
1.0  
1.0  
1.5  
1.5  
1.5  
1.5  
8.35  
3.93  
1.97  
1.45  
3.93  
1.97  
9.50  
4.82  
2.41  
1.90  
42.0  
24.8  
13.4  
10.1  
26.4  
14.0  
49.5  
30.4  
15.8  
12.2  
60  
35  
15  
15  
35  
20  
70  
45  
25  
20  
048  
048*  
060  
575-3  
5.8  
208/230-3  
460-3  
13.5  
7.4  
230-1  
208/230-3  
460-3  
28.8  
17.3  
9.0  
169.0  
123.0  
62.0  
575-3  
7.1  
50.0  
208/230-3  
460-3  
187  
414  
254  
508  
17.3  
9.0  
123.0  
62.0  
1.5  
1.5  
5.60  
2.80  
1.5  
1.5  
4.82  
2.41  
32.0  
16.5  
40  
25  
060*  
LEGEND  
*Optional evaporator-fan motor nameplate data.  
HACR Heating, Air Conditioning, and Refrigeration  
Hp  
Horsepower  
FLA  
LRA  
Full Load Amps  
Locked Rotor Amps  
MOCP Maximum Overcurrent Protection (HACR breaker)  
RLA  
Rated Load Amps  
ELECTRIC HEATER DATA  
CAP. (kW)  
BRANCH CIRCUIT  
MCA  
ELECTRIC HEATER  
USED WITH  
UNIT 502A  
V-PH  
(60 Hz)  
UNIT 88EN  
Heater Amps  
MOCP (Amps)  
0050CA01  
0075CA01  
0115CA01  
240-1  
240-1  
240-1  
208-3  
240-3  
5.0  
7.5  
20.8  
31.3  
47.9  
15.6  
18.0  
26.0  
39.1  
59.9  
19.5  
22.6  
30  
40  
60  
20  
25  
11.5  
024, 036  
1-Stage Heat  
5.6  
7.6  
11.3  
15.0  
0075EA01  
1150EA01  
208-3  
240-3  
31.2  
36.1  
39.0  
45.1  
40  
50  
208-3  
240-1*  
240-3  
208-3  
240-1*  
240-3  
208-3  
240-1*  
240-3  
7.5  
10.0  
10.0  
11.3  
15.0  
15.0  
15.0  
20.0  
20.0  
20.8  
41.7  
24.1  
31.2  
62.5  
36.1  
41.7  
83.3  
46.9  
26.0  
52.1  
30.1  
39.0  
78.1  
45.1  
52.1  
104.2  
58.6  
30  
60  
35  
40  
80  
50  
60  
110  
60  
0100EA01  
0150EA01  
0200EA01  
048, 060  
2-Stage Heat  
208-3  
240-3  
240-1  
22.5  
30.0  
30.0  
62.5  
72.2  
124.0  
78.2  
90.2  
155.0  
80  
0300EA01  
0300CA01  
100  
175  
0100FA01  
0150FA01  
0200FA01  
0300FA01  
480-3  
480-3  
480-3  
480-3  
10.0  
15.0  
20.0  
30.0  
12.0  
18.1  
24.1  
36.1  
15.0  
22.6  
30.1  
45.1  
15  
25  
35  
50  
LEGEND  
*May be field converted to single-phase units, see electric heat installa-  
tion instructions.  
NOTE: Separate power source is required for all heaters. Control from  
base unit 502A (24 v).  
MCA  
Minimum Circuit Ampacity  
MOCP Maximum Overcurrent Circuit Protection  
(Fuses or Circuit Breaker)  
9
ELECTRICAL DATA (cont)  
ELECTRIC HEATER STATIC PRESSURE DROP (in. wg)  
UNIT CFM  
1400  
ELECTRIC HEATER  
UNIT 88EN  
UNIT  
502A  
MIN  
CFM  
600  
.02  
.03  
800  
.04  
.06  
1000  
.06  
1200  
.10  
1600  
1800  
2000  
2200  
0050CA01  
0075CA01  
0115CA01  
0075EA01  
1150EA01  
0100EA01  
0150EA01  
0200EA01  
0300EA01  
0300CA01  
400  
510  
620  
320  
720  
024, 036  
1-stage  
heat  
.10  
.16  
.04  
.08  
.13  
.19  
.04  
.08  
970  
1240  
.06  
.11  
.08  
.14  
.12  
.18  
.15  
.22  
.17  
.26  
1350  
1220  
1220  
1130  
1360  
048, 060  
2-stage  
heat  
0100FA01  
0150FA01  
0200FA01  
0300FA01  
.04  
.08  
.06  
.11  
.08  
.14  
.12  
.18  
.15  
.22  
.17  
.26  
1350  
1270  
NOTE: Above electric heaters are not UL or CSA listed for use with optional high-static evaporator-fan motor (048, 060 units only).  
TYPICAL WIRING SCHEMATICS  
NOTES:  
1. Compressor and fan motors are thermally protected 3-phase motors protected against  
primary single-phase condition.  
2. If any original wires furnished must be replaced, it should be replaced with 90 C or its  
equivalent.  
3. Numbers indicate the line location of used contacts. A bracket over 2 numbers signi-  
fies a single-pole double-throw contact. An underlined number signifies a normally  
closed contact.  
4. Must use thermostat HH07AT170, 172 or 174 with subbase HN63AZ176, 177 or 178.  
5. Separate field power supply required for electric heater accessory.  
6. CLO locks out the compressor to prevent short cycling on compressor overloads and  
safety devices. Before replacing CLO check devices.  
LEGEND  
AHA  
BKR W/AT  
C
Adjustable Heat Anticipator  
Brakes with Amp Turns  
Contactor Compressor  
Circuit Breaker  
Cooling Compensator  
Compressor Lockout  
Current Transformer  
LPS  
NEC  
PL  
Low-Pressure Switch  
National Electrical Code  
Plug Assembly  
Ter minal Block  
Field Splice  
CB  
TB  
Terminal Block  
CC  
CLO  
CT  
TC  
TH  
TRAN  
Thermostat-Cooling  
Thermostat-Heating  
Splice (Marked)  
Factory Splice  
Factory Wiring  
Transformer  
EQUIP GND Equipment Ground  
HPS  
HR  
IFC  
IFR  
JB  
L
LOR  
High-Pressure Switch  
Heater Relay  
Marked Wire  
Accessory or Optional Wiring  
Field Control Wiring  
Field Power Wiring  
To indicate common potential  
only, not to represent wiring  
Denotes connection point between  
subbase and thermostat  
Indoor (Evaporator) Fan Contactor  
Indoor (Evaporator) Fan Relay  
Junction Box  
Terminal (Marked)  
Light  
Lockout Relay  
Terminal (Unmarked)  
502A036,048,060, 208/230-3-60, 460-3-60; and 502A036, 208/230-1-60  
10  
TYPICAL WIRING SCHEMATICS (cont)  
LEGEND  
TH  
AHA  
C
Adjustable Heat Anticipator  
Contactor Compressor  
Capacitor  
Thermostat-Heating  
Transformer  
NOTES:  
TRAN  
1. Neutral for 240/416 v supply (Canada only).  
2. If any original wires furnished must be replaced, it should be  
replaced with 90 C or its equivalent.  
CAP  
CB  
Circuit Breaker  
Marked Wire  
CC  
Cooling Compensator  
3. Numbers indicate the line location of used contacts. A bracket  
over 2 numbers signifies a single-pole double-throw contact. An  
underlined number signifies a normally closed contact. Plain (no  
line) number signifies a normally open contact.  
4. Must use thermostat HH07AT170, 172 or 174 with subbase  
HN63AZ176, 177 or 179.  
Denotes connection point between  
subbase and thermostat  
CDT  
COMP  
EQUIP  
FU  
Compressor Discharge Thermostat  
Compressor Motor  
Equipment  
Terminal (Marked)  
Fuse  
Ground  
High-Pressure Switch  
Heater Relay  
GND  
HPS  
HR  
Terminal (Unmarked)  
Terminal Block  
5. Separate field power supply required for electric heater  
accessory.  
IFC  
IFM  
IFR  
JB  
Indoor-Fan Contactor  
Indoor-Fan Motor  
Indoor-Fan Relay  
Junction Box  
Field Splice  
Splice (Marked)  
L
LPS  
NS  
Light  
Factory Splice  
Low-Pressure Switch  
Night Setback Switch  
Outdoor-Air Thermostat  
Outdoor-Fan Contactor  
Outdoor-Fan Motor  
Plug Assembly  
Factory Wiring  
OAT  
OFC  
OFM  
PL  
Accessory or Optional Wiring  
Field Control Wiring  
Field Power Wiring  
QT  
Quadruple Terminal  
Run Capacitor  
RC  
SW  
TB  
Switch  
To indicate common potential  
only, not to represent wiring  
Ter minal Block  
TC  
Thermostat-Cooling  
502A024, 230-1-60 Units  
11  
TYPICAL WIRING SCHEMATICS (cont)  
LEGEND  
NOTES:  
AHA  
C
Adjustable Heat Anticipator  
Contactor Compressor  
Capacitor  
2. If any original wires furnished must be replaced, it should be  
Marked Wire  
replaced with 90 C or its equivalent.  
CAP  
CB  
3. Numbers indicate the line location of used contacts. A bracket  
over 2 numbers signifies a single-pole double-throw contact. An  
underlined number signifies a normally closed contact. Plain (no  
line) number signifies a normally open contact.  
4. Must use thermostat HH07AT170, 172 or 174 with subbase  
HN63AZ176, 177 or 179.  
5. Neutral for 240/416 v supply (Canada only).  
6. Separate field power supply required for electric heater  
accessory.  
Denotes connection point between  
subbase and thermostat  
Circuit Breaker  
CC  
CDT  
CH  
COMP  
EQUIP  
GND  
HPS  
HR  
Cooling Compensator  
Compressor Discharge Thermostat  
Crankcase Heater  
Compressor Motor  
Equipment  
Terminal (Marked)  
Terminal (Unmarked)  
Terminal Block  
Ground  
High-Pressure Switch  
Heater Relay  
Field Splice  
IFC  
IFM  
IFR  
JB  
Indoor-Fan Contactor  
Indoor-Fan Motor  
Indoor-Fan Relay  
Junction Box  
7. The 10-kW, 15-kW and 20-kW heater assemblies for  
502A048,060 are wired for 3 phase. See heater label diagram for  
1-phase rewiring procedure.  
Splice (Marked)  
Factory Splice  
L
Light  
Factory Wiring  
LPS  
NEC  
OFM  
PL  
Low-Pressure Switch  
National Electrical Code  
Outdoor-Fan Motor  
Plug Assembly  
Accessory or Optional Wiring  
Field Control Wiring  
Field Power Wiring  
QT  
Quadruple Terminal  
Run Capacitor  
Ter minal Block  
Thermostat-Cooling  
Thermostat-Heating  
Transformer  
RC  
TB  
To indicate common potential  
only, not to represent wiring  
TC  
TH  
TRAN  
502A048,060, 230-1-60 Units  
12  
TYPICAL WIRING SCHEMATICS (cont)  
LEGEND  
AHA  
Adjustable Heat Anticipator  
Denotes connection point between  
NOTES:  
BKR W/AT Breaks with Amp Turns  
subbase and thermostat  
C
CC  
CLO  
COMP  
CT  
Contactor Compressor  
Cooling Compensator  
Compressor Lockout  
Compressor Motor  
Current Transformer  
Equipment  
1. Compressor and fan motors are thermally protected, three-phase  
motors protected against primary single-phase conditions.  
2. If any original wires furnished must be replaced, it should be  
replaced with 90 C or its equivalent.  
3. Numbers indicate the line location of used contacts. A bracket  
over 2 numbers signifies a single-pole double-throw contact. An  
underlined number signifies a normally closed contact. Plain (no  
line) number signifies a normally open contact.  
4. Must use thermostat HH07AT170, 172 or 174 with subbase  
HN63AZ176, 177 or 179.  
5. Neutral for 240/416 v supply (Canada only).  
6. The CLO locks out the compressor to prevent short cycling on  
compressor overloads and safety devices, before replacing CLO  
check these devices.  
Terminal (Marked)  
Terminal (Unmarked)  
Terminal Block  
EQUIP  
GND  
HPS  
IFC  
Ground  
Field Splice  
High-Pressure Switch  
Indoor-Fan Contactor  
Indoor-Fan Motor  
Indoor-Fan Relay  
Junction Box  
Splice (Marked)  
IFM  
IFR  
Factory Splice  
JB  
L
Light  
Lockout Relay  
Low-Pressure Switch  
National Electrical Code  
Outdoor-Fan Motor  
Plug Assembly  
Primary  
Ter minal Block  
Thermostat-Cooling  
Thermostat-Heating  
Transformer  
Factory Wiring  
LOR  
LPS  
NEC  
OFM  
PL  
Accessory or Optional Wiring  
Field Control Wiring  
Field Power Wiring  
PRI  
TB  
To indicate common potential  
only, not to represent wiring  
TC  
TH  
TRAN  
Marked Wire  
502A048,060, 575-3-60 Units  
13  
TYPICAL PIPING AND WIRING  
LEGEND  
NEC National Electrical Code  
NOTES:  
3. All piping must follow standard refrigerant piping techniques.  
4. For other installation details refer to Installation Instructions.  
5. If unit sections are field split, 8 threaded support rods are required.  
6. Ensure condenser air recirculation is minimized.  
1. Wiring and piping shown are not intended for or to include all  
details for specific installation.  
2. All wiring must comply with applicable local and national codes.  
APPLICATION DATA  
OUTDOOR-AIR TEMPERATURE OPERATING LIMITS (F)  
UNIT 502A  
024  
036  
048  
060  
Without Head Pressure Control  
Minimum  
Maximum  
35  
126  
35  
126  
40  
126  
40  
126  
With Head Pressure Control  
Minimum  
Maximum  
0
126  
0
126  
0
126  
0
126  
Field Splitting Instructions If components are split, maxi-  
mum length of refrigerant tubing to be used is 50 ft, assuming  
components are installed in same horizontal plane. Condenser  
may be mounted up to 12-ft above evaporator. Liquid line tubing  
is 3/8-in. OD copper tubing, and discharge line is 1/2-in. OD  
copper tubing. Units should always be within line of sight  
from each other, or separate NEC (National Electrical Code)  
disconnects will be required. Junction boxes should be installed  
in both the evaporator and condenser sections adjacent to  
D-shaped grommets, to provide a location to splice the outdoor-  
fan motor factory wiring (no. 16 AWG [American Wire Gage],  
4/64-in. thick insulation). Field wiring should be a minimum of  
no. 16 AWG, 4/64-in. thick insulation. Check all applicable electri-  
cal codes to ensure proper compliance.  
14  
GUIDE SPECIFICATIONS  
INDOOR PACKAGED UNIT  
C. Fans:  
HVAC GUIDE SPECIFICATIONS SECTION 15787  
SIZE RANGE: 2 TO 5 TONS, NOMINAL  
BRYANT MODEL NUMBER: 502A  
PART 1 GENERAL  
1. Evaporator:  
a. Blower shall be of the forward-curved, centrifugal,  
direct-drive type or belt drive (4 and 5 tons only).  
b. Motor shall have permanently lubricated  
bearings.  
1.01 SYSTEM DESCRIPTION  
c. Unit sizes 048, 060 shall be available with an  
optional 1.5 hp fan motor.  
Indoor mounted, electrically controlled packaged horizon-  
tal cooling unit utilizing a hermetic type scroll compressor.  
2. Condenser:  
1.02 QUALITY ASSURANCE  
a. Blower shall be of the forward-curved, centrifugal,  
direct-driven type (024 only), or belt drive  
(036,048,060).  
A. Unit shall be certified in accordance with ARI Stand-  
ard 210.  
B. Unit shall be UL listed and carry a UL label.  
b. Motor shall have permanently lubricated  
bearings.  
C. Unit shall be CSA approved (except 3 ton, 3-phase units).  
D. Unit shall be factory run-tested to ensure proper perfor-  
mance prior to delivery.  
D. Compressor:  
1. Fully hermetic scroll type.  
1.03 DELIVERY, STORAGE, AND HANDLING  
2. Mounted on suitable spring vibration isolators.  
3. Equipped with internal line break protection.  
A. Unit shall be shipped completely assembled and ready to  
operate.  
E. Coils:  
B. Unit shall be shipped factory charged with refrigerant  
R-22.  
Evaporator and condenser coils shall be of non-ferrous  
construction with aluminum fins mechanically bonded to  
seamless copper tubes with all joints brazed.  
C. Unit shall be stored and handled in accordance with the  
unit manufacturers instructions.  
F. Refrigerant Components:  
Refrigerant components shall include:  
1. Capillary tube feed system.  
2. Refrigerant filter-drier.  
PART 2 PRODUCTS  
2.01 EQUIPMENT  
A. General:  
Factory assembled horizontal, single piece, air cooled,  
indoor, ceiling plenum mounted electric cooling unit. Con-  
tained within the unit enclosure shall be all factory wiring,  
piping, controls, refrigerant charge (R-22), and special  
features required prior to start-up.  
G. Filter Section:  
Filter section shall consist of factory-installed, permanent,  
cleanable air filter, removable from the same side as the  
access panels without the use of tools.  
B. Unit Cabinet:  
H. Controls and Safeties:  
1. Constructed of galvanized steel.  
Control system shall include a high-pressure switch, a  
low-pressure switch, and a compressor lockout feature  
which upon tripping of any safety device shall prevent  
compressor from restarting until reset at the thermostat  
(on all 3-phase units and 036 single-phase units only).  
1
2. Interior shall be insulated with /2-in. thick neoprene  
coated fiberglass. Insulation shall be bonded to inte-  
rior surfaces by sprayed water reduceable adhesive.  
3. Equipped with 3 same side access panels and 2 bot-  
tom hanging removable doors to facilitate ease of  
maintenance. Side panels allow access to the control  
box, refrigeration components, and condenser coil.  
Control box shall be hinged allowing access to the  
compressor and pressure switches. Bottom doors  
shall allow access to and easy removal of the  
condenser and evaporator motors and blower  
assemblies.  
I. Operating characteristics:  
1. Unit shall operate using refrigerant R-22.  
2. Unit shall be designed for indoor suspended horizon-  
tal mounting and operation.  
J. Electrical Requirements  
Unit shall have single point power connection to leads in  
terminal box.  
3
4. Equipped with two /4-in. threaded condensate drain  
K. Special Features:  
connections below the evaporator coil and one 3/4-in.  
threaded connection for condenser coil wash down.  
Connections shall be factory plugged for field  
removal.  
Certain standard features are not applicable when the  
features designated by * are specified. For assistance in  
amending the specifications, your local Bryant Sales  
Office should be contacted.  
5. Field splittable through the removal of 4 bolts and  
extending refrigerant piping and wiring to allow  
remote horizontal or vertical condenser mounting.  
*
1. Electric Heat Module:  
a. Provides encased heater elements that shall  
attach directly to the base unit discharge.  
6. Unit shall have an integral hanging bracket requiring  
only 4 threaded rods (8 if unit is split) run to the top  
flange of the unit for hanging, eliminating need for  
external hanger brackets.  
b. Shall have bottom access.  
c. UL listed.  
2. Thermostat Assembly:  
7. Contains junction box for power connection and  
opening for routing of control wiring.  
Provides cooling and fan control. Standard subbase  
shall include ‘‘Compressor malfunction light’’  
designed to illuminate if compressor lockout is  
activated.  
15  
GUIDE SPECIFICATIONS (cont)  
3. Compressor Cycle Delay:  
6. Vibration Isolation Package:  
Prevents compressor from restarting for a minimum  
of 5 minutes after shutdown.  
Shall provide 4 spring hangers for ceiling mounted  
unit to damper vibration that may be transmitted to  
building structure.  
*
*
4. Condensate Pump:  
7. Time Guard® II Device:  
Unit shall be equipped with remotely located con-  
densate pump. A field-installed light shall illuminate  
when reservoir rises above a preset level. Unit shall  
shut down upon reservoir light illumination.  
Time Guard II device (024,048,060 single-phase  
only) shall prevent the compressor from restarting for  
a minimum of 5 minutes after shutdown.  
5. Head Pressure Control Package:  
Allows unit to mechanically cool down to 0° F ambi-  
ent temperature. Package shall include damper  
operating device and all necessary hardware.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE  
UNIT MUST BE INSTALLED IN ACCORDANCE  
WITH INSTALLATION INSTRUCTIONS  
Copyright 2001 Bryant Heating & Cooling Systems  
Printed in U.S.A.  
1-01  
Catalog No. 5250-200  

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