Briggs Stratton 09A400 User Manual

FORM MS--5652--04/08/2009  
REPLACES FORM MS--5652--08/07/2008  
FILE IN SECT. 2 OF0SE9RVAICE 4MA0NU0AL  
Illustrated Parts List  
Model Series  
09A400  
TYPE NUMBERS  
0201 through 0522.  
TABLE OF CONTENTS  
Blower Housing/Shrouds . . . . . . . . . . . . 5  
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
Carburetor Overhaul Kit . . . . . . . . . . . . . 4  
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Crankcase Cover/Sump . . . . . . . . . . . . . . 3  
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . 2  
Exhaust System . . . . . . . . . . . . . . . . . . . . . 3  
Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Gasket Set -- Engine . . . . . . . . . . . . . . . . . 3  
Gasket Set -- Valve . . . . . . . . . . . . . . . . . . 3  
Governor Spring . . . . . . . . . . . . . . . . . . . . 3  
Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Operator’s Manual . . . . . . . . . . . . . . . . . . 2  
Piston/Rings/Connecting Rod . . . . . . . . 2  
Rewind Starter . . . . . . . . . . . . . . . . . . . . . . 5  
Warning Label . . . . . . . . . . . . . . . . . . . . . . 2  
PRINTED IN U.S.A.  
COPYRIGHT by BRIGGS & STRATTON CORPORATION  
All rights reserved. No part of this material may be reproduced or transmitted,  
in any form or by any means, electronic or mechanical, including photocopying,  
recording or by any information storage and retrieval system, without permission  
in writing from Briggs & Stratton Corporation.  
09A400  
1095 VALVE GASKET SET  
9
358C ENGINE GASKET SET  
12  
3
20A  
7
7
883  
524  
883  
9
868  
220  
219  
847  
842  
523  
525  
20B  
20A  
22  
18  
287  
441  
12  
524  
21  
202  
209  
232  
227  
268  
614  
269  
404  
562  
271  
270  
505  
616  
300  
81  
823  
613  
883  
864  
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.  
5652  
Assemblies include all parts shown in frames.  
3
04/08/2009  
09A400  
121 CARBURETOR OVERHAUL KIT  
134  
104  
276  
633  
127  
137  
633A  
51  
125  
109  
97  
50  
54  
472  
633A  
130  
633  
122  
692  
108  
95  
365  
186  
996  
127  
134  
711  
133  
104  
976  
975  
137  
918  
276  
276  
601  
117  
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.  
5652  
Assemblies include all parts shown in frames.  
4
04/08/2009  
09A400  
1320  
333  
772  
356  
851  
24  
925  
635  
334  
222  
1036 EMISSIONS LABEL  
188  
304  
608  
597  
456  
689  
78  
37  
459  
1210  
592  
58  
65  
305  
1211  
55  
289  
23  
458  
60  
363  
73  
455  
309  
332  
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.  
5652  
Assemblies include all parts shown in frames.  
5
04/08/2009  
09A400  
REF.  
NO.  
PART  
NO.  
REF.  
NO.  
PART  
NO.  
REF.  
NO.  
PART  
NO.  
DESCRIPTION  
DESCRIPTION  
DESCRIPTION  
1
791356 Cylinder Assembly  
(Used After Code Date  
07090300).  
16  
18  
793156 Crankshaft  
699096 Cover--Crankcase  
26  
795690 Ring Set  
(Standard)  
(Used After Code Date  
20A 299819S Seal--Oil  
-- -- -- -- -- -- N o t e -- -- -- -- -- --  
699088 Cylinder  
Assembly  
(PTO Side)  
691356 Seal--Oil  
(PTO Side)  
21 281658S Cap--Oil Fill  
08021200).  
20B  
-- -- -- -- -- -- -- N o t e -- -- -- -- --  
795132 Ring Set  
(Standard)  
(Used After Code Date  
07072900 and Before  
Code Date 08021300).  
790909 Ring Set  
(Standard)  
(Used After Code Date  
05051800 and Before  
Code Date 07073000).  
695169 Ring Set  
(Standard)  
(Used Before Code  
Date 07090400).  
399269 Kit--Bushing/Seal  
(Magneto Side)  
299819S Seal--Oil  
(Magneto Side)  
790169 Head--Cylinder  
698717 Gasket--Cylinder Head  
791779 Breather Assembly  
(Used After Code Date  
05102400).  
22  
691129 Screw  
(Crankcase  
2
3
Cover/Sump)  
-- -- -- -- -- -- N o t e -- -- -- -- -- --  
691128 Screw  
(Crankcase  
Cover/Sump)  
(Used in Positions 1  
and 6)  
5
7
8
23  
699573 Flywheel  
-- -- -- -- -- -- N o t e -- -- -- -- -- --  
699448 Breather  
Assembly  
Used on Type No(s).  
0201, 0202, 0203,  
0267, 0522.  
(Used Before Code  
Date 05051900).  
795688 Ring Set  
(.020” Oversize)  
(Used After Code Date  
08021200).  
795134 Ring Set  
(.020” Oversize)  
(Used After Code Date  
05051800 and Before  
Code Date 08021300).  
695172 Ring Set  
(.020” Oversize)  
(Used Before Code  
Date 05102500).  
695890 Gasket--Breather  
691666 Screw  
(Breather Assembly)  
691246 Tube--Breather  
(Used Before Code  
Date 03061200).  
692218 Gasket--Crankcase  
(.015” Thick)  
24 222698S Key--Flywheel  
25  
795691 Piston Assembly  
9
10  
(Standard)  
(Used After Code Date  
08021200).  
-- -- -- -- -- -- -- N o t e -- -- -- -- --  
795131 Piston  
Assembly  
(Standard)  
(Used After Code Date  
07072900 and Before  
Code Date 08021300).  
790908 Piston  
11  
12  
(Standard)  
-- -- -- -- -- -- -- N o t e -- -- -- -- --  
270895 Gasket--  
(Used Before Code  
Date 05051900).  
27  
28  
691588 Lock--Piston Pin  
699659 Pin--Piston  
Crankcase  
Assembly  
(.005” Thick)  
270896 Gasket--  
Crankcase  
(.009” Thick)  
(Standard)  
(Standard)  
(Used After Code Date  
05051800).  
(Used Before Code  
Date 07073000).  
795689 Piston  
-- -- -- -- -- -- N o t e -- -- -- -- -- --  
298909 Pin--Piston  
(Standard)  
(Used Before Code  
Date 05051900).  
298908 Pin--Piston  
(.005” Oversize)  
(Used Before Code  
Date 05051900).  
13  
14  
691640 Screw  
(Cylinder Head)  
690361 Stud  
(Cylinder Head)  
(Use in Position 8)  
691686 Plug--Oil Drain  
Assembly  
(.020” Oversize)  
(Used After Code Date  
07072900).  
792532 Piston  
Assembly  
(.020” Oversize)  
(Used After Code Date  
05051800 and Before  
Code Date 07073000).  
15  
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.  
5652--6  
Assemblies include all parts shown in frames.  
6
04/08/2009  
09A400  
DESCRIPTION  
REF.  
NO.  
PART  
NO.  
REF.  
NO.  
PART  
NO.  
REF.  
NO.  
PART  
NO.  
DESCRIPTION  
DESCRIPTION  
29  
30  
32  
699655 Rod--Connecting  
(Standard)  
691719 Dipper--Connecting  
Rod  
127  
130  
133  
134  
137  
186  
188  
694468 Plug--Welch  
691203 Valve--Throttle  
398187 Float--Carburetor  
398188 Kit--Needle/Seat  
693981 Gasket--Float Bowl  
692317 Connector--Hose  
691637 Screw  
(Control Bracket)  
692351 Link--Mechanical  
Governor  
305  
692198 Screw  
(Blower Housing)  
690461 Shield--Cylinder  
691660 Screw  
306  
307  
691664 Screw  
(Cylinder Shield)  
(Connecting Rod)  
497871 Valve--Exhaust  
296677 Valve--Intake  
690520 Spring--Valve  
(Intake)  
690520 Spring--Valve  
(Exhaust)  
690463 Guard--Flywheel  
Used on Type No(s).  
0267.  
692194 Retainer--Valve  
691762 Tappet--Valve  
691998 Camshaft  
691922 Manifold--Intake  
308  
309  
690462 Cover--Cylinder Head  
699098 Motor--Starter  
Used on Type No(s).  
0201, 0202, 0522.  
-- -- -- -- -- -- N o t e -- -- -- -- -- --  
699455 Motor--Starter  
Used on Type No(s).  
0203.  
33  
34  
35  
202  
209  
36  
37  
691858 Spring--Governor  
(Yellow)  
Used on Type No(s).  
0201, 0202, 0203,  
0267, 0522.  
332  
690662 Nut  
(Flywheel)  
793281 Armature--Magneto  
691061 Screw  
40  
45  
46  
50  
219  
220  
496786 Gear--Governor  
691724 Washer  
333  
334  
(Governor Gear)  
(Magneto Armature)  
222  
227  
698681 Bracket--Control  
691412 Lever--Governor  
Control  
691846 Spring--Governor Link  
691025 Casing--Control Wire  
(Cut To Required  
Length)  
691026 Wire--Control  
(Cut To Required  
Length)  
691027 Nut  
(Control Wire Casing)  
691028 Lever--Control  
271716 Washer--Sealing  
695733 Screw  
337 802592S Plug--Spark  
Used on Type No(s).  
51 273113S Gasket--Intake  
54  
55  
58  
691689 Screw  
(Intake Manifold)  
692144 Housing--Rewind  
Starter  
697316 Rope--Starter  
(88 5/8” Long)  
691915 Grip--Starter Rope  
690837 Screw  
(Rewind Starter)  
699850 Screen--Rotating  
690364 Screw  
(Flywheel Guard)  
691729 Lock--Muffler Screw  
691636 Screw  
0202E2, 0522.  
232  
268  
-- -- -- -- -- -- N o t e -- -- -- -- -- --  
697451 Plug--Spark  
Used on Type No(s).  
0201, 0202E1,  
269  
270  
0202E3, 0203, 0267.  
60  
65  
356  
358C  
363  
699576 Wire--Stop  
794209 Gasket Set--Engine  
19069 Puller--Flywheel  
691688 Screw  
(Carburetor)  
89838S Wrench--Spark Plug  
691691 Washer  
73  
78  
365  
271  
276  
287  
383  
404  
81  
95  
(Dipstick Tube)  
(Governor Crank)  
693463 Plug  
(Throttle Valve)  
289 230228S Pin--Starter Grip  
300  
304  
415  
97  
104  
108  
109  
117  
496861 Shaft--Throttle  
691242 Pin--Float Hinge  
695807 Valve--Choke  
695729 Shaft--Choke  
498978 Jet--Main  
(Standard)  
498260 Kit--Carburetor  
Overhaul  
699086 Spacer--Carburetor  
699103 Carburetor  
699565 Muffler  
699093 Housing--Blower  
Used on Type No(s).  
0201, 0202, 0203,  
0522.  
(Cylinder)  
441  
455  
690484 Bracket--Oil Fill  
691236 Cup--Flywheel  
Used on Type No(s).  
0201, 0202, 0203,  
0267, 0522.  
-- -- -- -- -- -- N o t e -- -- -- -- -- --  
694144 Housing--  
Blower  
Used on Type No(s).  
0267.  
121  
456  
458  
692299 Plate--Pawl Friction  
699334 Kit--Handle/Rope  
122  
125  
459 281505S Pawl--Ratchet  
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.  
5652--7  
Assemblies include all parts shown in frames.  
7
04/08/2009  
09A400  
REF.  
NO.  
PART  
NO.  
REF.  
NO.  
PART  
NO.  
REF.  
NO.  
PART  
NO.  
DESCRIPTION  
DESCRIPTION  
DESCRIPTION  
472  
791534 Knob--Choke Shaft  
(Used After Code Date  
05042800).  
633A  
691321 Seal--Choke/Throttle  
Shaft  
870  
691702 Seat--Valve  
(Exhaust)  
871  
883  
918  
925  
975  
976  
996  
1036  
262001 Bushing--Valve Guide  
691880 Gasket--Exhaust  
791880 Hose--Vacuum  
699097 Cover--Linkage  
493640 Bowl--Float  
394281 Primer--Carburetor  
699099 Shield--Carburetor  
Label--Emissions  
(Available From A  
Briggs & Stratton  
Authorized Dealer)  
277104 Manual--Operator’s  
-- -- -- -- -- -- N o t e -- -- -- -- -- --  
277614 Manual--  
(Throttle)  
-- -- -- -- -- -- N o t e -- -- -- -- -- --  
699100 Knob--Choke  
Shaft  
635  
689  
692  
711  
66538S Boot--Spark Plug  
691855 Spring--Friction  
690572 Spring--Detent  
699470 Screw  
(Carburetor Shield)  
690959 Pin--Locating  
(Cylinder)  
499047 Pin--Locating  
(Crankshaft)  
791124 Gear--Timing  
(Timing Mark is an  
Oval {0})  
(Used After Code Date  
05013000).  
691805 Gear--Timing  
(Timing Mark is a  
Circle {O})  
(Used Before Code  
Date 05013100).  
691003 Screw  
(Linkage Cover)  
699554 Screw  
(Used Before Code  
Date 05042900).  
691251 Nut  
505  
718  
718A  
741  
(Governor Control  
Lever)  
523  
524  
525  
529  
552  
791205 Dipstick  
691876 Seal--Dipstick Tube  
699090 Tube--Dipstick  
692187 Grommet  
690508 Bushing--Governor  
Crank  
1058  
Operator’s  
Used on Type No(s).  
0522.  
562  
92613 Bolt  
741A  
(Governor Control  
Lever)  
690800 Nut  
(Rewind Starter)  
691696 Screw  
(Pawl Friction Plate)  
791850 Clamp--Hose  
699105 Starter--Rewind  
Used on Type No(s).  
0201, 0202, 0203,  
0267, 0522.  
1095  
1210  
498526 Gasket Set--Valve  
499901 Pulley/Spring  
Assembly  
(Pulley)  
499901 Pulley/Spring  
Assembly  
(Spring)  
691105 Nut  
(Linkage Cover)  
794467 Label--Warning  
270962 Repair Manual  
592  
597  
772  
823  
842  
847  
1211  
1320  
601  
608  
(Muffler Adapter)  
691031 Seal--O Ring  
(Dipstick Tube)  
791204 Dipstick/Tube  
Assembly  
1319  
1330  
613  
691413 Screw  
(Muffler)  
851 493880S Terminal--Spark Plug  
614  
616  
633  
691620 Pin--Cotter  
692016 Crank--Governor  
693867 Seal--Choke/Throttle  
Shaft  
864  
868  
869  
699568 Adapter--Muffler  
697338 Seal--Valve  
691701 Seat--Valve  
(Intake)  
(Choke)  
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.  
5652--8  
Assemblies include all parts shown in frames.  
8
04/08/2009  

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