®
INNOVATOR
AND
INNOVATOR II
REACH-IN
GLASS DOOR
INSTALLATION
& SERVICE
MANUAL
P/N 0425683F
September 2006
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P/N 0425683F
Innovator Door Installation and
Service Instruction
GENERAL
NEW INSTALLATIONS
Be sure merchandisers have been leveled accord-
ing to the installation instructions shipped with
the merchandiser.
Untape the doors and remove the shipping braces
located at top and bottom of the doors.
Doors are not fine adjusted at the factory since
they will go out of adjustment during shipment.
This is normal.
ADJUSTING CLOSING TORQUE
Adjust closing torque by turning the bottom
hinge pin in the direction the door closes. Use a
1/2 in. (13 mm) wrench. Turn the hinge pin until
the door closes on its own, usually 3 to 4 clicks or
3/4 turn. See Figure 1.
The door nameplate is attached to the top of the
door, handle side, behind the magnetic gasket.
DO NOT over-torque the hinge spring assembly.
Excessive torque (over 1 full turn) will result in
damage to the spring assembly and/or door. If
door does not close on its own after one full turn
(5 clicks), look for obstructions causing the door
to hang up.
The frame nameplate is located on the top left
near the switch.
ALWAYS*CLEAR™ GLASS
Hussmann recommends using a soft cloth with
isopropyl (rubbing) alcohol to clean the inside
(coated) glass surface. Isopropyl alcohol does not
freeze and evaporates without leaving residue.
Always allow the surface to dry before closing
the door. Use of abrasives may damage the
coated surface and void the warranty. Labels
(stickers) applied to the coated surface will cause
damage and void the warranty.
SHIPPING DAMAGE
All equipment should be thoroughly examined for
shipping damage before and during unloading.
This equipment has been carefully inspected at
our factory. Any claim for loss or damage must be
made to the carrier. The carrier will provide any
necessary inspection reports and/or claim forms.
Figure 1. Adjusting Closing Torque
1
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ADJUSTING DOOR SAG
Follow this procedure to ensure gaps close and
gaskets seal properly:
To adjust door sag (saw-tooth effect from door to
door), loosen the two hinge plate mounting
screws using a Torx Plus no. 27 bit. Adjust hinge
plate as needed, then tighten the screws. See
Figure 2.
1. Remove all shipping retainers and packing
material.
2. Close each door. Use a flashlight to identify
any gaps between frame and gasket.
3. Energize all anti-sweat, fan and light circuits
for at least two hours, but not more than four
hours, prior to initiating the refrigeration cycle.
4. Monitor all gaps. If gaps remain at the end of
four hours, follow the procedure for Restoring
Gasket Seal, beginning on page 6 of this manual.
Loosen both
hinge plate
mounting
screws.
5. Initiate cooling sequence once gaps disappear.
Do not exceed 8 hours of energized circuits
without refrigeration. Doing so may cause
damage to the case and will void the warranty.
Figure 2. Adjusting Door Sag
ATTENTION
TO ENSURE PROPER DOOR GASKET SEAL – REMOVE ALL SHIPPING
RETAINERS AND ENERGIZE ALL ANTI-SWEAT, FAN & LIGHT CIRCUITS 2
TO 4 HOURS PRIOR TO INITITATING REFRIGERATION CYCLE.
CONDITIONING GASKETS
DO NOT EXCEED 8 HOURS OF ENERGIZED CIRCUITS WITHOUT
REFRIGERATION. DAMAGE OR PRODUCT FAILURE MAY OCCUR AND VOID
THE WARRANTY. DO NOT REMOVE THIS LABEL UNTIL REFRIGERATION IS
INITIATED.
The manufacturer cannot control the environment
surrounding cases during shipment. Temperature
and humidity fluctuations during shipment, as
well as excessive vibration, may promote gaps
between gasket and frame. These gaps prevent
gaskets from sealing even when correctly fitted at
the factory. This is not a warranty issue or defect.
Before and After Gasket Conditioning
2
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Innovator Door Installation and
Service Instruction
!
WARNING
Always disconnect the electrical power at the
main disconnect when servicing or replacing
any electrical component. This includes, but is
not limited to, such items as doors, lights,
fans, heaters, and thermostats.
Screwdriver
REPLACING DOORS
1. Loosen torque on door before removing the
door. Wedge a screwdriver between the bottom of
the door and the hinge socket, then lift the door
up. This will lift the bottom hinge pin up and out
of the bottom hinge socket. Hold the hinge pin
with a 1/2 in. (13 mm) open end wrench to keep
it from spinning out and stripping the socket. See
Figure 3.
Lift up
Figure 3. Loosening Torque on the Door
3
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2. Unscrew the two #6 Phillips screws that hold
the black plug into the side of the door as shown
in Figure 4. Remove the plug from the door.
4. Use a flat blade screwdriver as shown in
Figure 6 to lift the door retainer over the shoulder
screw.
Door Retainer
Remove Screws
Figure 4. Removing Screws to Plug
Figure 6. Removing the Door Retainer
3. Grasp the strain relief just below the cord and
pull until the heater terminal plug comes out. See
Figure 5. Note that the left end door must be
opened more than 90 degrees to access the
screws.
5. Push down the top hinge pin until it clears the
top socket using a flat blade screwdriver as
shown in Figure 7. With finger, hold the hinge
pin in the door to keep it from popping out. Tape
may be used to temporarily hold the hinge pin
once door is removed.
Top
Hinge
Pin
Figure 5.
Removing the Heater Terminal Plug
Figure 7.
Removing the Door from the Top Hinge Pin
4
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Innovator Door Installation and
Service Instruction
6. Rock the door out and pull the bottom hinge
pin out from the bottom socket.
REPLACING MAGNETIC GASKET
Carefully remove the old gasket from the groove
in the back of the door, Figure 9.
7. Install the new door in reverse order.
8. Adjust the torque on the new door. If needed,
adjust sag.
REPLACING DOOR HINGE SPRING
The door must be removed before replacing the
door hinge spring.
Pull the hinge spring assembly out of the bottom
of the door and replace with a new assembly. See
Figure 8. Note that there are right-hand and left-
hand hinge spring assemblies.
Gasket
Figure 9. Removing Door Gasket
The new gasket will be easier to work with if it is
at ambient temperature. Begin by lubricating the
new gasket with a mild soap and water solution.
Figure 8. Replacing Door Hinge
Spring Assembly
5
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Work from the corners to the centers of each side,
top and bottom. Carefully push the new gasket
into the groove at each corner, refer to Figure
10(A). Then, push the gasket into the channel at the
center of the top, bottom and each side, Figure
10(B). Avoid stretching the gasket.
RESTORING GASKET SEAL
Occasionally, a crimped or damaged gasket can
cause gaps in the seal (Figure 11), leading to frost
formation on the doors. Use this procedure to
close gaps and end frost formation on doors.
Sub-divide remaining areas and push the gasket
in at those points, Figure 10(C).
Sub-divide once again and repeat pushing the
gasket in until all of the gasket is evenly seated in
the groove, Figure 10(D).
Use a soft cloth or paper towels to dry the gasket
before closing door on clean door frame.
Figure 11.
(B)
Improperly Installed or Damaged Gasket
(A)
Locate Gaps
Normally, interior case lighting will provide
enough light to see gaps. In some cases, the only
way to see gaps is to provide a backlight as
shown in Figure 12(A). Backlight the door
mullion and look for places the light shines
between the door and gasket, Figure 12(B).
Corners first
Middle of Door
Gap
(D)
(C)
Back-Light
Gap
(A)
Sub-divide again
Sub-divide Middle Locations
(B)
Figure 10.
Sequence for Installing New Gasket
Figure 12. Back-Lighting Gaps in Gasket
6
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Innovator Door Installation and
Service Instruction
Heat the Gasket
Direct the hot air through the gap
between the gasket and mullion.
Make sure the door is closed.
Beginning at the top of the gap,
use a heat gun or electric hair
dryer (1500-1600 watt) to heat
the gasket with a constant up
and down motion.
Gap
IMPORTANT: If a gap runs
the entire length of the door,
heat the area 4 in. (100 mm)
above and 8 in. (200 mm)
below the top-most point where
the gap starts and work in
12 in. (300 mm) increments.
(A)
Back-Light
Remember to use a constant
up and down motion when
applying heat.
If the gasket becomes shiny,
remove heat immediately as
this is an indication that the
gasket is near the melting
point.
Back-Light
If possible, direct the hot air
onto the gasket and also
through the gap between the
gasket and mullion. This will
help to heat both sides of the
gasket. Refer to Figure 13(A)
and (B).
(B)
Figure 13. Applying Heat to Gasket
As the gasket softens and
becomes pliable, the magnet in
the gasket should pull it across
the gap. As the gap closes,
move heat down to create a
zippering effect as shown in
Figure14.
(A)
If the gasket is not pulled
across the gap by the magnet,
reach around the mullion (from
the inside) and pull the gasket
skirt toward the mullion.
(B)
Figure 14. Zipper Effect
7
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As shown in Figure 15, this can also be accom-
plished by pushing the magnet across the gap from
the outside with a pencil or other non-heat conduct-
ing material.
Use a soft cloth or paper towels, and a mild soap
and water solution to thoroughly clean the gasket.
Dry the gasket completely with a fresh cloth or
paper towels before closing the door on a clean
door frame.
DOOR HANDLE REPLACEMENT
Carefully pull the
magnetic gasket out
of the groove nearest
the handle to expose
the mounting screws
as shown in
Figure 16. Remove
the screws and
replace the handle.
After reinstalling
screws, carefully
push gasket back
into groove. If need-
ed, use a mild soap
and water solution to
lubricate the gasket.
Clean and dry the
gasket to complete
the door handle
Figure 15. Pulling Gasket Into Place
With a Pencil
On doors where the gap is against an end, top, or
bottom mullion, this process can still be done;
however, the heat will need to be directed
between the lip of the mullion and the edge of the
door. It will work in the same fashion but the
back-light shining through and showing on the
mullion will have to be a guide as to the position
of the gasket.
replacement.
Mounting Screws
Figure 16. Replacing Door Handle
Cool the Gasket
Once the gap is closed, remove the heat and
allow the gasket to cool, undisturbed, for 3 to
5 minutes. As the gasket cools, it will set
permanently in this new shape.
Once the gasket is cool to the touch, open the and
close the door. Verify that the gasket seals. If not,
repeat the process. If the gasket rolls it must be
replaced.
8
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Innovator Door Installation and
Service Instruction
knife or flat head screwdriver to hold up the cover.
Pry the remainder of the section up, using putty
knife only, until the entire cover is off and the
frame heater inside the door frame is exposed.
!
WARNING
Always disconnect the electrical power at the
main disconnect when servicing or replacing
any electrical component. This includes, but is
not limited to, such items as doors, lights,
fans, heaters, and thermostats.
Door frame heaters shown in Figure 18 may now
be replaced.
FRAME HEATER REPLACEMENT
Hussmann recommends against frame heater
cycling with Innovator doors to prevent door
seals from freezing to the frames and tearing.
Always turn off power to the case before working
on any electrical components. The old wireway
covers must be removed to access the door frame
heaters. Begin by inserting a putty knife into the
groove between the wireway cover and fiberglass
frame, about an inch (25 mm) away from joints in
the frame as shown in Figure 17(A). Carefully
begin to pry off the cover.
As shown in Figure 17(B), use a second putty
(B)
(A)
Figure 17. Removing Door Wireway Covers
9
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During installation, the white portion of the
heater should not come in contact with itself. The
heater should be installed so that only one white
portion of the wire enters the raceway. The other
portion entering the raceway will be the black
lead wire.
Once the heater wire is connected, check resist-
ance (ohm reading) before replacing wireway
covers. This will ensure that heater wire was not
broken during installation.
After covers are reinstalled, turn power on and
verify that heaters are working properly.
Figure 18. Replacing Door Frame Heaters
10
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Innovator Door Installation and
Service Instruction
2. Disengage the diffuser clips from the mullion
by squeezing the diffuser cover at the clips. Two
hands may be required as shown in Figure 19.
!
WARNING
Always disconnect the electrical power at the
main disconnect when servicing or replacing
any electrical component. This includes, but is
not limited to, such items as doors, lights,
fans, heaters, and thermostats.
Diffuser Clip
LAMP (CENTER MULLION)
REPLACEMENT
Note: No additional parts need to be removed to
change out the lamps
1. Turn off lights at switch.
Squeeze
Here
Light
Switch
Figure 19. Disengaging Diffuser Clips
3. Raise the diffuser slightly upward and out of
the bottom filler. Twist the bottom of the diffuser
toward the shelf and center of the door while
lowering slightly to clear the honeycomb
Reach-in models manufactured with Innovator
or Innovator II doors have anti-arc ballast.
When re-starting lamps, turn power off then on.
retainer. Pull the top of the diffuser toward the
11
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shelf and over the lamp tube and wires. The top
part of the diffuser must be below the honeycomb
retainer and above the lamp tube. The bottom
filler need not be removed. See Figure 20.
5. Next, remove the lamp-holder from the lamp
and pull the lamp out of the bottom lamp-holder.
Remove
lamp-holder
Diffuser
Bottom Filler
Remove
Lamp
from
Figure 20.
Bottom
lamp-holder
Removing Diffuser from Center Mullion Lamp
4. Pull the top lamp-holder out of the lamp-
holder bracket as shown below.
Pull
6. Remove the tube guard from old lamp and
place it on the new lamp.
7. Install the new lamp in reverse order. Ensure
lamp pins line up with lamp-holder holes as
shown below, and that lamp-holder is fully
engaged in lamp-holder bracket.
lamp-holder
lamp-holder
Bracket
Lamp
12
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Innovator Door Installation and
Service Instruction
LAMP (END MULLION ) REPLACEMENT
1. Turn off lights at switch.
!
WARNING
Always disconnect the electrical power at the
main disconnect when servicing or replacing
any electrical component. This includes, but is
not limited to, such items as doors, lights,
fans, heaters, and thermostats.
Switch
4. Next, pull the lamp-holder off the lamp and
pull the lamp out of the bottom lamp-holder.
5. Remove the tube guard from old lamp and
place it on the new lamp.
2. Pry the diffuser away from the end reflector,
using a flat blade screwdriver. Pull the diffuser
slightly upward and out of the bottom filler. The
bottom filler does not have to be removed to
replace the lamps. See Figure 21.
6. Replace lamp by reversing the procedure.
Ensure lamp pins line up with lamp-holder holes,
and that lamp-holder is fully engaged in lamp-
holder bracket.
End Mullion
Lamp
BALLAST REPLACEMENT
Ballasts are located in the raceway below the
door frame as shown in Figure 22. To access the
raceway, remove the bumper, then remove the #8
hex head screws that hold on the front painted
panel.
Figure 21.
Ballast
Removing Diffuser from End Mullion Lamp
3. Pull the top lamp-holder out of the lamp-holder
bracket.
Figure 22. Ballast Location
13
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Frame Heater
Terminal Block
Door Heater Harness
Typical Low Temperature Frames
Frame Heater
Terminal Block
Typical Medium Temperature Frames
Heater Harnesses
14
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Innovator Door Installation and
Service Instruction
Two lamp wiring has a
red wire from each lamp
spliced together and
returning to the ballast.
Two blue wires and one
red wire go to the ballast
as a group from each lamp.
Note that one lamp goes to
top 3 pins, second lamp
goes to bottom 3 pins, with a
common connection between.
15
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Two lamp wiring has a
red wire from each lamp
spliced together and
returning to the ballast.
Two blue wires and one
red wire go to the ballast
as a group from each lamp.
Note that one lamp goes to
top 3 pins, second lamp
goes to bottom 3 pins, with a
common connection between.
16
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Innovator Door Installation and
Service Instruction
Screw,
Case End
Shoulder
Washer,
Flat
Torsion
Assembly
Spring,
Top
Hinge Pin
Bushing,
Top
Hinge Pin
Bushing,
Bottom
Hinge Pin
Screw,
Socket
Retainer
Screw,
Hold-open
Shoulder
Screw,
Handle
Lamp
Holder,
Top
Socket, Top Hinge
Socket, Bottom Hinge
NOTE: TOP LAMP HOLDER HAS
TWO LEADS, BOTTOM LAMP
HOLDER HAS THREE LEADS.
Handle, Standard
Screw,
Binder Post
Lamp
Pin, Top Hinge
Screw,#6x5/8
Oval Head SMB
Lamp
Holder,
Bottom
Cover,
Wireway
Clip, SPN 5
Strain Relief
Harness,
Female
Retainer, Door
Receptacle
(not used with
medium
Ballast
temperature
or Innovator II)
Heater, Frame Wire
Closer, Door
Innovator and Innovator II
Door and Frame
Molding, Molding,
Joint End
Part Identification Chart
17
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Parts List
Description
Mfg
Part No.
Aftermarket
Part No.
Service
Part No.
Ballast–One Lamp 1/F58/120v
Ballast–Two Lamp 2/F58/120v
Ballast–Three Lamp 3/F58/120V
Ballast 1-3/F58/105-250V
0430329
0430330
0454319
0424649
BA.4480341
BA.4480342
BA.4480601
BA.0424649
4480341
4480342
4480601
4480110
Bushing–Bottom Hinge Pin
Bushing–Top Hinge Pin
0428547
0428548
DO.4550122
HH.4550123
4550122
4550123
Clip–Mullion Diffuser
Clip–SPN 5 Strain Relief
0428595
0432602
HH.0428595
TP.4550113
4550105
4550113
Closer–Door Lh — Standard 65-inch Door
Closer–Door Rh — Standard 65-inch Door
Closer–Door Lh — RLT 75-inch Door
Closer–Door Rh — RLT 75-inch Door
0428627
0428628
0454328
0454329
HH.4550125
HH.4550126
HH.4550307
HH.4550308
4550125
4550126
4550307
4550308
Cover–Wireway 2 Door Top Lh Black (Bottom Rh)
Cover–Wireway 2 Door Top Lh Gray (Bottom Rh)
Cover–Wireway 2 Door Top Lh 311 Pearl (Bottom Rh)
Cover–Wireway 2 Door Top Rh Black (Bottom Lh)
Cover–Wireway 2 Door Top Rh Gray (Bottom Lh)
Cover–Wireway 2 Door Top Rh 311 Pearl (Bottom Lh)
0428566
0428575
0442048
0428567
0428576
0442049
TP.0428566
TP.0428575
TP.0442048
TP.0428567
TP.0428576
TP.0442049
4910108
4910116
4910275
4910109
4910117
4910276
Cover–Wireway 3 Door Top Lh Black (Bottom Rh)
Cover–Wireway 3 Door Top Lh Gray (Bottom Rh)
Cover–Wireway 3 Door Top Lh 311 Pearl (Bottom Rh)
Cover–Wireway 3 Door Top Rh Black (Bottom Lh)
Cover–Wireway 3 Door Top Rh Gray (Bottom Lh)
Cover–Wireway 3 Door Top Rh 311 Pearl (Bottom Lh)
0428568
0428577
0442088
0428569
0428578
0442089
TP.0428568
TP.0428577
TP.0442088
TP.0428569
TP.0428578
TP.0442089
4910110
4910118
4910277
4910111
4910119
4910278
Cover–Wireway 4 & 5 Door Top Lh Black (Bottom Rh)
Cover–Wireway 4 & 5 Door Top Lh Gray (Bottom Rh)
Cover–Wireway 4 & 5 Door Top Lh 311 Pearl (Bottom Rh)
Cover–Wireway 4 & 5 Door Top Rh Black (Bottom Lh)
Cover–Wireway 4 & 5 Door Top Rh Gray (Bottom Lh)
Cover–Wireway 4 & 5 Door Top Rh 311 Pearl (Bottom Lh)
0428570
0428579
0442094
0428571
0428580
0442095
TP.0428570
TP.0428579
TP.0442094
TP.0428571
TP.0428580
TP.0442095
4910112
4910120
4910279
4910113
4910121
4910280
18
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Innovator Door Installation and
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Parts List (Continued)
Description
Mfg
Part No.
Aftermarket
Part No.
Service
Part No.
Cover–Wireway 5 Door Center Black
Cover–Wireway 5 Door Center Gray
Cover–Wireway 5 Door Center 311 Pearl
0428572
0428581
0442100
TP.0428572
TP.0428581
TP.0442100
4910114
4910122
4910281
Cover–Wireway End Black — Standard
Cover–Wireway End Gray — Standard
Cover–Wireway End 311 Pearl — Standard
Cover–Wireway End Black — RLT
Cover–Wireway End Gray — RLT
Cover–Wireway End 311 Pearl — RLT
0428565
0428574
0442047
0304949
0305004
N/A
TP.0428565
TP.0428574
TP.0442047
TP.4978787
TP.4978788
N/A
4910125
4910123
4910282
4978787
4978788
N/A
Cover–Wireway Mullion Black — Standard
Cover–Wireway Mullion Gray — Standard
Cover–Wireway Mullion 311 Pearl — Standard
Cover–Wireway Mullion Black — RLT
Cover–Wireway Mullion Gray — RLT
0428564
0428573
0442046
0304948
0305003
N/A
TP.0428564
TP.0428573
TP.0442046
TP.4978791
TP.4978792
N/A
4910115
4910124
4910283
4978791
4978792
N/A
Cover–Wireway Mullion 311 Pearl — RLT
Diffuser Assembly–Left
Diffuser Assembly–Mullion
Diffuser Assembly–Right
0428592
0428594
0428593
BU.0428592
BU.0428594
BU.0428593
4910127
4910126
4910128
Door–Innovator Med Temp Black Lh
Door–Innovator Med Temp Black Rh
Door–Innovator Med Temp Gray Lh
Door–Innovator Med Temp Gray Rh
Door–Innovator Med Temp 311 Pearl Lh
Door–Innovator Med Temp 311 Pearl Rh
0425617
0425618
0425619
0425620
N/A
DO.0425617
DO.0425618
DO.0425619
DO.0425620
N/A
4980180
4980102
4980103
4980104
N/A
N/A
N/A
N/A
Door–Innovator Low Temp Black Lh — Standard
Door–Innovator Low Temp Black Rh — Standard
Door–Innovator Low Temp Gray Lh — Standard
Door–Innovator Low Temp Gray Rh — Standard
Door–Innovator Low Temp 311 Pearl Lh — Standard
Door–Innovator Low Temp 311 Pearl Rh — Standard
0415937
0415938
0415947
0415948
0441633
0441634
DO.4980105
DO.0415938
DO.0415947
DO.0415948
DO.0441633
DO.0441634
4980105
4980176
4980179
4980108
4980332
4980333
19
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM
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®
P/N 0425683F
Parts List (Continued)
Description
Mfg
Part No.
Aftermarket
Part No.
Service
Part No.
Door–Innovator Low Temp Black Lh — RLT
Door–Innovator Low Temp Black Rh — RLT
Door–Innovator Low Temp Gray Lh — RLT
Door–Innovator Low Temp Gray Rh — RLT
Door–Innovator Low Temp 311 Pearl Lh — RLT
Door–Innovator Low Temp 311 Pearl Rh — RLT
0456167
0445379
0445382
0445383
N/A
DO.4981150
DO.4980999
DO.4980978
DO.4981000
N/A
4981150
4980999
4980978
4981000
N/A
N/A
N/A
N/A
Door–Innovator II Black Lh
Door–Innovator II Black Rh
Door–Innovator II Gray Lh
Door–Innovator II Gray Rh
Door–Innovator II 311 Pearl Lh
Door–Innovator II 311 Pearl Rh
Note: Innovator II Doors are not available for RLT
0440469
0440470
0440471
0440472
0441635
0441636
DO.0440469
DO.0440470
DO.0440471
DO.0440472
DO.0441635
DO.0441636
4980109
4980110
4980111
4980112
4980334
4980335
Door–Innovator No*Fog Black Lh — Standard
Door–Innovator No*Fog Black Rh — Standard
Door–Innovator No*Fog Gray Lh — Standard
Door–Innovator No*Fog Gray Rh — Standard
0458381
0458382
0458455
0458456
DO.4982571
DO.4982572
DO.4982574
DO.4978782
4982571
4982572
4982574
4978782
Door–Innovator No*Fog Black Lh — RLT
Door–Innovator No*Fog Black Rh — RLT
Door–Innovator No*Fog Gray Lh — RLT
Door–Innovator No*Fog Gray Rh — RLT
0461549
0461550
0461551
0461552
DO.4982578
DO.4978783
DO.4978784
DO.4978785
4982578
4978783
4978784
4978785
Door–Innovator II No*Fog Black Lh — Standard
Door–Innovator II No*Fog Black Rh — Standard
Door–Innovator II No*Fog Gray Lh — Standard
Door–Innovator II No*Fog Gray Rh — Standard
0458383
0458384
0458457
0458458
DO.4982573
DO.4978028
DO.4987587
DO.4978786
4982573
4978028
4987587
4978786
Filler–Diffuser Lh
Filler–Diffuser Mullion
Filler–Diffuser Rh
0421028
0421030
0421029
TP.0421028
TP.4914216
TP.4914291
4910129
4914216
4914291
20
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM
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P/N 0425683F
Innovator Door Installation and
Service Instruction
Parts List (Concluded)
Description
Mfg
Part No.
Aftermarket
Part No.
Service
Part No.
Gasket–Black Magnetic — Standard
Gasket–Gray Magnetic — Standard
Gasket–Black Magnetic — RLT
Gasket–Gray Magnetic — RLT
0428562
0428563
0461957
0461958
GA.4330101
GA.4330102
GA.4330208
GA.4330207
4330101
4330102
4330208
4330207
Handle–Standard Black Door
Handle–Standard Gray Door
Handle–Standard 311 Pearl Door
0428559
0428561
0441686
HH.0428559
HH.4910107
HH.4914279
4910106
4910107
4914279
Harness–Ballast Supply 2 Door
Harness–Ballast Supply 3 Door
Harness–Ballast Supply 4 Door
Harness–Ballast Supply 5 Door
0430293
0430294
0430295
0430296
ES.0430293
ES.0430294
ES.0430295
ES.0430296
4440112
4440113
4440114
4440115
Harness–Door Heater 2 Door
Harness–Door Heater 3 Door
Harness–Door Heater 4 Door
Harness–Door Heater 5 Door
0432596
0432597
0432598
0432599
ES.0432596
ES.0432597
ES.0432598
ES.0432599
4440108
4440109
4440110
4440111
Harness–Female Receptacle Black
Harness–Female Receptacle Gray
Harness–Female Receptacle 311 Pearl
0432600
0432601
N/A
ES.0432600
ES.0432601
N/A
4440104
4440105
N/A
Harness–Opposite Swing Black
Harness–Opposite Swing Gray
Harness–Opposite Swing 311 Pearl
0432612
0432613
N/A
ES.0432612
ES.0432613
N/A
4440106
4440107
N/A
Heater–Frame Wire 2 Door Innovator Low Temp — Standard
Heater–Frame Wire 3 Door Innovator Low Temp — Standard
Heater–Frame Wire 4 Door Innovator Low Temp — Standard
Heater–Frame Wire 5 Door Innovator Low Temp — Standard
0428601
0428602
0428603
0428604
HE.4480101
HE.4480102
HE.4480103
HE.4480104
4480101
4480102
4480103
4480104
Heater–Frame Wire 2 Door Innovator — RLT
Heater–Frame Wire 3 Door Innovator — RLT
Heater–Frame Wire 4 Door Innovator — RLT
Heater–Frame Wire 5 Door Innovator — RLT
0458438
0458439
0458440
0458441
HE.4850651
HE.4850610
HE.4850652
HE.4850611
4850651
4850610
4850652
4850611
21
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM
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®
P/N 0425683F
Parts List (Continued)
Description
Mfg
Part No.
Aftermarket
Part No.
Service
Part No.
Heater–Frame Wire 2 Door Innovator II & Med Temp
Heater–Frame Wire 3 Door Innovator II & Med Temp
Heater–Frame Wire 4 Door Innovator II & Med Temp
Heater–Frame Wire 5 Door Innovator II & Med Temp
0440150
0440151
0440152
0440153
HA.440150
HA.440151
HA.440152
HA.0440153
4480113
4480114
4480115
4480116
Lamp–Fluorescent F58/T8 4100K, Standard
Lamp–Fluorescent F58/T8 3500K,
Lamp–Fluorescent F58/T8 3500K, GE
0428614
0425687
0425694
BU.4480339
BU.0425687
BU.0425694
4480339
4480340
4480105
lamp-holder–Bottom
lamp-holder–Top
0428582
0428583
BU.4440116
BU.4440117
4440116
4440117
Molding–End Black — Standard
Molding–End Gray — Standard
Molding–End 311 Pearl — Standard
Molding–End Black — RLT
Molding–End Gray — RLT
Molding–End 311 Pearl — RLT
0425607
0425609
0442338
0456200
0456201
N/A
TP.0425607
TP.0425609
TP.0442338
TP.4987550
TP.4912879
N/A
4980336
4980337
4980338
4987550
4912879
N/A
Molding–Joint Black — Standard
Molding–Joint Gray — Standard
Molding–Joint 311 Pearl — Standard
Molding–Joint Black — RLT
Molding–Joint Gray — RLT
Molding–Joint 311 Pearl — RLT
0425608
0425610
0442337
0456200
0456201
N/A
TP.0425608
TP.0425610
TP.0442337
TP.4987550
TP.4912879
N/A
4980340
4980341
4980339
4987550
4912879
N/A
Pin–Top Hinge
0428546
HH.4550121
4550121
Plug – 1/4 Button Black
Plug – 1/4 Button Gray
Plug – 1/4 Button 311 Pearl
Plug – 3/4 Button Black
Plug – 3/4 Button Gray
Plug – 3/4 Button 311 Pearl
0428597
0428599
0441687
0428596
0428598
0442937
HH.0428597
HH.0428599
TP.0441687
HH.0428596
HH.0428598
TP.4987257
4550115
4550117
4910285
4550116
4550118
4987257
22
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM
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P/N 0425683F
Innovator Door Installation and
Service Instruction
Parts List (Continued)
Description
Mfg
Part No.
Aftermarket
Part No.
Service
Part No.
Retainer–Door Black
Retainer–Door Silver
0458446
0458447
TP.4913201
TP.4978039
4913201
4978039
Screw–Handle
Screw–Harness
0428558
0428652
XX.0428558
BA.4480897
4550108
4480897
Screw–Hold-open Shoulder Black
Screw–Hold-open Shoulder Silver
0442731
0442732
DO.4550301
DO.4550303
4550301
4550303
Screw–Case End Shoulder Black
Screw–Case End Shoulder Silver
0428616
0428617
XX.0428616
XX.0428617
4550128
4550129
Screw–Socket Retainer Black
Screw–Socket Retainer Silver
0430364
0430365
XX.0430364
XX.0430365
4550111
4550112
Screw–Oval Head Sheet Metal
Shield–Lamp
0425647
0428600
XX.0425647
BU.0428600
4550107
4550106
Socket–Bottom Hinge Black
Socket–Bottom Hinge Silver
0428586
0428590
HH.4550104
HH.4550102
4550104
4550102
Socket–Top Hinge Black
Socket–Top Hinge Silver
0428585
0428589
HH.4550101
HH.4550103
4550101
4550103
Spring–Top Hinge Pin
0428549
0428613
0428629
HH.4550114
SW.4440103
XX.0428629
4550114
4440103
4550124
Switch–Ballast Supply Power
Washer–Flat Torsion Assembly
23
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM
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®
P/N 0425683F
APPENDIX A –
REPLACEMENT BALLAST
WIRING
The diagrams below may be of
assistance when changing from
one ballast type to another. All
wiring must be done in accor-
dance with NEC and local
codes.
Please note that line side is on top
Red
Red
Blue
Blue
Black
White
Single lamp wiring
same as old.
Two lamp wiring has a red wire from each lamp spliced together.
Two blues and one red go to the ballast as a group.
Blue
Blue
Red
Red
Red
Red
Blue
Blue
Black
White
HUSSMANN / SYL - QT 2X54/120PHC
P/N 0425671
Blue
Blue
Blue
Blue
L
Red
Red
Red
N
Red
HUSSMANN / Jamicon 2/F58/120V
P/N 0430330
Note that one lamp goes to top 3 pins other lamp to bottom 3 pins with a common connection between them.
Blue
N
Blue
Blue
L
Red
Red
Red
G
Blue
Please note:
Two lamp wiring has a red wire from each lamp
spliced together and returning to the ballast.
Two blues and one red go to the ballast as a group from each lamp.
Neutral on top
Power / Line middle
Ground bottom
24
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM
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®
To obtain warranty information
or other support, contact your
Hussmann representative.
Please include the model and
serial number of the product.
Hussmann Corporation, Corporate Headquarters: Bridgeton, Missouri, U.S.A. 63044-2483
01 July 2005
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