Ice O Matic Ice Maker MFI User Manual

SERVICE AND INSTALLATION MANUAL  
MFI Series  
Ice-O-Matic  
11100 East 45th Ave  
Denver, Colorado 80239  
Part Number 9081358-01 17-3168-01  
Date 10/08  
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MFI Series  
Introduction  
How To Use This Manual  
Ice-O-Matic provides this manual as an aid to the end user and service technician in installation and  
maintenance of the MFI Series ice machines. Do not attempt to perform installation, start-up or maintenance  
unless you have read and fully understand this manual.  
If, at any time, you encounter conditions that are not addressed in this manual, call, E-mail or write the  
Ice-O-Matic Service Department:  
Ice-O-Matic  
11100 E. 45th Ave.  
Denver, Co. 80239  
Attn: Technical Service Department  
Telephone Numbers  
Any Service communication must include:  
Model Number  
800-423-3367 All Departments  
888-349-4423 Technical Assistance Only  
303-371-3737  
Serial number  
A detailed explanation of the problem  
Keep this manual for future reference.  
The MFI Series Service Parts Manual is available separately.  
Ice-O-Matic icemakers and dispensers are not approved for outdoor installation.  
WARNING: Always disconnect electrical power and shut off water supply whenever maintenance or  
repairs are performed on the ice machine and related equipment.  
CAUTION: Always wear protective eyewear whenever maintenance or repairs are performed on the ice  
machine and related equipment  
Page i  
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MFI Series  
Table Of Contents  
Table of Contents  
Introduction.................................................................................................................................. Page i  
Table Of Contents........................................................................................................................ Page ii  
Freight Claim Procedure.............................................................................................................. Page iii  
Warranty ...................................................................................................................................... Page iv  
For The Installer (Guidelines) ...................................................................................................... Page 1  
For The Plumber.......................................................................................................................... Page 6  
For The Electrician....................................................................................................................... Page 7  
For The Installer (Check List) ...................................................................................................... Page 8  
Start Up........................................................................................................................................ Page 9  
Component Description ............................................................................................................... Page 10  
Electrical Sequence..................................................................................................................... Page 13  
Operation: Water ......................................................................................................................... Page 14  
Operation: Performance .............................................................................................................. Page 15  
Sanitizing and Cleaning............................................................................................................... Page 16  
Bearing Maintenance................................................................................................................... Page 17  
Sensor Maintenance.................................................................................................................... Page 18  
Air Cooled Maintenance .............................................................................................................. Page 19  
Auger Maintenance...................................................................................................................... Page 20  
Service Diagnosis........................................................................................................................ Page 21  
Control System Diagnostics......................................................................................................... Page 23  
Removal and Replacement: Water Reservoir and Bin Controls.................................................. Page 24  
Removal and Replacement: Bearing and Breaker ...................................................................... Page 25  
Removal and Replacement: Auger.............................................................................................. Page 26  
Removal and Replacement: Water Seal...................................................................................... Page 27  
Removal and Replacement: Evaporator...................................................................................... Page 28  
Removal and Replacement: Gear Motor ..................................................................................... Page 29  
Removal and Replacement: Fan Blade and Fan Motor............................................................... Page 30  
Refrigeration System Service ...................................................................................................... Page 31  
Wiring Diagrams: ......................................................................................................................... Page 32  
Service History............................................................................................................................. Page 36  
Page ii  
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MFI Series  
Important!  
Freight Claim Procedure  
Inspect Promptly  
This merchandise has been carefully inspected and packed in accordance with the carrier’s packing  
specifications. Responsibility for safe delivery has been assumed by the carrier. If loss or damage occurs, you  
as the consignee must file a claim with the carrier and hold the container for carrier’s inspection.  
Visible Loss or Damage  
Any external evidence of loss or damage must be fully described and noted on your freight bill or express  
receipt and signed by the carrier’s agent. Claim should be filed on a form available from the carrier.  
Concealed Loss or Damage  
If loss or damage does not appear until merchandise has been unpacked, make a written request for  
inspection by the carrier within 15 days of the delivery date. Then file a claim on a form from the carrier.  
File Claim Without Delay Do Not Return Damaged Merchandise to Ice-O-Matic  
Page iii  
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MFI Series  
Warranty  
Ice-O-Matic  
Parts and Labor  
Domestic & International Limited Warranty  
Mile High Equipment LLC (the “Company”) warrants Ice-O-Matic brand ice machines, ice dispensers, remote condensers, water filters, and ice storage  
bins to the end customer against defects in material and factory workmanship for the following:  
Cube ice machines,”GEM” model compressed ice machines  
,” MFI” model flake ice machines and remote condensers. -  
Thirty-six (36) months parts and labor  
Ice storage bins -Twenty-four (24) month parts and labor  
“EF” and “EMF” model flake ice machines - Twenty-four (24)  
months parts and labor  
CD model dispensers - Thirty-six (36) months parts and  
labor  
IOD model dispensers - Twenty-four (24) months parts, Twelve (12) months  
labor  
Water filter systems - Twelve (12) months parts and labor (not including filter  
cartridges)  
An additional twenty-four (24) month warranty on parts (excluding labor) will be extended to all cube ice machine evaporator plates and compressors,  
“GEM” model compressed ice machine compressors, and “MFI” model flake ice machine compressors from the date of original installation. An additional  
thirty-six (36) month warranty on parts (excluding labor) will be extended to all “EF” and “EMF” model flake ice machine compressors from the date of  
original installation. The company will replace EXW (Incoterms 2000) the Company plant or, EXW (Incoterms 2000) the Company-authorized distributor,  
without cost to the Customer, that part of any such machine that becomes defective. In the event that the Warranty Registration Card indicating the  
installation date has not been returned to Ice-O-Matic, the warranty period will begin on the date of shipment from the Company. Irrespective of the  
actual installation date, the product will be warranted for a maximum of seventy-two (72) months from date of shipment from the Company.  
ICE-model cube ice machines which are registered in the Water Filter Extended Warranty Program will receive a total of eighty-four (84) months parts  
and labor coverage on the evaporator plate from the date of original installation. Water filters must be installed at the time of installation and registered  
with the Company at that time. Water filter cartridges must be changed every six (6) months and that change reported to the Company to maintain the  
extended evaporator warranty.  
No replacement will be made for any part or assembly which (I) has been subject to an alteration or accident; (II) was used in any way which, in the  
Company’s opinion, adversely affects the machine’s performance; (III) is from a machine on which the serial number has been altered or removed; or,  
(IV) uses any replacement part not authorized by the Company. This warranty does not apply to destruction or damage caused by unauthorized service,  
using other than Ice-O-Matic authorized replacements, risks of transportation, damage resulting from adverse environmental or water conditions,  
accidents, misuse, abuse, improper drainage, interruption in the electrical or water supply, charges related to the replacement of non-defective parts or  
components, damage by fire, flood, or acts of God.  
This warranty is valid only when installation, service, and preventive maintenance are performed by a Company-authorized distributor, a Company-  
authorized service agency, or a Company Regional Manager. The Company reserves the right to refuse claims made for ice machines or bins used in  
more than one location. This Limited Warranty does not cover ice bills, normal maintenance, after-install adjustments, and cleaning.  
Limitation of Warranty  
This warranty is valid only for products produced and shipped from the Company after January, 2007. A product produced or installed before  
that date shall be covered by the Limited Warranty in effect at the date of its shipment. The liability of the Company for breach of this  
warranty shall, in any case, be limited to the cost of a new part to replace any part, which proves to be defective. The Company makes no  
representations or warranties of any character as to accessories or auxiliary equipment not manufactured by the Company. REPAIR OR  
REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE CUSTOMER. MILE HIGH EQUIPMENT SHALL  
NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THIS  
PRODUCT. EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS  
FOR A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED IN DURATION TO THE LENGTH OF THIS WARRANTY.  
Filing a Claim  
All claims for reimbursement must be received at the factory within 90 days from date of service to be eligible for credit. All claims outside this  
time period will be void. The model, the serial number and, if necessary, proof of installation, must be included in the claim. Claims for labor to  
replace defective parts must be included with the part claim to receive consideration. Payment on claims for labor will be limited to the published labor  
time allowance hours in effect at the time of repair. The Company may elect to require the return of components to validate a claim. Any defective part  
returned must be shipped to the Company or the Company-authorized distributor, transportation charges pre-paid, and properly sealed and tagged. The  
Company does not assume any responsibility for any expenses incurred in the field incidental to the repair of equipment covered by this warranty. The  
decision of the Company with respect to repair or replacement of a part shall be final. No person is authorized to give any other warranties or to assume  
any other liability on the Company’s behalf unless done in writing by an officer of the Company.  
GOVERNING LAW  
This Limited Warranty shall be governed by the laws of the state of Delaware, U.S.A., excluding their conflicts of law principles. The United Nations  
Convention on Contracts for the International Sale of Goods is hereby excluded in its entirety from application to this Limited Warranty.  
Mile High Equipment LLC, 11100 East 45th Avenue, Denver, Colorado 80239 (303) 371-3737  
January 2007  
Page iv  
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MFI Series  
For the Installer  
Installation Guidelines:  
For proper operation of the Ice-O-Matic ice machine, the following installation guidelines must be followed.  
Failure to do so may result in loss of production capacity, premature part failures, and may void all warranties.  
Ambient Operating Temperatures:  
Minimum Operating Temperature: 50°F (10°C)  
Maximum Operating Temperature 100°F (38°C)  
Note: Ice-O-Matic ice makers and dispensers are not approved for outdoor installation.  
Incoming Water Supply  
Minimum incoming water temperature: 40°F (4.5°C)  
Maximum incoming water temperature: 100°F (38°C)  
Minimum incoming water pressure: 20 psi (1.4 bar)  
Maximum incoming water pressure: 80 psi (5.6 bar)  
Note: If water pressure exceeds 80 psi a water pressure regulator must be installed.  
Drains  
All drain lines must be installed per local codes. Flexible tubing is not recommended. Route bin drain, vented  
float overflow drain and water condenser drain individually to a floor drain. The use of condensate pumps for  
draining water is not recommended by Ice-O-Matic. Ice-O-Matic assumes no responsibility for improperly  
installed equipment.  
Water Filtration  
A water filter system should be installed with the ice machine.  
Clearance Requirements  
Self-contained air cooled ice machines must have a minimum of 6 inches (15cm) of clearance at the rear and  
sides of the ice machine for proper air circulation.  
Stacking  
Ice-O-Matic MFI ice machines are not designed to be stacked.  
Dispenser Application  
The MFI ice machine is approved for specific dispenser applications, reference page 3.  
Electrical Specifications  
Refer to the serial plate at the rear of the ice machine to make sure proper voltage and circuit breaker size  
have been supplied. Make sure the machine is on a dedicated circuit. The MFI Series are not supplied with  
an electrical power cord and will need to be installed and wired per local electrical codes.  
Adjustments  
Level the machine within 1/8 inch in all directions. Adjust the cabinet or bin legs as required.  
Check the bin control for proper operation.  
Check the water level in the reservoir for proper adjustment.  
Check the water regulating valve adjustment if water cooled.  
Page 1  
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MFI Series  
For The Installer  
Page 2  
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MFI Series  
For the Installer  
Bin Application  
The MFI Series is designed to fit the following Ice-O-Matic Bins.  
B42, using Bin Top KBT 24  
B25, B40 B55 using Bin Top KBT19.  
B100 using Bin Top KBT 23 (one unit) or KBT 22 (two units).  
B120, B150, B170-Not designed for MFI Series.  
Dispenser Application  
Flaked ice is not dispensable.  
Ice Machine Specifications  
Model  
Number  
WxDxH  
(Inches)  
Basic  
Electrical  
Minimum Circuit  
Ampacity  
Maximum  
Fuse Size  
Refrigerant  
Charge oz. R404  
Condenser  
MFI0500AS  
MFI0500WS  
21x24x27 115/60/1  
21x24x27 115/60/1  
Air  
Water  
15.8  
14.4  
20  
20  
22  
18  
MFI0800AS  
21x24x27 115/60/1  
Air  
19.5  
30  
24  
MFI0806AS  
MFI0806WS  
21x24x27 208-230/60/1  
21x24x27 208-230/60/1  
Air  
Water  
10.2  
10.2  
15  
15  
24  
20  
MFI0805AS  
MFI1256AS  
MFI1255AS  
21x24x27 230/50/1  
21x24x27 208-230/60/1  
21x24x27 230/50/1  
Air  
Air  
Air  
10.10  
11.30  
13.40  
15  
15  
20  
24  
36  
36  
Page 3  
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MFI Series  
For the Installer  
Location:  
Ice-O-Matic ice machines are designed to be installed indoors in a controlled environment. Install the ice  
machine in a location where it has enough space around it to be accessible for service. A minimum of 6 inches  
must be allowed at the back for air circulation on air cooled models. Try to avoid hot, dirty and crowded  
locations. Be sure that the location of the machine is within the environmental limitations.  
Storage Bin:  
Remove the bin packaging. Tip the storage bin on its back, using parts of the packaging to protect the exterior  
finish. Remove the skid and install the legs into the threaded holes in the bottom of the bin. Turn the leg  
levelers all the way in preparation for leveling later. Return the bin to the upright position.  
Note: Do not push the bin into position, but lift it there. Pushing a bin, especially one with ice in it, can cause  
damage to the bin legs and mounts.  
Install the appropriate bin top according to the instructions provided with the bin top.  
Ice machine:  
The ice machine is heavy, so the use of a mechanical lift is recommended for lifting the machine high enough  
to install on top of the bin. After the unit is placed on the bin, line it up so it is even with the back side. Secure  
the ice machine to the bin with the hardware provided with the ice machine. Remove the front panel and  
remove any shipping blocks or packaging material.  
Proper functioning of the bin door requires the bin door, when it is opened, to be in a stable position. If the ice  
machine is too far forward on the bin, the opened door may not be stable, resulting in an unexpected closing of  
the bin door.  
If the ice machine is to be mounted on a bin or dispenser other than an Ice-O-Matic, refer to the manufacturer’s  
instructions for machine mounting. Ice-O-Matic will not be responsible for damage or injury that results from  
unexpected closing of the bin door as a result of the ice machine being too far forward on the bin.  
Water Limitations:  
An ice machine is a food manufacturing plant: it takes a raw material, water and transforms it into a food  
product, ice. The purity of the water is very important in obtaining pure ice and maximizing product life. This  
section is not intended as a complete resource for water related questions, but it does offer these general  
recommendations:  
Check with a water treatment specialist for a water test and recommendations regarding water filters and  
treatment.  
In most cases, the water used to make ice should be filtered or treated, depending upon the water.  
There is no one type of water filter that is effective in all situations. That is why a water test in important.  
RO Water Limitations:  
Water conductivity must be no less that 35 microSiemens/cm.  
Notice:  
Ice-O-Matic ice machines are designed and manufactured with the highest regard for safety and performance  
and meet or exceed the standards of UL, NSF and CUL.  
Ice-O-Matic assumes no liability or responsibility of any kind for products manufactured by Ice-O-Matic that  
have been altered in any way, including the use of any part and/or other components not specifically approved  
by Ice-O-Matic.  
Ice-O-Matic reserves the right to make design changes and/or improvements at anytime. Specifications and  
design are subject to change without notice.  
Page 4  
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MFI Series  
For the Installer  
Allow 6 “Clearance for Air Circulation  
Allow 6 “Clearance for Air Circulation  
A proper installation locates the  
ice machine indoors, but in a  
place where the heat and noise it  
produces are not objectionable.  
Two Units on One Bin  
Air cooled machines discharge  
hot air out the back and must  
have a minimum of 6 inches of  
clearance behind the ice  
machine.  
Space for maintenance access is  
also important. If two units are  
placed side by side on a bin, side  
access becomes even more  
important.  
Page 5  
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MFI Series  
For the Plumber  
Water Inlet:  
Air Cooled Models: The recommended water supply is clean, cold water. Use 3/8 inch O.D. copper tubing,  
connect to the 3/8 inch male flare at the back of the cabinet. Install a hand valve near the machine to control  
the water supply.  
Water Cooled Models: A separate 3/8 inch O.D. copper line is recommended, with a separate hand valve to  
control it. Connect to the 3/8 inch FPT condenser inlet at the back of the cabinet. The water pressure to all  
lines must always be above 20 psig, and below 80 psig.  
Water Treatment: In most areas, a water filter of some type will be useful. In areas where the water is  
highly concentrated with minerals, the water should be tested by a water treatment specialist, and the  
recommendations of the specialist regarding filtration and/or treatment should be followed.  
Drains:  
Air Cooled Models: Connect a rigid drain tube to the ¾ FPT drain fitting at the back of the cabinet. The  
drain is a gravity type, and a ¼ inch per foot fall is the minimum acceptable pitch for the drain. There should  
be a vent at the highest point of the drain line, and the ideal drain receptacle would be a trapped and vented  
floor drain. Use only ¾ inch rigid tubing.  
Water Cooled Models: Connect a separate drain line to the ½ inch condenser drain connection at the back  
of the cabinet. Do not vent this drain.  
Storage Bin: Connect a separate gravity type drain line to the ice storage bin drain. Vent this drain if there is  
a long horizontal run from the bin to the floor drain. Insulation of this drain line is recommended.  
WATER COOLED MODELS  
AIR COOLED MODELS  
Condenser Inlet  
Water Filter  
Water Filter  
Hand Valve  
Vented Drain  
Vented Drain  
Hand Valve  
Condenser Drain  
Water In  
Vented Drain  
Vented Drain  
Condenser Inlet  
Water In  
Water Inlet  
Condenser Drain  
Bin Drain  
Bin Drain  
Floor Drain  
Page 6  
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MFI Series  
For the Electrician  
Electrical Connections:  
Check the ice machine nameplate (located on the back panel) for the voltage requirements, and minimum  
circuit ampacity. The ice machine requires a solid chassis to earth ground.  
Connect the ice machine to its own electrical circuit so it is individually fused. Voltage variation must remain  
within the limitations, even under starting conditions.  
Note: All external wiring must conform to national, state and local electrical codes.  
The use of a licensed electrician is required to perform the electrical installation.  
Power  
Supply  
Water Cooled Models  
Electrical Inlet  
Air Cooled Models  
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MFI Series  
For the Installer  
Final Check List:  
_______1. Is the ice machine installed indoors in a location where the air and water temperatures are  
controlled and where they do not exceed the design limitations?  
_____2. Is there an electrical service disconnect within sight of the installed machine?  
_____3. Has the voltage been checked and compared to the nameplate requirements?  
_____4. Have all the plumbing connections been made and checked for leaks?  
_____5. Is the ice machine and storage bin level?  
_____6. Is there a minimum of 6 inches of clearance at the back of the machine for proper service  
access and air circulation?  
_____7. Is the water pressure a minimum of 20 psig?  
_____8. Has the ice machine been secured to the bin?  
_____9. Is there clearance over the top of the ice machine for service access?  
____10. Is there a water shut off valve installed near the ice machine?  
____11. Have all the shipping blocks been removed from the ice machine?  
Insure the machine is level  
Note: Fasten the ice machine  
to the bin with the hardware  
supplied with the ice machine  
Page 8  
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MFI Series  
Start Up  
Pre-Start Inspection:  
1. Remove the front and side service panels.  
2. Check that any shipping blocks have been removed.  
3. Inspect the interior of the ice machine for loose screws or wires.  
4. Check that no refrigerant lines are rubbing each other.  
5. Check that the fan blades turn freely (Air Cooled).  
6. Check that the unit is installed correctly according to the final check list on page 8.  
Start Up:  
1. Go through the pre-start inspection.  
2. Open the hand valve, observe that water enters the water reservoir, fills the tube from the water  
reservoir to the evaporator and then shuts off. (Water cooled only, Turn the water supply ON to the  
water cooled condenser). Check for leaks.  
3. Switch the master (mode) switch ON. The electrical start up sequence in automatic.  
a. There should be a short (15 second) delay before the gear motor starts.  
b. After the gear motor starts, the compressor will start.  
4. On air cooled models, the condenser will begin to discharge warm air, on water cooled models, the  
water regulating valve will open and warm water will be discharged into the drain.  
5. The unit should soon be making ice, if desired; the low side pressure may be checked: it should be 32  
psig +/- 2 psig.  
The suction line temperature at the compressor is normally very cold, nearly to the point of frost up to  
the compressor body, but not on it.  
The air cooled discharge pressure will depend upon air and water temperatures, but should be between  
200 psig and 280 psig.  
The water cooled discharge pressure should be a constant at about 245 psig.  
Note: The above pressures are for new, clean machines. You can expect to see some values higher,  
and some lower between different units.  
6. There are no adjustments to make, so replace the panels.  
7. Clean and/or sanitize the storage bin interior, wipe off the exterior with a clean, damp cloth.  
8. Give the owner/user the service manual, instruct him/her in the operation of the unit, and make sure  
they know who to call for service.  
9. Fill out the manufacturer’s registration and mail it to Ice-O-Matic.  
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MFI Series  
Component Description  
Control Box: Contains the electrical controls that operate the machine.  
High Pressure Cut Out Switch: An auto-reset switch sensing the high side refrigeration pressure. It will  
shut the machine off if the discharge pressure exceeds 450 psig.  
Low Pressure Cut Out Switch: An auto-reset switch sensing the low side refrigeration pressure. It will  
disconnect power to the circuit board and shut down the machine if the low pressure falls too low.  
Evaporator: A vertical stainless steel tube, refrigerated and water filled. Utilizes a stainless steel auger.  
Compressor: The refrigerant vapor pump.  
Water Reservoir: Float operated, it maintains the water level in the evaporator at a constant level, and it  
also contains the water level sensor.  
Water Level Sensor: Senses if there is water in the reservoir to make ice out of. Will shut the ice machine  
off if there is no water in the reservoir.  
Ice Discharge Chute: Directs the ice produced by the evaporator into the storage bin.  
Ice Level Sensor: An “electronic eye”, it senses the presence of ice in the bottom of the discharge chute.  
Gear Motor: An oil filled, speed reduction gearbox, driving the auger.  
Drain Tube: When uncapped and lowered, drains the evaporator.  
Condenser: Air or water cooled, where the heat removed in ice making is discharged.  
Expansion Valve: The refrigerant metering device.  
Air Cooled Model Shown  
Control Box  
Condenser  
Expansion Valve  
Water Reservoir  
High  
Pressure  
Cut Out  
Drain Tube  
Gear Motor  
Ice Discharge Chute  
Ice Level Sensor  
Compressor  
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MFI Series  
Component Description  
Contactor: A definite purpose contactor connecting the compressor and the fan motor to the power supply.  
Circuit Board: Controls the operation of the ice machine using input from the sensors and pressure controls.  
Switches loads on and off thru relays. (Reference Photo Below)  
Potential Relay: The compressor start relay.  
Mode (ON/OFF) Switch: Manual control for the machine.  
Control Board  
Water OK Light  
Power Light  
Service Light  
Freeze Light  
Bin Full Light  
LED1  
Compressor Relay  
LED3  
Auger Relay  
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MFI Series  
Component Description  
Evaporator: A refrigerated vertical tube filled with water and containing a water seal and auger.  
Auger: A solid stainless steel double spiral auger, it pushes the ice crystals up to the top of the evaporator.  
Water Seal: A two part “face” seal, the top half rotating with the auger, the bottom half stationary, the sealing  
action being where the two “faces” meet.  
Ice Sweep: A plastic cap with “fingers”. It revolves with the auger to “sweep” the ice into the ice chute.  
Breaker (Divider): Where the ice is compressed and much of the extra water is squeezed out of it before it  
is discharged into the bin.  
Motor: A split phase motor that drives the gear reducer.  
Thrust Bearings: As the ice is pushed up the evaporator, the auger is thrust down, and pressure from the  
auger thrust is taken up by this bearing.  
Ice Sweep  
Bearing  
Breaker/Divider  
Auger  
Evaporator  
Motor  
Water Seal  
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MFI Series  
Electrical Sequence  
Electrical Sequence:  
There are 7 indicator lights on the control board:  
WTR-OK: (Water OK) Green. Normal=Glowing. Glow when there is water in the reservoir.  
PWR-OK: (Power OK) Green. Normal=Glowing. Glows when the power board has power and is functional.  
Service: Red. Normally Off.  
Freeze: Red. Normally glowing when making ice.  
Bin Full: Red. Normally Off when making ice.  
LED1: White. Located next to the Control Board’s Compressor Relay. Normally glowing when making ice.  
LED2: White. Located next to the Control Board’s Auger Motor Relay. Normally glowing when making ice.  
If the machine is switched OFF at the mode switch, but otherwise ready to go, switching the mode switch ON  
does the following:  
The PWR-OK light glows.  
If there is water in the float reservoir, the WTR-OK light glows.  
After 10 seconds the Freeze, LED1 and LED3 lights glow and the machine starts up.  
Start Up:  
The compressor relay and auger motor relay become energized, connecting power to the windings of the  
auger motor and contactor coil.  
The contactor is energized, connecting power to the compressor, and the compressor starts.  
As ice is made it passes between the ice level sensors but because it is not a continuous stream it only  
interrupts the sensor’s infrared beam momentarily. The bin full light remains off and the machine stays on  
until ice builds up in the bin and blocks the path between the sensors for 6 seconds or longer. When that  
occurs the bin full light glows and the machine shuts down.  
Shut Down:  
The compressor relays opens, LED1 goes out.  
The compressor contactor opens.  
The auger motor stays on for 1 more minute, clearing out ice in the evaporator, and then  
The auger motor relay opens, LED3 goes out and the auger motor stops.  
The compressor will not restart until 2 minutes or more have passed after last shutdown. If the path between  
the ice level sensors remains clear for more than 10 seconds the ice machine will restart.  
Control Board Protection Devices:  
When the water level in the reservoir falls below the water level sensor’s tip, the WTR-OK light goes out and  
the machine shuts down. When water refills the reservoir the WTR-OK light glows and the machine starts up  
again.  
If the auger drive motor currents becomes excessive the compressor and auger drive motor will be switched  
OFF and the Service light will blink. The control board will restart the auger drive motor in 4 minutes. If  
during the first 60 seconds after restart the auger motor current stays within limits, the compressor is  
restarted and the machine returns to normal operation. If the auger motor’s current is excessive within 60  
seconds after restart, the process will be repeated once more. If during that try the current is still excessive  
the machine shuts down and must be manually reset. The Service light will then be glowing continuously.  
To Reset:  
Switch power to the unit off and then back on.  
Other Protection Devices:  
If the high pressure control cut out switch opens the machine will stop immediately. It will automatically  
reset when the high pressure falls below its cut in point.  
If the low pressure control cut out switch opens the machine will stop immediately. It will automatically reset  
when the pressure rises above its cut in point.  
The mode (ON-OFF) switch is the manual control for the complete machine, but it is not a service  
disconnect.  
Page 13  
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MFI Series  
Operation: Water  
Water enters the machine through the 3/8 inch male flare at the rear of the cabinet, goes to the water reservoir  
which it enters through the float valve. The water then goes out the bottom of the reservoir tank to the bottom  
of the evaporator. Reservoir overflow or evaporator condensation is routed to the drain.  
Water cooled models have a separate water circuit for the cooling water. The water enters at the rear, goes to  
the water regulating valve, then to the water cooled condenser and down the drain.  
Water System  
Water Inlet  
Reservoir  
Water Level  
Ice Chute  
Evaporator Drain  
Evaporator Water Inlet  
Drain  
Page 14  
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MFI Series  
Operation: Performance  
Beginning at the compressor, the refrigerant is compressed into a high temperature gas. The discharge line  
directs this gas to the condenser. At the condenser (air or water cooled) the gas is cooled by either air or  
water and then it condenses into a liquid.  
This high pressure liquid then goes through the liquid line to the expansion valve. The thermostatic expansion  
valve meters liquid refrigerant into the evaporator, the volume of liquid refrigerant depending upon the  
temperature of the evaporator.  
At the evaporator, the refrigerant enters an area of relatively low pressure, where it can easily “boil off” or  
evaporate. As it evaporates, it absorbs heat from the evaporator and whatever is in contact with it (such as  
water inside it). After the evaporator, the refrigerant, now a low pressure vapor, goes through the suction line  
back to the compressor, where the cycle is repeated.  
Typical Low Side Pressure:  
Air Cooled:  
34-38 PSIG  
Typical Discharge Pressure:  
Air Cooled:  
220-275 PSIG  
Typical Compressor Amp Draw:  
MFI0500AS 115/60/1  
MFI0500WS 115/60/1  
8-9 Amps  
8-9 Amps  
8-9 Amps  
5-6 Amps  
5-6 Amps  
5-6 Amps  
5-6 Amps  
5-6 Amps  
MFI0800AS 115/60/1  
MFI0806AS 208-230/60/1  
MFI0806WS 208-230/60/1  
MFI0805AS 230/50/1  
MFI1256AS 208-230/60/1  
MFI1255AS 230/50/1  
Typical Auger Drive Motor Amp Draw:  
MFI0500AS 115/60/1  
MFI0500WAS 115/60/1  
MFI0800AS 115/60/1  
MFI0806AS 208-230/60/1  
MFI0806WS 208-230/60/1  
MFI0805AS 230/50/1  
MFI1256AS 208-230/60/1  
MFI1255AS 230/50/1  
4.0 to 4.5 Amps  
4.0 to 4.5 Amps  
4.0 to 4.5 Amps  
1.6 to 3.8 Amps  
1.6 to 3.8 Amps  
1.6 to 3.8 Amps  
1.6 to 3.8 Amps  
1.6 to 3.8 Amps  
Expansion Valve Superheat:  
6-8 degrees  
450 PSIG  
15 PSIG  
High Pressure Cut Out- Automatic Reset:  
Low Pressure Cut Out- Automatic Reset:  
Refrigerant Charge: R404A  
MFI0500 Air Cooled  
MFI0500 Water Cooled  
MFI0800 Air Cooled  
MFI0806 Air Cooled  
MFI0806 Water Cooled  
MFI0805 Air Cooled  
MFI1256 Air Cooled  
MFI1255 Air Cooled  
22 Ounces  
18 Ounces  
24 Ounces  
24 Ounces  
20 Ounces  
24 Ounces  
36 Ounces  
36 Ounces  
Page 15  
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MFI Series  
Sanitizing and Cleaning  
It is the USER’S RESPONSIBILITY to keep the ice machine and ice storage bin in a sanitary condition.  
Without human intervention, sanitation will not be maintained. Ice machines also require occasional cleaning  
of their water systems with a specifically designed chemical. That chemical dissolves mineral build up that  
forms during the ice making process. Sanitize the ice storage bin as frequently as local health codes require,  
and every time the ice machine is cleaned and sanitized. Note: Maintenance and Cleaning should be  
scheduled at a minimum of twice a year.  
ICE MAKING SYSTEM: In place cleaning.  
1. Check and clean any water treatment devices, if any are installed.  
2. Remove screws, and the front and top panel.  
3. Move the ON-OFF switch to OFF.  
4. Remove all the ice from the storage bin.  
5. Remove the cover from the water reservoir and block up the float.  
6. Drain the water reservoir and freezer assembly using the drain tube attached to the freezer water inlet.  
Return the drain tube to its normal upright position and replace the end cap.  
7. Prepare the cleaning solution: Mix eight (8) ounces of ice machine cleaner with three (3) quarts of hot  
water. The water should be between 90-115°F.  
8. Slowly pour the cleaning solution into the water reservoir until full. Wait 15 minutes, then switch the  
master switch ON.  
9. As the ice machine begins to use water form the reservoir, continue to add more cleaning solution to  
maintain a full reservoir.  
10. After all of the cleaning solution has been added to the reservoir, and the reservoir is nearly empty, switch  
the master switch to OFF.  
11. After draining the reservoir, as in step 6, wash and rinse the water reservoir.  
12. Go thru steps 13-18 to sanitize the ice machine water system.  
13. Mix two (2) gallons of sanitizer solution. Use an approved sanitizer. A possible sanitizer solution may be  
obtained by mixing two (2) gallons of warm (90-115°F.) potable water with one (1) ounce of bleach.  
14. Slowly pour the sanitizer solution into the water reservoir until the float rises, then switch the master switch  
ON.  
15. As the ice machine uses water from the reservoir, continue to pour the sanitizer solution into the reservoir.  
16. After half (1/2) of the sanitizer solution has been added to the reservoir, and the reservoir is nearly empty,  
switch the master switch OFF.  
17. Drain the reservoir and thoroughly wash the interior of the reservoir and cover with sanitizer solution.  
18. Remove the block from the float in the water reservoir.  
19. Switch the master switch to ON.  
20. Continue ice making for at least 15 minutes, to flush out any cleaning solution. Switch the master switch  
OFF.  
Note: DO NOT USE any ice produced from the cleaning solution! Be sure no ice remains in the bin!  
21. Remove and discard all ice from the storage bin.  
22. Add warm water to the ice storage bin and thoroughly wash and rinse all surfaces within the bin.  
23. Sanitize the bin interior by thoroughly washing the interior of the bin and bin door with the balance of the  
sanitizing solution.  
24. Switch the master switch ON.  
25. Replace the panels.  
Warning! Ice machine cleaner contains acids. If swallowed, DO NOT induce vomiting. Give large  
amounts of water or milk. Call Physician immediately. In case of external contact, flush with water.  
KEEP OUT OF THE REACH OF CHILDREN.  
Page 16  
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MFI Series  
Bearing Maintenance  
Bearing Maintenance:  
The bearing in the breaker should also be checked at least two (2) times per year.  
Switch the machine OFF and check the bearing.  
1. Remove the chute cover.  
2. Unscrew the ice sweep  
5. Inspect the bearing. There should  
be plenty of grease in sight. If  
grease is needed the bearing and  
breaker should be removed to check  
the action of the bearing.  
3. Removing the water shed and  
unscrewing the breaker cover.  
Note: Left Hand Threads  
It should rotate freely.  
6. To remove the breaker, remove the  
lower ice chute then take out all  
four (4) Allen head cap screws and  
pull the breaker off the auger and  
evaporator.  
7. If the bearing only needs grease,  
inject grease into the bearing using  
a grease needle.  
4. Unscrewing the auger stud  
See Removal and Replacement Section  
to replace bearings and seals.  
Page 17  
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MFI Series  
Sensor Maintenance  
Slide Bin Controls to  
Remove  
Bin Control Sensor:  
The bin control uses devices that sense light,  
therefore they must be kept clean enough so that they  
can “see”.  
At least twice a year, remove the bin control sensors  
from the base of the chute, and wipe the inside clean,  
as illustrated.  
Water Sensor:  
The ice machine uses a probe in  
the water reservoir to determine  
if there is water.  
At least twice a year remove the  
probe from the reservoir and  
wipe the tip clean of mineral  
build-up.  
Clean the probe’s tip with ice  
machine cleaner and a soft  
cloth.  
Page 18  
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MFI Series  
Maintenance: Air Cooled  
Clean the air cooled condenser:  
Air flow on this model is from front to back, so the inside of the ice machine will have to be available to clean  
the air cooled condenser. Use a vacuum cleaner or coil cleaner if needed. DO NOT use a wire brush.  
Disconnect electrical power, and remove the air filter if applicable. The filter may be cleaned or replaced.  
Clean the condenser: the condenser may appear to be clean on the surface, but it can still be clogged  
internally. Check with a flashlight from the front to see if light can be seen through the condenser fins.  
Step 1. Remove the Top Panel  
Step 2. Remove two screws and  
unplug fan motors.  
Step 3. Pull fan motor assembly up  
and to the right to remove.  
Step 4. Clean the condenser.  
Step 1. Remove the Top Panel  
Step 2. Remove the top portion  
of the fan shroud.  
Step 3. Clean the condenser.  
Page 19  
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MFI Series  
Auger Maintenance  
Auger:  
In some areas, the water supply to the ice machine will contain a high concentration  
of minerals, and that will result in an evaporator and auger becoming coated with  
these minerals, requiring a more frequent removal than twice per year. If in doubt  
about the condition of the evaporator and auger, the auger can be removed so the  
parts can be inspected.  
Note: Water filters can filter out suspended solids, but not dissolved solids. “Soft”  
water may not be the complete answer. Check with a water treatment specialist  
regarding water treatment.  
For more information on removal of these parts, see Removal and Replacement.  
1. Disconnect electrical power to the ice machine.  
2. Turn off the water supply to the ice machine.  
3. To remove the auger, remove the front and top panels.  
4. Push back the bail clamp holding the ice chute cover to the ice chute, and remove cover.  
5. Remove ice chute from evaporator.  
6. Remove four (4) Allen screws holding breaker to evaporator.  
7. Drain the evaporator by lowering and uncapping the evaporator drain hose.  
8. Pull up to remove the auger. After the auger has been removed, allow the auger to dry: if the auger is not  
bright and shinny, it must be cleaned.  
9. Clean the auger and evaporator as required. DO NOT HONE THE EVAPORATOR.  
10. Replace the water seal.  
11. Reverse to reassemble.  
Ice Sweep  
Allen Screws  
Breaker Cover  
Breaker, Bearing  
and Auger Assembly  
Page 20  
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MFI Series  
Service Diagnosis  
Symptom  
No ice is made nothing operates.  
Possible Cause  
•Unit off due to no power  
Probable Correction  
•Restore Power  
•Unit off due to master switch in OFF  
•Switch master Switch to ON  
position  
•Unit off due to low water level  
•Check water supply, filter  
strainer, float valve. Correct  
water supply.  
•Unit off due to ice level sensors.  
(Photo Eyes ) blocked.  
•Check/clean ice level sensors.  
•Clean water level sensor.  
•Unit off due to scale on water level  
sensor.  
•Unit off due to high pressure control open.  
•Check for water interruption  
(water cooled) of fan motor  
failure.  
•Auger motor hums but does not turn.  
•Unit is shut down.  
•Auger can’t turn. Circuit board  
has not yet shut it down.  
•Circuit board has shut ice  
machine down due to high  
auger motor amp draw. Check  
for cause of high amp draw,  
including bearings, gear motor  
condition and scale on auger  
and in evaporator.  
•Low pressure control open.  
•Auger not turning due to:  
motor failure; auger relay  
failure on circuit board; or  
or gears stripped. Check  
drive train.  
•TXV restricted or not metering.  
Check bulb temperature.  
•Lack of refrigerant, check for  
leak.  
•Check for a restricted system.  
•No power to circuit board.  
•Check harness  
•Hi or low pressure cut outs  
open.  
•Circuit board gear motor relay will  
not close.  
•Check/replace board.  
No ice, auger motor is turning.  
•Compressor contactor coil is open.  
•Compressor will not start.  
•Check/replace contactor.  
•Check start capacitor.  
•Check start relay.  
•Check compressor windings.  
Page 21  
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MFI Series  
Service Diagnosis  
Symptom  
Unit makes ice, but very slowly  
Possible Cause  
•High discharge pressure because  
of a dirty condenser.  
Probable Correction  
•Clean filter and condenser.  
•Low capacity because the auger and  
evaporator are coated with mineral  
scale.  
•Clean the water system.  
•Low suction pressure due to low  
refrigerant charge.  
•Locate leak. Recover the  
refrigerant, repair leak, replace  
drier, evacuate and weigh  
in the nameplate charge.  
Water leak.  
•Drain plugged up.  
•Clean out drain.  
•Tubing cracked  
•Replace tubing.  
•Condensation on drain tubing.  
•Water hose off  
•Insulate tubing.  
•Reattach hose.  
•Reservoir cover off.  
•Reservoir cracked.  
•Evaporator water seal leaks.  
•Return cover to reservoir.  
•Replace reservoir.  
•Check base of evaporator and  
drip pan. If the seal leaks, shut  
off the water, remove the auger  
and replace the water seal.  
Check the gear motor for  
water infiltration.  
Excessive water use.  
•Water cooled model, water regulating  
valve not adjusted properly.  
•Adjust to 245 PSIG discharge  
pressure.  
•Reservoir float valve leaks thru.  
•Replace float valve or seat.  
•Water cooled model, overcharged  
with refrigerant.  
•Recover and weigh refrigerant.  
Weigh in correct charge.  
•Water cooled model, condenser coated  
with minerals.  
•Acid clean the water cooled  
condenser.  
Excessive ice meltage.  
•Bin drain clogged  
•Clean out bin drain.  
•Improper installation of drains, they are  
connected.  
•Drains must be separate.  
•Poor fit between bin door and door frame.  
•Evaporator coated internally with minerals.  
•Motor bearing dry.  
•Adjust or replace.  
Machine makes too much noise.  
•Clean with ice machine  
cleaner.  
•Oil or replace motor.  
Page 22  
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MFI Series  
Control System Diagnostics  
The Control System consists of:  
Control Board  
Water Sensors  
Ice Sensors  
High Pressure Cut Out  
Low Pressure Cut Out  
If the unit is OFF, check the control board:  
1. Is the Power OK light on? If not check power to the unit. If it has power, and the Power OK light is not on,  
check the high pressure and low pressure cut outs. If they are both closed, replace the board. If the  
POWER OK light is ON, go to the next step.  
2. Is the Water OK light on? If it is, go to the next step. If not, check the water level in the reservoir. If there is  
water in the reservoir, check that the water sensor is plugged in. To check the water sensor:  
a. Unplug the water sensor.  
b. Pull the water sensor from the reservoir.  
c. Place one ohmmeter lead on the sensor’s plug and the other on the sensor’s tip. The meter should  
show nearly zero (0) resistance. If it reads infinite resistance, check the tip for corrosion. If it is clean and  
still reads open, replace the sensor.  
OR, connect a copper wire to the wire where the water sensor plugs into and place the other end in the  
water. The WATER OK should go ON. If it does not, replace the board.  
3. Ice sensor Check. Is the BIN FULL light OFF? If it is OFF and the SERVICE light is OFF and the unit is not  
running, replace the control board.  
a. If it is OFF and the auger motor is running but the compressor is not, check the compressor contactor coil.  
b. If it is ON, the ice sensors may be blocked. Remove them and check for mineral scale.  
4. High pressure cut out check.  
a. Disconnect electrical power.  
b. Pull the wires off the high pressure cut out.  
c. Use an ohmmeter to determine if the switch is OPEN. If it is, check the discharge pressure. If the  
discharge pressure is less than 300 PSIG, replace the high pressure cut out.  
d. If the high pressure cut out is open and the system has high discharge pressure, check for the cause.  
5. Low pressure cut out check.  
a. Disconnect electrical power.  
b. Pull the wires off the low pressure cut out.  
c. Use an ohmmeter to determine if the switch is OPEN. If it is, check the suction pressure. If the suction  
pressure is greater than 20 PSIG, replace the low pressure cut out.  
d. If the low pressure cut out is open and the system has low suction pressure, check for the cause.  
Page 23  
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MFI Series  
R&R- Water Reservoir, Bin Control  
Water Reservoir:  
1. Disconnect electrical power supply.  
2. Shut off water supply to the ice maker.  
3. Remove the front panel.  
4. Disconnect water inlet tube from reservoir inlet fitting.  
5. To remove float valve, push in “locking tabs” as shown  
and pull float up. Note: The plunger/seat is available  
separately as a part.  
6. To remove reservoir, pull up and remove water sensor.  
7. Disconnect water outlet tubes.  
8. Remove mounting screws from reservoir bracket, and  
remove reservoir from ice maker.  
9. Reverse to reassemble.  
Water  
Sensor  
Float Assembly  
Locking Tabs  
Ice Chute  
Slide Bin  
Controls to  
Remove  
Bin Controls (Ice Level Sensors)  
1. Disconnect electrical power supply.  
2. Remove the front panel.  
3. Remove the control box cover.  
4. Locate ice chute, at the base of the chute, in  
front of and behind it are two plastic bin  
control mounts.  
5. Slide each bin control to the left, and  
disconnect the electrical leads connecting  
the bin control to the circuit board.  
6. Reverse to reassemble, be certain that the  
bin controls are aligned so that the ice level  
sensors are visible (centered) through the  
holes in the ice chute.  
Page 24  
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MFI Series  
R&R-Bearing and Breaker  
Note: Removal of the auger, water seal, evaporator and gear motor must begin at the top of the assembly.  
To Remove the Breaker Bearing Assembly:  
1. Disconnect electrical power.  
2. Remove panels.  
3. Push back bail clamp and remove ice chute cover.  
4. Unscrew and remove ice sweep.  
5. Lift up and remove ice chute.  
6. The breaker may be removed from the auger and evaporator without disturbing the auger.  
a. Unscrew breaker cover from breaker (Note: Left Hand Threads)  
b. Unscrew auger stud from top of auger. (Fig. 1)  
c. Unscrew four (4) Allen head cap screws holding breaker to evaporator. (Fig 2)  
d. Lift up, and remove breaker/bearing assembly from auger and evaporator. (Fig 3)  
7. Service the bearing. Check for rust, rough spots and damage.  
a. The bearing is pressed into the breaker, to remove the bearing and replace it, an arbor press is  
needed.  
b. Replace lower seals before installing new bearing in breaker. Note: Seals must be pressed in with a  
tool pushing against the outer edge only, they will not install by hand.  
c. Replace parts as required. Re-grease bearings with Ice-O-Matic PN6051062-01 bearing grease.  
d. Replace top seal and check the O-Rings, replace if cut or torn.  
8. Reverse to reassemble: Specific tools and materials are required to install properly.  
a. Add food grade grease such as Ice-O-Matic PN6051036-01 to the seal area before installing on the  
auger.  
b. Check the seal to shaft areas for cuts or rough spots, none are permitted.  
Fig. 1  
Fig. 2  
Fig. 3  
Bearing  
Ice Sweep  
Seals  
Auger Stud  
Breaker Cover  
Page 25  
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MFI Series  
R&R-Auger  
To Remove the Auger:  
1. Disconnect electrical power.  
2. Turn off the water to the machine.  
3. Unclip the evaporator drain hose, pull it down and drain the evaporator into the bin or  
container.  
4. Remove the top panel.  
5. Swing bail clip down and remove the ice chute cover.  
6. Unscrew ice sweep.  
7. Remove ice chute body.  
8. The auger and breaker/bearing may now be removed as an assembly.  
a. Unscrew four (4) Allen head cap screws holding breaker to evaporator.  
b. Lift up on breaker and remove auger from evaporator.  
Note: If the auger is stuck, the breaker must be removed from the auger.  
9. The breaker may be removed from the auger and evaporator without disturbing the auger.  
a. Unscrew breaker cover from the breaker. (Note: Left hand Threads)  
b. Unscrew auger stud from top of auger.  
c. Unscrew four (4) Allen head cap screws holding breaker to evaporator.  
d. Lift up and remove breaker from evaporator.  
e. If the auger is stuck, use a slide hammer type of puller to pull on the auger at the threaded hole.  
The size of that hole is 5/8”-18.  
10. Inspect the auger, the critical areas of the auger are:  
a. The auger body. It should be clean and shining. Sometimes an auger will appear clean when wet,  
but after it is dry it will be seen to be stained. Scrub the auger with ice machine cleaner and hot  
water.  
b. The water seal area. Because the auger has been removed, the water seal will have to be replaced.  
Remove the water seal top half from the auger, and inspect the auger for minerals, clean as  
required.  
Breaker and  
Auger Assembly  
WARNING!  
The auger has  
sharp edges,  
handle with care.  
Slide Hammer Puller  
Thread into  
the Auger  
Here  
Page 26  
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MFI Series  
R&R-Water Seal  
To Remove the Water Seal:  
(Assuming all steps to remove the auger have been performed)  
1. The gear motor/evaporator assembly will have to be exposed.  
2. Remove the four (4) hex head cap screws holding the evaporator to  
the gear motor assembly. Lift the evaporator up and off the gear  
motor.  
3. Remove the snap ring or wire retainer from the groove under the  
water seal.  
4. Pull or drive out the lower half of the water seal.  
Water  
Seal  
Removal of the Water Seal  
Retaining  
Ring  
To Replace the Water Seal:  
1. Lubricate the water seal with water, and push the water seal into the  
bottom of the evaporator slightly past the groove for the snap ring.  
2. Replace the snap ring and pull the water seal down against it.  
3. The part of the water seal that rotates with the auger must also be  
replaced. Remove the old part from the auger and clean the  
mounting area.  
4. Place a small bead of food grade silastic sealant (Such as 732 RTV)  
on the area of the auger where the water seal is to be mounted.  
5. Carefully push the water seal (Rubber side against the auger  
shoulder and the silastic.)  
Caution: DO NOT get any silastic onto the face of the seal.  
6. Allow the auger and seal to air dry until the silastic is dry on the  
surface.  
7. If the original water seal was leaking, it would be a good idea to  
inspect the interior of the gear motor.  
Place Food  
Grade Sealant  
Here  
Replacing the Water Seal  
Page 27  
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MFI Series  
R&R-Evaporator  
To Replace the Evaporator:  
(Assuming all steps for removal of the thrust bearing, breaker, auger and water seal have been performed).  
1. Recover the refrigerant from the ice  
machine.  
2. Unsweat the refrigerant connections:  
a. At the thermostatic expansion valve  
Auger  
outlet.  
Ice Sweep  
b. At the suction line at the joint about  
three (3) inches from the  
evaporator.  
3. Remove the evaporator.  
4. Unsweat the drier from the liquid line.  
5. After installing a new water seal in the  
new evaporator (see “to Replace the  
Water Seal) sweat in the new  
evaporator at the old tubing  
connections.  
6. Install a new drier in the liquid line.  
7. Evacuate the system until dehydrated,  
then weigh in the nameplate charge.  
Check for leaks.  
Evaporator  
8. Install auger, breaker, breaker bearing  
assembly and ice discharge chute in  
reverse order of disassembly.  
Ice Chute  
To Reassemble the Evaporator and  
Auger:  
1. After the gear motor has been  
inspected, fasten the evaporator to  
the gear motor. Torque the bolts to  
110 inch pounds  
2. Lower the auger into the evaporator  
barrel, slightly turning it to match up  
with the drive end. Do Not Drop the  
auger into the evaporator.  
3. Complete the reassembly by reversing  
the disassembly for the breaker and  
thrust bearing.  
Breaker/Divider  
Caution: Heat sink the TXV body when unsweating  
or resweating the adjacent tubing.  
Page 28  
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MFI Series  
R&R-Gear Motor  
To Check the Gear Motor:  
1. Remove wires from terminals 1 and 2  
2. Use an ohmeter to check for continuity. If there is none, replace only the motor. If there is  
continuity but the motor will not start, check the motor’s start switch.  
3. Remove motor end bell or motor stator. With ohmeter wires attached to 1 and 2 move  
centrifugal switch actuator up and down to simulate motor rotation. If the ohmeter does  
not show any change, replace the switch or motor. If the ohmeter showns an open circuit,  
replace the switch or motor.  
To Remove and Repair the Gear Motor Assembly:  
(Assuming that the procedures through removal of the water seal have been performed)  
1. Remove the electrical wires from the gear drive motor.  
2. Unscrew the four (4) cap screws holding the gear motor to the base of the machine.  
remove the gear motor from the machine.  
Note: Bench test the gear motor, check for oil leaks, noise and amp draw.  
To Inspect the Gear Motor:  
Water Shed  
1. Remove the cap screws holding the gear  
motor case halves together and pry the  
two cases apart.  
2. To lift off the cover, lift up until you can  
Centrifugal Switch  
feel internal contact, then pull the cover  
towards the output gear end, and lift up  
the cover (with drive motor attached) up  
and away from the gear motor case.  
Note: The gearcase cover, output  
bearings and output shaft are a pressed  
together assembly.  
3. Inspect the oil gears and bearings. If  
there is evidence of water in the oil (rusty  
metal, too much oil, white oil) replace the  
oil and damaged parts.  
4. The oil charge is 14 ounces. Do not  
overfill.  
Auger Drive  
Motor  
5. Reassemble and bench test the gear  
motor, check for oil leaks, noise and amp  
draw.  
Rotor Bearing  
Cover and Output  
Gear Assembly  
Page 29  
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MFI Series  
R&R-Fan Blade and Motor  
To Remove the Condenser Fan Motor Assembly:  
1. Disconnect electrical power to the ice machine  
2. Remove top panel and the service panels.  
3. Unplug the fan motor wire leadsfrom the fan motors.  
4. Remove the two (2)head bolt from the top end of the fan motor assembly. (Fig 1)  
5. Lift up the fan motors and bracket assembly about ½ inch and pull out the fan  
assembly out the right service access hole. (Fig 2)  
6. Repair as needed.  
7. To Reassemble: Place the fan motor assembly lower flange holes over the two Allen  
head cap screws in the base, and install the hex head bolts at the top of the assembly.  
Plug the fan motors back in and replace the panels.  
Fig.1  
Fig. 2  
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MFI Series  
Refrigeration System Service  
Refrigeration Service:  
General: This ice machine uses R404A refrigerant and polyolester oil. Do NOT use mineral oil in this  
refrigeration system.  
When the refrigeration system is serviced, a special liquid line drier is required. It is included with  
replacement compressor.  
R404A is not compatible with mineral oil so these ice machines use Polyolester oil. Polyolester oil absorbs  
water very easily. A system opened for service must be re-sealed as soon as possible (15 minutes  
maximum).  
Special leak detection equipment is required to locate small refrigerant leaks. Usually a leak detector capable  
of detecting Halongenated refrigerant or HFC-134a will work. Check with the leak detector manufacturer if in  
doubt.  
Evacuate to 300 microns.  
Liquid charge the system.  
Torque Stem to 6-8 ft.-lb.  
Torque caps to 7-12 ft.-lbs  
Access Valves: To use the access valves:  
Remove the cap from the stem, use a 3/16 inch Allen wrench to check that the valve is  
CLOSED. Then remove the core cap.  
Close the valve and replace the caps when done. The valve must be closed and the caps  
tightened.  
Instructions for Liquid Charging R404A:  
In preparation for charging, the low side hose should have a sight glass, and/or a restricting device (such as a  
“Charge Faster”) installed in it for metering liquid into the low side of the system.  
1. After a through evacuation shut off the manifold valves and switch off the vacuum pump.  
2. Place a drum of R404A onto an electronic scale.  
3. Attach the charging hose to the drum.  
4. Open the valve on the drum and purge the charging hose.  
5. Zero out the scale.  
6. Shut the low side access valve at the ice machine.  
7. Open the discharge manifold valve full open.  
Low Side High Side  
8. Watch the scale, when the correct charge  
is shown, shut the manifold valve.  
Note: If all of the charge will not “go in” the  
discharge side:  
a. Shut the discharge access valve at  
the ice machine.  
b. Switch the machine on.  
R404A  
Tank Must  
c. Open the low side access valve at the  
ice machine.  
d. Open the low side manifold valve and  
Be in Liquid  
Dispensing  
Position.  
Check Tank!  
observe the sight glass to be certain  
that only gas is flowing into the  
system.  
e. When the proper charge is indicated  
on the scale, shut off the manifold  
valves.  
9. Shut off the valve on the refrigerant drum.  
10. Re-open the manifold valves until all liquid  
has flowed out of the hoses.  
11. Shut the low side access valve on the ice  
Hose Connection Schematic for Liquid Charging  
machine.  
12. Remove hoses from ice machine and replace all caps.  
Page 31  
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MFI Series  
MFI0500 Wiring Diagram  
Wiring Diagram MFI0500 Air, MFI0500 Water  
Page 32  
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MFI Series  
MFI0800 Wiring Diagram  
Wiring Diagram MFI0800 Air, MFI0806 Air, MFI0806 Water  
W/BK  
Page 33  
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MFI Series  
MFI0805/1255 Wiring Diagram  
Wiring Diagram MFI0805, MFI1255 Air  
Page 34  
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MFI Series  
MFI1256 Wiring Diagram  
Wiring Diagram MFI1256 Air  
Page 35  
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MFI Series  
Service History  
What to Do Before Calling for Service:  
Check the water supply to the ice machine. The ice machine is designed to shut off if there is no water to it.  
Check the water filters if there are any.  
Check the power supply to the ice machine. Reset the breaker if it is tripped.  
If both water and power have been checked and are available, try switching the power OFF and then ON.  
After 2 minutes the machine should restart. If this procedure restarts the machine, service should be called  
the next time the machine stops.  
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Page 36  
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