3120K
Operator’s Manual (EPA)
Read these instructions carefully and make sure
you understand them before using the machine.
101 91 79-95
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CONTENTS
List of Contents
Symbol explanation..................................................... 2
Safety instructions
Personal protective equipment....................................... 4
The power cutter’s safety equipment ...................... 4
Control, maintenance and service of the machine‘s safety
equipment............................................................................ 4
General safety instructions .............................................. 6
Transport and storage ......................................................... 6
Fuel safety ........................................................................... 7
Before using your new Power cutter
• Read the Operator’s Manual carefully.
• Check the assembly and adjustment of the cutting blade, see
chapter ”Assembly”.
• Start the engine and check the carburettor settings. See
chapter ”Maintenance”, section ”Carburetor”. When adjusted
correctly the cutting blade should not rotate when idling.
Setting the idling speed is described in the Operator’s
Manual. Adjust the speed according to these instructions. Do
not use the power cutter if the idling speed is not correctly
adjusted!
• Let your Husqvarna dealer check the power cutter and carry
out essential adjustments and repairs.
General working instructions........................................... 7
Cutting ................................................................................. 7
Kickback .............................................................................. 8
Care and storage................................................................. 9
Maintenance, replacement, or repair of the emission
control devices and systems may be performed by any
nonroad engine repair establishment or individual.
Cutting blades .................................................................... 10
General.............................................................................. 10
Abrasive blades ................................................................. 10
Diamond blades ................................................................ 11
WARNING!
Under no circumstances should you modify
the original design of the power cutter without
approval from the manufacturer. Always use
genuine spare parts. Unauthorized
modifications or accessories may lead to
serious injury or death.
!
What is what?
What is what on a power cutter? ....................................... 12
Assembly
Fitting the cutting head ...................................................... 13
Checking the drive shaft and flanges ................................ 13
Fitting the cutting blade ..................................................... 13
Your warranty does not cover damage or
liability caused by the use of non-authorized
accessories or replacement parts.
Fuel handling
Fuel mixture....................................................................... 14
Fuelling .............................................................................. 14
WARNING!
Start and stop
Use of products which cut, grind, drill, sand or
shape material can generate dust and vapors
which may contain harmful chemicals. Know
the nature of the material being worked on
and wear appropriate dust mask or respirator
protection.
Start and stop .................................................................... 15
!
Maintenance
Adjusting the drive belt ...................................................... 16
Changing the drive belt ..................................................... 16
Carburettor ........................................................................ 17
Fuel filter............................................................................ 18
Air filter .............................................................................. 18
Starter................................................................................ 19
Muffler................................................................................ 20
Spark plug ......................................................................... 20
Cooling system .................................................................. 20
Daily maintenance ............................................................. 21
Weekly maintenance ......................................................... 21
Monthly maintenance ........................................................ 21
Technical Data
3120K ................................................................................ 22
Emission Control Warranty Statement
Your warranty rights and obligations ................................. 23
You will find the following label on your power cutter:
Husqvarna AB has a policy of continuous product development
and therefore reserves the right to modify the design and
appearance of products without prior notice.
WARNING
Cutters can be dangerous !
For safe operation follow all safety precautions in
operator´s manual.
Only trained and qualified personnel shall operate this cutter.
Only use high speed reinforced wheels approved for free -
hand cutting and for the maximum speed rating of cutter.
Before each use, check wheel and guard for any damage.
Use ear, eye, head and hand protectors, protective clothing
and protective footwear.
Keep all bystanders well away from the operating area.
Adjust guard to keep rear section in close workpiece contact.
IMPORTANT ENGINE INFORMATION
3120K 119cc VHV119UB25RB
HUSQVARNA AB HUSKVARNA SWEDEN
REGULATION FOR SMALL NONROAD ENGINES.
THIS ENGINE CONFORMS TO 1997 U.S. EPA EMISSION
REFER TO OPERATOR´S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
English – 3
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SAFETY INSTRUCTIONS
THE POWER CUTTER’S SAFETY
WARNING! Incorrect or careless use of a
power cutter can turn it into a dangerous tool
that can cause serious or even fatal injury. It
is extremely important that you read and
understand this manual.
EQUIPMENT
!
This section describes the power cutter’s safety equipment, its
function and how checks and maintenance are carried out to
ensure that it operates correctly. (See the chapter “What is
what“ to locate where this equipment is positioned on your
power cutter.)
PERSONAL PROTECTIVE EQUIPMENT
WARNING! Never use a power cutter with
defective safety equipment. Follow the
control, maintenance and service instructions
WARNING! When using a power cutter,
protective equipment approved by the
appropriate authorities must be used. Perso-
nal protective equipment does not eliminate
the risk of accidents, however, it can reduce
the effects of an injury in the event of an
accident. Ask your dealer for help when
choosing protective equipment.
!
!
described in this manual.
1 Anti-vibration
system
• PROTECTIVE HELMET
• EAR PROTECTION
• PROTECTIVE GLASSES
OR FULL FACE
Your power cutter is equipped
with an anti-vibration system.
This is designed to give as low
vibration levels and
PROTECTION
comfortable usage as possible.
• BREATHING MASK
• HEAVY-DUTY, FIRM GRIP
PROTECTIVE GLOVES
The power cutter’s anti-
vibration system reduces the
transfer of vibration between
the engine/cutting equipment
and the operator. The engine
body including the cutting
equipment is suspended in a
handle system via anti-
• SNUG-FITTING, HEAVY-
DUTY, COMFORTABLE
CLOTHING THAT ALLOWS
FULL FREEDOM OF
MOVEMENT
vibration elements.
• LEG PROTECTION (TO
PROTECT AGAINST
SPARKS AND CUTTING
FRAGMENTS)
• ANTI-SLIP BOOTS WITH
STEEL TOE CAPS
2 Stop switch
The stop switch should be
used to stop the engine.
• FIRST AID KIT SHOULD
ALWAYS BE ON HAND
4– English
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SAFETY INSTRUCTIONS
3 Muffler
Control, maintenance and service of
the machine‘s safety equipment
WARNING! During use and for some time
after the muffler is very hot. Do not touch the
muffler if it is hot!
WARNING! All service and repairs to the
power cutter require special training. This
!
applies especially to the power cutter’s safety
!
equipment. If the power cutter does not meet
any of the controls listed below you should
contact your service workshop.
The purchase of one of our products
guarantees that professional repair and
servicing will be carried out on it. If the point
of purchase is not one of our servicing
dealers, please ask for details of the closest
service workshop.
The muffler is designed to
give the lowest possible noise
level and to direct the engine‘s
exhaust fumes away from the
user. The engine‘s exhaust
fumes are hot and can contain
sparks, which can lead to the
outbreak of fire.
1 Anti-vibration system
Check the anti-vibration
elements regularly for material
cracks and deformation.
IMPORTANT INFORMATION! It is extremely important that
the instructions for checking, maintaining and servicing
the muffler are followed. (see the section “Control,
maintenance and service of the power cutter’s safety
equipment“).
4 Blade guard for the cutting blade
WARNING! Always check that the blade guard
is correctly fitted before starting the machine.
!
Check that the anti-vibration
elements are securely
mounted between the engine
unit and the handle system.
The blade guard is mounted
above the cutting blade and
prevents cutting fragments
from being thrown towards the
user.
2 Stop switch
Start the engine and make
sure that the engine stops
when the stop switch is
moved to the stop position.
English – 5
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SAFETY INSTRUCTIONS
3 Muffler
GENERAL SAFETY INSTRUCTIONS
Never use a machine that
has a defective muffler.
IMPORTANT INFORMATION!
Do not use the power cutter until you have read the
entire contents of this Operator’s Manual.
All servicing, in addition to the points listed in the
section ”Control, maintenance and service of the power
cutter’s safety equipment”, should be carried out by
trained service specialists.
Check regularly that the
muffler is secured to the
engine body.
• Use the equipment recommended in the chapter ”Personal
safety equipment”.
• Never use the machine when you are tired, under the
influence of medicines/drugs or alcohol.
• Do not lend the power cutter to anyone without providing this
Operator’s Manual. Ensure the person using the power cutter
understands the information in this Operator’s Manual.
Transport and storage
• Store the power cutter under lock and key so that it’s out of
reach for children and unauthorised persons.
• Do not store or transport the power cutter with the cutting
blade fitted.
4 Blade guard for the cutting blade
Never use a defective blade
guard or a blade guard that is
not fitted correctly.
WARNING! Check that the cutting blade is
fitted correctly and does not show signs of
damage. A damaged cutting blade can cause
personal injury.
!
WARNING! Never use a power cutter with
defective safety equipment. The power
cutter’s safety equipment should be checked
!
and maintained as described in this
Operator’s Manual. If your power cutter does
not meet any of these controls you should
contact your service workshop.
6– English
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SAFETY INSTRUCTIONS
Fuel safety
GENERAL WORKING INSTRUCTIONS
This section takes up the basic safety precautions for working
with the power cutter. Follow these general working instructions,
but never use a machine without the possibility of calling for
help in the event of an accident.
(Filling/Fuel mixture/Storage)
WARNING! Exercise great care when handling
fuel. Bear in mind the risk of fire, explosions
and inhaling fumes.
!
Basic safety precautions
• Never fill the machine while
the engine is running.
IMPORTANT INFORMATION! Never work with a power
cutter that is defective or incorrectly adjusted. Do not
work with a power cutter that is incomplete or where
assembly has not been carried out in a satisfactory
manner. Check that the cutting blade stops rotating
when the throttle is released. If you encounter a situation
where you are uncertain how to proceed you should ask
an expert.
• Provide good ventilation
when filling or mixing fuel
(gasoline and 2-stroke oil).
• Move the machine at least 3
m from the filling position
before starting.
Avoid all usage which you consider to be beyond your
capability.
Min 3 m
(10ft)
• Never start the machine:
a) If you have spilt fuel
on it. Wipe up all
• Check that no one is in the immediate vicinity when the
machine is started or while working with the machine to
ensure that people, animals or other things cannot affect your
control of the power cutter.
spillage.
b) If you have spilt fuel
on yourself or your
clothes. Change your
clothes.
• Avoid usage in unfavourable weather conditions, for example,
thick fog, heavy rain, strong winds or extreme cold, etc. To
work in bad weather conditions is tiring and can create
dangerous circumstances, e.g. slippery surfaces.
c) If there is a fuel leak.
Make regular checks for
leakage from the fuel
cap and the fuel supply
pipes.
• Never start to work with the power cutter before the working
area is clear and you have a firm foothold. Look out for any
obstacles with unexpected movement. Ensure when cutting
that no material can become loose and fall, causing operating
injury.Take great care when working on sloping ground.
• Make sure clothing and parts of the body do not come into
contact with the cutting blade when the engine is started.
• Store the power cutter and fuel so that any leakage or fumes
do not risk coming into contact with sparks or naked flames.
For example, electric machines, electric motors, electrical
switches/power switches, heaters or the like.
• Maintain a safe distance from the cutting blade when the
engine is running.
• The blade guard should always be fitted when the engine is
running.
• When storing fuel, approved containers intended for this
purpose must be used.
• Ensure that the working area is sufficiently illuminated to
create a safe working environment.
• When storing the power cutter for long periods the fuel tank
must be emptied. Contact your local fuel station to find out
how to dispose of excess fuel.
• Some working positions may create greater stress on the
operator.
• Check the cutting area for buried cables and wires.
WARNING! Use a Husqvarna fuel can with an
anti-spill device. Fuel and fuel fumes are
highly flammable. Think of the risks of fire,
Only use the machine in areas with good
ventilation. Neglect can result in serious
injury or death.
!
explosion and breathing in fumes. Stop the
!
engine before refuelling. Do not overfill with
fuel. Mop up any spills on the ground or the
machine. If you spill fuel on yourself or your
clothes, change your clothes. Move the
machine at least 3 metres from the refuelling
site before starting.
Cutting
WARNING! A safe distance from the power
cutter is 15 metres. You are responsible that
animals and onlookers are not in the working
area. Do not start to work with the power
cutter before the working area is clear and
you have a firm foothold.
!
• Start cutting with the engine at full throttle.
• Always hold the power cutter firmly, with both hands. Hold
the machine so that the thumb and fingers grip around the
handle.
English – 7
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SAFETY INSTRUCTIONS
Water cooling
Over exposure to vibrations can result in
blood-vessel or nerve injury to persons
suffering with blood circulation problems.
Seek medical attention if you experience
physical symptoms that can be related to over
exposure to vibrations. Examples of such
symptoms are numbness, lack of feeling,
“tickling“, “pricking“, pain lack of or a
reduction in normal strength, changes in the
colour of the skin or its surfaces. These
symptoms normally appear in the fingers,
hands or wrists.
WARNING! Water cooling, which is only used
for petrol-driven power cutters and when
cutting concrete, cools the cutting blade and
increases its service life as well as reduce
dust formation (see the section ”Abrasive
blades”). Among the disadvantages are
difficulties at very low temperatures, the risk
of damaging the floor and other sections of
the building and risk for slippage.
!
!
Sharpening diamond blades
Blades can become dull when the wrong feeding pressure is
used or when cutting some materials such as heavily reinforced
concrete. To force a dull blade results in overheating and finally
the loss of segments (part of the blade).
Cutting technique
The technique described below is of a general character. Check
information for each blade regarding individual cutting characte-
ristics. (For example, a diamond blade requires less feeding
pressure than a abrasive blade).
Sharpen against a soft material such as sandstone, silica or
haydite brick.
1.Support the work piece
in such away that you
can predict what will
happen and so it will not
pinch.
Blade vibration
The blade can become out of shape (not round) and vibrate if a
too high feeding pressure is used or if the blade is pressed into
the work piece.
2.Always cut at full throttle.
A lower feeding pressure ought to stop the vibration. Otherwise
replace the cutting blade.
3.Start cutting gently, do
not force or squeeze the
blade in.
Kickback
4.Use a high blade speed.
Kickback can occur very suddenly and with great force. If the
following directives are not followed, it can result in serious or
even fatal injury.
5.Move the blade slowly
backwards and forwards.
6.Use a small part of the
blade’s cutting edge.
If the sector of the blade illustrated below is used for cutting the
blade can start to climbing and kickback the power cutter
upwards and backwards towards the user with immense force.
7.Only use the blade’s
cutting edge when
cutting.
How to avoid kickback
1.Never cut with the
segment illustrated in the
diagram.
8.Cut with the blade fully
vertical – at right angles
to the work piece.
2.Keep a good balance and
a firm foothold.
3.Use both hands and take
a firm grip with the thumb
and fingers around the
handle.
4.Keep the work piece at a
comfortable distance.
5.Use the cutter at full
throttle.
WARNING!
Under all circumstances avoid cutting using
the side of the blade; it will almost certainly
be damaged, break and can cause immense
damage. Only use the cutting section.
6.Take care when inserting
the blade in an existing
cut.
!
7.Never cut above shoulder
height.
8.Be alert to movement of
the work piece or anything
else that can occur, which
could cause the cut to
WARNING!
Do not lean the blade to the side, this can
cause the blade to jam or break with personal
injury as a consequence.
!
close and pinch the blade.
8– English
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SAFETY INSTRUCTIONS
Pull in
Care and storage
Pull in occurs when the lower part of the blade is suddenly
stopped or when the cut closes. (To avoid this see the section
”How to avoid kickback” and ”Pinching/rotation” below).
General
Husqvarna’s power cutters are robust and durable. However, as
they are used for high speed operations all servicing should be
carried out on time and as specified, so that the power cutter
always works effectively and safely.
Pinching/rotation
Pinching occurs when the cut closes. The power cutter can be
drawn suddenly and powerfully downwards.
Read this Operator’s Manual to determine which service
routines you can carry out and ensure that all other service
work is carried out by an authorised service workshop.
How to avoid pinching
Support the work piece in
such a way that the cut
remains open during the
cutting operation and when
the cut is finished.
Power Cutter
Always handle the power cutter with care and store it with the
blade removed.
Drying the blade
Blades
After using the blade with
water cooling, let the cutter
run for approx. half a minute
so that the blade dries.
• All blades should be
removed from the cutter
after use and stored
carefully.
If a damp blade is stored it
can become unbalance and
cause damage.
• Special care should be
taken with abrasive
blades.
Check the speed of the
drive shaft
• Blades must be stored on
a firm, level surface. If
blades are supplied with a
backing pad then a spacer
should be used to keep
them flat.
Use a tachometer regularly to
check the speed of the drive
shaft when the cutter is
running at working tempera-
ture and at full throttle without
a load. The maximum speed
is stated on the unit.
• Avoid moisture and
temperature extremes.
• Remove the blades before
the cutter is moved or
transported.
WARNING!
If the speed is higher than that stated then the
unit must be adjusted by an authorised
service workshop before it is used.
• Inspect new blades for
transport or storage
damage.
!
English – 9
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SAFETY INSTRUCTIONS
Abrasive blades
CUTTING BLADES
The cutting material in an abrasive blade consists of abrasive
corn that is held together by an organic bonding agent.
”Reinforced blades” are made up of a fabric or fibre base that
prevents total breakage at maximum working speed if the blade
should be cracked or damaged. (The term reinforced does not
refer to those cutting blades that are only reinforced around the
flange).
A cutting blade’s performance is determined by the type and
size of abrasive corn, and the type and hardness of the bonding
agent.
Characteristics that give the blade a shorter service life and
greater cutting capacity are said to make the blade ”softer”. A
blade with a longer service life and slower cutting capacity is a
blade with a ”harder” effect.
High quality cutting blades are normally more economical.
Lower quality cutting blades usually have an inferior cutting
capacity and shorter service life, which results in higher cost per
processed material.
General
Cutting blades are available in two standard designs; abrasive
blades and diamond blades.
ABRASIVE BLADES TYPES AND USES
Use
WARNING!
A cutting blade may burst and cause injury
!
to the operator.
General
characteristics
Material
Water cooling
Blade
type
High speed portable tools
Universal
usage,
economical
Concrete,
asphalt,
stone,
brickwork,
cast iron,
aluminium,
copper,
Increases the
blade’s service
life. Reduces
dust formation.
Recommended.
Con-
crete
Cutting blades of the make Husqvarna are manufactured for
portable, high speed, power cutters. If other makes of cutting
blades are used, ensure the blades comply with all the
directives and requirements attributed to the specific type of
power cutter.
brass, cables,
rubber, etc.
WARNING!
Never exceed the maximum working speed of
a cutting blade.
!
Unbeatable for
steel (not
suitable for
Steel, steel
alloys and
other hard
metals.
Reduces cutting
capacity NOT
recommended.
Metal
Special blades
concrete, etc.)
Some cutting blades are designed for stationary equipment and
for use with attachments. These types of cutting blades must
not be used on portable, power cutters.
WARNING!
Never use a cutting blade for any other
purpose than that it was intended for.
!
Always contact local authorities and make sure you are
following applicable directives.
10– English
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SAFETY INSTRUCTIONS
Guard
Cutting blades
Check that the guard is not
cracked or shows signs of any
other damage. Clean the
inside of the guard before
fitting a new blade. Check that
the guard can be adjusted.
Type of cutting blades
Check that the blade is
approved for the same or
higher speed according to the
aproval plate of the engine.
Do not exceed the maximum
working speed stated on the
blade.
Diamond blades
Damage
Diamond blades are basically made in the same way as
abrasive blades but are manufactured from industrial diamonds
held together by a bonding agent.
• Ensure the blade it not
cracked or damaged in any
other way.
• Test the blade by hitting it
gently with a piece of wood.
If the blade does not give a
full-sounding ring then it is
damaged.
DIAMOND BLADE TYPES AND USES
Diamond General char-
Material
Water cooling
blade
acteristics
Increases the
blades service
life.
Low cost per
cutting opera-
tion. Less blade
changes.
All brickwork,
reinforced
concrete and
other
• Never use a blade that has
fallen on the floor.
Constant cutting
depth. Less
dust.
composite
materials.
NOT
recommended
for metal.
Assembly
• Check that the blade is
fitted correctly and is
secure.
• Follow all specifications in
the table below.
WARNING!
Cool a diamond blade continously with water
to prevent overheating, which can cause the
blade to break and pieces being thrown off
resulting in injury and damage.
!
Specifications for fitting blades
Standard blades
inches
.787
20
7/8
22,2 25,4
1
centre hole (spindle) mm
Using diamond blades
Reducing bush*
Max. thickness
Min thickness
Blade thickness
3 mm (1/8")
Proceed as follows:
• Let the blade rotate in the same direction as the arrow
indicates.
Backing pad
(Must be used)
Material
Highly compressible,
e.g. blotting paper
• Cool continually with water.
• Keep the blade sharp.
Max. thickness
Play
0,5 mm (.020")
0,2 mm (.010")
• Remove the blade when transporting the cutter.
Spindle hole/
drive shaft
Avoid:
• Running the blade in the wrong direction.
• Forcing a dull blade or wedging the blade into a cut.
• Transporting the cutter with the blade fitted.
• Letting the blade fall on the work piece.
Flange tightening
Blade/guard
The blade does not slip, flange not bent
Check that the blade runs free of the
guard.
* Plastic reducing bushes may only be used with abrasive
blades. Do not use reducing bushes with diamond blades or
tungsten carbide tipped blades. We recommend that the
spindle is replaced so that it fits the blades to be used rather
than using a reducing bush. Contact your service workshop
for details.
Dry diamond blades
Dry diamond blades are a new generation of blades that do not
require water cooling. However, the blades are still damaged by
excessive heat. It is good economics to let the blade cool by
simply lifting the blade from the cut every 30–60 seconds and
let it rotate in the air, for 10 seconds to cool.
English – 11
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WHAT IS WHAT?
WARNING
For safe operation follow all safety precautions in
operator´s manual.
Only trained and qualified personnel shall operate this cutter.
Cutters can be dangerous
!
Only use high speed reinforced wheels approved for free
-
hand cutting and for the maximum speed rating of cutter.
Before each use, check wheel and guard for any damage.
Use ear, eye, head and hand protectors, protective clothing
and protective footwear.
Keep all bystanders well away from the operating area.
Adjust guard to keep rear section in close workpiece contact.
IMPORTANT ENGINE INFORMATION
HUSQVARNA AB HUSKVARNA SWEDE
NFORMS TO 1997 U.S. MISSIO
RE ULATIO FO SMALL NONROAD NGINES.
PERATOR´S MANUAL FO MAINTENANC SPECIFIC TIONS AND ADJUSTMENTS.
3120K 119cc VHV119UB25RB
N
THIS
E
NGINE C
O
E
P
A
E
N
G
N
R
E
REFER
TO
O
R
E
A
19
14
1
18
15
5
6
2
21
20
16
3
4
7
8
11
10
9
17
12
13
What is what on the power cutter?
1. Cylinder cover
2. Muffler
12. Throttle control
13. Combination spanner
14. Air filter cover
3. Fuel tank
4. Starter throttle catch
5. Choke
15. Blade guard
16. Starter handle
6. Throttle trigger lockout
7. Stop switch
17. Operator’s manual
18. Adjustment handle for blade guard
19. Front handle
8. Cutting head
9. Cutting arm
20. Starter
10. Belt tensioning screw
11. Cutting blade
21. Decompression valve
12– English
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ASSEMBLY
Fitting the cutting head
Fitting the cutting blade
Remove the bolts (1). Remove
the cover. Fit the drive belt
over the clutch drum. Refit the
cover and tighten the bolts.
Husqvarna cutting blades are
manufactured and approved
for freehand cutting. The
paper labels on each side of
the blade are there to
distribute the pressure from
the flange washer and prevent
the blade from slipping.
1
The blade is placed between
the flange hub (A) and the
flange washer (B). The flange
washer is turned so that it fits
in the flange hub. The cutting
blade is tightened using the
socket spanner 501 69 17-02.
A
B
2
Feed the drive belt over the
pulley on the cutting head (2).
The shaft can be locked using
a screwdriver, steel pin or the
like. This is slid in as far as
possible. The blade is tighte-
ned clockwise.
Tightening torque for the bolt
holding the blade is:
15-25 Nm (130-215 in.lb).
Slide on the belt cover and
secure the cutting head
together with the belt guard.
Tighten both bolts (4) by hand.
Screw in the tensioning screw
(3) so that the square nut is in
line with the arrow on the belt
guard. Shake the head to
ensure the spring can tension
the belt. This automatically
adjusts the belt to the correct
tension. Tighten both bolts (4)
using the combination
spanner.
NOTE! After fitting a new belt
the belt tension must be
readjusted after the first two
tanks of fuel have been used.
4
3
Blade guard
The blade guard should
always be fitted on the
power cutter.
The guard should be adjusted
so that the rear section is
close to the work piece.
Cutting fragments and sparks
are then collected by the
guard and led away from the
user.
Checking the drive shaft and flanges
• Check that the threads on
the drive shaft are
undamaged.
WARNING!
16 inch blade and blade guard should only be
used on power cutters originally equipped
with a 16" blade guard. If a blade guard is
fitted as a spare part on a power cutter
originally equipped with a 14" blade guard, the
16" cutting blade will rotate too fast. A cutting
blade with too high speed can burst or cause
serious injury and damage.
!
• Check that the contact
surfaces of the cutting blade
and flanges are flat, run
correctly on the spindle and
are free from foreign
objects.
Do not use flanges that are
twisted, have damaged
edges, untrue or dirty. Do
not use different size
flanges.
English – 13
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FUEL HANDLING
Fuelmix
Fuelling
IMPORTANT! The power cutter is equipped with a two-stroke
engine and must always been run using a mixture of gasoline
and two-stroke engine oil. It is important to accurately measure
the amount of oil to be mixed to ensure that the correct mixture
is obtained. When mixing small amounts of fuel, even small
inaccuracies can drastically affect the ratio of the mixture.
WARNING!The following precautions reduce
the risk of fire:
!
• Do not smoke or place any sources of heat in the
vicinity of the fuel.
• Never refuel when the engine is running.
• Open the fuel cap slowly when fuelling so that any over
pressure is released slowly.
• Tighten the fuel cap carefully after refuelling.
• Always move the machine from the fuelling place
before starting.
Always provide for good ventilation when
handling fuel.
!
Gasoline
• This engine is certified to
operate on unleaded
gasoline.
• Keep the handle dry, clean
and free from oil and fuel.
• Use good quality unleaded
gasoline.
• The lowest recommended
octane rating is 87. If you
run the engine on lower
octane rating than 87 so-
called “knocking“ can occur.
This leads to an increased
engine temperature, which
can result in a serious
• Clean around the fuel cap.
Clean the fuel tank
regularly. The fuel filter
should be changed at least
once per year
Contamination in the tank
can disrupt operations.
Ensure that the fuel is well
mixed by shaking the
container before filling the
tank.
engine breakdown.
• When working at continuous
high revs a higher octane
rating is recommended.
Two-stroke oil
• For the best results use
HUSQVARNA two-stroke oil,
which is especially
Gasoline
Oil
2%(1:50)
developed for power cutters.
Mixing ratio 1:50 (2%).
• Always exercise care when
filling the fuel. Move the
power cutter at least three
metres from the filling area
before starting. Make sure
the fuel cap is tightened.
Lit.
5
10
15
20
Lit.
0,10
0,20
0,30
0,40
US
fl. oz.
2 1/2
6 1/2
12 7/8
• Never use two-stroke oil
intended for water cooled
outboard engines, so-called,
outboard oil.
US
gallon
1
2 1/2
5
• Never use oil intended for
four-stroke engines.
Mixing
• Always mix the gasoline
and oil in a clean container
intended for fuel.
Min 3 m
(10ft)
• Always start by filling half
the amount of the gasoline
to be used. Then add the
entire amount of oil. Mix
(shake) the fuel mixture.
Add the remaining amount
of gasoline.
• Mix (shake) the fuel mixture
thoroughly before filling the
saw’s fuel tank.
• Do not mix more than max.
one month’s supply of fuel.
• If the saw is not used for
some time the fuel tank
should be emptied and
cleaned.
• This engine is certified to
operate on unleaded
gasoline.
14– English
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START AND STOP
Start
Start and stop
WARNING! Before starting observe the
following:
WARNING! The cutting blade can rotate when
the engine starts. Make sure it can rotate
freely.
!
!
• Do not start the power cutter without the cutting arm or
cutting head fitted. Otherwise the clutch can come
loose and cause personal injury.
• Always move the power cutter from the filling area
before starting.
Take hold of the front handle
using your left hand. Place
your right foot on the lower
section of the rear handle and
press the power cutter against
the ground.
• Ensure that you and the machine stand firmly and that
the cutting blade rotates freely.
• Make sure no unauthorised persons are within the
working area.
Grip the starter with your right
hand, and slowly pull the
starter cord out until you feel
some resistance (the pawls
grip) now pull quickly and
powerfully.
Starting a cold engine
IGNITION:
Slide the stop switch to the
left.
NOTE! Do not pull out the
starter cord completely and do
not release the starter from
the fully extended position.
This can damage the power
cutter.
CHOKE:
Pull out the choke.
When the engine starts,
quickly apply full throttle and
the starter throttle catch will
automatically disengage.
STARTER THROTTLE
CATCH
Press in the throttle control
and thereafter the starter
throttle catch (A). Release the
throttle control and the throttle
is blocked in half throttle
position. The catch is released
when the throttle control is
A
A
pressed in all the way.
DECOMPRESSION VALVE
Press in the valve to reduce
the pressure in the cylinder,
this makes starting the power
cutter easier. The
decompression valve should
always be used when starting.
When the machine has
Stop
The engine is stopped by
switching off the ignition.
(Slide the stop switch to the
right.)
started the valve automatically
returns to its original position.
Starting a warm
engine
Use the same procedure as
for starting cold engine but
without choke. Fast idle is
recived by first set the choke
control in choke position, and
then back again.
English – 15
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MAINTENANCE
Adjusting the drive belt
Belt pulley and clutch
Never start the engine when the belt pulley and clutch are
removed for maintenance.
• The drive belt is fully
enclosed and well protected
from dust, dirt and
A
mechanical effects during
the cutting process.
• To tension the drive belt,
slightly loosen the bolts (A),
which secure the cutting
head and belt guard.
• Turn the tensioning screw
so that the nut (B) is located
directly under the arrow on
the cover. Shake the head
to ensure the spring can
tension the belt. The belt
now automatically has the
right tension.
• Tighten the bolts that hold
the cutting head.
B
IMPORTANT INFORMATION! A new drive belt should be
tensioned after using one or two tanks of fuel.
Changing the drive belt
• Loosen the two bolts (A).
• Turn the tensioning
screw(B) until the tension
has been released.
A
• Remove the two bolts (A).
• Remove the front belt cover
(C).
• Remove the belt from the
pulley.
C
B
• Dismantle the cutting head.
• Remove the nut (D).
Remove the side cover.
• Replace the drive belt.
• To assemble reverse the
procedure for dismantling.
• Check the blade guard for
signs of cracking or other
damage. Replace it if
damaged.
D
WARNING! Never use a power cutter without a
blade guard over the cutting blade.
!
16– English
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MAINTENANCE
Final setting of the idling speed T
Carburetor
Adjust the idling speed with the screw T. If it is necessary to re-
adjust, first turn the idle speed adjusting screw T clockwise, until
the blade starts to rotate. Then turn, counter-clockwise until the
blade stops. A correctly adjusted idle speed setting occurs
when the engine runs smoothly in every position. It should also
be good margin to the rpm when the blade starts to rotate.
Your HUSQVARNA product has been designed and
manufactured to specifications that reduce harmful emissions.
After your unit has been run 8-10 tanks of fuel the engine has
broken in. To ensure that your unit is at peak performance and
producing the least amount of harmful emissions after break in,
have your authorized servicing dealer, who has a revolution
counter at his disposal, to check your carburetor for optimum
operating conditions.
Recommended idling speed: 2 500 rpm.
Functioning, Final setting
Contact your servicing dealer, if the idle speed
setting cannot be adjusted so that the blade
stops. Do not use the power cutter until it has
WARNING! Do not start the power cutter
!
without the cutting arm or cutting head fitted.
Otherwise the clutch can come loose and
cause personal injury.
been properly adjusted or repaired.
!
Operation
L
T
• The carburetor governs the engine speed via the throttle. Air/
fuel are mixed in the carburetor
High speed jet
The carburetor is equipped with fixed H-jet to ensure the engine
always receives the correct fuel air mixture.
If the engine lacks power or accelerates poorly do the following:
• Inspect or, if necessary, replace the air filter.
• If this does not help, contact an authorised service workshop.
Low speed needle L
Apply full throttle a couple of times and check that the saw is
accelerating without hesitation.
Basic setting L: 1 1/4 turn open.
If an adjustment is necessary, try to reach the maximum idle
speed, by slowly closing the low speed needle L clockwise until
the engine starves from fuel. Then open (counter-clockwise) 1/8
of a turn.
Check the engine acceleration.
NOTE!
A too lean adjusted low speed needle (the L-needle closed too
much) results in starting difficulties.
English – 17
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MAINTENANCE
Fuel filter
• The fuel filter sits inside the fuel tank.
• The fuel tank must be protected from contamination when
filling. This reduces the risk of operating disturbances caused
by blockage of the fuel filter.
• The filter cannot be cleaned but must be replaced with a new
filter when it blocked. The filter should be changed at least
once per year.
Air filter
The air filter should be
cleaned regularly removing
dust and dirt to avoid:
• Carburettor malfunction
• Starting problems
2
1
• Reduced engine power
• Unnecessary wear to
engine parts
• Abnormal fuel consumption
The air filter system consists
of a main filter and a back-up
filter:
1)The main-filter is an oiled
foam filter that is easily
accessible under the filter
cover A. When used in
dusty conditions, this filter
should be checked/
replaced after every second
tank of fuel. The filter must
be cleaned and oiled
A
B
regularly to obtain a
satisfactory filtering effect.
There is a special
HUSQVARNA oil produced
for this purpose.
• Remove the filter. Wash the
filter carefully in tepid,
soapy water. After cleaning
rinse the filter thoroughly in
clean water. Squeeze out
the filter and let the filter
dry. NOTE! Compressed air
at a high pressure can
damage the foam.
• Oil the filter carefully. It is extremely important that the entire
filter is saturated in oil.
2)The back-up filter is a paper filter and is accessible from
under cover B. This filter should be changed/cleaned when
the engine’s output drops or after 1-2 weeks. The filter is
cleaned by shaking or carefully using compressed air. Note
the filter must not be washed!
A filter used for a long period of time can never be completely
cleaned. Therefore all air filters must be replaced periodically
with a new filter. A damaged air filter must always be
replaced.
IMPORTANT INFORMATION!
Insufficient care of the air filter will cause deposits on
the spark plug resulting in abnormal wear to engine
parts.
18– English
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MAINTENANCE
Tensioning the recoil spring
Starter
WARNING!
• Lift up the starter cord from
the cut out on the pulley and
turn the pulley approx. 2
turns clockwise.
• The recoil spring sits in its tensioned posi-
tion in the starter housing and can with
careless handling fly out and cause personal
injury.
!
• When replacing the recoil spring or the
starter cord great care should be exercised.
Always wear protective glasses.
NOTE! Ensure the starter
pulley can be turned at least
a further 1/2 turn when the
starter cord is fully
extended.
Replacing a broken or worn starter cord
Replacing a broken recoil spring
• Loosen the bolts that hold
the starter against the
crankcase and lift off the
starter unit.
• Lift the starter pulley (see
"Changing a broken or worn
starter cord").
• Disassemble the recoil
spring by tapping the starter
housing (with its inside
facing down) lightly against
a working bench or similar.
If the spring pops out when
assembling, it should be
mounted again, out and in
towards the centre.
• Pull out the cord approx. 30
cm and lift it out of the cut-
out in the starter-pulley’s
periphery. Reset the recoil
spring by allowing the pulley
to slowly rotate backwards.
• Lubricate the recoil spring
with thin oil. Assemble the
starter pulley, and tension
the recoil spring.
• Loosen the screw in the
centre of the starter-pulley
and lift off the pulley. Insert
and secure the starter cord
in the starter pulley. Wind
on approx. 3 turns of the
cord on the pulley. Fit the
pulley on the recoil spring
so that the end of the recoil
spring hooks on the pulley.
Fit the screw in the centre of
the pulley. Thread the
starter cord through the hole
in the starter housing and
the starter handle. Tie a
good knot on the end of the
cord.
Fitting the starter
• Fit the starter by first pulling
out the starter cord and then
placing the starter in
position on the crankcase.
No slowly release the
starter cord so that the
pawls grip in the pulley.
• Fit and tighten the screws
that hold the starter.
English – 19
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MAINTENANCE
Cooling system
Muffler
To maintain as low an operating temperature as possible the
power cutter is equipped with a cooling system.
The muffler is designed in
order to reduce the noise level
and to direct the exhaust
gases away from the opera-
tor. The exhaust gases are
hot and can contain sparks,
which may cause fire if
The cooling system consists of:
1. An air intake on the
starter unit.
directed against dry and
combustible material.
2. Air flow guide.
3. Cooling fins on the
5
flywheel.
Never use a saw with a
clogged or defective muffler.
4. Cooling fins on the
4
cylinder
5. Cylinder cover (leads cold
air onto the cylinder).
3
Clean the cooling system
using a brush at least once
a week, in difficult
2
1
conditions more often. A
dirty or blocked cooling
system leads to the engine
overheating resulting in
damage to the cylinder and
piston.
Spark plug
The condition of the spark plug
is affected by:
• An incorrect carburetor
setting.
0,5 mm
• An incorrect fuel mixture
(too much oil).
• A dirty air filter.
These factors cause deposits
on the spark plug electrode
that may result in malfunction
or starting difficulties.
• If the machine is low on
power, difficult to start or
runs poorly while idling
always check the spark
plug first. If the spark plug
is dirty, clean it and at the
same time check that the
electrode gap is 0,5 mm
(.020"). The spark plug
should be changed after
about one month of
operation or earlier if
necessary.
NOTE! Always use the recommended type of spark plug. (see
chapter ”Technical data”)! An incorrect spark plug can damage
the cylinder/piston.
20– English
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MAINTENANCE
2
5
9
4
11
15
17
1
8
20
12
18 19
6
Below follows some general maintenance instructions.
If you need further information please contact your service
workshop.
2
13
14
Daily maintenance
1. Check that throttle components work correctly from a safety
view point (throttle and starter throttle catch).
9
2. Clean the main filter.
3. Check the tension of the drive belt.
4. Check the condition of the cutting blade.
5. Check the condition of the blade guard.
6. Check the starter and the starter cord; clean the outside of
4
16
10
7
3
the starter’s air intake.
7. Check that all nuts and bolts are tightened correctly.
8. Check the function of the stop switch.
Monthly maintenance
16. Check the clutch drum, drive-pulley, and clutch springs with
regard to wear.
Weekly maintenance
9. Check the back-up paper filter.
17. Clean the outside of the carburetor
18. Check the fuel filter, fuel hose, change if necessary.
19. Clean the inside of the fuel tank.
10. Check that the handles and the anti-vibration elements are
not damaged.
11. Clean the spark plug. Check that the electrode gap is 0.5
mm.
20. Check all cables and connections.
12. Clean the cooling fins on the flywheel. Check the starter
and recoil spring.
13. Clean the cooling fins on the cylinder.
14. Check the muffler.
15. Check the carburetor function.
English – 21
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TECHNICAL DATA
Engine
Cylinder volume, cm3/cu.in
Cylinder bore, mm/inch
Stroke, mm/inch
119/7.25
∅ 60/2.3"
42/1.65"
2 500
Idle speed, rpm
Recommended max. speed, unloaded, rpm
Power, kW
9 750 ± 250
5,8
Ignition system
Manufacturer
Spark plug
FHP
Champion RCJ-7Y/NGK BPMR 7A
0,5 (.020")
Electrode gap, mm/inch
Fuel and lubrication system
Manufacturer
Carburettor type
Walbro
WG9
1,25/2.65
Fuel capacity, litre/US Pint
Weight
Without fuel and cutting blade, kg/Lbs
14" (∅ 350 mm)
16" (∅ 400 mm)
13,2/29.1
14,0/30.9
Cutting equipment
Cutting blade
14"
Gear ratio
0,51
Max. peripherical speed
100 m/s
16"
0,47
100 m/s
´*31•¶5}¨
22– English
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FEDERAL AND CALIFORNIA EMISSION CONTROL
WARRANTY STATEMENT
WHAT IS COVERED
YOUR WARRANTY RIGHTS AND
OBLIGATIONS
REPAIR OR REPLACEMENT OF PARTS
Repair or replacement of any warranted part will be performed
at no charge to the owner at an approved Husqvarna Forest &
Garden servicing dealer. If you have any questions regarding
your warranty rights and responsibilities, you should contact
your nearest authorized servicing dealer or call Husqvarna
Forest & Garden at 1-800-487-5963.
The EPA (The US Environmental Protection Agency), CARB
(California Air Resources Board) and Husqvarna Forest &
Garden are pleased to explain the emissions control system
warranty on your 1999 and later small off-road/nonroad
engine. In U.S., new small off-road/nonroad engines must be
designed, built and equipped to meet the federal and
California stringent anti-smog standards. Husqvarna Forest &
Garden must warrant the emission control system on your
small off-road/nonroad engine for the periods of time listed
below provided there has been no abuse, neglect or
improper maintenance of your unit. Your emission control
system includes Parts such as the carburetor and the ignition
system.
WARRANTY PERIOD
Any warranted part which is not scheduled for replacement as
required maintenance, or which is scheduled only for regular
inspection to the effect of ”repair or replace as necessary”
shall be warranted for 2 years. Any warranted part which is
scheduled for replacement as required maintenance shall be
warranted for the period of time up to the first scheduled
replacement point for that part.
Where a warrantable condition exists, Husqvarna Forest &
Garden will repair your small off-road/nonroad engine at no
cost to you. Expenses covered under warranty include
diagnosis, parts and labor.
DIAGNOSIS
The owner shall not be charged for diagnostic labor which
leads to the determination that a warranted part is defective,
if the diagnostic work is performed at an approved Husqvarna
Forest & Garden servicing dealer.
CONSEQUENTIAL DAMAGES
MANUFACTURER’S WARRANTY
COVERAGE
The 1999 and later small off-road/nonroad engines are
warranted for two years. If any emission related part on your
engine (as listed above) is defective, the part will be repaired
or replaced by Husqvarna Forest & Garden.
Husqvarna Forest & Garden may be liable for damages to
other engine components caused by the failure of a warranted
part still under warranty.
WHAT IS NOT COVERED
All failures caused by abuse, neglect or improper maintenance
are not covered.
OWNER’S WARRANTY
RESPONSIBILITIES
ADD -ON OR MODIFIED PARTS
The use of add-on or modified parts can be grounds for
disallowing a warranty claim. Husqvarna Forest & Garden is
not liable to cover failures of warranted parts caused by the
use of add-on or modified parts.
As the small off-road/nonroad engine owner, you are
responsible for the performance of the required maintenance
listed in your Operator’s Manual. Husqvarna Forest &
Garden recommends that you retain all receipts covering
maintenance on your small off-road/nonroad engine, but
Husqvarna Forest & Garden cannot deny warranty solely for
the lack of receipts or for your failure to ensure the
performance of all scheduled maintenance.
HOW TO FILE A CLAIM
If you have any questions regarding your warranty rights and
responsibilities, you should contact your nearest authorized
servicing dealer or call Husqvarna Forest & Garden at
1-800-487-5963.
As the small off-road/nonroad engine owner, you should,
however, be aware that Husqvarna Forest & Garden may
deny you warranty coverage if your small off-road/nonroad
engine or a part of it has failed due to abuse, neglect,
improper maintenance, unapproved modifications or the use
of parts not made or approved by the original equipment
manufacturer.
WHERE TO GET WARRANTY SERVICE
Warranty services or repairs shall be provided at all
Husqvarna Forest & Garden authorized servicing dealers.
You are responsible for presenting your small off-road/
nonroad engine to a Husqvarna Forest & Garden authorized
servicing dealer as soon as a problem exists. The warranty
repairs should be completed in a reasonable amount of time,
not to exceed 30 days.
If you have any questions regarding your warranty rights and
responsibilities, you should contact your nearest authorized
servicing dealer or call Husqvarna Forest & Garden at
1-800-487-5963.
MAINTENANCE, REPLACEMENT AND
REPAIR OF EMISSION-RELATED PARTS
Any Husqvarna Forest & Garden approved replacement part
used in the performance of any warranty maintenance or
repairs on emission-related parts, will be provided without
charge to the owner if the part is under warranty.
EMISSION CONTROL WARRANTY PARTS LIST
1. Carburetor and internal parts
2. Intake pipe, airfilter holder and carburetor bolts.
3. Airfilter and fuelfilter covered up to maintainance schedule.
4. Ignition System
WARRANTY COMMENCEMENT DATE
The warranty period begins on the date small off-road/
nonroad engine is delivered.
a) Spark Plug, covered up to maintenance schedule
b) Ignition Module
LENGTH OF COVERAGE
Husqvarna Forest & Garden warrants to the initial owner and
each subsequent purchaser that the engine is free from
defects in materials and workmanship which cause the
failure of a warranted part for a period of two years.
MAINTENANCE STATEMENT
The owner is responsible for the performance of all required
maintenance, as defined in the operator’s manual.
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´*31•¶5}¨
2000W51
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