XT722FE
Owner’s Manual / 96143005800/ 2009-10
532 43 14-45 10.16.09 BY
Printed in U.S.A.
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•
•
Never refuel the machine indoors.
wire away from plug to prevent accidental starting.
Keep nuts and bolts, especially blade attachement
bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to
cool before storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Neverattempttomakewheelheightadjustmentswhile
the engine (motor) is running.
Grass catcher components are subject to wear, dam-
age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer’s recom-
mended parts, when necessary.
Mower blade is sharp and can cut. Wrap the blade or
wear gloves, and use extra caution when servicing it.
Do not change the engine governor setting or over-
speed the engine.
Never store the machine or fuel container where there
is an open flame, spark or pilot light such as a water
heater or on other appliances.
Neverfillcontainersinsideavehicle,onatruckortrailer
bed with a plastic liner. Always place containers on
the ground away from your vehicle before filling.
Remove gas-powered equipment from the truck or
trailerandrefuelitontheground. Ifthisisnotpossible,
then refuel such equipment with a portable container,
rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.
•
•
•
•
•
•
•
•
•
•
•
If fuel is spilled on clothing, change clothing immedi-
ately.
Never overfill fuel tank. Replace gas cap and tighten
securely.
•
•
•
V. GENERAL SERVICE
•
•
Never run a machine inside a closed area.
Never make adjustments or repairs with the engine
(motor)running.Disconnectsparkplugwire,andkeep
Maintain or replace safety and instruction labels, as
necessary.
WARNING: This lawn mower is equipped with an internal combustion engine and should not be used on or
near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is
equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be
maintained in effective working order by the operator. A spark arrester for the muffler is available through your near-
est authorized service centre.
CONGRATULATIONS on your purchase of a new lawn
PRODUCT SPECIFICATIONS
mower. Ithasbeendesigned,engineeredandmanufactured
togiveyouthebestpossibledependabilityandperformance.
Gasoline Capacity
and Type:
1.5 Quarts
(Unleaded Regular Only)
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. We have competent, well-trained
technicians and the proper tools to service or repair this
lawn mower.
Oil Type (API SG–SL):
SAE 30 (above 32°F);
SAE 10W-30 (below 32°F)
Oil Capacity:
20 Ounces
Please read and retain this manual. The instructions will
enable you to assemble and maintain your lawn mower
properly. Always observe the “SAFETY RULES”.
Spark Plug (Gap: .030"):
Blade Bolt Torque:
Champion RC12YC
35-40 ft. lbs.
SERIAL
NUMBER: _________________________________
CUSTOMER RESPONSIBILITIES
DATE OF PURCHASE: _______________________
•
•
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your lawn mower.
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A DECAL ATTACHED TO THE REAR OF THE LAWN
MOWER HOUSING.
•
Followtheinstructionsunder“Maintenance”and“Stor-
age” sections of this operator’s manual.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
TABLE OF CONTENTS
SAFETY RULES ........................................................2-3
MAINTENANCE ......................................................9-12
SERVICE AND ADJUSTMENTS ...........................12-13
STORAGE .............................................................13-14
TROUBLESHOOTING................................................ 15
WARRANTY................................................................ 20
PRODUCT SPECIFICATIONS ..................................... 3
CUSTOMER RESPONSIBILITIES ............................... 3
ASSEMBLY................................................................... 4
OPERATION..............................................................5-8
MAINTENANCE SCHEDULE....................................... 9
3
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ASSEMBLY
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower.
IMPORTANT: THIS LAWN MOWER IS SHIPPED WITHOUT OIL OR GASOLINE IN THE ENGINE.
Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping
purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts
bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened
securely. Use the correct tools as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM CARTON
1. Remove loose parts included with mower.
FRAME
HANDLE
2. Cut down two end corners of carton and lay end panel
down flat.
3. Removeallpackingmaterialsexceptpaddingbetween
upperandlowerhandleandpaddingholdingoperator
presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thor-
ougly for additional loose parts.
HOW TO SET UP YOUR LAWN MOWER
FRAME
OPENING
VINYL
BINDINGS
TO UNFOLD HANDLE (See Fig. 1)
IMPORTANT: UNFOLDHANDLECAREFULLYSOASNOT
TO PINCH OR DAMAGE CONTROL CABLES.
FIG. 2
1. Raise handles until lower handle section locks into
place in mowing position.
2. Removeprotectivepadding,raiseupperhandlesection
intoplaceonlowerhandleandtightenbothhandleknobs.
3. Remove handle padding holding operator presence
control bar to upper handle.
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a
mulcher. To convert mower to bagging or discharging,
see “TO CONVERT MOWER” in the Operation section of
this manual.
TO PREPARE BATTERY (See Fig. 3)
NOTE: Your battery must be charged before you can start
your lawn mower.
Your handles may be adjusted for your mowing comfort.
Referto“ADJUSTHANDLE”intheServiceandAdjustments
section of this manual.
1. Connect battery charger connector (male) to harness
connector (female).
2. Plug battery charger into 110 volt A.C. outlet.
OPERATOR
PRESENCE
CONTROL
BAR
MOWING
POSITION
3. Leave battery charger connected for 24 hours before
starting your engine for the first time.
LIFT UP
4. Aftercharging,disconnectharnessconnector(female)
from battery charger connector (male).
Connectyourbatterychargertochargebatteryasrequired.
IMPORTANT: THE ENGINE WILL NOT RECHARGE YOUR
BATTERY. ATTHEENDOFTHEMOWINGSEASONTHEBATTERY
SHOULD BE CHARGED FOR 48 HOURS TO PROTECT THE
BATTERY DURING WINTER STORAGE.
LIFT
UP
UPPER
HANDLE
CAUTION: Always disconnect the en-
gine connector (male) from the battery
connector(female)topreventaccidental
starting when transporting or storing
your lawn mower after the season.
HANDLE
KNOB
LOWER
HANDLE
ENGINE
CONNECTOR
(MALE)
HARNESS
CONNECTOR
(FEMALE)
BATTERY
BOX
FIG. 1
TOASSEMBLEGRASSCATCHER(SeeFig.2)
1. Put grass catcher frame into grass bag with rigid part
of bag on the bottom. Make sure the frame handle is
outside of the bag top.
BATTERY
CHARGER
CHARGER
CONNECTOR (MALE)
2. Slip vinyl bindings over frame.
NOTE: Ifvinylbindingsaretoostiff,holdtheminwarmwater
for a few minutes. If bag gets wet, let it dry before using.
4
FIG. 3
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OPERATION
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER.
Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjust-
ments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand
their meaning.
DRIVE
CONTROL
OPERATOR PRESENCE CONTROL BAR
BAR
KEY START
SWITCH
HANDLE KNOB
AUXILIARY
STARTER
HANDLE
GASOLINE FILLER CAP
GRASS
CATCHER
AIR FILTER
DRIVE COVER
WHEEL
ENGINE OIL CAP
WITH DIPSTICK
ADJUSTER
(ON EACH
WHEEL)
MUFFLER
MULCHER DOOR
HOUSING
SPARK PLUG
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine.
MEETS CPSC SAFETY REQUIREMENTS
Our rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute
and the U.S. Consumer Product Safety Commission. The blade turns when the engine is running.
KEY START SWITCH – used for starting the engine.
OPERATOR PRESENCE CONTROL BAR – must be
held down to the handle to start the engine. Release to
stop the engine.
AUXILIARY STARTER HANDLE – used for starting the
engine.
DRIVECONTROLBAR–usedtoengagepower-propelled
forward motion of lawn mower.
MULCHER DOOR – allows conversion to discharge or
bagging operation.
5
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OPERATION
The operation of any lawn mower can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or
performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety
mask over spectacles.
HOW TO USE YOUR LAWN MOWER
DRIVE CONTROL ADJUSTMENT (See Fig. 4)
ENGINE SPEED
Over time, the drive control system may become “loose”,
resulting in decreased speed. There are holes in the drive
control housing to increase tension on the drive cable.
Proceed as follows:
1. Turnunitoffanddisconnectsparkplugwirefromspark
plug.
2. Loosen nut, move drive control housing down handle
to the next hole and retighten nut.
3. Operate mower to test drive speed.
The engine speed was set at the factory for optimum per-
formance. Speed is not adjustable.
ENGINE ZONE CONTROL
CAUTION: Federal regulations require
an engine control to be installed on this
lawnmowerinordertominimizetherisk
of blade contact injury. Do not under
any circumstances attempt to defeat
thefunctionoftheoperatorcontrol.The
bladeturnswhentheengineisrunning.
4. If condition fails to improve after the above steps
(forward speed remains the same), your drive belt is
worn and should be replaced.
•
Your lawn mower is equipped with an operator pres-
ence control bar which requires the operator to be
positioned behind the mower handle to start and
operate the mower.
TO ADJUST CUTTING HEIGHT (See Fig. 5)
Raise wheels for low cut and lower wheels for high cut,
adjust cutting height to suit your requirements. Medium
position is best for most lawns.
TO OPERATE DRIVE SYSTEM (See Fig. 4)
•
Self-propelling is controlled by holding the operator
presence control bar down to the handle and pulling
thedrivecontrolbaruptothehandle. Theclosertothe
handle the bar is pulled, the faster the unit will travel.
•
Tochangecuttingheight,squeezeadjusterlevertoward
wheel. Move wheel up or down to suit your require-
ments. Be sure all wheels are in the same setting.
NOTE:Adjusterisproperlypositionedwhenplatetabinserts
intoholeinlever.Also,9-positionadjusters(ifsoequipped)
allow lever to be positioned between the plate tabs.
•
Forwardmotionwillstopwheneithertheoperatorpres-
ence control bar or drive control bar are released. To
stop forward motion without stopping engine, release
the drive control bar only. Hold operator presence
control bar down against handle to continue mowing
without self-propelling.
LEVER BACKWARD TO LOWER MOWER
PLATE
TAB
NOTE: If after releasing the drive control the mower will
not roll backwards, push the mower forward slightly to
disengage drive wheels.
•
To keep drive control engaged when turning corners,
push down on the handle to lift the front wheels off
the ground while turning lawn mower.
LEVER
LEVER FORWARD TO RAISE MOWER
FIG. 5
TO ENGAGE
OPERATOR
DRIVE
PRESENCE
CONTROL
TO CONVERT MOWER
Your lawn mower was shipped ready to be used as a
CONTROL BAR
mulcher. To convert to bagging or discharging:
DRIVE
CONTROL
REAR BAGGING (See Fig. 6)
DISENGAGED
•
•
•
Open rear door and remove mulcher plug. Store
mulcher plug in a safe place.
You can now install the grass catcher or optional clip-
ping deflector.
Toconverttomulchingordischargingoperation,install
mulcher plug into rear discharge opening of mower.
TO ADJUST,
MOVE DOWN
TO NEXT HOLE
FIG. 4
6
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OPERATION
SIMPLE STEPS TO REMEMBER
WHEN CONVERTING YOUR LAWN MOWER:
FOR MULCHING -
1. Mulcher plug installed.
2. Mulcher door closed.
FOR REAR BAGGING -
1. Mulcher plug removed.
2. Grass catcher installed.
3. Mulcher door closed.
FOR SIDE DISCHARGING -
1. Mulcher plug installed.
2. Discharge deflector installed.
MULCHER
PLUG
FIG. 6
SIDE DISCHARGING (See Fig. 7)
CAUTION: Donotrunyourlawnmower
withoutmulcherplugorapprovedgrass
catcher in place. Never attempt to op-
eratethelawnmowerwiththereardoor
removed or propped open.
•
Mulcher plug must be installed into rear discharge
opening of mower.
•
Open mulcher door and install discharge deflector
under door as shown.
•
•
Mower is now ready for discharging operation.
Toconverttomulchingorbaggingoperation,discharge
deflector must be removed and mulcher door closed.
TO EMPTY GRASS CATCHER (See Fig. 8)
1. Lift up on grass catcher using the frame handle.
2. Remove grass catcher with clippings from under lawn
mower handle.
3. Empty clippings from bag.
NOTE: Do not drag the bag when emptying; it will cause
unnecessary wear.
FRAME
HANDLE
OPEN MULCHER DOOR
DISCHARGE DEFLECTOR
FIG. 8
BEFORE STARTING ENGINE
ADD OIL (See Fig. 9)
Your lawnmower is shipped without oil in the engine. For
type and grade of oil to use, see “ENGINE” in the Mainte-
nance section of this manual.
CAUTION: DO NOT overfill engine with
oil, or it will smoke on startup.
1. Be sure lawnmower is level.
2. Remove oil dipstick from oil fill spout.
3. Engine holds 20 ounces of oil. For type and grade of
oil to use, see “ENGINE” in the Maintenance section
of this manual.
FIG. 7
7
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OPERATION
MOWING TIPS
GASOLINE
FILLER
CAP
CAUTION:Donotusede-thatcherblade
attachments on your mower. Such at-
tachments are hazardous, will damage
yourmowerandcouldvoidyourwarranty.
•
Under certain conditions, such as very tall grass, it
may be necessary to raise the height of cut to reduce
pushingeffortandtokeepfromoverloadingtheengine
and leaving clumps of grass clippings. It may also be
necessary to reduce ground speed and/or run the
lawn mower over the area a second time.
ENGINE
OIL CAP
•
•
•
For extremely heavy cutting, reduce the width of cut
by overlapping previously cut path and mow slowly.
For better grass bagging and most cutting conditions,
the engine speed should be set in the fast position.
Pores in cloth grass catchers can become filled with
dirt and dust with use and catchers will collect less
grass. To prevent this, regularly hose catcher off with
water and let dry before using.
Keep top of engine around starter clear and clean of
grass clippings and chaff. This will help engine air
flow and extend engine life.
FIG. 9
4. Pour oil slowly. Do not overfill. Wait one minute to
allow oil to settle. Insert and tighten dipstick, then
remove it to check oil level.
IMPORTANT:
•
Check oil level before each use. Add oil if needed.
Fill to full line on dipstick.
Change the oil after every 25 hours of operation
or each season. You may need to change the oil
more often under dusty, dirty conditions. See “TO
CHANGE ENGINE OIL” in the Maintenance section of
this manual.
•
•
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH. SEE
“CLEANING” IN MAINTENANCE SECTION OF THIS MANUAL.
ADD GASOLINE (See Fig. 9)
•
Fill fuel tank to bottom of tank filler neck. Do not over-
fill. Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
•
The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
andnotbenoticed. Also,themulchedgrasswillbiode-
grade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this
will provide the best recutting action of the blades.
Avoidcuttingyourlawnwhenitiswet. Wetgrasstends
toformclumpsandinterfereswiththemulchingaction.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried, yet the newly cut area
will not be exposed to direct sunlight.
For best results, adjust the lawn mower cutting height
so that the lawn mower cuts off only the top one-third
of the grass blades (See Fig. 10). If the lawn is over-
grown it will be necessary to raise the height of cut to
reduce pushing effort and to keep from overloading
the engine and leaving clumps of mulched grass. For
extremely heavy mulching, reduce your width of cut
by overlapping previously cut path and mow slowly.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
•
•
Alcohol blended fuels (called gasohol or using
ethanolormethanol)canattractmoisturewhich
leads to separation and formation of acids dur-
ing storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid
engine problems, the fuel system should be
emptied before storage of 30 days or longer.
Empty the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Usefreshfuelnextseason. SeeStorage
Instructions for additional information. Never
use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
MAX 1/3
TO STOP ENGINE
•
To stop engine, release operator presence control bar.
TO START ENGINE
NOTE: Due to protective coatings on the engine, a small
amount of smoke may be present during the initial use of
the product and should be considered normal.
FIG. 10
•
•
Certaintypesofgrassandgrassconditionsmayrequire
that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow
across (perpendicular) to the first cut path.
Change your cutting pattern from week to week. Mow
north–south one week, then change to east–west the
nextweek. Thishelpspreventmatting/grainingoflawn.
NOTE: Your engine is equipped with an automatic choke
system. No priming or choking is required before starting.
•
To start engine, hold operator presence control bar
down to the handle and pull starter handle quickly.
Do not allow starter rope to snap back.
8
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MAINTENANCE
BEFORE AFTER EVERY
EVERY
EVERY
100
BEFORE
STORAGE
EACH
USE
EACH
USE
10
25 HOURS
HOURS OR SEASON HOURS
Check for Loose Fasteners
Clean / Inspect Grass Catcher *
Check Tires
Check Drive Wheels ***
Clean Lawn Mower ****
Clean under Drive Cover ***
Check Drive Belt / Pulleys ***
Check / Sharpen / Replace Blade
Lubrication
Clean and Recharge Battery **
Check Engine Oil level
Change Engine Oil
Clean Air Filter
Inspect Muffler
Replace Spark Plug
Replace Air Filter Paper Cartridge
Empty fuel system or add Stabilizer
(if so equipped)
1 - Change more often if operating under a heavy load or in high outdoor temperatures.
2 - Service more often if operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Charge 48 hours at end of season.
*
Electric-Start mowers
Power-Propelled mowers
Use a scraper
to clean under deck
**
***
****
5 - And after each 5 hours of use.
GENERAL RECOMMENDATIONS
LUBRICATION CHART
The warranty on this lawn mower does not cover items that
have been subjected to operator abuse or negligence. To
receivefullvaluefromthewarranty,operatormustmaintain
mower as instructed in this manual.
WHEEL
➀
ADJUSTER
(ON EACH
WHEEL)
Some adjustments will need to be made periodically to
properly maintain your unit.
ENGINE OIL
➁
At least once a season, check to see if you should make
any of the adjustments described in the Service and Ad-
justments section of this manual.
MULCHER
➀
•
At least once a year, replace the spark plug, clean or
replace air filter element and check blade for wear. A
newsparkplugandclean/newairfilterelementassure
proper air-fuel mixture and help your engine run better
and last longer.
DOOR
HINGE PIN
•
Follow the maintenance schedule in this manual.
REAR DOOR HINGE
➀
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See “LUBRICATION CHART”).
HANDLE BRACKET MOUNTING PINS
IMPORTANT: DO NOT OIL OR GREASE PLASTIC WHEEL
BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST
AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-
LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE
LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE
LUBRICANT SPARINGLY.
➀
SPRAY LUBRICANT
➀
➁
SEE “ENGINE” IN MAINTENANCE SECTION
9
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MAINTENANCE
4. Installthebladeboltwiththelockwasherandhardened
LAWN MOWER
washer into blade adapter and crankshaft.
Alwaysobservesafetyruleswhenperformingmaintenance.
5. Use block of wood between blade and lawn mower
housing and tighten the blade bolt, turning clockwise.
TIRES
•
The recommended tightening torque is 35-40 ft. lbs.
•
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
IMPORTANT: BLADEBOLTISHEATTREATED. IFBOLTNEEDS
REPLACING, REPLACE ONLY WITH APPROVED BOLT SHOWN
IN THE REPAIR PARTS SECTION OF THIS MANUAL.
•
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE ADAPTER
BLADE
KEY
CRANKSHAFT
KEYWAY
DRIVE WHEELS
Check front drive wheels each time before you mow to be
sure they move freely.
LOCK
WASHER
The wheels not turning freely means trash, grass cuttings,
etc. are in the drive wheel area and must be cleaned to
free drive wheels.
CRANK-
SHAFT
If necessary to clean the drive wheels, be sure to clean
both front wheels.
1. Remove hubcaps, locknuts and washers.
2. Remove wheels from wheel adjusters.
3. Remove any trash or grass cuttings from inside the
dust cover, pinion and/or drive wheel gear teeth.
BLADE
BOLT
HARDENED
WASHER
TRAILING EDGE
BELT RETAINER
FIG. 11
4. Put wheels back in place.
NOTE: If after cleaning, the drive wheels do not turn freely,
contact a qualified service center.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An
unbalanced blade will cause eventual damage to lawn
mower or engine.
BLADE CARE
Forbestresults,mowerblademustbekeptsharp. Replace
a bent or damaged blade.
•
Thebladecanbesharpenedwithafileoronagrinding
wheel. Do not attempt to sharpen while on mower.
CAUTION: Use only a replacement
blade approved by the manufacturer of
yourmower. Usingabladenotapproved
by the manufacturer of your mower is
hazardous, could damage your mower
and void your warranty.
•
To check blade balance, drive a nail into a beam or
wall. Leaveaboutoneinchofthestraightnailexposed.
Place center hole of blade over the head of the nail.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
TO REMOVE BLADE (See Fig. 11)
GEAR CASE
1. Disconnect spark plug wire from spark plug and place
•
To keep your drive system working properly, the gear
wire where it cannot come in contact with plug.
case and area around the drive should be kept clean
and free of trash build-up. Clean under the drive cover
twice a season.
2. Turn lawn mower on its side. Make sure air filter and
carburetor are up.
3. Use a wood block between blade and mower housing
topreventbladefromturningwhenremovingbladebolt.
•
The gear case is filled with lubricant to the proper level
at the factory. The only time the lubricant needs atten-
tion is if service has been performed on the gear case.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
4. Remove blade bolt by turning counter-clockwise.
5. Remove blade and attaching hardware (bolt, lock
washer and hardened washer).
GRASS CATCHER
•
The grass catcher may be hosed with water, but must
be dry when used.
•
Check your grass catcher often for damage or dete-
rioration. Through normal use it will wear. If catcher
needs replacing, replace only with approved replace-
ment catcher shown in the Repair Parts section of this
manual. Givethemowermodelnumberwhenordering.
NOTE: Removethebladeadapterandcheckthekeyinside
hub of blade adapter. The key must be in good condition
to work properly. Replace adapter if damaged.
TO REPLACE BLADE (See Fig. 11)
1. Positionthebladeadapterontheenginecrankshaft.Be
surekeyinadapterandcrankshaftkeywayarealigned.
ENGINE
LUBRICATION
2. Positionthebladeonthebladeadapteraligningthetwo
(2)holesinthebladewiththeraisedlugsontheadapter.
3. Be sure the trailing edge of blade (opposite sharp
edge) is up toward the engine.
Use only high quality detergent oil rated with API service
classification SG–SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.
10
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MAINTENANCE
CAUTION: Petroleumsolvents,suchas
kerosene, are not to be used to clean
cartridge.Theymaycausedeterioration
of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or
dry cartridge.
4. Install cartridge, then replace cover.
CARTRIDGE
SLOT
Change the oil after every 25 hours of operation or at least
once a year if the lawn mower is not used for 25 hours in
one year. Check the crankcase oil level before starting
the engine and after each five (5) hours of continuous use.
Tighten oil plug securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Fig. 12)
NOTE: Before tipping lawn mower to drain oil, empty fuel
tank by running engine until fuel tank is empty.
BACK PLATE
COVER
1. Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into
a suitable container. Rock lawn mower back and forth
to remove any oil trapped inside of engine.
FIG. 13
MUFFLER
Inspect and replace corroded muffler as it could create a
fire hazard and/or damage.
SPARK PLUG
Replacesparkplugatthebeginningofeachmowingseason
or after every 100 hours of operation, whichever occurs
first. Spark plug type and gap setting are shown in the
“PRODUCT SPECIFIC ATIONS” section of this manual.
IN-LINE FUEL FILTER (See Fig. 14)
The fuel filter should be replaced once each season. If fuel
filterbecomesclogged, obstructingfuelflowtocarburetor,
replacement is required.
CONTAINER
1. With engine cool, remove filter and plug fuel line sec-
tions.
FIG. 12
4. Wipe off any spilled oil from mower or side of engine.
5. Slowly pour oil down the oil fill spout, stopping every
few ounces to check the oil level with the dipstick.
6. Stop adding oil when you reach the FULL mark on the
dipstick. Wait a minute to allow oil to settle.
2. Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
3. Be sure there are no fuel line leaks and clamps are
properly positioned.
4. Immediately wipe up any spilled gasoline.
7. Continue adding small amounts of oil, rechecking the
dipstick until oil level settles at FULL. DO NOT overfill,
orenginewillsmokeheavilyfromthemuffleronstartup.
CLAMP
CLAMP
8. Always be sure to retighten dipstick before starting
engine.
9. Reconnect spark plug wire to spark plug.
FUEL
FILTER
AIR FILTER (See Fig. 13)
Your engine will not run properly and may be damaged by
usingadirtyairfilter.Replacetheairfilterevery100hoursof
operation or every season, whichever occurs first. Service
air cleaner more often under dusty conditions.
FIG. 14
CLEANING
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN
THE UNDERSIDE OF YOUR MOWER AFTER EACH USE.
TO CLEAN AIR FILTER
1. Remove cover.
CAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with plug.
2. Carefully remove cartridge.
3. Clean by gently tapping on a flat surface. If very dirty,
replace cartridge.
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MAINTENANCE
•
•
Clean the underside of your lawn mower by scraping
filter and carburetor are covered to keep water out.
Water in engine can result in shortened engine life.
to remove build-up of grass and trash.
Clean engine often to keep trash from accumulating.
A clogged engine runs hotter and shortens engine life.
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a season. Scrape
undersideofcoverwithputtyknifeorsimilartooltoremove
any build-up of trash or grass on underside of drive cover.
•
•
Keepfinishedsurfaces/wheelsfreeofgasoline,oil,etc.
We do not recommend using a garden hose to clean
lawn mower unless the electrical system, muffler, air
SERVICE AND ADJUSTMENTS
CAUTION: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Release control bar and stop engine.
2. Make sure the blade and all moving parts have completely stopped.
3. Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug.
5. Install new belt on gearcase pulley.
LAWN MOWER
6. Reinstall belt keeper and drive cover.NOTE: Always
use factory approved belt to assure proper fit and long
life.
TO ADJUST CUTTING HEIGHT
See “TO ADJUST CUTTING HEIGHT” in the Operation
section of this manual.
TO ADJUST HANDLE (See Figs. 17 thru 19)
REAR DEFLECTOR
BLADE ADAPTER
KEY
CRANKSHAFT
KEYWAY
The rear deflector, attached between the rear wheels of
your mower, is provided to minimize the possibility that
objects will be thrown out of the rear of the mower into
the operator's mowing position. If the deflector becomes
damaged, it should be replaced.
BLADE
LOCK
WASHER
CRANK-
SHAFT
TO REMOVE DRIVE BELT (See Figs. 15, 16)
1. Remove drive cover and belt keeper.
2. Remove belt from gearcase pulley.
BLADE
BOLT
HARDENED
WASHER
TRAILING EDGE
BELT RETAINER
DRIVE
COVER
FIG. 16
The handle can be mounted in a high or low position.
The mounting holes in the bottom of lower handle are off
center for raising or lowering the handle.
GEARCASE
PULLEY
1. Remove upper handle and all wire tie(s) securing
cable(s) to lower handle.
2. Remove hairpin cotters from lower handle bracket
mounting pin.
BELT
KEEPER
BELT
3. Squeezelowerhandleintoremovefrommountingpins.
4. Turn lower handle over to raise or lower handle.
5. Squeeze lower handle in and position holes onto
mounting pins on handle bracket.
6. Reassemble upper handle and all parts removed from
lower handle.
FIG. 15
3. Turn lawn mower on its side with air filter and carbure-
tor down.
4. Remove blade and blade adapter.
TO REPLACE DRIVE BELT
1. Place new drive belt on blade adapter pulley, inside
tabs of belt retainer.
2. Route the other end of the new drive belt through hole
in housing.
3. Reinstall blade.
4. Return mower to upright position.
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SERVICE AND ADJUSTMENTS
SQUEEZE
TO ADJUST
LOWER HANDLE
MOUNTING PIN
HANDLE
BRACKET
HAIRPIN
COTTER
LOWER
HANDLE
ROTATE
FIG. 17
MOWING
POSITION
MOWING
POSITION
FIG. 19
ENGINE
ENGINE SPEED
Your engine speed has been factory set. Do not attempt
to increase engine speed or it may result in personal
injury. If you believe that the engine is running too fast or
too slow, take your lawn mower to an authorized service
center for repair and adjustment.
HAIRPIN
COTTER
HANDLE
BRACKET
MOUNTING
PIN
CARBURETOR
LOW POSITION
HIGH POSITION
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your lawn mower to an authorized service center for
repair and/or adjustment.
FIG. 18
IMPORTANT: NEVERTAMPERWITHTHEENGINEGOVERNOR,
WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.
OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH
SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE
ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,
CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER,
WHICHHASPROPEREQUIPMENTANDEXPERIENCETOMAKE
ANY NECESSARY ADJUSTMENTS.
STORAGE
Immediately prepare your lawn mower for storage at the
end of the season or if the unit will not be used for 30
days or more.
1. Clean entire lawn mower (See “CLEANING” in the
Maintenance section of this manual).
2. Lubricate as shown in Maintenance section of this
manual.
LAWN MOWER
Whenlawnmoweristobestoredforaperiodoftime, clean
it thoroughly, remove all dirt, grease, leaves, etc. Store in
a clean, dry area.
3. Be sure that all nuts, bolts, screws, and pins are se-
curely fastened. Inspect moving parts for damage,
breakage and wear. Replace if necessary.
4. Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
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STORAGE
HANDLE (See Figs. 20 and 21)
ENGINE
You can fold your lawn mower handle for storage.
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS
FROMFORMINGINESSENTIALFUELSYSTEMPARTSSUCHAS
CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING
STORAGE.ALCOHOLBLENDEDFUELS(CALLEDGASOHOLOR
USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE
WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS
DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
1. Squeeze the bottom ends of the lower handle toward
each other until the lower handle clears the handle
bracket, then move handle forward.
2. Loosen upper handle mounting bolts enough to allow
upper handle to be folded back.
IMPORTANT: WHEN FOLDING THE HANDLE FOR STORAGE
OR TRANSPORTATION, BE SURE TO FOLD THE HANDLE AS
SHOWN OR YOU MAY DAMAGE THE CONTROL CABLES.
•
•
•
Empty the fuel tank by starting the engine and letting
it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
•
Whensettingupyourhandlefromthestorageposition,
the lower handle will automatically lock into mowing
position.
Use fresh fuel next season.
SQUEEZE
NOTE: Fuel stabilizer is an acceptable alternative in mini-
mizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
TO ADJUST
LOWER HANDLE
ENGINE OIL
Drain oil (with engine warm) and replace with clean en-
gine oil. (See “ENGINE” in the Maintenance section of
this manual).
CYLINDER
1. Remove spark plug.
2. Pour one ounce (29 ml) of oil through spark plug hole
into cylinder.
3. Pull starter handle slowly a few times to distribute
oil.
FIG. 20
MOWING
OPERATOR
PRESENCE
POSITION
CONTROL
BAR
4. Replace with new spark plug.
FOLD
FORWARD
FOR
BATTERY
STORAGE
Disconnect the battery from the engine connector and
charge battery 48 hours.
OTHER
UPPER
HANDLE
•
•
Do not store gasoline from one season to another.
Replaceyourgasolinecanifyourcanstartstorust. Rust
and/or dirt in your gasoline will cause problems.
•
•
If possible, store your unit indoors and cover it to give
protection from dust and dirt.
Cover your unit with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe, which allows condensation to form
and will cause your unit to rust.
HANDLE
KNOB
LOWER
HANDLE
IMPORTANT: NEVER COVER MOWER WHILE ENGINE AND
EXHAUST AREAS ARE STILL WARM.
CAUTION: Never store the lawn mower
with gasoline in the tank inside a build-
ing where fumes may reach an open
flameorspark. Allowtheenginetocool
before storing in any enclosure.
FIG. 21
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Does not start
1. Dirty air filter.
2. Out of fuel.
3. Stale fuel.
1. Clean/replace air filter.
2. Fill fuel tank.
3. Empty fuel tank and refill tank with fresh,
clean gasoline.
4. Water in fuel.
4. Empty fuel tank and refill tank with fresh,
clean gasoline.
5. Spark plug wire is disconnected.
6. Bad spark plug.
5. Connect wire to plug.
6. Replace spark plug.
7. Loose blade or broken blade adapter.
8. Control bar in released position.
9. Control bar defective.
7. Tighten blade bolt or replace blade adapter.
8. Depress control bar to handle.
9. Replace control bar.
10. Fuel valve lever (if equipped) in OFF position. 10. Turn fuel valve lever to the ON position.
11. Weak battery (if equipped). 11. Charge battery.
12. Disconnected battery connector (if equipped). 12. Connect battery to engine.
Loss of power
1. Rear of lawn mower housing or cutting
blade dragging in heavy grass.
2. Cutting too much grass.
3. Dirty air filter.
1. Raise cutting height.
2. Raise cutting height.
3. Clean/replace air filter.
4. Buildup of grass, leaves and trash under
mower.
4. Clean underside of mower housing.
5. Too much oil in engine.
6. Walking speed too fast.
5. Check oil level.
6. Cut at slower walking speed.
Poor cut –
uneven
1. Worn, bent or loose blade.
2. Wheel heights uneven.
3. Buildup of grass, leaves and trash under
mower.
1. Replace blade. Tighten blade bolt.
2. Set all wheels at same height.
3. Clean underside of mower housing.
Excessive
vibration
1. Worn, bent or loose blade.
2. Bent engine crankshaft.
1. Replace blade. Tighten blade bolt.
2. Contact a qualified service center.
Starter rope
hard to pull
1. Engine flywheel brake is on when control
bar is released.
1. Depress control bar to upper handle before
pulling starter rope.
2. Bent engine crankshaft.
3. Blade adapter broken.
4. Blade dragging in grass.
2. Contact a qualified service center.
3. Replace blade adapter.
4. Move lawn mower to cut grass or other
hard surface before starting.
Grass catcher
not filling
1. Cutting height too low.
2. Lift on blade worn off.
1. Raise cutting height.
2. Replace blade.
(if so equipped) 3. Catcher not venting air.
3. Clean grass catcher.
Hard to push
1. Grass is too high or wheel height is too low.
1. Raise cutting height.
2. Rear of lawn mower housing or cutting
blade dragging in heavy grass.
2. Raise rear of lawn mower housing one (1)
setting higher.
3. Grass catcher too full.
3. Empty grass catcher.
4. Handle height position not right for you.
4. Adjust handle height to suit.
Loss of drive
or slowing of
drive speed
1. Belt wear.
2. Belt off of pulley.
3. Drive cable worn or broken.
4. “Loose” drive control system.
1. Check/replace drive belt.
2. Check/reinstall drive belt.
3. Replace drive cable.
4. Adjust drive control.
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