7021P
Owner’s Manual / 96133000701 / 2009-10
532 43 08-54 10.19.09 BY
Printed in U.S.A.
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•
•
Never refuel the machine indoors.
wire away from plug to prevent accidental starting.
Keep nuts and bolts, especially blade attachement
bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to
cool before storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Neverattempttomakewheelheightadjustmentswhile
the engine (motor) is running.
Grass catcher components are subject to wear, dam-
age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer’s recom-
mended parts, when necessary.
Mower blade is sharp and can cut. Wrap the blade or
wear gloves, and use extra caution when servicing it.
Donotchangetheenginegovernorsettingoroverspeed
the engine.
Never store the machine or fuel container where there
is an open flame, spark or pilot light such as a water
heater or on other appliances.
Neverfillcontainersinsideavehicle,onatruckortrailer
bed with a plastic liner. Always place containers on
the ground away from your vehicle before filling.
Removegas-poweredequipmentfromthetruckortrailer
and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather
than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Do not use a nozzle lock-open device.
•
•
•
•
•
•
•
•
•
•
•
If fuel is spilled on clothing, change clothing immedi-
ately.
Never overfill fuel tank. Replace gas cap and tighten
securely.
•
•
•
V. GENERAL SERVICE
•
•
Never run a machine inside a closed area.
Never make adjustments or repairs with the engine
(motor) running. Disconnect spark plug wire, and keep
Maintain or replace safety and instruction labels, as
necessary.
WARNING: This lawn mower is equipped with an internal combustion engine and should not be used on or
near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is
equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be
maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other
states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available
through your nearest authorized service center.
CONGRATULATIONS on your purchase of a new lawn
mower. Ithasbeendesigned,engineeredandmanufactured
togiveyouthebestpossibledependabilityandperformance.
PRODUCT SPECIFICATIONS
Gasoline Capacity
and Type:
1.0 Quarts
(Unleaded Regular Only)
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repair this lawn mower.
Oil Type (API-SF-SJ):
Oil Capacity:
SAE 10W-30
18.5 Ounces
Please read and retain this manual. The instructions will
enable you to assemble and maintain your lawn mower
properly. Always observe the “SAFETY RULES”.
Spark Plug:
NGK BPR6ES (Gap: .030")
Valve Clearance:
( 0.04 mm)
Intake: 0.015 mm
Exhaust: 0.020 mm
SERIAL
Blade Bolt Torque:
35-40 ft. lbs.
NUMBER: _________________________________
DATE OF PURCHASE: _______________________
THEMODELANDSERIALNUMBERSWILLBEFOUND
ON ADECALATTACHEDTOTHEREAROFTHELAWN
MOWER HOUSING.
CUSTOMER RESPONSIBILITIES
•
•
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your lawn mower.
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
•
Followtheinstructionsunder“Maintenance”and“Stor-
age” sections of this owner’s manual.
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
MAINTENANCE........................................................ 9-11
SERVICE AND ADJUSTMENTS ................................. 12
STORAGE.................................................................... 13
TROUBLESHOOTING................................................. 14
REPAIR PARTS ......................................................16-17
WARRANTY................................................................. 20
PRODUCT SPECIFICATIONS....................................... 3
CUSTOMER RESPONSIBILITIES................................. 3
ASSEMBLY.................................................................... 4
OPERATION ...............................................................5-8
MAINTENANCE SCHEDULE ........................................ 9
3
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ASSEMBLY
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower.
IMPORTANT: THIS LAWN MOWER IS SHIPPED WITHOUT OIL OR GASOLINE IN THE ENGINE.
Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping
purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts
bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened
securely. Use the correct tools as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM CARTON
1. Remove loose parts included with mower.
TO ASSEMBLE GRASS CATCHER
(See Fig. 2)
1. Put grass catcher frame into grass bag with rigid part
of bag on the bottom. Make sure the frame handle is
outside of the bag top.
2. Cut down two end corners of carton and lay end panel
down flat.
3. Removeallpackingmaterialsexceptpaddingbetween
upper and lower handle and padding holding operator
presence control bar to upper handle.
2. Slip vinyl bindings over frame.
NOTE: Ifvinylbindingsaretoostiff,holdtheminwarmwater
for a few minutes. If bag gets wet, let it dry before using.
4. Roll lawn mower out of carton and check carton thor-
ougly for additional loose parts.
FRAME
HANDLE
HOW TO SET UPYOUR LAWN MOWER
TO UNFOLD HANDLE (See Fig. 1)
IMPORTANT: UNFOLD HANDLE CAREFULLY SO AS
NOT TO PINCH OR DAMAGE CONTROL CABLES.
1. Raise handles until lower handle section locks into
place in mowing position.
2. Remove protective padding, raise upper handle sec-
tion into place on lower handle and tighten both handle
knobs.
3. Remove handle padding holding operator presence
control bar to upper handle.
FRAME
OPENING
VINYL
BINDINGS
Your handles may be adjusted for your mowing comfort.
Referto“ADJUSTHANDLE”intheServiceandAdjustments
section of this manual.
FIG. 2
TO INSTALL ATTACHMENTS
OPERATOR
PRESENCE
CONTROL
BAR
MOWING
POSITION
Your lawn mower was shipped ready to be used as a
mulcher. To convert mower to bagging or discharging,
see “TO CONVERT MOWER” in the Operation section of
this manual.
LIFT
UP
LIFT
UP
UPPER
HANDLE
HANDLE
KNOB
LOWER
HANDLE
FIG. 1
4
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OPERATION
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER.
Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments.
Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand
their meaning.
OPERATOR PRESENCE CONTROL BAR
HANDLE KNOB
STARTER
HANDLE
GASOLINE
FILLER CAP
GRASS
CATCHER
FUEL VALVE LEVER
AIR FILTER
ENGINE OIL CAP
WITH DIPSTICK
MUFFLER
MULCHER DOOR
SPARK
PLUG
WHEEL ADJUSTER
(ON EACH WHEEL)
HOUSING
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
MEETS CPSC SAFETY REQUIREMENTS
Our rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute
and the U.S. Consumer Product Safety Commission. The blade turns when the engine is running.
OPERATOR PRESENCE CONTROL BAR – must be
held down to the handle to start the engine. Release to
stop the engine.
STARTER HANDLE – used for starting the engine.
MULCHER DOOR – allows conversion to discharge or
bagging operation.
5
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OPERATION
The operation of any lawn mower can result in foreign objects thrown into the eyes, which can result in
severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or per-
forming any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask
over spectacles.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED
PIVOT PINS
REAR
DOOR
GRASS
CATCHER
HANDLE
The engine speed was set at the factory for optimum per-
formance. Speed is not adjustable.
ENGINE ZONE CONTROL
CAUTION: Federal regulations require
anenginecontroltobeinstalledonthis
lawnmowerinordertominimizetherisk
of blade contact injury. Do not under
any circumstances attempt to defeat
the function of the operator control.
The blade turns when the engine is
running.
CATCHER FRAME HOOK
FIG. 4
SIDE DISCHARGING (See Fig. 5)
•
Yourlawnmowerisequippedwithanoperatorpresence
controlbarwhichrequirestheoperatortobepositioned
behind the lawn mower handle to start and operate the
lawn mower.
•
Rear door must be closed.
•
Open mulcher door and install discharge deflector
under door as shown.
TO ADJUST CUTTING HEIGHT (See Fig. 3)
Raise wheels for low cut and lower wheels for high cut,
adjust cutting height to suit your requirements. Medium
position is best for most lawns.
•
•
Mower is now ready for discharging operation.
Toconverttomulchingorbaggingoperation,discharge
deflector must be removed and mulcher door must be
closed.
•
Tochangecuttingheight,squeezeadjusterlevertoward
wheel.Movewheelupordowntosuityourrequirements.
Be sure all wheels are in the same setting.
NOTE:Adjusterisproperlypositionedwhenplatetabinserts
into hole in lever.Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the plate tabs.
LEVER BACKWARD TO LOWER MOWER
PLATE
TAB
OPEN
MULCHER DOOR
LEVER
LEVER FORWARD TO RAISE MOWER
FIG. 3
INSTALL
DISCHARGE
DEFLECTOR
TO CONVERT MOWER
Your lawn mower was shipped ready to be used as a
mulcher. To convert to bagging or discharging:
REAR BAGGING (See Fig. 4)
FIG. 5
•
Lift rear door of the lawn mower and place the grass
catcher frame hooks onto the door pivot pins.
•
Toconverttomulchingordischargingoperation,remove
grass catcher and close rear door.
6
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OPERATION
BEFORE STARTING ENGINE
ADD OIL (See Fig. 7)
Your lawnmower is shipped without oil in the engine. For
type and grade of oil to use, see “ENGINE” in the Mainte-
nance section of this manual.
CAUTION: DO NOT overfill engine with
oil, or it will smoke on startup.
1. Be sure lawnmower is level.
2. Remove oil dipstick from oil fill spout.
3. Engine holds 20 ounces of oil. For type and grade of
oil to use, see “ENGINE” in the Maintenance section
of this manual.
4. Pouroilslowly. Donotoverfill. Waitoneminutetoallow
oil to settle. Insert and tighten dipstick, then remove it
to check oil level.
MOWER IS NOW READY FOR
DISCHARGING OPERATION
IMPORTANT:
FIG. 5
•
Check oil level before each use. Add oil if needed. Fill
to full line on dipstick.
SIMPLE STEPS TO REMEMBER
WHEN CONVERTING YOUR LAWN MOWER:
•
Changetheoilafterevery25hoursofoperationoreach
season. Youmayneedtochangetheoilmoreoftenun-
derdusty,dirtyconditions. See“TOCHANGEENGINE
OIL” in the Maintenance section of this manual.
FOR MULCHING -
1. Rear door closed.
2. Mulcher door closed.
FOR REAR BAGGING -
1. Grass catcher installed.
2. Mulcher door closed.
OIL FILL CAP/
DIPSTICK
GASOLINE
FILLER CAP
FOR SIDE DISCHARGING -
1. Rear door closed.
2. Discharge deflector installed.
CAUTION: Donotrunyourlawnmower
without rear door closed or approved
grass catcher in place. Never attempt
tooperatethelawnmowerwiththerear
door removed or propped open.
TO EMPTY GRASS CATCHER (See Fig. 6)
1. Lift up on grass catcher using the frame handle.
UPPER LOWER
2. Remove grass catcher with clippings from under lawn
mower handle.
MARK
MARK
3. Empty clippings from bag.
FIG. 7
NOTE: Do not drag the bag when emptying; it will cause
unnecessary wear.
ADD GASOLINE (See Fig. 7)
•
Fill fuel tank to bottom of tank filler neck. Do not over-
fill. Use fresh, clean, regular unleaded gasoline with
a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
FRAME
HANDLE
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
FIG. 6
7
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OPERATION
MOWING TIPS
Alcohol blended fuels (called gasohol
or using ethanol or methanol) can at-
tractmoisturewhichleadstoseparation
and formation of acids during storage.
Acidic gas can damage the fuel sys-
tem of an engine while in storage. To
avoidengineproblems,thefuelsystem
shouldbeemptiedbeforestorageof30
days or longer. Empty the gas tank,
start the engine and let it run until the
fuellinesandcarburetorareempty. Use
fresh fuel next season. See Storage
Instructionsforadditionalinformation.
Neveruseengineorcarburetorcleaner
products in the fuel tank or permanent
damage may occur.
CAUTION:Donotusede-thatcherblade
attachments on your mower. Such at-
tachments are hazardous, will damage
yourmowerandcouldvoidyourwarranty.
•
Under certain conditions, such as very tall grass, it
may be necessary to raise the height of cut to reduce
pushing effort and to keep from overloading the engine
and leaving clumps of grass clippings. It may also be
necessarytoreducegroundspeed and/orrunthelawn
mower over the area a second time.
•
•
•
For extremely heavy cutting, reduce the width of cut
by overlapping previously cut path and mow slowly.
For better grass bagging and most cutting conditions,
the engine speed should be set in the fast position.
Poresinclothgrasscatcherscanbecomefilledwithdirt
and dust with use and catchers will collect less grass.
To prevent this, regularly hose catcher off with water
and let dry before using.
TO STOP ENGINE
•
To stop engine, release operator presence control bar.
Wait until blade and all moving parts have stopped and
turn fuel valve to OFF position if you do not intend to
restart the engine soon.
•
Keep top of engine around starter clear and clean of
grass clippings and chaff. This will help engine air flow
and extend engine life.
TO START ENGINE (See Fig. 8)
NOTE: Due to protective coatings on the engine, a small
amount of smoke may be present during the initial use of
the product and should be considered normal.
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH. SEE
“CLEANING”INTHEMAINTENANCESECTIONOFTHISMANUAL.
1. Be sure fuel valve is in the ON position.
2. Move choke lever to ON ( ) position.
•
The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will biode-
grade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this
will provide the best recutting action of the blades.
3. Hold operator presence control bar down to the handle
andpullstarterhandlequickly.Donotallowstarterrope
to snap back.
NOTE: The choke lever automatically begins moving to
the OFF position when operator presence control bar is
held down to handle.
•
•
Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried, yet the newly cut area
will not be exposed to direct sunlight.
OFF
CHOKE LEVER
For best results, adjust the lawn mower cutting height
so that the lawn mower cuts off only the top one-third
of the grass blades (See Fig. 9). If the lawn is over-
grown it will be necessary to raise the height of cut to
reduce pushing effort and to keep from overloading
the engine and leaving clumps of mulched grass. For
extremely heavy mulching, reduce your width of cut by
overlapping previously cut path and mow slowly.
ON
(
)
OFF
ON
MAX 1/3
FIG. 9
•
•
Certaintypesofgrassandgrassconditionsmayrequire
that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow
across (perpendicular) to the first cut path.
FUEL VALVE LEVER
FIG. 8
Change your cutting pattern from week to week. Mow
northtosouthoneweekthenchangetoeasttowestthe
next week. This will help prevent matting and graining
of the lawn.
8
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MAINTENANCE
BEFORE AFTER EVERY
EVERY
EVERY
100
BEFORE
STORAGE
EACH
USE
EACH
USE
10
25 HOURS
HOURS OR SEASON HOURS
Check for Loose Fasteners
Clean / Inspect Grass Catcher *
Check Tires
Check Drive Wheels ***
Clean Lawn Mower ****
Clean under Drive Cover ***
Check Drive Belt / Pulleys ***
Check / Sharpen / Replace Blade
Lubrication
Clean and Recharge Battery **
Check Engine Oil level
Change Engine Oil
Clean Air Filter
Inspect Muffler
Replace Spark Plug
Replace Air Filter Paper Cartridge
Empty fuel system or add Stabilizer
(if so equipped)
1 - Change more often if operating under a heavy load or in high outdoor temperatures.
2 - Service more often if operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Charge 48 hours at end of season.
*
Electric-Start mowers
Power-Propelled mowers
Use a scraper
to clean under deck
**
***
****
5 - And after each 5 hours of use.
GENERAL RECOMMENDATIONS
LUBRICATION CHART
The warranty on this lawn mower does not cover items that
have been subjected to operator abuse or negligence. To
receivefullvaluefromthewarranty,operatormustmaintain
mower as instructed in this manual.
WHEEL
➀
ADJUSTER
(ON EACH
WHEEL)
Some adjustments will need to be made periodically to
properly maintain your unit.
ENGINE OIL
➁
At least once a season, check to see if you should make
any of the adjustments described in the Service and Ad-
justments section of this manual.
MULCHER
➀
•
At least once a year, replace the spark plug, clean or
replace air filter element and check blade for wear. A
new spark plug and clean/new air filter element assure
proper air-fuel mixture and help your engine run better
and last longer.
DOOR
HINGE PIN
•
Follow the maintenance schedule in this manual.
REAR DOOR HINGE
➀
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See “LUBRICATION CHART”).
HANDLE BRACKET MOUNTING PINS
IMPORTANT: DO NOT OIL OR GREASE PLASTIC WHEEL
BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST
AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-
LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE
LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE
TYPE LUBRICANT SPARINGLY.
➀
SPRAY LUBRICANT
➀
SEE “ENGINE” IN MAINTENANCE SECTION
9 ➁
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MAINTENANCE
•
To check blade balance, drive a nail into a beam or
LAWN MOWER
wall. Leave about one inch of the straight nail exposed.
Place center hole of blade over the head of the nail.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
Alwaysobservesafetyruleswhenperformingmaintenance.
TIRES
•
Keep tires free of gasoline, oil, or insect control chem-
icals which can harm rubber.
•
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE ADAPTER
BLADE
CRANKSHAFT
KEYWAY
KEY
BLADE CARE
Forbestresults,mowerblademustbekeptsharp. Replace
bent or damaged blades.
LOCK
WASHER
CAUTION: Useonlyareplacementblade
approved by the manufacturer of your
mower. Using a blade not approved
by the manufacturer of your mower is
hazardous, could damage your mower
and void your warranty.
BLADE
BOLT
HARDENED
WASHER
TRAILING EDGE
CRANKSHAFT
TO REMOVE BLADE (See Fig. 10)
1. Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with plug.
FIG. 10
GRASS CATCHER
2. Turn lawn mower on its side. Make sure air filter and
carburetor are up.
•
The grass catcher may be hosed with water, but must
be dry when used.
3. Use a wood block between blade and mower housing
topreventbladefromturningwhenremovingbladebolt.
•
Check your grass catcher often for damage or dete-
rioration. Through normal use it will wear. If catcher
needs replacing, replace only with approved replace-
ment catcher shown in the Repair Parts section of this
manual. Givethemowermodelnumberwhenordering.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
4. Remove blade bolt by turning counter-clockwise.
5. Removebladeandattachinghardware(bolt,lockwasher
and hardened washer).
ENGINE
Maintenance, repair, or replacement of the emission con-
trol devices and systems, which are being done at the
customers expense, may be performed by any non-road
engine repair establishment or individual. Warranty repairs
mustbeperformedbyanauthorizedenginemanufacturer's
service outlet.
NOTE: Removethebladeadapterandcheckthekeyinside
hub of blade adapter. The key must be in good condition to
work properly. Replace adapter if damaged.
TO REPLACE BLADE (See Fig. 10)
1. Position the blade adapter on the engine crankshaft.
Be sure key in adapter and crankshaft keyway are
aligned.
LUBRICATION
Use only high quality detergent oil rated with API service
classification SF-SJ. Select the oil's SAE viscosity grade
according to your expected operating temperature.
2. Position the blade on the blade adapter aligning the
two (2) holes in the blade with the raised lugs on the
adapter.
3. Besurethetrailingedgeofblade(oppositesharpedge)
is up toward the engine.
4. Installthebladeboltwiththelockwasherandhardened
washer into blade adapter and crankshaft.
5. Use block of wood between blade and lawn mower
housing and tighten the blade bolt, turning clockwise.
•
The recommended tightening torque is 35-40 ft. lbs.
IMPORTANT: BLADEBOLTISHEATTREATED. IFBOLTNEEDS
REPLACING,REPLACEONLYWITHAPPROVEDBOLTSHOWN
IN THE REPAIR PARTS SECTION OF THIS MANUAL.
NOTE: Multi-viscosity oils (5W30, 10W30 etc.) improve
starting in cold weather, and you should check your engine
oil level frequently to avoid possible engine damage from
running low on oil.
TO SHARPEN BLADE
NOTE: Wedonotrecommendsharpeningblade-butifyou
do, be sure the blade is balanced. An unbalanced blade
will cause eventual damage to lawn mower or engine.
Changetheoilafterevery25hoursofoperationoratleastonce
ayearifthelawnmowerisnotusedfor25hoursinoneyear.
Check the crankcase oil level before starting the engine
and after each five (5) hours of continuous use. Tighten oil
plug securely each time you check the oil level.
•
The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
10
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MAINTENANCE
TO CHANGE ENGINE OIL (See Figs. 11 & 12)
NOTE: Before tipping lawn mower to drain oil, empty fuel
tank by running engine until fuel tank is empty.
AIR FILTER (See Fig. 13)
Your engine will not run properly and may be damaged by
usingadirtyairfilter.Replacetheairfilterevery100hoursof
operation or every season, whichever occurs first. Service
air cleaner more often under dusty conditions.
1. Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with plug.
TO CLEAN AIR FILTER
1. Remove cover.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into
a suitable container. Rock lawn mower back and forth
to remove any oil trapped inside of engine.
2. Carefully remove cartridge.
3. Clean by gently tapping on a flat surface. If very dirty,
replace cartridge.
CAUTION: Petroleumsolvents,suchas
kerosene, are not to be used to clean
cartridge.Theymaycausedeterioration
of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or
dry cartridge.
4. Install cartridge, then replace cover.
SLOT
TAB
CONTAINER
FIG. 11
CARTRIDGE
4. Wipe off any spilled oil from mower or side of engine.
5. Fill engine with oil. The engine oil capacity is 18.5 oz.
If oil is not completely drained from engine, you may
not need the entire container of a 20 oz. bottle of oil.
Slowly pour 3/4 of the oil from the container down the
oil fill spout into the engine.
FILTER COVER
FIG. 12
MUFFLER
6. Wait one minute to allow oil to settle. Use guage on oil
fill cap/dipstick for checking level. Insert dipstick into
the tube and rest the oil fill cap on the tube. DO NOT
thread the cap into the tube when taking reading.
Inspect and replace corroded muffler as it could create a
fire hazard and/or damage.
SPARK PLUG
Replacesparkplugatthebeginningofeachmowingseason
or after every 100 hours of operation, whichever occurs
first. Spark plug type and gap setting are shown in the
“PRODUCT SPECIFICATIONS” section of this manual.
OIL FILL CAP
/ DIPSTICK
CLEANING
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN
THE UNDERSIDE OF YOUR MOWER AFTER EACH USE.
UPPER
MARK
CAUTION: Disconnect spark plug wire
fromsparkplugandplacewirewhereit
cannot come in contact with plug.
LOWER
MARK
FIG. 12
•
•
•
•
Clean the underside of your lawn mower by scraping
to remove build-up of grass and trash.
7. Continue adding small amounts of oil and rechecking
thedipstickuntilitreadsfull. DONOToverfill,orengine
will smoke on startup.
Clean engine often to keep trash from accumulating. A
clogged engine runs hotter and shortens engine life.
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
8. Always be sure to retighten oil dipstick before starting
engine.
We do not recommend using a garden hose to clean
lawn mower unless the electrical system, muffler, air
filter and carburetor are covered to keep water out.
Water in engine can result in shortened engine life.
9. Reconnect spark plug wire to spark plug.
11
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CLEAN UNDER DRIVE COVER
Cleanunderdrivecoveratleasttwiceaseason.Scrapeun-
dersideofcoverwithputtyknifeorsimilartooltoremoveany
build-up of trash or grass on underside of drive cover.
SERVICE AND ADJUSTMENTS
CAUTION: TO AVOID SERIOUS INJURY,
BEFOREPERFORMINGANYSERVICEOR
ADJUSTMENTS:
MOWING
POSITION
MOWING
POSITION
1. Release control bar and stop engine.
2. Make sure the blade and all moving parts have
completely stopped.
3. Disconnectsparkplugwirefromsparkplugand
placewhereitcannotcomeincontactwithplug.
HAIRPIN
COTTER
HANDLE
BRACKET
MOUNTING
PIN
LAWN MOWER
TO ADJUST CUTTING HEIGHT
LOW POSITION
HIGH POSITION
See “TO ADJUST CUTTING HEIGHT” in the Operation
section of this manual.
FIG. 15
REAR DEFLECTOR
The rear deflector, attached between the rear wheels of
your mower, is provided to minimize the possibility that
objects will be thrown out of the rear of the mower into
the operator's mowing position. If the deflector becomes
damaged, it should be replaced.
LOWER
HANDLE
TO ADJUST HANDLE (See Figs. 14 thru 16)
The handle can be mounted in a high or low position. The
mounting holes in the bottom of lower handle are off center
for raising or lowering the handle.
ROTATE
1. Remove upper handle and all wire tie(s) securing
cable(s) to lower handle.
FIG. 16
ENGINE
2. Remove hairpin cotters from lower handle bracket
mounting pin.
Maintenance, repair, or replacement of the emission con-
trol devices and systems, which are being done at the
customers expense, may be performed by any non-road
engine repair establishment or individual. Warranty repairs
mustbeperformedbyanauthorizedenginemanufacturer's
service outlet.
3. Squeeze lower handle in to remove it from mounting
pins.
4. Turn lower handle over to raise or lower handle.
5. Squeeze lower handle in and position holes onto
mounting pins on handle bracket.
ENGINE SPEED
6. Reassemble upper handle and all parts removed from
lower handle.
Your engine speed has been factory set. Do not attempt to
increase engine speed or it may result in personal injury. If
you believe that the engine is running too fast or too slow,
take your lawn mower to an authorized service center for
repair and adjustment.
SQUEEZE
TO ADJUST
CARBURETOR
LOWER HANDLE
MOUNTING PIN
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your lawn mower to an authorized service center for
repair and/or adjustment.
IMPORTANT:NEVERTAMPERWITHTHEENGINEGOVERNOR,
WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.
OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH
SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE
ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,
CONTACTYOURNEARESTAUTHORIZEDSERVICECENTER,
WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO
MAKE ANY NECESSARY ADJUSTMENTS.
HANDLE
HAIRPIN
COTTER
BRACKET
12
FIG. 14
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STORAGE
Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more.
LAWN MOWER
ENGINE
FUEL SYSTEM
When lawn mower is to be stored for a period of time, clean
it thoroughly, remove all dirt, grease, leaves, etc. Store in
a clean, dry area.
IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS
FROMFORMINGINESSENTIALFUELSYSTEMPARTSSUCH
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALCOHOL BLENDED FUELS (CALLED
GASOHOL OR USING ETHANOL OR METHANOL) CAN
ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND
FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS
CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE
IN STORAGE.
1. Clean entire lawn mower (See “CLEANING” in the
Maintenance section of this manual).
2. Lubricate as shown in the Maintenance section of this
manual.
3. Besurethatallnuts,bolts,screws,andpinsaresecurely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
•
•
•
Empty the fuel tank by starting the engine and letting
it run until the fuel lines and carburetor are empty.
4. Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.
HANDLE (See Figs. 17 and 18)
NOTE: Fuel stabilizer is an acceptable alternative in mini-
mizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
You can fold your lawn mower handle for storage.
1. Squeeze the bottom ends of the lower handle toward
each other until the lower handle clears the handle
bracket, then move handle forward.
2. Loosen upper handle mounting bolts enough to allow
upper handle to be folded back.
IMPORTANT: WHEN FOLDING THE HANDLE FOR STORAGE
OR TRANSPORTATION, BE SURE TO FOLD THE HANDLE AS
SHOWN OR YOU MAY DAMAGE THE CONTROL CABLES.
ENGINE OIL
Drain oil (with engine warm) and replace with clean en-
gine oil. (See “ENGINE” in the Maintenance section of
this manual).
•
Whensettingupyourhandlefromthestorageposition,the
lowerhandlewillautomaticallylockintomowingposition.
CYLINDER
1. Remove spark plug.
SQUEEZE
TO ADJUST
2. Pour one ounce (29 ml) of oil through spark plug hole
into cylinder.
LOWER HANDLE
3. Pull starter handle slowly a few times to distribute oil.
4. Replace with new spark plug.
OTHER
FIG. 17
•
•
Do not store gasoline from one season to another.
MOWING
POSITION
OPERATOR
PRESENCE
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
CONTROL
BAR
•
•
If possible, store your unit indoors and cover it to give
protection from dust and dirt.
FOLD
FORWARD
FOR
Cover your unit with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannotbreathe,whichallowscondensationtoformand
will cause your unit to rust.
STORAGE
IMPORTANT: NEVER COVER MOWER WHILE ENGINE AND
EXHAUST AREAS ARE STILL WARM.
UPPER
HANDLE
CAUTION: Neverstorethelawnmower
with gasoline in the tank inside a build-
ing where fumes may reach an open
flameorspark. Allowtheenginetocool
before storing in any enclosure.
HANDLE
KNOB
LOWER
HANDLE
13
FIG. 18
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Does not start
1. Dirty air filter.
2. Out of fuel.
3. Stale fuel.
1. Clean/replace air filter.
2. Fill fuel tank.
3. Empty fuel tank and refill tank with fresh,
clean gasoline.
4. Water in fuel.
4. Empty fuel tank and refill tank with fresh,
clean gasoline.
5. Spark plug wire is disconnected.
6. Bad spark plug.
5. Connect wire to plug.
6. Replace spark plug.
7. Loose blade or broken blade adapter.
8. Control bar in released position.
9. Control bar defective.
7. Tighten blade bolt or replace blade adapter.
8. Depress control bar to handle.
9. Replace control bar.
10. Fuel valve lever (if equipped) in OFF position. 10. Turn fuel valve lever to the ON position.
11. Weak battery (if equipped). 11. Charge battery.
12. Disconnected battery connector (if equipped). 12. Connect battery to engine.
Loss of power
1. Rear of lawn mower housing or cutting
blade dragging in heavy grass.
2. Cutting too much grass.
3. Dirty air filter.
1. Raise cutting height.
2. Raise cutting height.
3. Clean/replace air filter.
4. Buildup of grass, leaves and trash under
mower.
4. Clean underside of mower housing.
5. Too much oil in engine.
6. Walking speed too fast.
5. Check oil level.
6. Cut at slower walking speed.
Poor cut –
uneven
1. Worn, bent or loose blade.
2. Wheel heights uneven.
3. Buildup of grass, leaves and trash under
mower.
1. Replace blade. Tighten blade bolt.
2. Set all wheels at same height.
3. Clean underside of mower housing.
Excessive
vibration
1. Worn, bent or loose blade.
2. Bent engine crankshaft.
1. Replace blade. Tighten blade bolt.
2. Contact a qualified service center.
Starter rope
hard to pull
1. Engine flywheel brake is on when control
bar is released.
1. Depress control bar to upper handle before
pulling starter rope.
2. Bent engine crankshaft.
3. Blade adapter broken.
4. Blade dragging in grass.
2. Contact a qualified service center.
3. Replace blade adapter.
4. Move lawn mower to cut grass or other
hard surface before starting.
Grass catcher
not filling
1. Cutting height too low.
2. Lift on blade worn off.
1. Raise cutting height.
2. Replace blade.
(if so equipped) 3. Catcher not venting air.
3. Clean grass catcher.
Hard to push 1. Grass is too high or wheel height is too low.
1. Raise cutting height.
2. Rear of lawn mower housing or cutting
blade dragging in heavy grass.
2. Raise rear of lawn mower housing one (1)
setting higher.
3. Grass catcher too full.
3. Empty grass catcher.
4. Handle height position not right for you.
4. Adjust handle height to suit.
14
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SERVICE NOTES
15
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