Operator’s manual
FS 800 E
FS 800 EM
Please read the Operator’s manual carefully and make sure
you understand the instructions before using the machine.
English
HUSQVARNA CONSTRUCTION PRODUCTS
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Contents
____________________________________________________________________________________________________________________________________________
General instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Description and purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Safety precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Rating plates, warning signs and their meanings. . . . . . . . . . .5
Preparations before starting. . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Starting and operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Fitting and replacing diamond blades. . . . . . . . . . . . . . . . . . . . .8
Lifting and transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Technical specifications. Noise and vibration measurement. 10
Parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix 1, 11
Exploded diagram. . . . . . . . . . . . . . . . . . . . . . . . .Appendix 2, 13
3
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General instructions
____________________________________________________________________________________________
The FS800 E/EM floor saw is a professional machine designed
for cutting reinforced concrete, asphalt and stone.
Figure 1.1
7
5
6
1
8
This machine may only be used by those who have carefully
read this instruction manual and follow its instructions.
If you are unsure about any point please consult the supplier
before starting to use the machine.
You must not modify the saw in any way without obtaining
written approval from Husqvarna Construction Products
Sweden AB. Modifications that are not approved could lead
to serious or fatal injury to yourself or others. Husqvarna
Construction Products Sweden AB does not accept any liability
if the machine is used in any way or for any purpose that does
not comply with these instructions.
1. Description and purpose
3
4
2
The FS800 E/EM electric floor saw is designed for cutting re-
inforced concrete, asphalt and other stone material in the
building industry.
The saw has a full-width blade shaft, as shown in figure 1.1.2.
This permits a diamond blade to be fitted on either the right of
left side of the machine to allow cutting into corners from
either side. The blade guard can be divided as shown in figure
1.1.5.
1.1.1. Height adjustment wheel
1.1.2. Pulley shaft
1.1.3. Adjuster screw for alignment guide
1.1.4. Alignment guide
The floor saw is equipped with a water-cooling system, as
shown in figure 1.2.2 to ensure effective cooling of the
diamond blade and prevent dust formation.
1.1.5. Two-piece blade guard
1.1.6. Lifting handle for blade guard
1.1.7. Guide handle
The FS800 E/EM floor saw has the following controls:
1.1.8. Control panel with switch, phase inverter and emergency
stop
•
•
•
Height adjustment wheel as shown in figure 1.1.1.
Blade shaft as shown in figure 1.1.2.
Figure 1.2
Alignment guide for cutting a straight line as shown in
figure 1.1.4.
•
•
•
Adjuster screw for the above, as shown in figure 1.1.3.
Blade guard as shown in figure 1.1.5.
2
Control panel with switch, phase inverter and emergency
stop as shown in figure 1.1.8.
3
•
•
•
•
Power socket as shown in figure 1.2.1.
4
Water-cooling nozzle as shown in figure 1.2.2.
Guard for exposed drive shaft as shown in figure 1.2.3.
Parking brake as shown in 1.2.4.
1
1.2.1. Power socket
1.2.2. Water-cooling coupling
1.2.3. Guard for exposed pulley shaft
1.2.4. Parking brake
4
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___________________________________________________________________________________________________________________________________________________________________________________
2. Safety precautions
2.1. Warning signs and their
locations.
You must follow the safety precautions before starting the
machine. If the user does not follow these precautions then
neither Husqvarna Construction Products Sweden AB nor its re-
presentative can accept any liability, whether direct or indirect.
The machine rating plate is located on the right side of the
frame, as shown below.
Ma ch in e m o d e l: FS800 E/EM
Motor rating: 7,5 kW
The machine must not be used by any authorised person unless
supervised by an authorised and experienced operator.
Max. drive shaft rpm: 1150 rpm
Max. blade diameter: 800 mm
Max. peripheral blade speed: 63 m/s
Weight: (excl. blade) 220 kg
WARNING! Make sure you have read and understood the
instructions in this manual before connecting the machine to
the electrical supply.
•
Check that the electrical connections are secure and that
the power cable and plug comply with the specifications.
See section 9 Technical specifications.
Year of manufacture:
Manufacturer: Husqvarna Construction Products Sweden AB
•
•
•
•
Make sure that no-one comes closer than 4 metres to the
front or side of the floor saw during operation.
Wa rn in g sig n s a n d t h e ir lo ca t io n s
Check that the blade guard and blade flange guard are
fitted correctly.
The following decals on top of the frame explain that:
you should read and follow the instruction manual before operating
the floor sawyou should wear safety equipment.
The emergency stop must not be deactivated during start-
up or operation.
Before you start cutting, plan your work and clearly mark
out the area you intend to cut so that you can carry out
the work without risk of injury or damage to the machine.
See figure 3,1.
The emergency stop is labelled
The control panel is labelled
•
Check the building drawings to make sure there is no
concealed wiring or plumbing in the area where you are
cutting.
NÖDSTOPP
A decal on top of the blade guard
shows the direction of rotation of
the blade.
•
•
•
Before you start cutting, make sure that any wiring in
your working area is not carrying current.
Pro t e ct ive e q u ip m e n t
Before you start cutting, make sure that any plumbing in
your working area has been shut off or disconnected.
The following protective equipment must
be used when working with the floor saw.
Helmet, hearing protection
and eye protection
You must wear safety shoes
You must use the specified protective equipment and
should wear protective clothing. See following page. Do
not wear loose-fitting clothes that could catch on the
machine or its moving parts.
•
•
Anyone who has to remain nearby during cutting must
wear hearing protection.
Do not tilt, twist or carry the floor saw when the blade is
turning.
3. Preparations before starting
NOTE! Follow the safety precautions.
Do not fit a blade without first checking the direction of rota-
tion of the drive shaft.
Plan your work and mark out the area to be cut.
•
Check that the power cable and polarity match the speci-
fications. See section 9 Technical specifications.
5
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___________________________________________________________________________________________________________________________________________________________________________________
•
•
Check that the water-cooling coupling matches the speci-
fications. See section 9 Technical specifications.
•
Before starting the floor saw, raise the blade so that it
rotates without touching the surface.
Set up a barrier or signs around the working area to
prevent any unauthorised personnel from being injured
or disturbing the operator while working.
•
•
Connect the power cable to the power socket.
Connect the water-cooling hose to the coupling that runs
from the blade guard.
•
•
Check the belt tension as described in section 5.5. Adjust
if necessary using the belt tensioning screw. Turning
clockwise tightens the belts.
•
•
Check that the water supply is adequate and that the
nozzle is not blocked.
Make sure that the power cable and water-cooling hose
from the floor saw will not get trapped underneath or in
front of the machine when you start up or during cutting.
Before you start cutting, plan your work and clearly mark
out the area you intend to cut so that you can carry out
the work without risk of injury or damage to the machine.
See figure 3.1.
•
Use the safety equipment specified in the safety precau-
tions on page 5.
•
•
•
To avoid interruptions and inconvenience during cutting,
plan your work so that you fit the blade on the most suita-
ble side of the saw right from the start.
Figure 3.1.
WARNING
WARNING
Check that you have the correct diamond blade for the
FS800 E/EM and the material you intend to cut. See
section 9 Technical specifications.
Do not cut on a steep
incline as the blade
could jam.
Make sure that you are not
working on a floor that could
give way underneath you.
Check the direction of rotation before fitting the blade.
Raise the blade guard on the side where you want to fit
the blade. Secure the blade guard with the retaining
strap. Connect the power cable and press the switch to
start the machine. Check that the blade flange rotates in
the direction shown by the arrow on the blade guard. If
the flange rotates in the wrong direction, turn off the
switch to stop the machine, then unplug the power cable
from the machine. Turn the phase inverter in the socket.
Stop the machine as described above and recheck.
WARNING
Do not use the saw where
there is a risk of collapse.
•
Check that the blade is not worn; each of the diamond
segments must project at least 1 mm. They must also be
wider than the body of the blade. See figure 6.3.
4. Starting and operating
Before starting and operating the saw follow the steps in
section 3.
•
•
Check that none of the diamond segments is damaged.
Fit the blade so that the arrow on the body of the blade
matches the direction of rotation of the shaft. Tighten
the blade flange using the pin spanner supplied, while
using the other spanner to prevent the blade shaft from
turning. See the instructions in section 6, Fitting and
replacing diamond blades. See figure 6.1.
•
Lower the alignment guide and adjust it so that the tip of
the guide and the saw blade are in line.
•
•
Release the parking brake.
Line up the floor saw with the cutting line you have
marked on the floor.
•
•
Lower the blade guard over the blade.
•
•
Clear away any objects from the path of the machine that
could damage the machine or the surroundings.
Check that the blade is straight by turning the blade by
hand and measuring the gap between the blade and the
blade guard. If the blade is misaligned or uneven it must
be replaced.
Check that there are no unauthorised people inside the
working area, i.e. 4 metres in front of and to the side of
the machine.
•
•
Check that both the blade guard and the blade flange
guard are correctly fitted, then lower them.
•
•
Make sure that anyone who has to remain nearby is
wearing hearing protection.
Make sure the emergency stop is not deactivated. The
emergency stop must not be deactivated during operation.
Check that the saw blade rotates freely.
6
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___________________________________________________________________________________________________________________________________________________________________________________
•
Check your safety equipment and any protective clothing
you are wearing.
•
•
Keep the machine's drive belts free of oil, dirt and dust.
Check the belt tension regularly as described below. If the
belts require tensioning, use the adjuster screw in front of
the drive motor. Turn this clockwise to tighten the belts.
See figures 5.2.2 and 5.3.
•
•
Apply the parking brake.
If the machine is fitted with a base plate (optional acces-
sory). Lower the base plate by raising the safety catch.
Check the condition of the diamond blade regularly to
make sure it is not damaged or worn down. Replace the
blade when the segments are worn down or have become
narrower than the body of the blade.
•
•
•
Turn on the cooling water to provide adequate cooling
and prevent dust formation.
Release the parking brake, while holding the guide hand-
le on the machine with your other hand.
•
•
Check that the water supply is working correctly. If not,
clean the nozzle. See figure 5.2.1.
Turn the height adjustment wheel clockwise to lower the
blade to a depth that is suitable for the material you are
cutting, but no less than 20 mm.
Regularly check that electrical wiring and couplings are in
good condition and that all screws are tight.
•
Cut a guide slot at this depth, moving steadily along your
marked line. When you have completed the guide slot,
turn the wheel to raise the blade, turn off the cooling
water and stop the saw by pressing the red switch. Drag
the machine back to the starting point.
Figure 5.1
•
•
Realign the floor saw with the guide slot with the aid of
the alignment guide, then start the machine as described
above.
Lower the saw blade to a suitable depth. The right cutting
depth depends on the composition of the floor and the
cutting speed. Generally, if the floor saw tries to climb up
out of the slot then the cutting depth is too deep and/or
the cutting speed is too high. The floor saw must not be
advanced so fast that the blade tries to climb out of the
slot. Adjust the cutting depth.
1 – 4
•
Advance the machine smoothly and methodically, making
sure that the alignment guide always follows the guide
slot.
5. Maintenance
5
NOTE! Always disconnect the power cables before carrying out
any maintenance, repairs or servicing.
•
Clean the machine after completing a series of cuts. Note!
Avoid spraying water at the electric motor and wiring.
5.1.1-4 Bearing housing grease points
5.1.5. Wheel bearings
•
Lubricate the blade shaft bearing at the end of each day's
use. During intensive cutting the blade shaft must be
lubricated several times a day. Always use high quality
water-resistant grease.
•
•
Lubricate all other grease points at least once a week, or
more often if necessary. See figures 5.1.1-4 and 5.4.1-2.
Grease the wheel bearings as necessary. See figure 5.1.5.
The safety devices are provided for your safety, so it is
extremely important that you check all safety equipment
regularly. If you discover a fault, contact your supplier.
NOTE! Do not start the saw if you know that any of the
machine's safety devices is faulty.
7
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___________________________________________________________________________________________________________________________________________________________________________________
Figure 5.2
6. Fitting and replacing diamond
blades
2
3
1
WARNING! Before attempting to fix a fault you must make
sure that the power cables are disconnected to prevent the
machine from starting up while you are working.
•
Raise the blade guard and secure it with the retaining
strap.
•
•
Clean the blade flanges and the blade shaft.
Fit the blade. NOTE! Direction of rotation. See arrow on
body of blade.
•
•
Use the smaller of the two spanners supplied to prevent
the blade shaft from turning, and use the larger spanner
to undo or tighten the blade flange nut. See figure 6.1.
5.2.1. Water pipe for cooling blade
5.2.2. Belt tension adjuster screw.
5.2.3. Belt guard
Lower the blade guard.
Figure 6.1
7
Figure 5.3
6
10–15
5
3
2
1
4
Figure 5.4
1
6.1.1. Spanner for holding shaft
6.1.2. Pin spanner for blade flange
6.1.3. Outer blade flange
6.1.4. Diamond blade
2
6.1.5. Pulley shaft and inner blade flange
6.1.6. Belt guard
6.1.7. Support for blade guard
5.4.1-2 Grease points for height adjustment screw
8
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___________________________________________________________________________________________________________________________________________________________________________________
Figure 6.2
Figure 7.2
1
Segment
2
3
Body of blade
Fixing hole
Figure 7.2. Parking brake applied
Figure 7.3
NOTE!
The diamond segments must be wider than the body
of the blade.
7. Lifting and transporting the
floor saw
The FS800 E/EM floor saw is fitted with a parking brake, see
figures 7.2 and 7.3, which must be applied when the saw is not
in use and when it is being transported. The floorsaw also
has a lifting eye, figure 7.1, which must be used when lifting
the machine. Dont lift using any other parts, as this could
cause damage to the machine and personal injury. If using
a lifting strap, attach it to the lifting eye so that the mach-
ine cannot tip over during lifting. When transporting the floor
saw, apply the parking brake and use anchor straps or the like
to prevent it from moving about.
Figure 7.3. Parking brake released
8. Troubleshooting
Figure 7.1
WARNING! Before attempting to fix a fault you must make
sure that the power cables are disconnected to prevent the
machine from starting up while you are working.
If there is a fault with the machine check first whether it
matches any of the faults described in the troubleshooting
chart below.
If you cannot localise the fault and it does not match any of the
faults described in the troubleshooting chart you should
contact your supplier for additional information.
1
7.1.1. Lifting eye
9
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___________________________________________________________________________________________________________________________________________________________________________________
FAULT
CAUSE
REMEDY
Blade turns wrong way.
Drive belt is slipping.
Phases from power cable are inverted.
Change polarity using phase inverter.
Belt is too slack.
Drive belt is worn.
Drive belt is oily.
Adjust belt tension.
Replace the drive belt.
Clean the drive belt.
Motor cuts out.
Cutting depth too large.
Cutting speed too high.
Diamond segments are worn.
Electrical fault.
Reduce cutting depth.
Advance more slowly.
Replace diamond blade.
Contact a qualified electrician.
No cooling water.
Nozzles are blocked.
Water pressure low.
Clean nozzles.
Blade gets jammed.
Blade is worn.
Cut closing up.
Replace blade.
Cut smaller sections, or
support from below using props or a jack.
Motor does not start.
Electrical fault.
Contact your electrician.
Emergency stop activated.
Determine cause. When fault is
fixed, pull up emergency stop.
NOTE! Do not start the machine before rectifying the cause of the fault.
9. Technical specifications
FS800 E/EM ART. NOS. 50020 AND 50030
Motor rating
kw
7.5
The table below gives the technical specifications for the
FS800 E/EM floor saw. It is extremely important that you
check these before:
Voltage and type of supply
V/phase/Hz
400/3/50 or
220/3/50
Power cable
REVE
5x2.5
16 Amp.
in socket
1150
63
- Choosing a floor saw.
Polarity
Europa plug
Phase inverter
- Choosing and fitting a diamond blade.
- Connecting to the mains supply.
- Choosing a power cable.
Drive shaft speed
Max. peripheral speed.
Max. diamond blade diameter
Parking brake
rpm
m/s
mm
800
yes
- Choosing the cutting depth.
- Transporting the machine.
Base plate
optional
accessory
Chain drive
optional
accessory
If you are unsure about the meaning of the technical specifica-
tions or ordering spare parts, please contact your supplier
Max. Cutting depth
Length approx.
Width approx.
mm
mm
mm
mm
kg
320
1500
780
Height approx.
Weight (excl. blade) approx.
Noise
1120
220
noise power
Lw rel. pw
<101.7
according to ISO
744 dB(A)
Noise
noise pressure
Lp rel. 0µPa at
ear during
<84.8
operation B(A)
Vibration
according to.
ISO 7505
0.8 m/s2 (H/A)
10
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___________________________________________________________________________________________________________________________________________________________________________________
Posn. no. Part no. Quantity Description
Posn. no. Part no. Quantity Description
1
501351301
531072098
531072193
531072152
531072099
501353701
531072155
531072144
531072153
531072203
531072133
531072161
531072164
531072133
531072205
531072101
531072159
531072102
531072202
531072160
531072133
531072146
531072103
531072142
531072149
531072104
531072105
531072192
531072048
531072106
531072142
531072107
501352101
501356501
501353801
531072159
531072109
501352201
531072176
1
2
4
8
4
1
1
1
1
2
4
4
4
4
2
2
4
1
1
4
4
4
1
2
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
Frame
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
531072133
531072162
531072165
531072147
531072191
531072053
501352301
531072154
501352401
531072164
531072133
501353901
531072133
531072146
531072206
531072056
531072140
531072057
531072058
4
4
1
1
4
1
1
1
1
4
4
2
4
4
2
1
2
1
2
Washer SRB 12.5 FZB
Screw M12x45 M6S 8.8 FZB
Screw M16x110 M6S 8.8 FZB
Nut M16 M6M GR8 FZB
Drive belt A53
2
Wheel axle
3
Wheel FS800 E / FS1000 E
Slow fuse Sga 20
4
5
Cover sleeve
6
Angle
Motor pulley
7
Screw M8x40 M6S 8.8 FZB
Nut M8 M6M GR8 FZB
Screw M8x25 M6S 8.8 FZB
Bearing UCP 204
Belt guard
8
Screw M8x30 M6S 8.8 FZB
Angle bracket
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Screw M12x60 M6S 8.8 FZB
Washer SRB 12.5 FZB
Angle
Washer SRB 12.5 FZB
Screw M12x40 M6S 8.8 FZB
Screw M12x60 M6S 8.8 FZB
Washer SRB 12.5 FZB
Bearing UCP 205
Washer SRB 12.5 FZB
Nut M12 M6M GR8 FZB
Bearing UCF 208
Guide handle
Shaft pulley
Screw M12x30 M6S 8.8 FZB
Height adjustment screw
Bearing UCP 205
Locking screw M6x10 MSK PGSS
Wedge 60x12
Wedge 32x10
Screw M12x35 M6S 8.8 FZB
Washer SRB 12.5 FZB
Nut M12 M6M GR8 FZB
Spacer
62
531072111
1
Outer blade flange, left-hand
63
64
531072059
531072112
2
1
Inner blade flange
Outer blade flange, right-hand
Locking screw M8x10 MSK PGSS
Tube 6x45 CP
65
66
67
68
69
501352501
531072061
531072113
501352601
501352701
1
2
1
1
1
Blade guard, lower half
Brush
Height adjustment wheel
Pin spanner
Sleeve
Front blade guard
Rear blade guard
Spanner 41 mm
Pulley shaft 675 mm
Shaft 30x745
70
531072199
1
Cooling hose 1/2" 1.3 m DFS-
Locking screw M8x10 MSK PGSS
Sleeve
71
72
73
74
75
76
77
78
79
80
81
82
531072114
501352801
531072153
531072131
531072144
531072115
531072116
531072158
531072195
531072132
531072139
531072180
1
1
2
2
2
1
1
1
1
1
1
1
Catch
Support for alignment guide
Screw M8x25 M6S 8.8 FZB
Washer SRB 9 FZB
Shaft guard
Cutting block
Bracket
Nut M8 M6M GR8 FZB
Alignment guide
Screw M12x30 M6S 8.8 FZB
Shaft 235x20
Locking screw spec.
Motor block
Screw M10x60 M6S 8.8 FZB
Wheel for alignment guide
Washer SRB 11FZB
Electric motor 7.5 kW FS800 E
40
41
42
531072052
531072146
531072135
1
4
4
Lifting eye
Locking nut M10 nylon
Auxiliary contact FS 800E
Nut M12 M6M GR8 FZB
Spring washer FBB 12.2
11
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___________________________________________________________________________________________________________________________________________________________________________________
Posn. no. Part no. Quantity Description
Posn. no. Part no. Quantity Description
83
84
531072183
531072169
1
1
Relay FS800 E
109
110
111
112
531072144
531072126
531072155
531072137
2
2
2
4
Nut M8 M6M GR8 FZB
Knob
Two-position switch
Screw M8x40 M6S 8.8 FZB
85
86
531072185
531072178
1
1
Emergency stop FS800 E
Hex head screw M6x20
MC6 S8.8 FZB
Terminal box
113
114
115
116
117
118
119
120
121
531072127
531072132
531072139
531072130
531072143
531072128
531072129
531072152
531072161
2
2
2
2
2
1
1
2
2
Chain tensioner
Acce sso rie s
Washer SRB 11 FZB
Locking nut M10 nylon
Washer SRB 7 FZB
Nut M6 M6M GR8 FZB
Drive shaft
87
88
89
90
91
531072172
1
1
1
1
1
Socket 16 Amp FS800 E
531072065
501383401
531072117
531072181
Pulley shaft assembly
Alignment guide assembly
Height adjustment screw assembly
Control panel assembly FS800 E
Toothed belt 3/16" Z19
Slow fuse Sga 20
92
93
94
95
96
97
98
99
531072118
531072136
501354001
501354101
531072121
531072156
531072132
531072138
531072144
531072122
531072197
531072150
531072123
531072124
531072200
531072151
531072125
1
4
1
1
1
3
3
1
1
1
1
1
1
1
2
2
1
Parking brake
Screw M12x40 M6S 8.8 FZB
Allen screw M6x12 MC6 S8.8 FZB
Base plate mounting
Base plate
Part no.
Quantity Description
Pa rt s n o lo n g e r st o cke d u p t o se ria l n o . 9414
531072196
531072071
531072208
52G0708N
531072209
531072203
531072210
531072211
4
2
2
2
1
2
2
2
Older version of wheel
Older version of wheel axle
Rear wheel for drive
Base plate shaft
Screw M10x30 M6S 8.8 FZB
Washer SRB 11FZB
Allen screw M8x40 MC6 S8.8 FZB
Nut M8 M6M GR8 FZB
Base plate catch
Chain 3/16" DFS-2E/DFS-2EM for drive
Drive shaft
100
101
102
103
104
105
106
107
108
Bearing UCP 204 for drive
Locking spanner for drive
Chain tensioner for drive
Chain 3/16" FS800 E/ FS1000 E
Tube 6x50 CP
Toothed pulley 3/16" Z15
Control wheel shaft
Bearing FL002
Acce sso rie s
531072068
504006101
1
1
Flush cutting flange FS800 E
Flush cutting guard FS800 E
Tube 6x30 CP
Control wheel shaft
Only for FS 800 EM
12
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13
Download from Www.Somanuals.com. All Manuals Search And Download.
*
*
Only for FS 800 EM
14
Download from Www.Somanuals.com. All Manuals Search And Download.
www.husqvarnacp.com
5040594-02
2007-06-07
Download from Www.Somanuals.com. All Manuals Search And Download.
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