Hunter Fan Outdoor Ceiling Fan 41873 01 User Manual

41873-01 • 11/18/05  
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Mounting and Optional Accessories  
Understanding Mounting  
Hunter’s patented mounting system provides you maximum  
installation flexibility and ease. You can install your Hunter fan in  
one of two ways, depending on your preference: Standard or Angle  
mounting. e steps in this manual include instructions for both  
mounting methods.  
Standard Mounting hangs from  
the ceiling by a downrod (included),  
Considering Optional Accessories  
recommended for ceilings 8 feet or higher  
Consider using Hunter’s optional accessories, including a wall-mounted  
or remote speed control. To install and use the accessories, follow  
the instructions included with each product. For quiet and optimum  
performance of your Hunter fan, use only Hunter speed controls.  
For ceilings higher than 8 feet, you  
can purchase Hunter extension  
downrods. All Hunter fans use sturdy  
3/4” diameter pipe to assure stability  
and wobble-free performance.  
3
Angle Mounting recommended for a  
vaulted or angled ceiling  
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1 • Getting Ready  
To install a ceiling fan, be sure you can do the following:  
• Locate the ceiling joist or other suitable support in ceiling.  
• Drill holes for and install wood screws.  
• Identify and connect electrical wires.  
• Lift 40 pounds.  
If you need help installing the fan, your Hunter fan dealer can direct  
you to a licensed installer or electrician.  
Gathering the Tools  
You will need the following tools for installing the fan:  
• Electric drill with 9/64” bit  
• Standard screwdriver  
• Phillips-head screwdriver  
• Wrench or pliers  
Checking Your Fan Parts  
Carefully unpack your fan to avoid damage to the fan parts. Check  
for any shipping damage to the motor or fan blades. If one of the fan  
blades was damaged in shipment, return all the blades for replacement.  
Installing Multiple Fans?  
4
If you are installing more than  
one fan, keep the fan blades in  
sets, as they were shipped.  
If any parts are missing or damaged, contact your Hunter dealer or call  
Hunter Technical Support Department at 888-830-1326.  
Preparing the Fan Site  
Before you begin installing the fan, follow all the instructions in  
the pullout sheet called “Preparing the Fan Site.” Proper ceiling fan  
location and attachment to the building structure are essential for  
safety, reliable operation, maximum efficiency, and energy savings.  
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2 • Installing the Ceiling Plate  
2-1. Drill two pilot holes into the wood support structure through the  
outermost holes in the outlet box. e pilot holes should be 9/64”  
in diameter.  
Isolator  
Ceiling  
Plate  
2-2. Your fan comes with four neoprene noise isolators (“Isolators”).  
Position the isolators between the ceiling plate and ceiling by  
inserting the raised areas on each isolator into the holes in the  
ceiling plate.  
Step 2-2  
2-3. read the lead wires from the outlet box down through the hole  
in the middle of the ceiling plate.  
2-4. Align the slotted holes in the ceiling plate with the pilot holes you  
drilled in the wood support structure. For proper alignment use  
slotted holes directly across from each other.  
Note: e isolators should be flush against the ceiling.  
2-5. Place a flat washer on each of the two 3” screws and pass the  
screws through the slotted holes in the ceiling plate into the pilot  
holes you drilled.  
5
Tighten the screws into the 9/64” pilot holes; do not use lubricants  
on the screws. Do not over tighten.  
Steps 2-3 – 2-5  
Flat Washer  
3” Screw  
For Angled Ceilings: Be sure to  
orient the ceiling plate so that the  
arrows printed on the ceiling plate are  
pointing towards the ceiling peak.  
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3 • Assembling and Hanging the Fan  
Step 3-1  
3-1. Insert the downrod through the canopy, canopy trim ring, and  
adapter cover. Feed the wires from the fan through the downrod.  
3-2. Using the provided allen wrench, loosen the allen head set screw  
on the adapter to install the pipe and ball assembly. Note: When  
the pipe and ball assembly is fully installed, 2-3 threads on the  
pipe will still be visible; this is normal. Securely retighten the set  
screw with the allen wrench.  
Downrod  
Canopy  
CAUTION: e adapter has a special coating on the threads. Do  
not remove this coating; the coating prevents the downrod from  
unscrewing. Once assembled, do not remove the downrod.  
Canopy  
Trim Ring  
Allen Head  
Set Screw  
Adapter  
Cover  
3-3. Raise the fan and place the hook on the ceiling plate through the  
U-shaped hole in the rim.  
WARNING: Fan may fall if not assembled as directed in these  
installation instructions.  
Step 3-3  
U-shaped  
Hole  
6
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4 • Wiring the Fan  
All wiring must be in accordance with national and local electrical  
codes and ANSI/NFPA 70. If you are unfamiliar with wiring, use a  
qualified electrician.  
Wall switches are not included. Select an acceptable general-use switch  
in accordance with national and local electrical codes.  
4-1. Disconnect the power by turning off the circuit breakers to the  
outlet box and associated wall switch location.  
4-2. Decide how you want to set up the fan and light controls. You  
can control the fan and/or lights together or separately using one  
or two wall switches. Follow Step 4-3 OR Step 4-4, depending on  
what you decide.  
4-3. If you want to, you can control the fan and light separately using  
two wall switches, connect the wires as follows: connect the green  
ground wire to the ground wire, connect white wire to white wire,  
connect black wire to black wire, and connect the black/white  
wire from the fan to the wire for the wall switch.  
Step 4-3  
7
4-4. Alternatively, you can control both fan and light with one switch.  
To do so connect the wires as follows: connect the green ground  
wire to the ground wire, connect white wire to white wire,  
connect the black and the black/white wire from the fan to the  
black wire in the ceiling.  
4-5. To connect the wires, hold the bare metal leads together and place  
a wire nut over them, then twist clockwise until tight.  
CAUTION: Be sure no bare wire or wire strands are visible after  
making connections.  
4-6. Push all wires and wire nuts back through the ceiling plate hole  
into the outlet box.  
Wire Nut  
Step 4-4  
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5 • Installing the Canopy and Canopy Trim Ring  
Step 5-2  
Ceiling Plate  
5-1. Holding the canopy, raise the fan off the hook.  
5-2. Align the slots in the canopy with the tabs on the ceiling plate.  
5-3. Raise the canopy over the ceiling plate. Rotate the canopy  
clockwise until the tabs on the ceiling plate totally engage with  
the slots in the canopy.  
5-4. Loosely assemble the three canopy screws into the canopy one at  
a time. Once all three screws are in, tighten them.  
Canopy Trim  
Ring  
Canopy  
5-5. Using both hands, push the canopy trim ring up to the top of the  
canopy. e canopy trim ring will snap and lock into place.  
Should you need to remove the canopy  
trim ring, follow these steps:  
1. Locate the tab indicators, small  
bumps on top of tabs.  
2. Press firmly on opposite sides of the  
ring towards the canopy. e tabs  
will flex out releasing the trim ring  
from the canopy.  
8
Step 5-3  
Steps 5-4 – 5-5  
Canopy  
Screw  
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6 • Assembling the Blades  
Hunter fans use several styles of fan blade irons (brackets that hold the  
blade to the fan).  
6-1. Your fan may include blade grommets. If your fan has grommets,  
insert them by hand into the holes on the blades.  
Step 6-1 (Detail)  
6-2. Attach each blade to a blade iron using three blade assembly  
screws. If you used grommets, the blades may appear slightly loose  
after screws are tightened. is is normal.  
6-3. Some blade mounting screws are installed in the motor to  
secure shipping blocks. Remove the blade mountings screws and  
rubber bumpers from the motor. Save the screws and discard the  
bumpers.  
Grommet  
6-4. For each blade, insert one blade mounting screw through the  
blade iron, and attach lightly to the fan. Insert the second blade  
mounting screw, then securely tighten both mounting screws.  
Steps 6-1 – 6-2  
Blade Assembly  
Screws  
9
Use with grommet  
Use without grommet  
Blade Mounting  
Screw  
Step 6-4  
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7 • Installing the Light Fixture  
WARNING: Use only the light fixture supplied with this fan model.  
7-1. To attach the upper switch housing, partially install two #6-32 x  
3/8” housing assembly screws into the switch housing mounting  
plate.  
7-2. Feed the upper plug connector through the center opening of the  
housing.  
7-3. Align the keyhole slots in the housing with the housing assembly  
screws.  
7-4. Turn the housing counterclockwise until the housing assembly  
screws are firmly situated in the narrow end of the keyhole slots.  
Install the remaining #6-32 x 3/8” screw into the housing. Tighten  
all three screws firmly.  
Steps 7-1 – 7-4  
Housing  
Assembly  
Screw  
CAUTION: Make sure the upper switch housing is securely  
attached to the switch housing mounting plate. Failure to properly  
attach and tighten all three assembly screws could result in the  
switch housing and light fixture falling.  
Upper  
Switch  
Housing  
10  
7-5. read the wires from the lower switch housing assembly through  
the center hole.  
7-6. To attach the lower switch housing, connect the upper plug  
connector from the motor to the lower plug connector in the  
lower switch housing assembly.  
Plug  
Connector  
Note: Both plug connectors are polarized and will only fit together  
one way. Make sure the connectors are properly aligned before  
connecting them. Incorrect connection could cause improper  
operation and damage to the product.  
7-7. Place the lower switch housing assembly over the upper switch  
housing. Align the side screw holes in the upper and lower switch  
housings. Attach the lower switch housing to the upper switch  
housing with three housing assembly screws. Note: You will need  
to rotate the blade irons out of the way for each screw.  
Steps 7-6 – 7-7  
Lower Switch  
Housing  
Housing  
Assembly  
Screw  
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Switch Housing Cover  
7-8. Align the bracket with the reversing switch hole on the switch  
housing cover. Snap the bracket into place.  
7-9. Attach the switch housing cover by partially installing the  
assembly screw.  
7-10. Connect the wires from the switch housing to the wires from  
the light kit as follows: connect the black wire to black wire and  
connect the white wire to white wire. Place the wires into the  
light kit assembly.  
7-11. To connect the wires, hold the bare metal leads together and  
place a wire nut over them, then twist clockwise until tight.  
CAUTION: Be sure no bare wire or wire strands are visible after  
making connections.  
7-12. Place the key slot on the light kit over the screw attached to the  
bracket. Twist the light kit assembly into place and tighten the  
screw securely.  
Bracket  
Steps 7-8 – 7-10  
7-13. Install and tighten the remaining screw securely.  
7-14. Install two A-19 bulbs (60 watts maximum each).  
Assembly  
Screw  
11  
7-15. Install the glass bowl, cap, and finial. Be sure to thread the pull  
chains through as shown. Securely tighten the finial.  
Assembly  
Screw  
Key Slot  
Glass Bowl  
Light Kit  
Assembly  
Cap  
Finial  
Wire Nut  
Step 7-15  
Steps 7-12 – 7-13  
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8 • Operating and Cleaning Your Ceiling Fan  
8-1. Turn on electrical power to the fan.  
8-2. e fan pull chain controls power to the fan. e pull chain has  
four settings in sequence: High, Medium, Low and Off.  
• Pull the chain slowly to change settings.  
• Release slowly to prevent the chain from recoiling into the  
blades.  
• e chain uses a breakaway connector that separates if the  
chain is jerked. If this happens, simply reinsert the chain into  
the connector.  
8-3. e light pull chain controls power to the light. e pull chain has  
two settings: On and Off.  
In warm weather, use  
downward air flow pattern  
8-4. Ceiling fans work best by blowing air downward (counterclockwise  
blade rotation) in warm weather to cool the room with a direct  
breeze. In cold weather, having the fan draw air upward (clockwise  
blade rotation) will distribute the warmer air trapped at the  
ceiling around the room without causing a draft.  
12  
8-5. For cleaning finishes, use a soft brush or lint-free cloth to prevent  
scratching. A vacuum cleaner brush nozzle can remove heavier  
dust. Remove surface smudges or accumulated dirt and dust using  
a mild detergent and a slightly dampened cloth. You may use  
an artistic agent, but never abrasive cleaning agents as they will  
damage the finish.  
8-6. Clean wood finish blades with a furniture polishing cloth.  
Occasionally, apply a light coat of furniture polish for added  
protection and beauty. Clean painted and high-gloss blades in the  
same manner as the fan finish.  
In cold weather, use upward  
air flow pattern  
To Change Airflow Direction  
Turn the fan off and let it come to a complete  
stop. Slide the reversing switch on the fan to the  
opposite position. Restart fan.  
Reversing  
Switch  
Hunter Fan Company  
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9 • Troubleshooting  
Problem: Nothing happens; fan does not move.  
1. Turn power on, replace fuse, or reset breaker.  
2. Loosen canopy, check all connections according to the wiring the  
fan section.  
3. Check the plug connection in the switch housing.  
4. Push motor reversing switch firmly left or right to ensure that the  
switch is engaged.  
5. Pull the pull chain to ensure it is on.  
6. Remove the shipping bumpers.  
Problem: Noisy operation.  
1. Tighten the blade bracket screws until snug.  
2. Tighten the blade screws until snug.  
3. Check to see if the blade is cracked. If so, replace all the blades.  
4. Change to an approved speed control.  
5. Be sure that the glass is secure.  
6. Check and tighten the screws in the switch housing mounting  
plate and in the upper and lower switch housing.  
13  
Problem: Excessive wobbling.  
1. If your fan wobbles when operating, use the enclosed balancing kit  
and instructions to balance the fan.  
2. Tighten all blade and/or blade iron screws.  
3. Turn power off, support fan very carefully, and check that the  
hanger ball is properly seated.  
If you need parts or service assistance, please call  
888-830-1326 or visit us at our Web site at  
Hunter Fan Company  
2500 Frisco Avenue  
Memphis, Tennessee 38114  
41873-01 • 11/18/05  
Hunter Fan Company  
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