Hunter Fan Outdoor Ceiling Fan 41569 01 User Manual

Installation Instructions for  
Hunter Original Ceiling Fans  
IMPORTANT! Read and save  
• Do not use an abrasive cleaner on the  
fan. A mild detergent will clean and re-  
store most units to their original beauty.  
these instructions!  
Read this entire manual thoroughly before  
beginning installation.  
Installing Your Hunter  
WARNINGS  
Ceiling Fan  
To avoid possible electrical shock, before  
wiring fan, disconnect power by turn-  
ing off the circuit breakers both to the  
outlet box and to its associated wall  
switch location. If you cannot lock the  
circuit breakers in the off position, se-  
curely fasten a prominent warning de-  
vice, such as a tag, to the service panel.  
Note To Installers: Please leave this manual  
with the home owner.  
Tools needed:  
• Pliers  
• 11/64" drill bit  
• Electric drill  
• 3/8" Socket Wrench  
• Flat blade screwdriver  
• Phillips screwdriver  
• 4" x 1-1/2" standard octagon electrical box  
• All wiring must be in accordance with  
national and local electrical codes. If you  
are unfamiliar with wiring, you should  
use a qualified electrician.  
Step 1: Pre-Installation  
1. Select the installation site: Normally this is near  
the center of the room, often replacing a light  
fixture. Make certain that ample clearance is  
left for the rotating fan blades. For maximum  
efficiency, no obstructions (walls, posts, etc.)  
should be within 24" of the tips of the blades.  
See Figure 1.  
• To reduce the risk of personal injury, in-  
stall the fan only to the building struc-  
ture according to these instructions and  
use only the hardware supplied.  
NOTE: Mounting should also meet the  
precautions listed in Step 3.  
CAUTIONS  
NEVER REST THE FAN ON THE SWITCH  
HOUSING. As you prepare the fan for  
installation, rest the motor in the liner in  
which it was packed.  
24"  
Minimum  
Clearance  
8" Minimum to 7’ Minimum  
• Be sure to put full contents of the oil tube  
into the fan according to the instructions.  
Ceiling  
Clearance To Floor  
• If this fan is used as a replacement for an  
Original Old-Tyme nonreversible fan, it  
must be installed per the instructions in-  
cluded with this fan. DO NOT HANG THIS  
FAN ON A SINGLE “J” HOOK. Failure to  
do so could result in the fan falling.  
Figure 1  
2. Fan mounting height: Your Hunter fan comes  
with the proper hardware to hang the fan from  
a standard 8 foot ceiling so that the fan blades  
will be 12" from the ceiling and approximately  
7 feet from the floor. See Figure 1.  
To reduce the risk of noise and to ensure  
proper fan operation, do not use a solid-  
state speed control with this fan. Use  
Hunter speed controls for Hunter Origi-  
nals only.  
NOTE: On Vaulted ceilings, up to 45° pitch, you  
must use the Hunter Vaulted Ceiling Mounting Kit.  
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2. Drill two (2) 11/64" diameter holes through the  
outermost holes in the box 2" deep into the  
cross brace. These holes are for the bracket  
screws.  
Step 3: Installation of Ceiling  
Mounting Hardware  
CAUTION: YOUR HUNTER CEILING FAN WEIGHS UP  
TO 50 LBS. THE FOLLOWING PRECAUTIONS MUST  
BETAKENFORSAFETY, ANDTOENSURETHATYOUR  
FAN IS SECURELY MOUNTED TO THE CEILING  
3. Use the two (2) bracket screws to secure the  
hanger bracket to the joist as shown in Figure 4.  
Install the rubber bushing in the hanger bracket  
before assembling the parts to the ceiling joist.  
Do not use lubricant on the screw threads.  
• When inspecting or preparing the installation  
site where wiring is available, to avoid possible  
electrical shock, disconnect power by turning  
off the circuit breakers both to the outlet box  
and to its associated wall switch location. If you  
cannot lock the circuit breakers in the off posi-  
tion, securely fasten a prominent warning de-  
vice, such as a tag, to the service panel.  
Bracket Screws  
Hanger  
• All wiring must be in accordance with national  
and local electrical codes. If you are unfamiliar  
with wiring, you should use a qualified electri-  
cian.  
Bracket  
Rubber  
Bushing  
• Do not mount directly to an unsupported ceil-  
ing or to an electrical outlet box.  
Hanger  
Bracket  
Bracket Screws  
Rubber  
Bushing  
• The wood joist chosen for mounting the fan must  
be sound and of sufficient size. In no case, should  
it be smaller than standard 2"x4" lumber.  
Figure 4  
Installation on Pitched or Beam  
Ceilings  
1. Secure a metallic outlet box 4" x 1-1/2" or 4"  
x 1/2" deep to a 2" x 4" cross brace between  
two ceiling joists as shown in Figure 3. The out-  
let box must be recessed in the ceiling by 1/  
16" minimum. Secure the outlet box to the  
cross brace by drilling two (2) pilot holes no  
larger than the minor diameter of the wood  
screws (5/64") and use two #8 x 1-1/2" wood  
screws and washers. Use the innermost holes  
for securing the box. Orient the box so the  
outermost holes are aligned with the 2" x 4"  
brace. The outermost holes will be use in Step  
3 sub-step 2.  
Choose the specific figure below showing the  
mounting appropriate to your ceiling. Use the  
figure as a guide in conjunction with the basic  
mounting instructions. For mounting on a pitched  
ceiling, you should use a Hunter Vaulted Ceiling  
Mounting Kit and hanger pipe, which are available  
from your Hunter dealer.  
CAUTION: DO NOT USE A LUBRICANT ON THE  
SCREWS.  
Pitched Ceiling with  
Vaulted Ceiling Mount Kit  
Horizontal Beam  
Mount  
2" x 4" Wood Brace  
Figure 5  
Figure 6  
Joist  
Ceiling  
Installation in Concrete Ceilings  
CAUTIONS: YOUR HUNTER CEILING FAN  
WEIGHS UP TO 50 LBS. THE FOLLOWING  
PRECAUTIONS MUST BE TAKEN FOR SAFETY,  
AND TO ENSURE THAT YOUR FAN IS SECURELY  
MOUNTED TO THE CEILING  
Outlet Box  
M4 Wood  
Screw &  
Washer (2)  
Required  
Ceiling  
Figure 3  
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• For concrete mounting, the drilled hole must  
be recommended by the manufacturer of the  
anchor and it must be drilled at least 1/2"  
deeper than the length of the anchor.  
1. Take the hanger bracket from the sack parts and  
locate the pipe nipple. Feed the wires from the  
top of your motor through the pipe.  
2. Back out the set screw in the neck of the motor  
housing and the hanger bracket so the pipe  
can be screwed in. Screw the pipe into the fan  
until tight (At least 4-1/2 turns). Feed the wire  
through the hanger bracket and screw the  
hanger bracket onto the pipe until tight (At least  
3 turns). Then use pliers to tighten both the  
hanger bracket and the pipe together. Tighten  
the set screw in the motor housing with pliers.  
Securely tighten the set screw in the hanger  
bracket. See Figure 8.  
NOTE: The drilled hole is usually marked on  
the anchor.  
• The holes must be made with a suitable car-  
bide-tipped masonry drill bit.  
• The anchors must be new and unused.  
• The concrete ceiling must be sound and free  
of cracks or voids in the vicinity of the mount-  
ing holes.  
• The anchors must be set in flush with the sur-  
face of the concrete. See figure 7.  
Set Screws  
• The bracket screws must never be backed out.  
If the bracket screws can be turned easily (by  
hand), do not hang the fan.  
1. Drill holes 2" deep in concrete ceiling to re-  
ceive 1/4" x 1-1/2" expansion shield anchor,  
“Rawl No. 1055” or equal. (Not furnished.)  
Figure 8  
2. Install shield in holes, observing all cautions  
above.  
3. Be sure the pin is centered in the rubber  
bushing. See Figures 9 and 10.  
3. Proceed with the installation of the fan per the  
basic installation instructions.  
4. Lift the fan by the motor housing and hook the  
hanger bracket onto the pin in the rubber bush-  
ing. Make sure both ends of the pin are out-  
side the hanger bracket. See Figure 10.  
WARNING: FAILURE TO PERFORM THESE STEPS  
IN THE CORRECT ORDER MAY RESULT IN THE  
FAN FALLING.  
Concrete  
Ceiling  
Hanger  
Expansion Shield  
Bracket  
Anchor Set Flush with  
(Furnished  
Ceiling (Anchor Not  
with Fan)  
Furnished)  
Figure 7  
Figure 9  
Step 4: Hanging the Fan  
Bushing Pin  
CAUTION: BE SURE TO TIGHTEN THE PIPE NIPPLE  
INTO THE FAN, THE HANGER BRACKET ONTO  
THE PIPE, AND TIGHTEN THE TWO SET SCREWS  
AS DESCRIBED IN SUB-STEP 2 TO PREVENT THE  
FAN FROM FALLING.  
Figure 10  
CAUTION: YOUR FAN MAY WEIGH UP TO 50  
LBS. ALL OF THE FOLLOWING STEPS MUST BE  
FOLLOWED IN ORDER TO ENSURE A SECURE  
MOUNTING. PERFORM SUB-STEPS 1 - 4 WITH  
THE MOTOR RESTING IN THE PACKAGING LINER  
FOR PROTECTION.  
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Step 5: Wiring Instructions and  
Canopy Installation  
CAUTION: BE CERTAIN THAT ELECTRICITY IS  
TURNED OFF AT THE MAIN PANEL BEFORE ANY  
WIRING IS DONE.  
Step 6: Lubrication  
1. Your fan has been shipped without oil in the  
motor. A tube of high grade SAE 10 non-de-  
tergent oil is packed in the sack parts.  
2. Unscrew the oil hole screw on the side of the  
switch housing. See Figure 12.  
NOTE: Before you do the final wiring, you should  
decide how you want to control your fan - with a  
pull cord, a wall switch or a speed control. At this  
point, you should also decide if you want to add  
a light adapter kit. Separate wiring instructions  
for Hunter accessories are included in the  
accessory packages.  
3. Cut the tip off the tube, tilt the fan motor as  
shown and place the tube into the oil hole of  
the switch housing. See Figure 13.  
NOTE: It may be necessary to puncture the tube  
to allow air in.  
4. Fill the oil until the oil just starts pouring out of  
the oil hole. This is the indication that the oil  
tank is now filled.  
• All wiring must be in accordance with national  
and local electrical codes. If you are unfamiliar  
with wiring, you should use a qualified electri-  
cian.  
1. Connect the black electrical supply lead to the  
black motor lead and the black with white stripe  
motor lead. (See Note below.)  
Oil Hole Screw  
Figure 12  
2. Connect the white electrical supply lead to the  
white motor lead.  
3. Connect the ground wire to the green screw on  
the side of the hanger bracket. See Figure 11.  
NOTE: If a separate wall switch will be used to  
control a lighting accessory, connect the black  
wire with the white stripe to the wall switch lead,  
following the wiring instructions included with the  
accessory. The wall switch must be a listed general-  
use switch.  
Figure 13  
Figure 11  
Your Original Hunter’s Unique  
Lubricating System  
The bearings are submerged in a bath of oil. The  
oil moves up a spiral groove in the shaft,  
lubricating all bearing surfaces as the fan operates.  
This Lubrication System does not normally “use  
up” or require the addition of extra oil once the  
oil reservoir has been filled to the correct level.  
This unique lubrication system is one reason your  
Original Hunter Ceiling Fan will last a lifetime. It  
is highly unlikely that you will ever need to add  
oil to you Original fan once it is installed. Should  
you move you fan to another location, it is a good  
idea to check the oil reservoir. Hunter has  
developed an accessory “Original Relocation Kit”  
CAUTION: NO BARE WIRE OR WIRE STRANDS  
SHOULD BE VISIBLE AFTER MAKING  
CONNECTIONS.  
4. After making the wire connections, the wires  
should be spread apart with the white and  
green wires on one side of the outlet box, and  
the black and black with white stripe wires on  
the other side of the box.  
5. The splices should be turned upward and  
pushed carefully up into the outlet box.  
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that includes all mounting hardware and a fresh tube  
of oil for this reason. The model number is 22360.  
Grommet  
Fan Blade  
Figure 16  
CAUTION: DO NOT TURN THE FAN ON UNTIL  
LUBRICATION HAS BEEN ADDED. TO OPERATE  
THE FAN WITHOUT OIL OR WITH LOW OIL WILL  
VOID YOUR WARRANTY.  
Canopy Installation  
1. Assemble the canopy halves around the pipe.  
Screw together loosely using the two canopy  
screws provided in the sack parts.  
packaging has been provided to nest the parts  
in during assembly to assure correct alignment  
of parts.  
NOTE: Grommets are usually assembled by  
hand. If you use a tool, make certain you do  
not damage the grommet or blade when in-  
serting the grommets.  
NOTE: Brass and Antique Brass canopies are  
shipped together.  
2. Position the canopy close to the ceiling.  
4. With some fans you have an option to install  
four or five blades. For five blades, mount to  
the outer row of holes on the motor. For four  
blades use the inner row. See Figure 17.  
3. Tighten both of the assembly screws and  
SCREW IN the canopy set screw. See Figure 14.  
NOTE: If a Vaulted Ceiling Mounting Kit is used,  
follow the canopy instructions provided with  
the kit.  
Outer Row  
Inner Row  
Figure 14  
Figure 17  
Set Screw  
Assembly Screw  
5. To install the blades to the motor, insert the  
blade iron screw through the hole in the blade  
iron. Use a screwdriver to hold in place.  
Step 7: Fan Blade Assembly and  
Installation  
WARNING: TO REDUCE THE RISK OF PERSONAL  
INJURY, DO NOT BEND THE BLADE BRACKETS  
WHEN INSTALLING THE BRACKETS, BALANCING  
THE BLADES OR CLEANING THE FAN. DO NOT  
INSERT FOREIGN OBJECTS IN BETWEEN  
ROTATING FAN BLADES.  
6. Fasten the screw onto the motor, but do not  
overtighten. See Figure 18.  
7. Line up the other hole on the motor and fasten  
the second screw.  
Figure 18  
1. Attach the wood blades to the blade brackets  
using three screws for each blade. See Figure 15.  
NOTE: Before tightening the screws, make sure  
they are not cross-threaded in the mounting holes.  
Figure 15  
8. Tighten both screws securely. Repeat for the  
remaining blades.  
CAUTION: DO NOT ATTEMPT TO RUN THE FAN  
UNTIL ALL SCREWS HAVE BEEN TIGHTENED  
SECURELY.  
2. If your blades have large holes, you must first  
insert the rubber grommets into the holes. See  
Figure 16.  
3. Make sure that all screws are tight to prevent  
vibration or wobbling. A cavity in the styrofoam  
9. A blade balancing kit has been provided with  
your fan. Should the fan wobble in operation,  
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you may use this kit to correct the balance per  
the instructions supplied with the kit.  
or blade irons bent, do not attempt to repair them.  
Order replacement parts from your Hunter dealer.  
Step 8: Operation of Your  
Hunter Fan  
1. The operation of your fan is controlled with a  
pull-chain switch, which has four (4) positions:  
Off — High — Medium — Low. Pull the chain  
gently to obtain the speed you desire.  
The Inside Story  
Oil is constantly pumped up the spiral groove to  
lubricate the rotor and the shaft. The oil is returned  
to the reservoir where the bearings are submerged  
in a bath of oil. This unique lubrication system is built  
into all Original Hunter Ceiling Fans. Thats one reason  
Hunters last so long. And why we can offer a Limited  
Lifetime Warranty.  
2. The Break-A-Way Connector is designed to  
separate from the chain at a predetermined  
force. If this separation occurs, simply reinsert  
the connector. It can be used again and again.  
See Figure 19.  
We appreciate the opportunity to supply you with  
the best ceiling fan available anywhere in the  
world.  
Record the following information for your records  
and warranty assistance. Please refer to the carton  
and the Hunter nameplate (located on the top  
outside fan motor housing) for the proper  
information.  
Figure 19  
Model Name ______________________________  
Catalog No. _______________________________  
Serial No. _________________________________  
Date Purchased ____________________________  
Where Purchased __________________________  
____________________________________________________  
3. Reversing your fan is controlled by a small  
switch located on the switch housing. See Fig-  
ure 20.  
NOTE: Ceiling fans are usually adjusted once in  
the fall and again in the spring to blow upward in  
the winter and downward in the summer. You may  
run them in either direction at anytime, however,  
as you prefer. Experiment as you like to obtain  
maximum comfort from your fan.  
Attach Your Receipt  
or a Copy of  
Your Receipt Here  
Figure 20  
Reversing Switch  
Care and Maintenance  
Once properly installed, your fan needs little  
attention, beyond checking the oil level. Oil is  
checked with a pip cleaner used as a dipstick. See  
Step 6. Take care when cleaning your fan. Never  
use an abrasive cleanser or brass polish. Use a  
damp cloth or sponge. Do not drip water or soap  
into the motor. Blades should be wiped clean  
periodically to prevent dust buildup. Be careful  
not to bend the blade irons. If blades are cracked  
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Congratulations! You're saving energy and money  
while protecting the environment by purchasing this  
ENERGY STAR qualified Hunter ceiling fan! With this  
purchase, you are doing your part to protect the  
environment. In 2010, ENERGY STAR qualified  
ceiling fans are projected to cut air pollution by  
more than 500 million pounds!  
Save Energy and  
Money While  
Protecting the  
Environment  
Hunter fans have the power to cut  
your cooling costs up to 40%.  
Beat the High Cost of Cooling  
Your new ceiling fan has earned the ENERGY  
STAR label because it meets high energy efficiency  
specifications set by the Environmental Protection  
Agency (EPA). ENERGY STAR labeled ceiling fans  
save energy because they have more efficient fan  
motors and air delivery due to more aerodynamic  
blade configurations. Ceiling fan models bear-  
ing the ENERGY STAR label move air 14 - 20%  
more efficiently than typical ceiling fan models.  
For more information on ENERGY STAR visit  
The air movement created by a Hunter ceiling fan  
lets you set your thermostat higher and still stay com-  
fortable. Every degree you raise the thermostat saves  
up to 7% on energy costs. So, you can cut back on  
expensive air conditioning...and save up to 40%*  
on cooling. In winter, your Hunter fan recirculates  
warm air and saves up to 10%* on heating bills.  
*Your savings many vary based on climate, building  
type and thermostat setting. On average at low  
speed settings.  
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TROUBLESHOOTING  
PROBLEM  
PROBABLE CAUSE  
SOLUTION  
1. Power turned off, fuse blown, or cir-  
cuit breaker tripped.  
1. Turn power on, replace fuse, or  
reset breaker.  
Nothing happens; fan does not  
move.  
2. Loose wire connections or wrong con-  
nections.  
2. Loosen canopy, check all connec-  
tions according to STEP 5 - WIR-  
ING INSTRUCTIONS (turn power  
off before checking).  
Note: If blades will not turn by hand,  
contact your nearest service  
representative or dealer for assistance.  
3. Motor reversing switch not engaged.  
4. Pull chain switch not “on.”  
3. Push switch firmly up or down.  
4. Pull switch chain.  
Noisy operation.  
1. Blade brackets screwed loosely to motor.  
2. Blade screwed loosely to blade iron.  
3. Blade cracked.  
1. Tighten screws until snug.  
2. Tighten screws until snug.  
3. Replace all blades.  
4. Lower canopy.  
4. Canopy contacting ceiling.  
5. No oil or low oil level.  
5. Check oil level.  
Excessive Wobbling.  
1. Unbalanced blades.  
1. Rebalance. (See Step 7 sub-step 4.)  
2. Relocate Fan.  
2. Inadequate blade clearance.  
3. Loose blades or blade irons.  
4. Fan not secure on hanger assembly.  
3. Tighten all screws.  
4. Turn power off. Support fan very  
carefully. Loosen canopy and  
hang correctly.  
If you have tried these troubleshooting solutions and still have trouble, call 901-248-2222 or visit our Web site at  
Other Home Comfort Products from Hunter  
Pre-Fi  
lterFilter  
Filter  
Reset  
Care-Free  
Humidifier Plus™  
Evaporative Humidifier  
QuietFlo™  
True HEPA Air Purifier  
Programmable  
Thermostat  
To learn more about Hunter Fan Company products, please see our web page at:  
HUNTER FAN COMPANY  
2500 FRISCO AVENUE  
MEMPHIS, TN 38114, USA  
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