Hunter Fan Outdoor Ceiling Fan 41535 01 User Manual

®
Installation Instructions  
For Hunter Low Profile Ceiling Fan  
Read And Save These Instructions  
Caution!  
Step 2: Inspection of Fan  
A. Unpack the fan carefully to avoid any damage to the  
1. Read entire instructions before beginning installation.  
2. To avoid possible electrical shock, be certain electric-  
ity is shut off at main panel before wiring.  
3. All wiring must be in accordance with national and lo-  
cal electrical codes. If you are unfamiliar with wiring,  
you should use a qualified electrician.  
4. To reduce the risk of personal injury, install the fan only  
to the building structure according to these instructions,  
and use only the hardware supplied.  
components.  
B. Check for any shipping damage to the motor assem-  
bly and the fan blades. If more than one fan is being  
installed, keep the matched and balanced fan blades  
in sets of five as they were shipped. Should one of the  
fan blades become damaged during shipment, return  
all blades in the set for replacement.  
C. Check contents to be certain it contains a bag of parts.  
WARNING!  
Step 3: Installation of Outlet Box and  
Rough-In Wiring  
1. To reduce the risk of fire or electrical shock, do not use  
a solid state speed control with this fan.  
2. To reduce the risk of personal injury, do not bend the  
blade brackets when installing the brackets, balancing  
the blades, or cleaning the fan. Do not insert foreign  
objects in between the rotating fan blades.  
Caution: Your Hunter ceiling fan with accessories can  
weigh up to 35 pounds. The following precautions must  
be taken for safety and to ensure that your fan is se-  
curely mounted to the ceiling.  
Be certain electricity is “off” at the fuse panel when  
inspecting or repairing installation site.  
All wiring must meet local and national electrical codes.  
Do not mount directly to an unsupported ceiling or to  
an electrical outlet box. Mounting must support a 35  
pound fan with accessories.  
Step 1: Pre-installation Instructions  
A. Select installation site. Check to see that in normal use  
no object can come in contact with the rotating fan  
blades. The mounting site should also meet the pre-  
cautions listed in Step 3 below.  
B. Installation hardware is included for a standard drywall  
or plaster ceiling. You will need a 4" x 1-1/2" or 4" x 1/  
2" octagon outlet box and wire nuts (3) which can be  
purchased from any hardware store or electrical sup-  
ply house.  
C. The fan blades must be mounted at least 7' above the  
floor. For maximum efficiency, they should not have  
any obstruction (walls, posts, etc.) within 24" of the  
blade tips. See Figure 1 for mounting distances.  
A. Secure metallic outlet box 4" x 1-1/2" or 4" x 1/2" deep  
to 2 x 4 cross brace between two ceiling joists as shown  
in Figure 2. The outlet box must be recessed into the  
ceiling by 1/16" minimum. Secure the outlet box to the  
cross brace by drilling (2) pilot holes no larger than the  
minor diameter of the wood screws (5/64") and use  
two #8 x 1-1/2" wood screws and washers. Use the  
innermost holes for securing the box. Orient the box  
so the outermost holes are aligned with the 2 x 4 brace.  
Caution: Do not use lubricant on screws.  
CEILING JOIST  
2 x 4 WOOD BRACE  
8' MIN  
Ceiling to  
Floor  
24"  
Clearance  
to Obstructions  
7' MIN  
Ceiling to  
Floor  
FIGURE 1  
CEILING  
#8 WOODSCREW &  
OUTLET BOX  
WASHER (2) REQUIRED  
FIGURE 2  
41535-01 10/8/2001  
1
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Step 6: Final Wiring  
A. Connect electrical supply leads to the leads from mo-  
tor, using approved connectors. See Figure 9.  
1. Connect black electrical supply lead to the black motor  
lead and the black with white stripe motor lead (see  
note).  
ASSEMBLY  
SCREWS  
FAN HOUSING  
2. Connect the white electrical supply lead to the white  
motor lead.  
3. Connect the ground wire to the green leads.  
FIGURE 10  
NOTE: If a separate wall switch will be used to control a light-  
ing accessory, connect the black wire with a white stripe to the  
wall switch lead, following wiring instructions included with  
the accessory. The wall switch must be acceptable for use as a  
general-use switch.  
Step 8: Attaching and Balancing the  
Blades  
A. Attach wood blades to blade brackets using (3) screws  
for each blade. See Figure 11. If your blades have  
large holes you must first insert the rubber grommets  
into the holes. See Figure 12.  
Caution: No bare wire or wire strands should be vis-  
ible after making connections.  
NOTE: Grommets are usually assembled by hand. If you use a  
tool make certain you do not damage the grommet or blade when  
inserting the grommets.  
B. After making the wire connections, the wires should  
be spread apart with the white and the green wires on  
one side of the outlet box, and the black and black/  
white wires on the other side of the box. The splices  
should be turned upward and pushed carefully up into  
the outlet box.  
Next, assemble the blade to the blade bracket. Make  
sure all screws are tight to prevent vibration or wob-  
bling. A cavity in the Styrofoam packaging has been  
provided to nest the parts in during assembly to as-  
sure correct alignment of parts. Even when the screws  
are tight the blades may seem to be loose. This is nor-  
mal when using grommets and will not be a problem.  
NOTE: If the wires are not pushed up into the outlet box,  
they could strike the motor when it operates.  
LOCKING  
SCREWS  
FIGURE 11  
FIGURE 9  
Step 7: Finish Fan Assembly  
Grommet  
A. Using two 8-32 by approximately 5/8long screws from  
sack parts, thread the plastic hanger locking screws  
into the back of the hanger bracket. See Figure 9.  
The screws should be driven all the way into the bracket  
and tightened. The screws are located just above the  
plastic hanger and prevent the motor from twisting when  
the blades are assembled  
Fan  
Blade  
Check and make sure all wiring is tucked up into the outlet  
box.  
B. Place the fan housing over the motor assembly and  
fasten the housing to the ceiling plate using the four  
screws provided (two into each side). See Figure 10.  
FIGURE 12  
Check and make sure the motor clears the opening in the  
bottom of the housing.  
41535-01 10/8/2001  
3
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B. Remove the screws from the motor hub. Insert one of  
these screws in hole in blade bracket. Use a screw-  
driver to hold in place. Align blade holes with mounting  
holes in hub, by turning screw and readjusting blade  
bracket until screw mates with threaded hole in hub.  
Do not tighten until both screws have been put in blade  
bracket. Repeat for all blades. See Figure 13.  
C. A blade balancing kit has been provided with your fan.  
Should the fan wobble in operation, you may use this  
kit to correct the balance per the instructions supplied  
with the kit.  
FIGURE 15  
UPPER SWITCH  
HOUSING  
UPPER PLUG  
CONNECTOR  
LOWER PLUG  
CONNECTOR  
FIGURE 13  
Step 9: Attaching The Upper Switch  
Housing  
A. Partially install two #6-32 x 3/8" housing assembly  
screws into the switch housing mounting plate as shown  
in Figure 14.  
LOWER SWITCH  
HOUSING  
ASSEMBLY  
SCREW  
FIGURE 16  
B. Feed the upper plug connector through the center open-  
ing of the upper switch housing. See Figure 14.  
C. Align the keyhole slots in the upper switch housing with  
the housing assembly screws installed in sub-step A.  
D. Turn the upper switch housing counterclockwise until  
the housing assembly screws are firmly situated in the  
narrow end of the keyhole slots as shown in Figure 15.  
Install the one remaining #6-32 x 3/8" housing assem-  
bly screw into the third hole in the upper switch hous-  
ing. Tighten all three screws firmly.  
Caution: Make sure the upper switch housing is se-  
curely attached to the switch housing mounting plate.  
Failure to properly attach and tighten all three hous-  
ing assembly screws could result in the switch hous-  
ing and light fixture falling.  
Step 10: Attaching The Lower Switch  
Housing  
Warning:  
To avoid possible electrical shock disconnect power  
by turning off the circuit breakers both to the outlet box  
and to its associated wall switch location. If you cannot  
lock the circuit breakers in the off position, securely  
fasten a prominent warning device, such as a tag, to  
the service panel.  
All wiring must be in accordance with national and lo-  
cal electrical codes and ANSI/NFPA 70. If you are un-  
familiar with wiring, you should use a qualified electri-  
cian.  
A. Connect the upper plug connector from the motor to  
the lower plug connector in the lower switch housing  
assembly. See Figure 16.  
Note: Both plug connectors are polarized and will only fit  
together one way. Make sure that both connectors are prop-  
erly aligned before connecting them together. Incorrect  
connection could cause improper operation and damage  
to the product.  
Housing  
Switch  
Assembly  
Housing  
Screw  
Mounting  
Upper Plug  
Connector  
Plate  
B. Place the lower switch housing assembly over the up-  
per switch housing. Align the side screw holes in the  
upper and lower switch housings. Attach the lower  
switch housing to the upper switch housing with three  
#6-32 x 3/8" housing assembly screws. See Figure 16.  
Upper Switch  
Housing  
FIGURE 14  
41535-01 10/8/2001  
4
© 2001 Hunter Fan Company  
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Step 11: Operation of Fan  
A. Turn electrical service on at main panel.  
B. Switch operates in this sequence: high,” “medium,”  
low,” “off.Pull chain slowly to operate. Also, release  
the chain slowly so as to prevent chain from flying up  
into blades, possibly resulting in damage to blades or  
pull chain. The breakaway connector is designed to  
separate from the chain at a predetermined force. If  
this separation occurs, simply reinsert connector. It can  
be reused again and again.  
C. Motor is electrically reversible. When first operating fan,  
determine direction of air flow. If you wish to change  
direction, switch fan off and allow to stop. Slide revers-  
ing switch to the opposite position and switch fan back  
on.  
Troubleshooting Guide  
Problem  
Probable Cause  
Solution  
1. Nothing happens; fan does 1. Power turned off or fuse blown.  
1. Turn power on or replace fuse.  
not move.*  
2. Loose wire connections or wrong con- 2. Loosen canopy, check all connections  
nections.  
(turn power off while checking).  
3. Push switch firmly to one side or the other.  
4. Pull switch chain.  
3. Motor reversing switch not engaged.  
4. Pull chain switch not on.  
5. Rubber shipping blocks not removed.  
5. Remove shipping blocks.  
2. Noisy operation.  
3. Excessive wobbling.  
1. Blade irons loosely screwed to motor.  
2. Blade screwed loosely to blade iron.  
3. Blade cracked.  
4. Non-approved speed control being 4. Change to approved speed control.  
used.  
1. Tighten screws until snug.  
2. Tighten screws.  
3. Replace all four blades.  
1. Unbalanced blades.  
1. Use balancing kit.  
2. Fan too close to vaulted ceiling.  
3. Loose blades or blade brackets.  
4. Fan not secure on hanger assembly.  
2. Lower or move fan.  
3. Tighten all screws.  
4. Turn power off, support fan very carefully,  
loosen canopy and hang correctly.  
* If blades will not turn by hand, contact your nearest service representative.  
When switching from medium to low speed, you may notice some fan wobble. When fan speed stabilizes at low speed,  
wobble will disappear. If you have checked the above problems and still have trouble, call 901-248-2222.  
41535-01 10/8/2001  
5
© 2001 Hunter Fan Company  
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