Huffy Fitness Equipment 540D User Manual

A DIVISION OF RUSSELL CORPORATION  
Pool System  
Owners Manual  
Customer Service Center  
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.  
REQUIRED TOOLS AND MATERIALS:  
• Garden Hose or  
Sand  
• (2 each) Wrenches and/or  
Socket Wrenches and  
Sockets. Deep sockets recommended.  
WARNING!  
• 2 People  
READ AND UNDERSTAND  
OPERATOR'S MANUAL  
BEFORE USING THIS UNIT.  
1/2"  
9/16"  
FAILURE TO FOLLOW  
OPERATING  
INSTRUCTIONS COULD  
RESULT IN INJURY OR  
DAMAGE TO PROPERTY.  
• Optional: Large &  
Small Adjustable  
Wrenches  
AND/OR  
1/2"  
9/16"  
Toll-Free Customer Service Number for U.S: 1-800-558-5234,  
For Canada: 1-800-284-8339,  
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),  
For Australia: 1-800-333 061  
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10/05  
ID# 21198805  
© COPYRIGHT 2005 by HUFFY SPORTS  
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NOTICE TO ASSEMBLERS  
ALL Huffy Sports Basketball Systems, including those used for DISPLAYS, MUST be assembled  
and ballasted with sand or water according to instructions. Failure to follow instructions could  
result in SERIOUS INJURY. It is NOT acceptable to devise a makeshift weight system.  
IMPORTANT!  
Remove all contents from boxes.  
Be sure to check inside pole sections,  
hardware and additional parts are packed inside.  
WARRANTY CARD:  
Please remember to complete your product registration form either on-line at:  
or mail-in the enclosed postcard.  
For more information on assembly, placement, proper  
use and maintenance, visit The American Basketball  
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Get to know the basic parts of your basketball system.....  
FRONT  
STRUTS  
EXTENSION ARM  
POLE  
BASE  
WHEEL  
CARRIAGE  
ASSEMBLY  
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WARNING  
FAILURE TO FOLLOW THESE  
WARNINGS MAY RESULT IN  
SERIOUS INJURY AND/OR  
PROPERTY DAMAGE.  
Owner must ensure that all players know and  
follow these rules for safe operation of the system.  
See instruction manual for proper installation and  
maintenance.  
DO NOT position system near trampolines, diving boards,  
slides or any play area equipment. System misuse could  
result in serious bodily injury.  
DO NOT perform dunk type activities on this system.  
DO NOT hang from any part of system, including backboard,  
support braces, rim or net.  
DO NOT jump, slide, climb, shake or play on tank and/or pole.  
Surface beneath the tank must be smooth and free of gravel  
or other sharp objects. Punctures cause leakage and could  
cause system to tip over.  
After assembly is complete, fill tank completely with water  
or sand and stake to ground and/or permanent solid object.  
Never leave system in an upright position without filling tank  
with weight, as system may tip over causing injury.  
DO NOT allow water in tank to freeze. During sub-freezing  
weather fill with 2 gallons of non-toxic antifreeze, sand or  
empty tank completely and store. (Do Not Use Salt.)  
Keep pole top covered with cap at all times.  
Keep organic material away from pole tank. Grass, litter, etc.  
could cause corrosion and/or deterioration.  
Check pole system for signs of corrosion (rust, pitting,  
chipping) and repaint with exterior enamel paint. If rust has  
penetrated through steel anywhere, replace pole immediately.  
Check system before each use for loose hardware, excessive  
wear and signs of corrosion and repair before using.  
Check system before each use for stability.  
DO NOT use system during windy and/or severe weather  
conditions, system may tip over. Place system in the storage  
position and/or in an area protected from the wind and free  
from personal property and/or overhead power lines.  
During play, use extreme caution to keep player's face away  
from the backboard, rim or net. Serious injury could occur if  
teeth/face come in contact with backboard, rim or net.  
When adjusting height or moving unit, keep hands and fingers  
away from moving parts. Do not allow children to adjust  
system.  
During play, do not wear jewelry (rings, watches, necklaces,  
etc.) Objects may entangle in net.  
A Division of Russell Corporation  
In the U.S.: 1-800-558-5234 and Canada Only: 1-800-284-8339  
211239 2/05  
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PARTS LIST (See Hardware Identifier)  
Item Qty. Part No. Description  
Item Qty. Part No. Description  
1
2
3
4
5
6
7
8
9
1
1
2
1
1
1
1
5
1
206740 Tank (White)  
200628 Wheel Axle  
226401 Wheel  
908121 Bottom Pole Section  
202820 Rod, 3/8 O.D. x 4-3/4 Long  
202822 Eye Bolt, 3/8-16 x 3-3/4 Long  
200627 Wheel Bracket  
203063 Lock Nut, Nylon Insert, 3/8-16  
201625 Bolt, Hex Head, Yellow Dichromate,  
5/16-18 x 3.60" Long  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
1
902006 Extension Arm, White  
8* 203309 Washer, 1 O.D.  
4
2
2
1
1
1
2
1
1
4
203104 Bolt, Hex Flange, 5/16-18 x 2 Long  
200837 Spacer, Plastic  
201562 U-bolt, Round, 3/8-16 x 2-3/4 Long  
Net  
201190 Cap  
203124 Tie Down Stake  
201651 Spacer, Wheel Axle  
201568 T-Strap  
201189 Tank Cap  
200516 Bolt Covers, Black Vinyl  
10  
11  
12  
13  
14  
15  
16  
17  
6* 203218 Washer, 5/16 Flat  
2
1
1
2
986206 Tank Strut  
203220 Lock Nut, 5/16-18  
201261 Label, Moving System  
203156 Bolt, Hex Head, 5/16-18 x 1 Long  
* You may have extra parts with this model.  
* Units with 42” steel frame acrylic backboard do not require  
the use of included board struts (.75” x 22”)  
6* 203100 Nut, Hex Flange 5/16-18  
Rim  
12* 201219 Clip, Net Holder  
1
HARDWARE IDENTIFIER (BOLTS & NUTS)  
Item #9 (1)  
Item #12 (1)  
Item #15 (6)  
Item #8 (5)  
Item #20 (4)  
Item #6 (1)  
Item #14 (2)  
HARDWARE IDENTIFIER (OTHER)  
Item #5 (1)  
Item #29 (4)*  
Item #10 (6)*  
Item #19 (8)*  
Item #26 (2)  
Item #17 (12)*  
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SECTION A: ASSEMBLE THE BASE  
This is what your system will look  
like when you’ve finished this  
section:  
NOTE:  
* Units with 42” steel frame acrylic  
backboard do not require the use of  
included board struts (.75” x 22”)  
HARDWARE USED IN THIS SECTION  
(not actual size)  
TOOLS REQUIRED FOR THIS SECTION  
Item #5  
9/16” and 1/2”  
AND/OR  
Item #10  
Item #6  
Item #15  
Item #9  
Item #26  
Item #14  
9/16” and 1/2”  
Item #12  
Item #8  
Item #19  
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1
1.  
Remove contents from tank  
2.  
Install rod (5) through holes in bottom pole section (4) and eyebolt (6).  
4
6
5
4
5
6
8
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3.  
Install wheel axle (2) through wheel carriage (7) and install wheels (3) onto  
wheel axle (2) with spacers (26) as shown. Insert pole assembly into tank  
assembly as shown. Secure bottom pole (4) to tank and wheel bracket as  
shown, a deep socket is recommended. IMPORTANT! DO NOT OVER  
TIGHTEN.  
7
3
26  
4
26  
3
2
IMPORTANT!:  
5
WARNING!  
6
TWO PEOPLE REQUIRED  
FOR THIS PROCEDURE.  
FAILURE TO FOLLOW THIS  
THE SPACER (26) WILL  
FIT LOOSELY UNTIL  
SECURED INTO THE  
CAVITY OF THE BASE.  
WARNING COULD RESULT IN  
SERIOUS INJURY AND/OR  
PROPERTY DAMAGE.  
8
Secure tank struts (11) to pole.  
4.  
Rotate non-secured ends of tank  
struts (11) outward to mounting  
holes in tank as shown.  
10  
10  
12  
9
11  
WARNING!  
1
TIGHTEN BOLT (9) IN  
LOCK NUT (12) UNTIL  
FLUSH (EVEN) WITH LOCK  
NUT’S OUTER EDGE.  
11  
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5.  
Secure non-secured ends of tank struts (11) to  
tank as shown. Repeat for opposite side.  
11  
11  
14  
10  
1
11  
10  
15  
Attach extension arm (18) to pole using  
U-bolt (22), washers (19), nuts (8), as shown. Install pole cap (24) as shown.  
6.  
24  
18  
22  
8
19  
WARNING!  
DO NOT LEAVE ASSEMBLY  
UNATTENDED WHEN  
EMPTY; IT MAY TIP OVER.  
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SECTION B: ASSEMBLE THE BACKBOARD  
This is what your system will look like  
when you’ve finished this section:  
TOOLS REQUIRED FOR THIS SECTION  
HARDWARE USED IN THIS SECTION  
1/2”  
OR  
Item #15  
Item #17  
Item #20  
Item #19  
Item #29  
1/2”  
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7.  
Install backboard assembly to the pole assembly as shown. Attach backboard and  
rim (16) to the extension arm (18) using bolts (20), spacers (21), washers (10, 19) and  
nuts (15) as shown. Tighten completely. Attach bolt covers (29).  
WARNING!  
NOTE:  
TWO PEOPLE REQUIRED  
Peel protective  
FOR THIS PROCEDURE.  
FAILURE TO FOLLOW THIS  
film from surface  
WARNING COULD RESULT IN  
of acrylic  
backboard prior  
SERIOUS INJURY AND/OR  
PROPERTY DAMAGE.  
to use.  
NOTE:  
BOARD STYLE  
MAY VARY  
20  
19  
16  
15  
10  
Do not use  
washers here on  
spring return  
style rims.  
21  
29  
18  
12  
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WARNING: Use of this product without proper installation of net  
clips, or when all net clips are not present could result in bodily harm. Be sure  
to follow directions carefully.  
Install net clips.  
8.  
WARNING!  
CLIP “ARM”  
USE OF THIS PRODUCT  
WITHOUT PROPER  
INSTALLATION OF SMART  
CLIPS®, OR WHEN ALL SMART  
CLIPS® ARE NOT PRESENT  
COULD RESULT IN BODILY  
HARM. BE SURE TO FOLLOW  
DIRECTIONS CAREFULLY.  
CLIP “BODY”  
16  
Insert one “arm” of clip into ram as shown. Twist “body” of clip slightly so that  
second “arm” slides over the top of the first “arm” as shown.  
Push in the direction indicated by arrow.  
17  
A
Push second “arm” back and into ram as shown.  
B
Twist “body” of clip slightly again to spread “arms” of clip.  
Clip “arms” must be flat and touching edge to edge as shown, not overlapping.  
C
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NET INSTALLATION  
16  
9.  
SIDE VIEW  
17  
23  
NETCLIP  
NET  
Insert net into bottom of clip as shown.  
SIDE VIEW  
Twist net until it snaps into position.  
Net must be centered through clip.  
NETCLIP  
NET  
14  
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SECTION B: SECURING THE SYSTEM  
Place assembled unit to desired location. Fill tank with water (30 gallons/114  
liters) or sand (360 lb./163 kg) and snap tank cap (28) in place.  
Insert T-strap (27) through slot on back of base as shown. Secure unit to  
ground by twisting tie down stake (25) into ground and hooking T-strap (27)  
onto tie down stake (25).  
1.  
CAUTION!  
ADD TWO GALLONS (7.6  
LITERS) OF NON-TOXIC  
ANTIFREEZE IN SUB-  
FREEZING CLIMATES.  
27  
NOTE:  
28  
IF USING SAND:  
2 GALLONS OF  
ANTI-FREEZE IS  
NOT REQUIRED  
WARNING!  
TWO PEOPLE REQUIRED  
FOR THIS PROCEDURE.  
FAILURE TO FOLLOW THIS  
WARNING COULD RESULT  
IN SERIOUS INJURY AND/OR  
PROPERTY DAMAGE.  
27  
25  
27  
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SECTION C: APPLY HEIGHT AND MOVING LABEL  
Apply Height and Moving label on pole as shown.  
1.  
WARNING!  
DO NOT LEAVE ASSEMBLY  
UNATTENDED WHEN  
EMPTY; IT MAY TIP OVER.  
13  
MOVING SYSTEM  
13  
1. While holding pole, rotate  
basketball system forward  
until wheels engage with  
ground.  
2. Move basketball system to  
desired location.  
1
3. Carefully rotate basketball  
system upright.  
2
3
4. Reattach ground restraint and  
check system for stability.  
201261  
3/99  
16  
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