Huffy Board Games M732201 User Manual

REQUIRED TOOLS  
AND MATERIALS:  
Portable System  
Owners Manual  
• 2 People  
• Tape Measure  
Customer Service Center  
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.  
• Wood Board  
(scrap)  
• Sawhorse or  
Support Table  
• Tape  
• Safety Glasses  
• #3 Phillips  
Screwdriver  
• Needle-Nose Pliers  
• (2 each) Wrenches  
7/16" 1/2" 9/16" 3/4"  
AND/OR  
• Socket Wrenches and Sockets  
(Deep-Well Sockets are  
Recommended).  
7/16" 1/2" 9/16" 3/4"  
• Garden Hose or Sand  
Write Model Number  
WARNING!  
From Box Here:  
READ AND UNDERSTAND  
OPERATOR'S MANUAL  
BEFORE USING THIS UNIT.  
• Step Ladder 8ft. (2.4 m)  
FAILURE TO FOLLOW  
OPERATING INSTRUCTIONS  
COULD RESULT IN INJURY  
OR DAMAGE TO  
PROPERTY.  
OPTIONAL TOOLS  
AND MATERIALS:  
Toll-Free Customer Service Number for U.S: 1-800-558-5234,  
For Canada: 1-800-284-8339,  
• Large & Small Adjustable  
Wrenches  
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),  
For Australia: 1-800-632 7921  
1
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HEIGHT ADJUSTMENT  
SAFETY INSTRUCTIONS  
CAUTION!  
DO NOT LET GO OF HANDLE  
UNTIL THE RIM IS RESET AT  
LOWEST POSTION OR  
DESIRED HEIGHT.  
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY  
RESULT IN SERIOUS INJURY, PROPERTY DAMAGE AND  
WILL VOID WARRANTY.  
FAILURE TO FOLLOW THIS  
READ BEFORE  
Owner must ensure that all players know and follow these  
rules for safe operation of the system.  
WARNING COULD RESULT  
OPERATING  
IN SERIOUS INJURY AND/OR  
ELEVATOR  
PROPERTY DAMAGE.  
SYSTEM  
To ensure safety, do not attempt to assemble this system  
without following the instructions carefully. Proper and  
complete assembly, use and supervision is essential for  
proper operation and to reduce the risk of accident or injury.  
A high probability of serious injury exists if this system is not  
installed, maintained, and operated properly. Check entire box  
and inside all packing material for parts and/or additional  
instructional material. Before beginning assembly, read the  
instructions and identify parts using the hardware identifier  
and parts list in this document.  
3.  
2.  
1.  
• If using a ladder during assembly, use extreme  
caution.  
TO RESET OR REPOSITION BACKBOARD:  
• Two (2) capable adults are recommended for this  
operation.  
1. Grasp handle firmly and pull down to raise rim PAST  
highest position (above 10 feet).  
• Check base regularly for leakage. Slow leaks could  
cause system to tip over unexpectedly.  
• Seat the pole sections properly (if applicable). Failure  
to do so could allow the pole sections to separate  
during play and/or transport of the system.  
• Climate, corrosion, or misuse could result in system  
failure.  
2. While still holding handle firmly, CAREFULLY lower  
rim to lowest position.  
3. Raise to desired height by pulling down on handle.  
1. Adjust basketball  
backboard height to  
lowest position.  
MOVING  
SYSTEM  
• Minimum operational height is 6' 6" (1.98 m) to the  
bottom of backboard.  
2. While holding pole,  
• This equipment is intended for home recreational use  
only and NOT excessive competitive play.  
• Read and understand the warning label affixed to  
pole.  
rotate basketball  
system forward until  
wheels engage with  
ground.  
• The life of your basketball pole depends on many  
conditions. The climate, placement of the pole,  
location of the pole, exposure to corrosives such as  
pesticides, herbicides, or salts are all important.  
3. Move basketball  
system to desired  
location.  
4. Carefully rotate  
basketball system  
upright.  
If technical assistance is required, contact Customer  
Service.  
• Adult supervision is recommended when adjusting  
height.  
5. Check system for  
stability.  
522730 06/05  
Most injuries are caused by misuse and/or not following  
instructions.  
25  
Use caution when using this system.  
3
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NOTICE TO ASSEMBLERS  
Adult Assembly Required. Dispose of ALL packaging materials promptly. As with all products,  
periodically inspect for loose small parts.  
ALL basketball systems, including those used for DISPLAYS, MUST be assembled and installed  
according to instructions. Failure to follow instructions could result in SERIOUS INJURY. It is  
NOT acceptable to devise a makeshift support system.  
WARNING: IF YOUR SYSTEM IS EQUIPPED WITH AN ACRYLIC  
BACKBOARD, EXAMINE BACKBOARD FOR ANY DAMAGE THAT MAY  
HAVE OCCURRED DURING SHIPMENT. CRACKS IN THE BACKBOARD  
COULD RESULT IN SUDDEN BREAKAGE. IF BACKBOARD IS DAMAGED  
IN ANY WAY PRIOR TO OR AFTER ASSEMBLY, CALL TOLL-FREE  
NUMBER:  
IMPORTANT!  
Remove all contents from boxes.  
Be sure to check inside pole sections;  
hardware and additional parts are packed inside.  
PRODUCT REGISTRATION:  
Please remember to complete your product registration form on-  
line at:  
4
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Get to know the basic parts of your basketball system...  
FRONT VIEW  
BACK VIEW  
BACKBOARD  
BACKBOARD  
RIM  
RIM  
POLE  
POLE  
ELEVATOR ADJUSTMENT  
SUPPORT STRUT  
SUPPORT STRUT  
BASE  
BASE  
5
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PARTS LIST - See Hardware Identifier  
Item Qty. Part No. Description  
Item Qty. Part No. Description  
1
2
3
4
5
6
7
8
9
1
1
2
1
1
1
1
1
6
2
1
206657 Tank, (Black)  
200628 Wheel Axle  
25  
26  
1
1
522730 Label, Height Adjustment and Moving  
Net  
201160 Pawl Lever  
801159 Ratchet  
900964 Backboard Bracket  
226401 Wheel, 4” (Black)  
908242 Top Pole Section  
908246 Middle Pole Section  
908247 Bottom Pole Section  
202820 Rod, 3/8 O.D. x 4-3/4 Long  
202822 Eyebolt, 3/8-16 x 2-1/2 Long  
203063 Lock Nut, 3/8-16  
906206 Tank Strut  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
1
1
2
1
1
1
4
1
1*  
1
1
7
1
1
4
7
4
1*  
1
1
1
1
203472 Spring, Black, Slam Jam  
200318 Bracket, Reinforcement, Slam Jam  
900033 Bracket Slam Jam  
202587 Spacer .520 I.D. x .750 O.D. x 1.0 Long  
206305 Clevis Pin 1/4 x 2-3/8 Long  
206360 Bolt, Hex 3/8-16 x 2.65 Long  
203796 T-Bolt, 3/8-16 x 5 Long  
203470 Washer Flat, Slam Jam  
206340 Lock Nut 1/2-13  
203795 Nut, Special, Slam Jam  
201125 Spring, Ratchet Return  
206311 Spacer .520 I.D. x .750 O.D. x .50 Long  
206304 Bolt 1/2-13 x 6-5/16 Long  
908178 Elevator Tubes  
201129 Spacer .402 I.D. x .500 O.D. x 1.8 Long  
201642 Spacer Plastic, .63 Long  
281159 Handle  
10  
11  
201625 Bolt,Yellow Dichromate, 5/16-18 X 3.60  
Long  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
6
1
4
6
6*  
4
2
1
2
1
1
1
2
203218 Washer, Flat, 5/16  
203099 Lock Nut, 5/16-18  
204961 Bolt, Hex Head, 3/8-16 x 0.625 Long  
205528 Bolt, Hex Flange, 5/16-18 x 1 Long  
203100 Nut, Hex Flange, 5/16-18  
201651 Spacer .500 I.D. x .25 Long  
206303 Washer 1/4 Flat  
200627 Wheel Bracket  
204558 Screw, Phillips, 1/4 x .375 Long, Type 25  
Rim  
206219 Cap, Pole Top 3”  
202603 Washer, Nylon  
203617 Plug Cap  
908176 Tube, Handle, Outer  
908177 Tube, Handle, Inner  
* You many have extra parts with this model.  
NOTE: Hardware kit is designed for more than one style of basketball system.  
Not all hardware will be used.  
6
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HARDWARE IDENTIFIER (BOLTS & PINS)  
Item #14 (4)  
Item #15 (6)  
Item #8 (1)  
Item #35 (1*)  
Item #20 (2)  
Item #11 (1)  
Item #34 (1)  
Item #42 (7)  
Item #36 (1)  
HARDWARE IDENTIFIER (NUTS & WASHERS)  
Item #13 (1)  
Item #9 (1)  
Item #16 (6*)  
Item #38 (7)  
Item #18 (2)  
Item #39 (1)  
Item #12 (6)  
Item #23 (1)  
Item #37 (1)  
* You may have extra parts with this model.  
7
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HARDWARE IDENTIFIER (STEEL SPACERS & RODS)  
Item #7 (1)  
Item #44 (1*)  
HARDWARE IDENTIFIER (PLASTIC SPACERS & CLIPS)  
Item #33 (4)  
Item #41 (4)  
Item #45 (1)  
Item #17 (4)  
HARDWARE IDENTIFIER (OTHER)  
Item #40 (1)  
Item #31 (1)  
Item #30 (1)  
Item #32 (1)  
8
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SECTION A: ASSEMBLE THE BASE  
ITEMS REQUIRED FOR THIS SECTION  
This is what your system will look like when  
you’ve finished this section.  
(2) 1/2” and (2) 9/16" Wrenches  
AND/OR  
(2) Socket Wrenches and Sockets  
1/2”  
9/16”  
Tape  
Correctly identify each pole section and mark indicated distance from ends with  
tape as shown.  
1.  
TOP POLE 31”  
4
5
MIDDLE POLE 43”  
6
BOTTOM POLE 43”  
9
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While maintaining alignment, bounce middle pole section (5) into top section (4) using a wood  
scrap as shown until the top pole no longer moves toward the pole identification sticker on the  
middle pole.  
2.  
CAUTION!  
THE IDENTIFICATION STICKER IS  
LOCATED 5" FROM THE END OF  
THE POLE. WHEN PROPERLY  
POUNDED TOGETHER, THE POLE  
SECTIONS SHOULD HAVE A 3-1/2"  
MINIMUM OVERLAP, LEAVING 1-1/2"  
BETWEEN THE OVERLAPPING  
POLE AND THE IDENTIFICATION  
STICKER.  
IMPORTANT!  
Align dimple of top pole section (4)  
into trough of middle pole section (5)  
as shown.  
m i d d l e p o l e  
ID  
STICKER  
5
5"  
m i d d l e p o l e  
1-1/2"  
DIMPLE  
4
WOOD SCRAP  
(NOT SUPPLIED)  
HOLE  
10  
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Bounce top and middle pole assembly (4 and 5) onto bottom pole section (6) using a wood scrap  
as shown. Bounce until the top and middle pole assembly no longer moves toward the pole  
identification mark on the bottom pole.  
3.  
IMPORTANT!  
Align dimple of middle pole section (5)  
into trough of bottom pole section (6)  
as shown.  
CAUTION!  
THE IDENTIFICATION STICKER IS  
LOCATED 5" FROM THE END OF  
THE POLE. WHEN PROPERLY  
POUNDED TOGETHER, THE POLE  
SECTIONS SHOULD HAVE A 3-1/2"  
MINIMUM OVERLAP, LEAVING 1-1/2"  
BETWEEN THE OVERLAPPING  
POLE AND THE IDENTIFICATION  
STICKER.  
1-1/2"  
Bottom pole  
5"  
ID  
STICKER  
4
Bottom pole  
DIMPLE  
RODS SHOWN ARE  
FOR VISUAL  
REPRESENTATION  
OF ALIGNMENT  
AND ARE NOT  
HOLE  
5
SUPPLIED WITH  
THE HARDWARE  
6
WOOD SCRAP  
(NOT SUPPLIED)  
11  
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6
Install rod (7) through holes in bottom pole section (6) and  
eyebolt (8).  
4.  
5.  
7
8
Install wheel axle (2) through wheel carriage (19) and  
install wheels (3) onto wheel axle (2) with spacers (17) as  
shown. Insert pole assembly into tank assembly as  
shown. Secure bottom pole (6) section to tank and wheel  
carriage as shown. A deep socket is recommended.  
WARNING!  
TWO CAPABLE ADULTS  
REQUIRED FOR THIS  
PROCEDURE. FAILURE TO  
FOLLOW THIS WARNING  
COULD RESULT IN SERIOUS  
INJURY AND/OR PROPERTY  
DAMAGE.  
IMPORTANT!  
19  
3
17  
17  
3
2
THE SPACER (17) WILL  
FIT LOOSELY UNTIL  
SECURED INTO THE  
CAVITY OF THE BASE.  
6
7
8
IMPORTANT!  
The Warning Label  
should be facing  
towards the front.  
9
IMPORTANT!  
DO NOT OVER  
TIGHTEN  
12  
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Secure base struts (10) to pole using bolt (11), washers (12), and nut (13), as  
shown. Rotate the non-secured ends of base struts (10) as shown.  
6.  
12  
12  
13  
6
11  
10  
6
10  
1
10  
7.  
WARNING!  
Secure both base struts (10)  
to base using bolts (15),  
TIGHTEN BOLT (11) IN LOCK NUT (13) UNTIL FLUSH  
(EVEN) WITH LOCK NUT’S OUTER EDGE.  
washers (12), and nuts (16).  
10  
15  
NOTE:  
ORIENTATION OF STRUTS  
12  
10  
15  
12  
12  
1
16  
12  
16  
13  
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SECTION B: ATTACH THE BACKBOARD  
ITEMS REQUIRED FOR THIS SECTION  
This is what your system will  
look like when you’ve  
finished this section.  
(2) 1/2”, (2) 9/16” and (2) 3/4” Wrenches  
AND/OR  
(2) Socket Wrenches and Sockets  
3/4”  
1/2”  
9/16”  
Assemble backboard brackets (29) using bolts (14) and  
nuts (9) as shown.  
1.  
9
9
IMPORTANT!  
DO NOT TIGHTEN  
COMPLETELY  
14  
29  
NOTE  
ORIENTATION.  
29  
14  
Identify elevator tubes (43).  
2.  
43  
Toward  
Board  
Toward  
Pole  
Elevator tube  
14  
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Fit spacer (44) into pawl (27). Then secure to brackets (29) using bolt (35) and nut (52) as shown.  
3.  
IMPORTANT!  
DO NOT OVER TIGHTEN!  
29  
It is necessary for all  
parts to be installed  
properly for this  
9
mechanism to work  
safely and properly.  
35  
27  
44  
Attach lower elevator tubes (43) to backboard brackets (29)  
using spacers (17, 23, 41, and 45), bolts (42) ratchet (28),  
and nuts (38) as shown.  
45  
4.  
23  
28  
29  
17  
27  
23  
45  
17  
43  
38  
41  
38  
17  
41  
TOP VIEW OF  
RATCHET  
28  
42  
ASSEMBLY  
17  
IMPORTANT!  
TIGHTEN ALL  
COMPONENTS  
42  
COMPLETELY (STEP 1-4)  
43  
15  
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Secure pawl (27) in place with clevis  
pin (34) and washers (18) as shown.  
Stretch spring (40) into position with pliers from  
clevis pin (34) to board bracket (29).  
5.  
6.  
WARNING!  
34  
USE EYE PROTECTION  
WHEN INSTALLING  
SPRINGS.  
18  
27  
27  
43  
18  
40  
43  
Insert T-bolt (36) through Slam Jam bracket (32) as shown. Secure  
Slam Jam bracket (32) and backboard bracket (29) assemblies to  
backboard. Using bolt (15) and nut (16) as shown.  
7.  
43  
16  
16  
29  
36  
32  
15  
15  
16  
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Attach upper elevator tubes (43) to backboard brackets (29) using spacers (41) bolt (42) and  
nut (38) as shown.  
8.  
43  
43  
41  
38  
42  
41  
Support pole on sawhorse. Attach upper and lower elevator tubes (43) to upper pole section (4)  
using bolts (42) and nuts (38) as shown. Attach pole cap (22) as shown.  
9.  
38  
38  
43  
4
22  
43  
42  
42  
17  
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Attach outer handle tube (47) to upper elevator tubes (43) using bolt (42) spacers (33) and  
nut (38) as shown.  
10.  
A
42  
33  
47  
43  
33  
38  
Attach outer handle tube (47) to lower elevator tubes (43) using bolt (42) spacers (33) and  
nut (38) as shown.  
10.  
B
42  
33  
43  
33  
43  
47  
43  
38  
18  
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Slide inner handle tube (48) into outer handle tube (47) as shown.  
11.  
47  
48  
Secure inner handle tube (48) to outer handle tube (47) using screws (20) as shown.  
Slide handle (46) onto inner handle tube (48).  
12.  
20  
47  
48  
46  
20  
19  
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Install Rim to Backboard  
A. Fit rim (21) securely into bracket (32) as shown. Allow T-bolt (36) to slip through center hole  
13.  
in rim (21).  
B. Install reinforcement bracket (31) onto T-bolt (36) as shown.  
C. Install spring (30) onto T-bolt (36) as shown.  
D. Install special nut (39) and washer (37) onto T-bolt (36).  
E. Tighten special nut (39) until flush with end of T-bolt (36).  
B
NOTE:  
A
31  
ORIENTATION  
OF BRACKET  
21  
36  
36  
32  
31  
37  
39  
C
D
30  
36  
37  
36  
39  
E
20  
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Roll the completed assembly to the desired playing area. Fill tank with 33 gallons of water.  
14.  
WARNING!  
TWO CAPABLE ADULTS  
REQUIRED FOR THIS  
PROCEDURE. FAILURE TO  
FOLLOW THIS WARNING  
COULD RESULT IN  
SERIOUS INJURY AND/OR  
PROPERTY DAMAGE.  
WARNING!  
DO NOT LEAVE  
ASSEMBLY  
24  
UNATTENDED WHEN  
EMPTY; IT MAY TIP  
OVER.  
24  
NOTE:  
IF USING SAND:  
2 GALLONS OF  
ANTI-FREEZE IS  
NOT REQUIRED  
Apply the height adjustment and moving label (25) to the front of the pole as shown.  
15.  
WARNING!  
DO NOT ALLOW  
CHILDREN TO  
HEIGHT ADJUSTMENT  
ADJUST HEIGHT.  
TO RESET OR  
REPOSITION  
BACKBOARD:  
HEIGHT ADJUSTMENT  
CAUTION!  
DO NOT LET GO OF HANDLE  
UNTIL THE RIM IS RESET AT  
LOWEST POSTION OR  
DESIRED HEIGHT.  
FAILURE TO FOLLOW THIS  
WARNING COULD RESULT  
IN SERIOUS INJURY AND/OR  
PROPERTY DAMAGE.  
READ BEFORE  
OPERATING  
ELEVATOR  
SYSTEM  
1. Grasp handle firmly and  
pull down to raise rim  
PAST highest position  
(above 10 feet).  
1.  
2.  
3.  
25  
TO RESET OR REPOSITION BACKBOARD:  
1. Grasp handle firmly and pull down to raise rim PAST  
highest position (above 10 feet).  
2. While still holding handle firmly, CAREFULLY lower  
rim to lowest position.  
3. Raise to desired height by pulling down on handle.  
10 ft.  
1. Adjust basketball  
backboard height to  
lowest position.  
MOVING  
SYSTEM  
(3.05 m)  
2. While holding pole,  
rotate basketball  
system forward until  
wheels engage with  
ground.  
2. While still holding handle  
firmly, CAREFULLY lower  
rim to lowest position.  
3. Move basketball  
system to desired  
location.  
4. Carefully rotate  
basketball system  
upright.  
5. Check system for  
stability.  
522730 06/05  
3. Raise to desired height  
by pulling down on  
handle.  
21  
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