XL 800 Series
FOR SMOKE CONTROL
HONEYWELL EXCEL 5000 OPEN SYSTEM
INSTALLATION AND COMMISSIONING INSTRUCTIONS
CONTENTS
Connecting HMIs or Laptops........................................ 17
Connecting the XI582 Operator Interface............... 17
Connecting Laptops (XL-Online/CARE) ................. 18
XCL8010AU Terminals........................................... 18
Features.......................................................................18
LONWORKS Interface and Terminals ....................... 18
LONWORKS Service LED and Button....................... 18
C-Bus Tx LED and Rx LED .................................... 19
Reset Button........................................................... 19
HMI Interface.......................................................... 19
Alarm and Power LEDs .......................................... 20
Watchdog Status .................................................... 20
Modem Interface..................................................... 20
I/O Bus Switch S2................................................... 20
C-Bus Termination Switch S1................................. 21
Memory .................................................................. 21
General............................................................................... 3
Before Installation............................................................. 3
Installation ......................................................................... 3
Wiring ................................................................................. 4
XL800 Series Power Consumption................................ 5
I/O Modules ................................................................... 5
Description of the XCL8010AU Controller Module ......... 7
Overview........................................................................ 7
Interfaces and Bus Connections.................................. 10
Technical Data............................................................. 10
System Data........................................................... 10
Operational Environment ....................................... 10
Smoke Control Configuration....................................... 10
Data File Set-Up .......................................................... 11
Panel Reset ................................................................. 11
Typical Power Limited Circuit for XL800...................... 11
Connecting Single Bus Controller Systems ................. 11
XCL8010AU, I/O Modules on Single Rail............... 12
Multiple Rails in Single Cabinet.............................. 12
LonWorks Bus I/O Modules in Separate Rooms.... 12
How to Connect Panel Bus and LONWORKS Bus Mixed
Controller Systems ...................................................... 12
Connecting I/O Modules......................................... 12
Connecting I/O Modules to the XCL8010AU.......... 12
Setting Address of Panel Bus I/O Modules.................. 13
Setting the I/O Bus Switch ........................................... 14
LONWORKS Bus Topologies.......................................... 14
C-Bus Topologies ........................................................ 14
Description of the I/O Modules....................................... 21
Common Features ....................................................... 21
Analog Input Modules .................................................. 22
Types of Analog Input Modules .............................. 22
Features ................................................................. 22
Terminals................................................................ 22
XFL821AU Connection Examples .......................... 23
Analog Output Modules................................................ 24
Types of Analog Output Modules ........................... 24
Features ................................................................. 24
Terminals................................................................ 24
Technical Data........................................................ 24
Modules with Manual Overrides ............................. 25
XFL822AU Connection Example............................ 25
Synchronization Behavior of Analog Output Module
Configured as Floating Output................................ 25
Binary Input Modules ................................................... 26
Types of Binary Input Modules ............................... 26
Features ................................................................. 26
Terminals................................................................ 26
Technical Data........................................................ 26
Status LEDs............................................................ 27
XF823AU Connection Examples ............................ 27
Relay Output Modules.................................................. 28
Types of Relay Output Modules ............................. 28
Features ................................................................. 28
Terminals................................................................ 28
Permissible Loads .................................................. 29
Status LEDs with Manual Overrides....................... 29
Connection Examples............................................. 30
Mounting/Dismounting Modules.................................... 14
Mounting/Dismounting Controller/Sockets................... 15
Mounting Sockets................................................... 15
Connecting Sockets ............................................... 15
Dismounting Sockets ............................................. 16
Mounting/Dismounting Electronic Modules.................. 16
Mounting Electronic Modules ................................. 16
Dismounting Electronic Modules............................ 17
Connecting via C-Bus.................................................. 17
Connecting to the Controller................................... 17
Setting the C-Bus Termination Switch.................... 17
Shielding ................................................................ 17
Copyright © 2008 Honeywell GmbH ꢀ All Rights Reserved
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Installation
WARNING
Mount controller subpanel in cabinet so all labeling is visible.
Secure full-size subpanel in place with six no. 10 x ½-inch
(13 mm) sheet metal screws (not supplied). Secure smaller
subpanel with four no. 10 x ½-inch (13 mm) sheet metal
screws (not supplied).
This equipment generates, uses, and can radiate radio
frequency energy, and if not installed and used in accordance
with the instructions manual, may cause interference to radio
communications. It has been tested and found to comply with
the limits for a Class A computing device pursuant to Subpart
J of Part 15 of FCC Rules, which are designed to provide
reasonable protection against such interference when
operated in a commercial environment. Operation of this
equipment in a residential area is likely to cause interference,
in which case the user, at his own expense, will be required to
take whatever measures may be required to correct the
interference. Any unauthorized modification of this equipment
may result in the revocation of the owner’s authority to
continue its operation.
NOTE:
Subpanel must mount flat and should not bulge or
recess anywhere.
FULL-SIZE
CABINET
General
The XL800 Series is designed to provide heating, ventilating
and air-conditioning control. They can operate either
standalone, or networked to Honeywell central workstations
such as EBI. These controllers can also be used for smoke
control system monitoring and control, for monitor and control
of fire (UL864), and general purpose signaling (UL2017). In
UL 2017 applications, the product can be used as a type NM
(Non-Monitored) system. It is also approved for UL916
(Energy Management Equipment.)
The XL800 Series can be used for smoke control applications
when used in conjunction with a UL listed fire alarm control
panel (FACP) and UL listed fire fighters’ smoke control station
(FSCS).
Before Installation
SIX NO. 10 x ½-INCH (13 mm)
SHEET METAL SCREWS
1. Unpack door and remove the XL800 from carton. Check
equipment and report any damage to a Honeywell
representative.
2. Verify cabinet is installed correctly.
Fig. 1. Mounting controller subpanel in cabinet (full-size
subpanel cabinet shown)
3. Securely mount the XL800 to a rigid structural surface
using at least four sets of 1/4 in. (6 mm) mounting
hardware (supplied locally).
NOTE:
Anchoring materials must be suitable for the
mounting surface (wood, concrete, steel).
Mounting must comply with all local codes.
4. Obtain correct number and type of sheet metal screws for
subpanel. Installation of a full-size subpanel requires six
no. 10 x ½-inch (13 mm) sheet metal screws (not
supplied). Installation of a smaller subpanel requires four
no. 10 x ½-inch (13 mm) sheet metal screws (not
supplied).
5. Obtain 14505159-001 Tamper Switch per job
requirements. Installation of Tamper Switch is optional.
3
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Wiring
Excel 800
Wiring
WARNING
All wiring to the XL800 controller is unsupervised, except as
noted.
Risk of electric shock or equipment damage!
All circuits are power limited, except for AC power circuits,
relay contacts and other circuits as noted.
► Subpanel and Controller power must remain OFF until
Controller is checked.
All field wiring terminals accept 24 AWG to 14 AWG
(0.25 mm2 to 2 mm2) conductors except as noted.
4. Install optional Tamper Switch on cabinet per instructions
in the cabinet installation instructions. Wire Tamper
Switch per job drawings.
All wiring must conform to local codes, ordinances, and
regulations. Refer to job drawings for details.
Verify that the voltage difference between any conductor and
earth ground does NOT exceed 150 Vac.
5. Mount cabinet door.
1. Connect input/output device wiring, C-Bus transmission
wiring (minimum 18 gage [0.8012 sq mm]), LON Bus
transmission wiring, and 14507063 Power Cable to
Controller per job drawings. Fig. 2 and Fig. 3 show typical
controller wiring. Four Power Module models are available
(see Table 2).
CAUTION
Risk of electric equipment damage! Excessive static can
burn out equipment.
2. Connect line voltage to Terminals H and N of the
14507287 Power Module. Connect a good earth ground to
Terminal G of the Power Module. Fig. 5 through Fig. 7
show typical power wiring.
► Observe proper anti-static material handling practices
when installing or servicing PC parts and related
components.
► Observe proper equipment and body grounding practices.
► Discharge static electricity from your body before handling
parts.
3. For Power Modules -001 through -007, leave power to
Power Supply and Controller OFF. Connect 14507063
Power Cable from Controller to Power Module.
Table 1. Connector terminal specifications
connector terminal pin signal type
input /
output
voltage
type
max.
voltage
max. current
max.
max. line
frequency impedance
analog input
AI
input
SIGNAL ±12 V
SIGNAL ±10 V
SIGNAL ±10 V
±20 mA
±20 mA
±20 mA
9600 baud
8K ohms
15K ohms
8K ohms
10K ohms
digital input
DI
input
output(1
output(2
input
--
--
analog output
digital output
AO
DO
TI
9600 baud
AC/DC
±24 VAC/DC ±50 mA
--
totalizer output
signal ground
J1 RS-485 (C-BUS) (3
SIGNAL ±12 V
±12 mA
--
100 Hz
--
GND
+A
-A
--
--
--
1
2
input / output SIGNAL ±5 V
input / output SIGNAL ±5 V
1 mA / 180 mA 9600 baud
1 mA / 180 mA 9600 baud
100 ohms
100 ohms
--
3S Shield A
--
--
--
--
--
(1 special application; (2 regulated; (3 supervised
Table 2. Power module models
transformer max. input
model
(48 VA) controller
VAC output
accessory output
convenience outlet
Vac
current draw
Hz
14507287-001 120
0.5 A
60
24
120 Vac, 10A
120 Vac, 10A
120 Vac, 10A
--
14507287-002 120
14507287-003 120
14507287-007 120
1.7 A
60
60
60
24
24
24
24 Vac, 100 VA, 24 Vac, 40 VA
1.7 A
24 Vac, 100 VA, 24 Vdc, 600 mA
--
120 A
EN1B-0410GE51 R0908A
4
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Wiring
XL800 Series Power Consumption
I/O Modules
When selecting the appropriate power supply, the power
consumption of the XL800 modules must be taken into
account.
Variants of I/O Modules
There are two variants of I/O modules:
•
•
Panel Bus I/O modules with communication via Panel Bus
(light-gray housings)
Modules are automatically commissioned (with firmware
download) by the XCL8010AU
Table 3. XL800 power consumption
max. power consumption
model
24 Vac, 60 Hz
24 Vdc
LONWORKS Bus I/O modules (dark-gray housings) with
communication via LONWORKS (FTT10-A, link power
compatible) for easy integration and use with 3rd-party
controllers
XCL8010AU with
watchdog load
690 mA
640 mA
XCL8010AU without
watchdog load
190 mA
140 mA
Terminal Sockets
XF821AU, XFL821AU
130 mA
160 mA
80 mA
90 mA
I/O modules are mounted on the appropriate terminal
sockets. Panel Bus I/O modules and LONWORKS Bus I/O
modules use the same terminal sockets.
XF822AU, XFR822AU,
XFL822AU, XFLR822AU
XF823AU, XFL823AU
180 mA
140 mA
130 mA
90 mA
XF824AU, XFR824AU,
XFL824AU, XFLR824AU
Color Coding
To distinguish modules and components, the following color
coding is used:
XFR825AU
140 mA
90 mA
Table 4. Color coding of Excel 800 Modules
color
part
red
All of the user-accessible adjustable
mechanical parts (i.e., bridge connectors and
locking mechanism) and operating controls
(manual overrides, etc.)
light-gray
dark-gray
Panel Bus I/O modules
LONWORKS Bus I/O modules
5
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Wiring
Excel 800
ANALOG
INPUT
ANALOG
OUTPUT
BINARY
INPUT
RELAY
OUTPUT
FLOATING
OUTPUT
LonWorks
BUS
MODULES
XFLR822AU
XFL822AU
XFLR824AU
XFL824AU
XFL821AU
XFL823AU
PANEL
BUS
MODULES
XFR822AU
XF822AU
XFR824AU
XF824AU
XFR825AU
XF821AU
XF823AU
XS821-22
XS823
XS824-25
XCL8010AU
CONTROLLER MODULE
LonWorks or Panel Bus
Fig. 2. Overview of I/O modules and terminal sockets
EN1B-0410GE51 R0908A
6
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Description of the XCL8010AU Controller Module
Description of the XCL8010AU Controller Module
Overview
PC or HMI
EXCELON
I/O MODULES
NO CONNECTION
LonWorks BUS
C-BUS
Fig. 3. Connections to the XCL8010AU Controller
Legend
1
2
3
4
5
6
7
8
9
Power supply for I/O modules
I/O Bus communication terminals
LONWORKS interface
LONWORKS service button
LONWORKS service LED
C-Bus Tx LED
C-Bus Rx LED
Reset button
HMI interface (for field use, only)
10 Alarm LED
11 Power LED
12 Power supply terminals
13 Alarm/watchdog outputs
14 NO CONNECTION
15 S2 I/O Bus switch
16 S1 C-Bus termination switch
17 C-Bus terminals
Fig. 4. XCL8010AU Controller Module front details
18 LONWORKS terminals
7
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Description of the XCL8010AU Controller Module
Excel 800
24 VAC CONTROLLER
POWER SWITCH
120 VAC, 60 HZ
LINE INPUT
FUSE F1 (2 AMPS) PART NUMBERS ARE AS FOLLOWS:
2 AMP
F1
–HONEYWELL PART NO. 14000485-007
(AVAILABLE FROM HONEYWELL BRANCH LOCATIONS, ONLY)
–BUSSMAN PART NO. AGC-2
CONTROLLER
POWER
*
ON
H
N
G
–LITTLEFUSE PART NO. 312002
OFF
MAIN LINE VOLTAGE
120 VAC, 60 HZ
TERMINAL
CONNECTED TO A GOOD
EARTH GROUND.
“
G
“
MUST BE
CONTROLLER
SUPPLY
24VAC
48VA
~
MUST BE WIRED
TO EARTH GROUND
G
14507063-002 POWER CABLE
(incl. with 14507287 power modules
14507287-001 through -003, only.)
“
G
“
MUST BE
UNSWITCHED
UNFILTERED
120 VAC
WIRED TO EARTH GROUND
BRN
GRN
CONNECTOR TO
XL800 CONTROLLER
J5
BLK
CONNECTORS ARE KEYED TO
PREVENT MISALIGNMENT.
* 14507287-001 POWER TERMINALS LABELED H-N-G.
CONVENIENCE OUTLET
(UNFILTERED, UNSWITCHED)
-001 = 120 VAC, 10 AMP
Fig. 5. Typical 14507287-001 Power Module wiring
24 VAC CONTROLLER
POWER SWITCH
120 VAC, 60 HZ
LINE INPUT
120 VAC, 60 HZ
LINE INPUT
24VAC ACCESSORY
POWER -002 AND -003
MODELS (4 AMP MAX.)
2 AMP
5 AMP
F2
CONTROLLER
F1
POWER
*
ON
ON
H
N
G
OFF
OFF
~
MAIN LINE VOLTAGE
120 VAC, 60 HZ
2 AMP
F3
TERMINAL
“G
“
MUST BE
CONTROLLER
SUPPLY
24VAC
CONNECTED TO A GOOD
EARTH GROUND.
MUST BE WIRED
TO EARTH GROUND
48VA
~
G
14507063-002 POWER CABLE
(incl. with 14507287 power modules
14507287-001 through -003, only.)
24 VAC ACCESSORY POWER
-002 MODEL, ONLY. 2 AMP MAX.
“
G
“
MUST BE
WIRED TO EARTH GROUND
FOR 14507287-003 (24VDC)
FOR 14507287-002 (24VAC)
BRN
GRN
BRN GRY BRN GRY
RED BRN GRY GRY
CONNECTOR TO
XL800 CONTROLLER
J5
BLK
UNSWITCHED
UNFILTERED 120 VAC
CONNECTORS ARE KEYED TO
PREVENT MISALIGNMENT.
* 14507287-001 POWER TERMINALS LABELED H-N-G.
CONVENIENCE OUTLET
(UNFILTERED, UNSWITCHED)
-002 AND -003 = 10 AMP
FUSE NO. FUSE RATING
HONEYWELL PART NO.
BUSSMAN PART NO.
LITTLEFUSE PART NO.
POWER MODULE
14507287-001 THROUGH -003
14507287-002 AND -003
14507287-002 AND -003
F1
F2
F3
2 AMPS
5 AMPS
2 AMPS
14000485-007
14507374-001
14000485-007
AGC-2
312002
GMA 5AMP
AGC-2
235005
312002
Fig. 6. Typical 14507287-002, -003 Power Module wiring
EN1B-0410GE51 R0908A
8
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Description of the XCL8010AU Controller Module
CONTROLLER TRANSFORMER
GRN
G 70
CONTROLLER
SUPPLY 24 VAC
48 VA
BRN
~
71
72
BLK
1
3
4
BLK
24 V 50 VA
H
N
G
14507351-001
429P156A
E1A 1052 XXXX
WHT
GRN
COM 120 V
1
2
MAIN LINE (120 VAC, 60 Hz)
TERMINAL “G” MUST BE
CONNECTED TO A GOOD
EARTH GROUND.
1
MECHANICALLY SECURED TO SUBPANEL WITH MOUNTING SCREW
1
Fig. 7. Typical 14507287-007 Power Module wiring
I/O Module Overview
Table 5. Overview of I/O modules
description inputs outputs manual controls
Panel Bus
module
LONWORKS
LEDs 1)
Bus module
XFL821AU
XFL822AU
XF821AU
XF822AU
Analog Input Module
Analog Output Module
8
–
–
8
–
–
–
8 status LEDs
XFR822AU XFLR822AU Analog Output Module
–
8
8 manual overrides 8 status LEDs
XF823AU
XF824AU
XFL823AU
XFL824AU
Binary Input Module
Relay Output Module
12
–
–
–
–
12 status LEDs
6 status LEDs
6 2)
6 2)
3
XFR824AU XFLR824AU Relay Output Module
XFR825AU Floating Output Module
–
6 manual overrides 6 status LEDs
–
–
3 manual overrides 3 pairs of status LEDs
1) In addition to the power LED and service LED
2) Changeover outputs
9
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Description of the XCL8010AU Controller Module
Excel 800
Corresponding Terminal Sockets
Technical Data
Table 6. I/O modules and corresponding terminal sockets
System Data
I/O module
socket
scope of delivery
1 terminal socket,
1 bridge connector
1 swivel label holder
Table 7. System data
XF821AU,
XFL821AU
Operating voltage
24 VAC/DC, 60 Hz
Max. 3.57 A
(1 XCL8010AU Controller
+ 16 I/O modules)
XF822AU,
XS821-22
Power consumption
XFL822AU,
XFLR822AU,
XFR822AU
1 terminal socket,
1 bridge connector
1 swivel label holder
XF823AU,
XFL823AU
Operational Environment
XS823
Table 8. Operational environment
XF824AU,
1 terminal socket,
ambient operating
temperature
0 ─ 49 °C (32 ─ 122 °F)
XFL824AU,
XFLR824AU,
XFR824AU
1 bridge connector
1 swivel label holder
1 long cross connector
XS824-25
ambient operating
humidity
5 ─ 93 % rel. humidity
(non-condensing)
XFR825AU
ambient storage
temperature
–20 ─ +70 °C (–4 ─ +158 °F)
Interfaces and Bus Connections
ambient storage
humidity
5 ─ 95 % rel. humidity
(non-condensing)
The Excel 800 System can be connected to the following
devices and systems:
Smoke Control Configuration
Panel Bus
SMOKE CONTROL CONFIGURATION
• For communication with up to 16 Panel Bus I/O modules
• Polarity-insensitive
9
XL800
AO
SUPPLY
FAN
4
LonWorks Bus
AIRFLOW SENSOR
UL-LISTED
FIRE ALARM
CONTROL UNIT
11
• For communication with other LONWORKS Bus devices
8
AO
EXHAUST
FAN
within the building
5
12
• FTT10, link power compatible
• Polarity-insensitive
AO
FIREFIGHTERS’
SMOKE CONTROL
PANEL (FSCS)
DAMPER
2
3
VERIFICATION
14505068
AUDIBLE
ANNUNCIATOR
C-Bus
1
• For communication with other controllers
STATUS CONTROL
10
6
7
HMI
Fig. 8. Typical smoke control configuration
NOTES:
• For connecting an operator interface, e.g., XI582 or a
laptop, e.g., for CARE
1
Locate and configure per NFPA 92A, Section 3-4.3.4.
UL-listed annunciator / FSCS panel switches have a
minimum rating of 24 V, 1/10 Amp, and lamps / LEDs
have a rating of 24 V, limited to 50 mA.
Modem
• NO CONNECTION
2
3
Locate so as to minimize control wiring and piping.
Avoid running wires or piping through areas that have
a high fire risk.
Locate per UL 555S.
EN1B-0410GE51 R0908A
10
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Description of the XCL8010AU Controller Module
4
Locate separate from and below all building exhaust
fans and upstream of any prevailing winds.
CAUTION
Risk of electric equipment damage!
5
6
7
Exhaust to outside of building.
Locate airflow differential switch.
► Failure to use listed/approved replacement parts can
damage product, degrade operation and result in loss of
safety function.
► This product must be installed and operated within its
environmental, mechanical, and electrical specifications as
contained in this document.
Locate UL-listed damper pressure / position indicator
per damper installation instructions.
8
Smoke control must be initiated by a listed fire alarm
control unit or in zone automatic alarm devices and not
devices located outside of the smoke control zone.
Interconnecting wiring must be within 20 ft. (6 meters)
and in conduit.
► When servicing, use only listed/approved replacement
parts ordered directly from the manufacturer.
Typical Power Limited Circuit for XL800
9
Refer to NFPA 92A.
POWER
LIMITED
POWER
LIMITED
10
Verify that the AC voltage source connected to the
inside of the main line voltage terminal block is from a
UL-1481 listed uninterruptible power supply. The main
line voltage terminal block maximum current draw is
0.5 A. For 220/240 VAC (60 Hz) applications, verify
that no potential between any conductor and the earth
ground exceeds 150 VAC.
NON-POWER
LIMITED
2
ANALOG INPUT
MODULE
ANALOG OUTPUT
MODULE
DIGITAL INPUT
MODULE
DIGITAL OUTPUT
MODULE
CPU
POWER LIMITED
24VAC
CONTROL
24VAC
ACCESSORY
24VAC
NON-POWER
LIMITED
2
3
2
11
12
All external LONWORKS bus field wiring must be limited
to 4000 ft. (1200 meters) and be terminated to
14506944-001 transient protector (35 V, 290 mA max.)
except C-Bus field wiring communicating at 1 MHZ,
which uses 14502412-014 transient protector (19 V,
500 mA).
1
1
NON-POWER
LIMITED
NON-POWER
LIMITED
Fig. 9. Typical power-limited circuit for XL800
Panel Bus wiring must be in the same enclosure or
less than 20 ft. to adjacent enclosure. No protection is
required.
1
2
14507287-001 through -003 power module accessory
24 VAC output (rated 2A) must be wired in accordance
with NFPA 70, Article 725 when routed within the
cabinet or adjacent cabinets and also for external field
wiring.
Data File Set-Up
Generate the engineering data file for the XL800 Series
Controllers. This data file has a mix of hardware points for the
necessary inputs and outputs to control fans, dampers, and
other equipment. In addition to the inputs and outputs, a
custom control program is written to control the outputs per
the sequence. The XL800 controllers can reset the program
once the data from the operator interface indicates a normal
condition for the dedicated smoke control equipment. Wire
conditions must be programmed to provide annunciation of
trouble conditions.
14507287-001, -002, -003, and -007 control power
module 24 VAC output is inherently power-limited.
Thus, all sourced power from the XL800 controller is
power-limited. All field wiring from these controllers
meet NFPA 70, Article 725 power limited Class II
requirements.
3
4
If a separate auxiliary power-limited 24 VAC power
source is required, use a control power module
(14507287-001 or -007 control supply).
Also required for a dedicated application for the XL800, is a
weekly time program to test control points, fans, and dampers
by exercising the equipment and verifying feedback
automatically during low building activity periods.
Devices must be installed in areas as shown. All cable
must be routed as shown. All internal power-limited
wiring must be separated by ¼ inch (6 mm) or barrier
from non-power-limited wire. Excess wiring must be
cut, trimmed, and dressed properly to ensure that
proper clearances are maintained.
Panel Reset
When in Smoke Control Mode, panel reset is accomplished
by resetting the initiating panel contact circuit or by the
separate initiating/reset switch on the FSCS panel.
Connecting Single Bus Controller Systems
This section describes how to connect a controller system
which uses Panel Bus I/O modules, only or LONWORKS Bus
I/O modules, only.
11
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Description of the XCL8010AU Controller Module
Excel 800
XCL8010AU, I/O Modules on Single Rail
► Connect XCL8010AU Controller Module and I/O modules
ROOM 1
using the bridge connectors.
75
76
77
78
This provides power supply and communication connection.
No further wiring is necessary.
LonWorks
I/O MODULE
LonWorks
I/O MODULE
XCL8010AU
1 2
Multiple Rails in Single Cabinet
The multiple rails of a controller system are connected in
series.
► Connect the rail ends as follows:
– Power supply
via power supply terminals 73, 74 or 77, 78
ROOM 2
– Communication
75
76
77
78
via communication terminals 71, 72 or 75, 76
LonWorks
I/O MODULE
LonWorks
I/O MODULE
LonWorks
I/O MODULE
73
74
71
72
I/O MODULE
73
74
71
72
73
74
75
76
77
78
Fig. 11. Wiring the LONWORKS Bus I/O modules in
separate rooms
I/O MODULE I/O MODULE I/O MODULE
71
72
73
74
75
76
77
78
Maximum Cable Length
I/O MODULE XCL8010AU I/O MODULE
1 2
Max. cable length: 1200 meters (4000 ft), supervised.
71
72
73
74
I/O MODULE
How to Connect Panel Bus and LONWORKS
Bus Mixed Controller Systems
Connecting I/O Modules
For connecting the I/O modules with each other, proceed as
described for single-bus controller systems.
Connecting I/O Modules to the XCL8010AU
Panel Bus I/O Modules
Fig. 10. Wiring the power supply and the communication
lines to the I/O modules
► Connect communication terminals 71 ─ 74 or 75 ─ 78 of
Panel Bus I/O modules to communication terminals 71 ─
74 or 75 ─ 78 of the XCL8010AU Controller Module using
either
LonWorks Bus I/O Modules in Separate Rooms
In this scenario, only communication lines must be connected
between the rooms.
– Bridge connectors
for flush mounting on a single DIN rail or
► Connect the last module of room 1 to the first module of
– Cables
room 2:
for separate mounting, e.g., on multiple rails, separate
cabinets, etc.
– via communication terminals 71, 72 or 75, 76
LONWORKS Bus I/O Modules
► Connect communication terminals 71 ─ 74 or 75 ─ 78 of
LONWORKS Bus I/O modules to LONWORKS terminals 11 ─
14 of the XCL8010AU using cables.
EN1B-0410GE51 R0908A
12
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Description of the XCL8010AU Controller Module
Panel Bus modules
Panel Bus modules
71
72
73
74
75
76
77
78
71
72
73
74
75
76
77
78
71
72
73
74
75
76
77
78
XCL8010AU
11
12
13
14
1
2
3
4
LonWorks Bus modules
71
72
73
74
75
76
77
78
Fig. 12. Mixed bus system – correct wiring
Panel Bus modules
LonWorks Bus modules
71
72
73
74
78
71
72
73
74
75
76
77
78
4
75
76
77
78
XCL8010AU
11
12
13
1
2
3
Fig. 13. Mixed bus system – incorrect wiring
► Use the rotary HEX switch to set the address to the one
Setting Address of Panel Bus I/O Modules
already defined during engineering.
Each Panel Bus I/O module is assigned its own unique
address. For the sake of clarity for maintenance personnel, it
is recommended that you address the Panel Bus I/O modules
in ascending order 0 through F.
Table 9. HEX switch settings and addresses
HEX switch
address
0
1
2
3
4
5
6
7
01 02 03 04 05 06 07 08
HEX switch
address
8
9
A
B
C
D
E
F
09 10 11 12 13 14 15 16
13
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Mounting/Dismounting Modules
Excel 800
LONWORKS Bus Topologies
The LONWORKS Bus is a 78-kilobit serial link that uses
transformer isolation so that the bus wiring does not have a
polarity. I.e. it is not important which of the two LONWORKS
Bus terminals are connected to each wire of the twisted pair.
4
LOCK
The LONWORKS Bus does not need to be shielded on the
controller module side.
The LONWORKS Bus can be wired in daisy chain, star, loop or
any combination thereof as long as the maximum wire length
requirements are met.
Configuration
The recommended configuration is a daisy chain with two bus
terminations. This layout allows for max. LONWORKS Bus
lengths, and its simple structure presents the least number of
possible problems, particularly when adding on to an existing
bus.
Fig. 14. HEX switch location
NOTE:
If the HEX switch setting is changed, the Panel
Bus I/O module will revert to its default
configuration. With LONWORKS Bus I/O modules,
the HEX switch is without function.
C-Bus Topologies
Via the C-Bus up to 30 C-Bus devices (e.g., controllers, etc.)
can communicate with one another and a PC central. The C-
Bus must be connected via the individual controllers (open
ring).
Setting the I/O Bus Switch
► Set the I/O Bus switch S2 of the XCL8010AU Controller
Module depending on the modules connected to terminals
71 ─ 78 and the desired communication as follows:
NOTE:
Star connection is not allowed because
uncontrollable line reflections may occur.
Table 10. I/O Bus switch settings
communication
S2 setting
terminals
Mounting/Dismounting Modules
LONWORKS Bus
only
LON
71 ─ 74 LONWORKS Bus
75 ─ 78 LONWORKS Bus
11 ─ 14 LONWORKS Bus
WARNING
Risk of electric shock or equipment damage!
Panel Bus and
LONWORKS Bus
Panel
71 ─ 74 Panel Bus
75 ─ 78 Panel Bus
11 ─ 14 LONWORKS Bus
► Do not touch any live parts in the cabinet.
► Disconnect the power supply before you start to install the
Excel 800 System.
More than one disconnect switch may be required to de-
energize the system.
► Do not reconnect the power supply until you have
completed the installation.
NOTE:
The terminal socket of each I/O module can be
mounted and wired before inserting and locking
the corresponding electronic module.
Fig. 15. S2 I/O Bus switch
EN1B-0410GE51 R0908A
14
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Mounting/Dismounting Modules
Mounting/Dismounting Controller/Sockets
Mounting Sockets
NOTE:
When using both Panel Bus and LONWORKS Bus
I/O modules in an Excel 800 System, group both
Panel Bus modules (light-gray) and LONWORKS
Bus I/O modules (dark-gray), e.g., on different
rails. Up to 10 Panel Bus I/O modules can be
mounted to one side of the XCL8010AU. In total,
up to 16 Panel Bus I/O modules can be mounted
to one controller. The XCL8010AU Controller
Module is mounted on the DIN rail in the same way
as a terminal socket.
Panel
Panel
Panel
Panel
XCL8010AU
BUS I/O BUS I/O
BUS I/O BUS I/O
max. 10
max. 10
max. 16
Fig. 18. Mounting terminal sockets
NOTE:
Take care to not bend the Omega clamp, which
serves to establish the electrical contact with the
DIN rail and which located on the back of the
terminal socket.
Fig. 16. Max. number of Panel Bus I/O modules
LonWorks LonWorks
BUS I/O BUS I/O
LonWorks LonWorks
XCL8010AU
Connecting Sockets
BUS I/O BUS I/O
Controller and terminal sockets on the same DIN rail can be
connected mechanically and electrically with bridge
connectors.
max. 10
max. 10
max. 20
NOTE: MAX. OF 16 DIGITAL INPUT MODULES MAY BE USED.
Controller and terminal sockets on different DIN rails must be
connected using cables.
Fig. 17. Max. number of LONWORKS Bus I/O modules with
power supply via XCL8010AU
NOTICE
► Angle the terminal socket at the upper edge of the DIN rail
until it snaps in.
Risk of malfunction!
► Swing the terminal socket down and apply gentle force
► Wire Panel Bus I/O modules and LONWORKS Bus
until it snaps into position with an audible "click".
I/O modules separately.
► Position XCL8010AU Controller Module and terminal
► When using both Panel Bus and LONWORKS Bus
I/O modules in an Excel 800 System, LONWORKS Bus
I/O modules must be connected to the XCL8010AU
Controller Module via LON terminals 11 ─ 14.
sockets flush with one another along the rail.
► If desired, mount stoppers at the ends of the rail to prevent
sliding.
Position the bridge connector on terminals 71 ─ 74 of the
right hand terminal socket or XCL8010AU Controller Module
and on terminals 75 ─ 78 of the left hand terminal socket or
XCL8010AU Controller Module. Then press the bridge
connector down.
15
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Mounting/Dismounting Modules
Excel 800
Fig. 21. Releasing latch
Fig. 19. Connecting terminal sockets with bridge
connector
Mounting/Dismounting Electronic Modules
NOTE:
Bridge connectors transmit both communication
signals and power supply between modules.
Removing bridge connectors will interrupt the
transmission of both communication signals and
power supply between the modules.
Mounting Electronic Modules
NOTE:
Electronic modules can be removed from the
socket or inserted into the sockets without
switching off the power supply. The behavior of
connected field devices must be taken into
consideration.
Dismounting Sockets
Disconnecting Sockets
► Make sure that terminal socket und I/O module match.
Release all bridge connectors before removing the
XCL8010AU Controller Module and/or the terminal sockets
from the DIN rail.
► Make sure that the red locking mechanism is in the open,
i.e., left, position.
► Gently push the electronic module onto the terminal socket
until snug.
► Press down at the same time both the gray side wings next
to the red button and then pull the bridge connector out of
the module.
Fig. 22. Inserting the electronic module
Fig. 20. Releasing bridge connectors
► Lock the red locking mechanism by sliding it to the right.
Dismounting Controller/Terminal Sockets
► Insert a screwdriver into the latch on the underside of the
module and lever the red latch 2–3 mm downwards. The
module can then be swung away from the rail.
EN1B-0410GE51 R0908A
16
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Mounting/Dismounting Modules
Setting the C-Bus Termination Switch
► Set the C-Bus termination switch S1 appropriately.
Fig. 23. Locking the electronic module
Fig. 25. C-Bus termination switch S1
NOTE:
The red locking mechanism will not close if the
electronic module is not properly mounted.
Table 11. XCL8010AU C-Bus termination switch settings
Dismounting Electronic Modules
switch setting
baud rate
S1
NOTE:
Electronic modules can be removed from the
socket or inserted into the sockets without
switching off the power supply. The behavior of
connected field devices must be taken into
consideration.
9.6k all
76k mid
76k end
Up to 9600 baud (default setting)
Up to 76800 baud without bus termination
Up to 76800 baud with bus termination
► Open the red locking mechanism by sliding it to the left
and then gently pull the electronic module out of the
terminal socket.
Shielding
In principle, data transmitting cables should be shielded in
case of RFI.
► On the controller side, connect the shield to terminals 7
and 10.
► On the side of the device, connect the shield to the
respective terminals.
Do not connect it to the cabinet ground or any other
ground points.
Connecting HMIs or Laptops
Laptops or HMIs, e.g., XI582, can either be connected via the
HMI interface of the XCL8010AU Controller Module or via the
LONWORKS interface.
Fig. 24. Dismounting the electronic module
Connecting via C-Bus
Connecting the XI582 Operator Interface
Via C-Bus, an XCL8010AU Controller Module can be
connected to other controller systems to form a network.
► Connect the XI582AH Operator Interface to the HMI
interface or LONWORKS interface of the XCL8010AU
Controller Module by means of
– the XW882 cable or
Connecting to the Controller
► Connect the C-Bus to the XCL8010AU Controller Module
– the XW582 cable connected with an XW586 cable.
as follows:
– Input to C-Bus terminals 8 and 9
– Output to C-Bus terminals 5 and 6
– Do not connect the C-Bus to the cabinet earth or any
other earth ground points
17
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Mounting/Dismounting Modules
Excel 800
Connecting Laptops (XL-Online/CARE)
► Connect a laptop (on which e.g., XL-Online or CARE has
been installed) to the HMI interface or LONWORKS interface
of the XCL8010AU Controller Module by means of
Features
LONWORKS Interface and Terminals
The XCL8010AU Controller Module features
– the XW885 cable or
• An RJ45 socket serving as an interface
– the XW585 cable connected with an XW586 Cable.
to connect laptops or HMIs to the LONWORKS Bus
• LONWORKS terminals 11, 12, 13, and 14
to connect LONWORKS Bus I/O modules or other
LONWORKS devices to the XCL8010AU Controller or other
LONWORKS controllers.
XCL8010AU Terminals
71 COM
75
76
77
78
COM
A
A
72 COM
COM
B
24
V~
24
V~0
B
24
73
74
V~
24
V~0
87 65 4 3 21
11 LON
1
2
3
4
24
V~
24
V~0
24
V~0
1
12 LON
8
9
C+
5
6
7
C+
2
LON
13
14
C-
C-
1
LON
2
SHIELD
SHIELD
NC
10
*
*Watch Dog
Relay
Fig. 27. LONWORKS interface and LONWORKS terminals
Fig. 26. Terminal assignment and internal connections of
the XCL8010AU Controller Module
LONWORKS Interface Signals on RJ45 Socket
Table 13. Signals of LONWORKS interface
Table 12. Description of XCL8010AU terminals
ter-
pin
signal type
Connection to LONWORKS Bus
Connection to LONWORKS Bus
Not used
1
signal
comment
minal
2
2-wire communication bus
(LON/Panel Bus)
71, 75 COM a
72, 76 COM b
3 ─ 8
2-wire communication bus
(LON/Panel Bus)
LONWORKS Service LED and Button
The XCL8010AU Controller Module is equipped with a
LONWORKS service button and corresponding LONWORKS
Service LED (status: yellow/OFF).
73, 77 24 V~ Power supply for I/O modules
74, 78 24 V~0 Power supply for I/O modules
1
2
24 V~ Power supply from transformer
24 V~0 Power supply from transformer
24 V~0 Alarm/watchdog output
3
LON
4
NC
C+
C-
Alarm/watchdog output
5, 8
6, 9
7, 10
11, 12
13, 14
C-Bus
C-Bus
Shield C-Bus shield
LON
LON
LONWORKS IN
1 2
LONWORKS OUT
Fig. 28. LONWORKS service button (1) and service LED (2)
See also section "Troubleshooting" on page 31.
EN1B-0410GE51 R0908A
18
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Mounting/Dismounting Modules
C-Bus Tx LED and Rx LED
HMI Interface
The XCL8010AU Controller Module is equipped with a Tx
LED (status: yellow/OFF) and an Rx LED (status:
yellow/OFF).
The XCL8010AU Controller Module is equipped with an HMI
Interface for the connection of HMIs, e.g., XI582 Operator
Interface or a laptop (with XL-Online/CARE).
C-Bus
1
2
Fig. 29. C-Bus Tx LED (1) and Rx LED (2)
Fig. 31. HMI interface, Tx LED (1) and Rx LED (2)
C-Bus LEDs
HMI interface LEDs on RJ45 socket
Table 15. HMI interface LEDs
Table 14. Controller C-Bus LEDs
Tx (1)
flickering
The controller is sending data onto the
C-Bus
Tx (1)
flickering
The controller is transmitting data to the HMI
The controller is receiving data from the HMI
Rx (2)
flickering
The controller is receiving data from the
C-Bus
Rx (2)
flickering
Reset Button
The XCL8010AU Controller Module is equipped with a reset
button.
HMI interface Signals on RJ45 socket
Table 16. Signals of the HMI interface
pin
signal type
1
2
3
4
5
6
7
8
-
RESET
Receive
Transmit
-
Signal ground
-
1
5 V
-
Fig. 30. Reset button (1)
NOTICE
Pushing the reset button (1), e.g. using a paperclip, will cause
the XCL8010AU Controller Module to reset.
Equipment damage!
NOTE:
In the event of a reset, all non-volatile memory
contents are permanently deleted, though the
clock will not be set to zero. In order to avoid
problems, we therefore recommend that you
always save your application changes (e.g., time
program changes) to FLASH memory.
► If earth grounding is required, make sure that only terminal
2 is connected to earth ground. Terminal 1 must not be
connected to earth ground. See also Appendix 1.
19
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Mounting/Dismounting Modules
Excel 800
Alarm and Power LEDs
Watchdog Status
The XCL8010AU Controller Module is equipped with an alarm
LED and a power LED.
Table 19. Watchdog status (terminal 4)
status
Failure (= alarm)
Normal operation
signal on terminal 4
24 V
0 V
Modem Interface
NO CONNECTION.
I/O Bus Switch S2
The XCL8010AU Controller Module features a 2-position I/O
Bus switch S2.
I/O Bus switch S2 must be set in accordance with the kind of
I/O modules connected to communication terminals 71, 72
and 75, 76 of the XCL8010AU Controller Module.
Fig. 32. Alarm LED (1) and power LED (2)
Terminals 71, 72 and 75, 76 must be all connected either to
Panel Bus I/O modules or to LONWORKS Bus I/O modules.
Alarm LED (1, red)
The default setting is Panel.
Table 17. Controller alarm LED
Off
On
Normal operation
Watchdog alarm output is powered
• The controller has encountered a hardware
problem
• The application has a fault
• The controller has been powered up without
an application or the operator has manually
stopped the application.
In this case, the LED will light up 13 minutes
after power-up without application
Flashing
The watchdog alarm output has not yet been
powered, although the controller has
encountered a problem.
Fig. 33. I/O Bus switch S2
The controller performs a warm start.
Table 20. I/O Bus switch settings
If problem persists, the LED will become lit
constantly, see above.
communication
LONWORKS Bus only
S2 setting
LON
Panel
See section "Troubleshooting" on page 31.
Panel Bus and LONWORKS Bus
Power LED (2, green)
Table 18. Controller power LED
LONWORKS BUS modules connected to
terminals 11 ─ 14 of the XCL8010AU
Controller Module
On
Normal operation
Panel Bus connected to terminals 71, 72 or Panel
75, 76 of the XCL8010AU Controller
Module
Flashing
One or more of the internal voltage supplies
are outside of the permissible ranges.
The controller stops operation.
► Check wiring or see section
"Troubleshooting" on page 31.
Goes out
briefly
• The operator has activated the reset
button
• The controller is performing a warm start
EN1B-0410GE51 R0908A
20
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Description of the I/O Modules
C-Bus Termination Switch S1
The XCL8010AU Controller Module features a 3-position C-
Bus termination switch S1.
Description of the I/O Modules
Common Features
This switch must be set in accordance with the given C-Bus
configuration.
Switches Located on the Terminal Socket
Table 23. Terminal socket switches
feature
function
Service button
S1
• LED test, see section "Troubleshooting"
on page 31
• LONWORKS service button functionality
for LONWORKS Bus I/O modules
Hex switch S2
• Module addressing for Panel Bus
I/O modules
LEDs Located on the I/O Module
Table 24. LEDs on I/O module
Fig. 34. C-Bus termination switch
feature
function
Table 21. XCL8010AU C-Bus termination switch S1
settings
Service LED
(yellow)
• Service information, see section
"Troubleshooting" on page 31
switch setting
baud rate
S1
Power LED
(green)
• Information on power supply, see section
"Troubleshooting" on page 31
9.6k all
Up to 9600 baud (default setting)
76k mid
Up to 76800 baud without bus termination
For the location of these elements, see figures of the
respective modules.
Up to 76800 baud with bus termination
controller at the end of the C-Bus
76k end
Memory
Table 22. XCL8010AU memory
memory
size
usage
SRAM
512 KB For controller application,
modem trend and firmware
RACL application: 128 KB
Total application: 192 KB
Flash
2 MB
Firmware (1 MB) and application
(1 MB) storage
EPROM
128 KB For bootstrap loader
NOTE:
The XCL8010AU Controller Module does not
contain a battery. RAM (data and realtime
clocktime) is buffered for 3 days by a super
capacitor.
21
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Description of the I/O Modules
Excel 800
Terminals
Analog Input Modules
COM
75
A
COM
76
B
71 COM
A
Types of Analog Input Modules
72 COM
B
24
24
77
V~
24
78
V~0
73
Table 25. Excel 800 Analog Input Modules
V~
24
V~0
74
type
XF821
XFL821
description
housing
Panel Bus Analog Input Module light-gray
VAUX VAUX
AI1 AI2 AI3 AI4 AI5 AI6 AI7 AI8
LONWORKS Bus Analog Input
Module
dark-gray
light-gray
21 22
1
2
3
4
5
6
7
8
XS821-822 terminal socket
GNDGND
GNDGNDGNDGND GND GND GND GND
9
10
11 12 13 14 15 16 17 18
25 26
Features
• 8 analog inputs
Fig. 36. Terminal assignment and internal connections of
Analog Input Modules
• Sensor-break and short-circuit detection, see section
"Troubleshooting" on page 31.
Table 26. Description of Analog Input Module terminals
ter-
signal
comment
minal
2-wire communication bus
(LON/Panel Bus)
71, 75
COM a
COM b
2-wire communication bus
(LON/Panel Bus)
72, 76
73, 77
74, 78
1 ─ 8
24 V~
Power supply
Power supply
24 V~0
AI1 ─ AI8 Analog inputs 1 ─ 8
Ground. All grounds are connected
9 ─ 18
GND
internally to each other
Auxiliary voltage signal (used e.g. for
10 VDC / supplying setpoint potentiometers).
21, 22
5 mA
Connections to these terminals
must be made in the same room.
Fig. 35. XF821AU Analog Input Module with terminal
socket
Shield connection (functional earth),
internally connected to the DIN rail
25, 26
Legend
NOTE:
Shield connection to be used for shielded I/O
cables only. It is not allowed to connect a
LONWORKS shield.
1
2
3
4
Service button S1
Hex switch S2
Service LED
Power LED
Functionality of service LED and power LED: see Table 42
and following.
EN1B-0410GE51 R0908A
22
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Description of the I/O Modules
XFL821AU Connection Examples
400 OHM
1
18 25
2
1
12 25
SHIELD
SHIELD
1
2
2
0(4) to 20 mA
0 to 10 V
0(4) to 20 mA (VIA EXTERNAL
500 OHM RESISTOR).
0 TO 10 VDC
5
14 22 25
3
1
13 25
SHIELD
SHIELD
10 11 12
2
VMP
Pt1000 NTC20kW
Fig. 37. XFL821AU Analog Input Module
23
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Description of the I/O Modules
Excel 800
Terminals
Analog Output Modules
Types of Analog Output Modules
Table 27. Excel 800 Analog Output Modules
type
XF822
description
housing
Panel Bus Analog Output
Module
light-gray
XFR822
XFL822
Panel Bus Analog Output
Module with manual overrides
light-gray
dark-gray
dark-gray
light-gray
LONWORKS Bus Analog Output
Module
XFLR822
XS821-22
LONWORKS Bus Analog Output
Module with manual overrides
Fig. 39. Terminal assignment and internal connections of
the Analog Output Modules
terminal socket
Table 28. Description of the Analog Output Module
terminals
Features
• 8 analog outputs;
ter-
can also be configured per output as binary outputs
signal
comment
minal
(0 ─ 10 V, 2 ─ 10 V, ON/OFF, or floating)
• Corresponding output status LEDs (red)
2-wire communication bus
(LON/Panel Bus)
71, 75
COM a
COM b
• XFR822AU/XFLR822AU: 8 manual overrides, see figure
2-wire communication bus
(LON/Panel Bus)
below
72, 76
73, 77
74, 78
24 V~
Power supply
Power supply
24 V~0
1 ─ 8 AO1 ─ AO8 Analog outputs 1 ─ 8
Ground. All grounds are connected
internally to each other
9 ─ 18
21, 22
25, 26
GND
N.C.
Do not use!
Shield connection (functional earth),
internally connected to the DIN rail
NOTE:
Shield connection to be used for shielded I/O
cables only. It is not allowed to connect a
LONWORKS shield.
Technical Data
Output status LEDs behavior
Fig. 38. XF822AU Analog Output Module with terminal
socket
Table 29. Analog Output Module status LED behavior
automatic mode
override mode
brightness follows the
commanded output signal
Legend
1
2
3
4
5
6
Service button S1
Hex switch S2
Manual overrides
Output LEDs
flashes
Service LED
Power LED
Functionality of service LED and power LED: see Table 42
and following.
EN1B-0410GE51 R0908A
24
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Description of the I/O Modules
This updating (synchronization) is performed:
Modules with Manual Overrides
The XFR822AU/XFLR822AU Analog Output Modules are
equipped with manual overrides: one rotary knob for each
analog output.
• If the calculated position of the actuator
< lower synchronization threshold (2 %)
= synchronization towards 0 %
• If the calculated position of the actuator
> upper synchronization threshold (98 %)
= synchronization towards 100 %
The manual overrides can be set manually to either "auto" or
"0 ─ 110%".
• Following any power-up or any reset
NOTICE
Damage to the electronic module!
► Do not use a tool to adjust the rotary knobs.
► Do not use excessive force. Adjust only by hand.
XFL822AU Connection Example
L
N
24V
14507287
POWER
MODULE
~
XFL822AU
XSL511
8
11
1
73
Umax = 11 VDC
Imax = 1 mA, -1 mA
GND SIGNAL 24VAC
M
Fig. 40. XFL822AU Analog Output Module
Synchronization Behavior of Analog Output Module
Configured as Floating Output
In order to regularly update the real actuator position with the
calculated position and thus ensure that the actuator
definitely reaches its end position, a synchronization process
is performed by the Analog Output Module.
During the synchronization process, the Analog Output
Module will continue running for the configured runtime once
it reaches the calculated end position.
25
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Description of the I/O Modules
Excel 800
Terminals
Binary Input Modules
COM
75
A
COM
76
B
71 COM
A
Types of Binary Input Modules
72 COM
B
24
24
77
V~
24
78
V~0
73
Table 30. Excel 800 Binary Input Modules
V~
24
V~0
74
type
XF823
description
housing
light-gray
dark-gray
Panel Bus Binary Input Module
BI1 BI2 BI3 BI4 BI5 BI6 BI7 BI8 BI9 BI10 BI11 BI12
XFL823
LONWORKS Bus Binary Input
Module
1
2
3
4
5
6
7
8
9
10 11 12
XS823
terminal socket
light-gray
GNDGNDGNDGNDGND GNDGNDGND GNDGNDGNDGND
13 14 15 16 17 18 19 20 21 22 23 24
25 26
Features
• 12 binary inputs
Fig. 42. Terminal assignment and internal connections of
Binary Input Modules
• 12 configurable status LEDs (green/red, yellow/OFF)
• Binary inputs can be used as
– Static digital inputs as dry-contacts
Table 31. Description of Binary Input Module terminals
ter-
signal
comment
minal
2-wire communication bus (LON/Panel
Bus)
71, 75
COM a
COM b
2-wire communication bus (LON/Panel
Bus)
72, 76
73, 77
74, 78
24 V~
Power supply
Power supply
24 V~0
1 ─ 12 BI1 ─ BI12 Binary inputs 1 ─ 12
13 ─
24
Ground. All grounds are connected
internally to each other.
GND
Shield connection (functional earth),
internally connected to the DIN rail.
25, 26
NOTE:
Shield connection to be used for shielded I/O
cables only. It is not allowed to connect a
LONWORKS shield.
Fig. 41. XF823AU Binary Input Module with terminal
socket
Technical Data
Legend
Table 32. Technical data for of Binary Input Modules
1
2
3
4
5
Service button S1
Hex switch S2
Input LEDs
input type
dry-contact
2 mA
current rating (closed
input)
Service LED
Power LED
open contact voltage
16 ─ 22 VDC
Functionality of service LED and power LED: see Table 42
and following.
EN1B-0410GE51 R0908A
26
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Description of the I/O Modules
Status LEDs
The status LEDs can be configured individually for use as
either alarm LEDs (red/green) or as status LEDs (yellow/OFF
[default]).
Given a state of "logical ON," the LED will be lit (yellow or
red).
XF823AU Connection Examples
1
1
13 25
2
14
SHIELD
2
5 TO 24V
2
1
MIN.
MIN.
25 MS 25 MS
CONTACT SUITABLE FOR
LOW VOLTAGE (GOLD).
1
2
PROTECTED SWITCHING
UP TO 40 VDC / 24 VAC.
3
15
5 TO 24
VDC
~ 120V
PT1000 NTC20kW
1
Fig. 43. XFL823AU Binary Input Module
27
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Description of the I/O Modules
Excel 800
Terminals
Relay Output Modules
71 COM
COM 75
A
A
Types of Relay Output Modules
72 COM
COM 76
B
B
24
V~
24
77
V~
24
78
V~0
73
Table 33. Excel 800 Relay Output Modules
24
V~0
74
type
XF824
description
housing
Relay block 1
Relay block 2
Panel Bus Relay Output Module light-gray
NO
NC
NO
NO
NC
NO
NC
NO
NO
NC
21
11
12
13
14
31
32
33
34
41
42
43
44
51
61
XFR824
Panel Bus Relay Output Module light-gray
with manual overrides
NC 22
NC
52
53
54
62
63
64
COM
CON
COM 23
COM
CON
COM
CON
COM
CON
COM
CON
CON
XFL824
LONWORKS Bus Relay Output
Module
dark-gray
dark-gray
light-gray
24
25
XFLR824
XS824-25
LONWORKS Bus Relay Output
Module with manual overrides
Cross connector (can be removed, as desired)
Fig. 45. Terminal assignment and internal connections of
Relay Output Modules
terminal socket; can be fitted
with long (red) cross connector
(incl. in scope of the delivery)
Features
• 6 relays (changeover contacts), arranged in two blocks
• XFLR824AU, XFR824AU: 6 manual overrides
• Low and line voltage allowed, see WARNING.
Fig. 44. XF824AU Relay Output Module with terminal
socket
Legend
1
2
3
4
5
6
Service button S1
Hex switch S2
Manual overrides
Status LEDs
Service LED
Power LED
Functionality of service LED and power LED: see Table 42
and following.
EN1B-0410GE51 R0908A
28
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Description of the I/O Modules
Table 34. Description of Relay Output Module terminals
Permissible Loads
terminal
signal
COM a
comment
Table 35. Permissible loads of Relay Output Modules
2-wire communication bus
(LON/Panel Bus)
71, 75
max. load
2-wire communication bus
(LON/Panel Bus)
per relay output
module (total)
(common)
24 VAC, 60 Hz
COM b
72, 76
12 A
24 V~
73, 77
74, 78
11
Power supply
24 VDC
12 A resistive, 12 A, 0.6 PF
24 V~0
Power supply
REL1 N.O.
REL1 N.C.
R1 COM
Relay 1 N.O. contact
Relay 1 N.C. contact
relay 1 common contact
per normally open 24 VAC, 60 Hz
12
contact (common)
13
4 A
For connection of relay 1 common via
cross connector*
24 VDC
4 A resistive, 4 A, 0.6 PF
R1 COM
14
REL2 N.O.
REL2 N.C.
R2 COM
21
22
23
Relay 2 N.O. contact
Relay 2 N.C. contact
Relay 2 common contact
per normally
closed contact
(common)
24 VAC, 2 A, 60 Hz
24 VDC
4 A resistive, 4 A, 0.6 PF
For connection of relay 2 common via
cross connector*
R2 COM
24
REL3 N.O.
REL3 N.C.
R3 COM
31
32
33
Relay 3 N.O. contact
Relay 3 N.C. contact
Relay 3 common contact
Status LEDs with Manual Overrides
Honeywell
1
2
4
5
6
3
For connection of relay 3 common via
cross connector*
R3 COM
34
--1
--0
--AUTO
REL4 N.O.
REL4 N.C.
R4 COM
41
42
43
Relay 4 N.O. contact
Relay 4 N.C. contact
Relay 4 common contact
For connection of relay 4 common via
cross connector*
!
R4 COM
44
REL5 N.O.
REL5 N.C.
R5 COM
51
52
53
Relay 5 N.O. contact
Relay 5 N.C. contact
Relay 5 common contact
Fig. 46. Manual overrides (toggle switches)
The XFR824AU and XFLR824AU Relay Output Modules are
equipped with six manual overrides: one for each relay
output. These toggle switches can manually be set to either
"auto" or "0" or "1".
For connection of relay 5 common via
cross connector*
R5 COM
54
REL6 N.O.
REL6 N.C.
R6 COM
61
62
63
Relay 6 N.O. contact
Relay 6 N.C. contact
Relay 6 common contact
Table 36. Relay Output Module status LED behavior
For connection of relay 6 common via
cross connector*
R6 COM
64
25
N.O.*
(direct) (reverse)
N.C.*
mode
LED
ON
Shield connection (functional earth),
internally connected to the DIN rail
automatic mode, state
“logical ON”
ON
OFF
ON
* Do not connect by wire!
automatic mode, state
“logical OFF”
OFF
OFF
override mode (setting “0”)
override mode (setting “1”)
flashes OFF
flashes ON
ON
OFF
*As configured during engineering.
29
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Description of the I/O Modules
Excel 800
Connection Examples
71 COM
COM 75
71 COM
A
A
A
72 COM
COM 76
72 COM
B
B
B
24
24
24
73
77
73
V
~
V
~
V
~
24
24
24
V~0
74
78
74
V
~
0
V
~
0
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
21
22
23
24
11
12
13
14
31
32
33
34
41
42
43
44
51
52
53
54
61
62
63
64
COM
CON
COM
CON
COM
CON
COM
CON
COM
CON
COM
CON
25
1
2
14507287 SERIES
POWER MODULE
Fig. 47. XF824AU connection example
71 COM
COM 75
71 COM
A
A
A
72 COM
COM 76
72 COM
B
B
B
24
24
24
73
77
73
V
~
V
~
V
~
24
24
24
V~0
74
78
74
V
~
0
V
~
0
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
21
22
23
24
11
12
13
14
31
32
33
34
41
42
43
44
51
52
53
54
61
62
63
64
COM
CON
COM
CON
COM
CON
COM
CON
COM
CON
COM
CON
25
3
2
1
14507287 SERIES
POWER MODULE
Fig. 48. XFR825AU connection example
EN1B-0410GE51 R0908A
30
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Troubleshooting
Troubleshooting
Testing Wiring Connections
The push-in terminals feature small holes (1 mm in diameter)
which can be used to measure the signals.
► Insert a probe (1) as shown on the right.
Fig. 49. Testing wiring connections
Troubleshooting on the XCL8010AU Controller
The following LEDs of the XCL8010AU Controller can be used for troubleshooting purposes:
•
•
•
•
•
Power LED (green)
Alarm LED (red)
LONWORKS service LED
C-Bus Tx and Rx LEDs
HMI Tx and Rx LEDs
Power LED (green)
Table 37. XCL8010AU power LED
meaning
case
power LED
remedy
No action necessary
1
ON
Normal operation
One or more of the internal voltage supplies
are outside of the permissible ranges. The
controller stops operation.
2
Flashing
► Check power
► Check wiring
► If problem persists, replace hardware
3
Goes out briefly
No action necessary
• The operator has activated the reset button
• The controller is performing a warm start
31
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Alarm LED (red)
Table 38. XCL8010AU alarm LED
meaning
case
alarm LED
remedy
No action necessary
► Try powering down and then
1
OFF
ON
Normal operation
Watchdog alarm output is powered
2
– The controller has encountered a
powering up the XCL8010AU.
hardware problem
- or -
► If problem persists, check and – if
necessary – reload the application.
– The application has a fault
- or -
► If problem still persists, replace
hardware
– The controller has been powered up
without an application or the operator
has manually stopped the application,
e.g., using XL-Online.
In this case, the LED will light up
13 minutes after power-up without
application
3
Flashing
Although the controller has encountered a
problem, the watchdog alarm output has not
yet been powered.
If it happens only once, the controller
has performed a restart
If, however, it happens multiple times,
then there is an application or hardware
problem (see case #2)
If problem persists, the LED will become lit
constantly, see case #2.
The controller performs a warm start.
LONWORKS Service LED
Fig. 50. Flashing pattern of the LONWORKS service LED
The LONWORKS service LED of the XCL8010AU Controller Module displays the following flashing patterns indicating possible
failure modes:
EN1B-0410GE51 R0908A
32
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Troubleshooting
Table 39. XCL8010AU LONWORKS service LED
meaning
case
When can it occur?
Anytime
remedy
No action necessary
Node is configured and running normally
Bad node hardware
1
2
3
4
Power up of controller
Power up of controller
Power up / reset
► Replace hardware
► Replace hardware
Bad node hardware
Node lacks application.
May be caused by neuron chip firmware when
a mismatch occurs on application checksum
► Using EXCELON, set module to
“configured online”
► If problem persists, the MIP software
on LW interface has been erased due
to wrong setting performed using
ECHELON tool:
Replace hardware
Watchdog timer resets occurring.
Possible corrupt EEPROM and bootstrap
mode
5
6
Anytime
Anytime
► Download firmware
Node is unconfigured but has an application
► Proceed with commissioning
C-Bus Tx and Rx LEDs
Table 40. XCL8010AU C-Bus Tx and Rx LEDs
meaning
case
C-Bus LEDs
remedy
If the C-bus is functioning properly, then the
XCL8010AU is functioning properly
1
Both LEDs are flashing
No action necessary
If the C-bus is not functioning properly, then
the termination can be wrong
► Check C-bus termination switch S1
(location: see Fig. 4 on page 7)
No C-bus communication
No C-bus communication
2
3
Both LEDs are OFF
► Check C-bus settings
► Check C-bus wiring
Both LEDs are flashing
synchronously
HMI Tx and Rx LEDs
Table 41. XCL8010AU HMI Tx and Rx LEDs
meaning
case
HMI LEDs
remedy
If the HMI Interface is functioning properly,
then the XCL8010AU is functioning properly
1
Both LEDs are flashing
Both LEDs are OFF
No action necessary
No HMI Interface communication
2
► Check HMI Interface connection and
proper earthing of connected
hardware
33
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
I/O Modules Troubleshooting
► Check if the power supply voltage level is OK and that there is no high voltage (> 24 VAC or > 40 VDC) connected to the
inputs/outputs of the XF821AU, XFL821AU, XF822AU, XFL822AU, XFR822AU, XFLR822AU, XF823AU, and XFL823AU I/O
modules.
► Replace the problem I/O module with another module of the same kind.
– If the problem persists, this is an indication that the problem is caused by the application or incorrect wiring.
– If the problem is solved, this is an indication that the I/O module was defective.
For troubleshooting purposes on all I/O modules the following features can be used:
•
•
•
Power LED
Service LED
Service button
In addition, a module-specific troubleshooting may be necessary.
Power LED of I/O Modules
Table 42. Power LED of I/O modules
case
power LED
meaning
I/O module is powered
remedy
No action necessary
1
ON
No power
2
3
OFF
► Check power supply
If the I/O module’s service LED is likewise
flashing, the I/O module is in the boot mode
Flashing continuously
► Wait until rebooting (firmware
download) has been completed
EN1B-0410GE51 R0908A
34
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Troubleshooting
Service LED of I/O Modules
Table 43. Service LED of I/O modules
meaning
case
Service LED
remedy
If the power LED is also OFF, then
► Replace hardware
LED remains OFF after
power-up
1
–
–
Defective device hardware
Possible power supply problems, clock
problems, defective processor
LONWORKS Bus I/O modules:
► Replace hardware
LED is lit continuously after
first power-up
•
•
LONWORKS Bus I/O modules:
Defective hardware
Panel Bus I/O modules:
2
–
Panel Bus I/O modules:
► Set the hex address to the position configured
–
I/O module has not yet been configured
by XCL8010AU
with CARE
► Ensure that I/O Bus switch S2 of XCL8010AU is
–
–
–
Boot loader is active
set to position "Panel"
Failure during last firmware download
Checksum error
► Check the Panel Bus wiring:
-
-
-
Check for cable breaks
Check for cable short-circuits
If using separate transformers: Check ground
connection
► Eliminate any mixture of Panel Bus I/Os and
LonWorks I/Os on same wire
► Allow XCL8010AU to configure I/O module
► Unplug and replug the module
► If problem persists, replace hardware
Panel Bus I/O modules, only:
Download error or application checksum error.
Boot loader is running
Alternating flash between
service LED and power LED
3
4
5
► Panel Bus I/O modules, only:
Wait until rebooting (firmware download) has
been completed
LONWORKS Bus I/O modules, only:
LONWORKS Bus I/O module lacks application
LED flashes at power up,
goes OFF, and then is lit
continuously
► Download application
► Set module to configured mode
No action necessary
LONWORKS Bus I/O modules, only:
LONWORKS Bus I/O module is unconfigured, but
has an application
LED repeatedly blinks
ON for 1 sec and
OFF for 1 sec
I/O module is configured and running normally
LED remains OFF after a
short ON duration
6
7
Sensor failure of Analog Input Module
(in case of LONWORKS Bus I/O modules, this
behavior can occur only if the appropriate NV
has been bound)
► Check sensor or connection
► Check sensor configuration
LED flashes continuously in
following pattern:
4 x ON/OFF followed by
pause
LONWORKS Bus I/O modules, only: LONWORKS
I/O Bus module has received the wink
command from network, physical outputs are
unaffected
LED flashes continuously in
following pattern:
5 x ON/OFF followed by
pause
8
No action necessary
► Replace hardware
► Check bus wiring
Boot loader problem or hardware defect
LED flashes continuously in
following pattern:
6 x ON/OFF followed by
pause
9
Communications failure
LED flashes continuously in
following pattern:
7 x ON/OFF followed by
pause
10
► Ensure that I/O Bus switch S2 of XCL8010AU is
set to correct position
► Ensure that LONWORKS Bus I/O modules and
Panel Bus I/O modules are not sharing same
bus
► In case of Panel Bus I/O modules, only:
Check for incorrect HEX addresses (2 Panel Bus
I/O modules using same HEX address)
► In case of LONWORKS Bus I/O modules, only:
Check heartbeat
35
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
Excel 800
Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Rolle, Z.A. La Pièce 16, Switzerland by its Authorized Representative:
Automation and Control Solutions
Honeywell GmbH
Böblinger Strasse 17
71101 Schönaich / Germany
Phone: (49) 7031 63701
Fax:
(49) 7031 637493
Subject to change without notice. Printed in Germany
EN1B-0410GE51 R0908A
Download from Www.Somanuals.com. All Manuals Search And Download.
|