Honeywell Scanner 7120 Orbit User Manual

7120 Orbit™  
Presentation Laser Scanner  
User’s Guide  
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TABLE OF CONTENTS  
Introduction  
Product Overview............................................................................................. 1  
ii  
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TABLE OF CONTENTS  
iii  
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INTRODUCTION  
Orbitis an aggressive, omnidirectional laser bar code scanner ideal for use in  
retail, convenience, liquor and specialty stores Designed to be lightweight and  
rugged, Orbit’s small size makes it ideal for applications where counter space is  
limited. The 7120 unique contoured shape allows it to be picked-up and used as  
a hand-held scanner when scanning large or bulky items.  
Key Product Features  
Fully Automatic Scanning Operation  
Adjustable Scan Head  
User-Replaceable Single Cable Interface To Host (Powerlink Compatible)  
Seven Beeper Tones  
Configurable Depth of Field  
Firmware updates are easily loaded into Flash memory  
OPOS and JPOS System Compatible  
Support For Common Interfaces Including USB (See Table Below)  
Easy Bar Code Configuration  
ORBIT  
MODEL NUMBER  
INTERFACE  
RS232 Full Speed USB,  
MS7120-38  
Keyboard Emulation Mode or Serial Emulation Mode*  
MS7120-41  
MS7120-47  
MS7120-106  
RS232/Light Pen Emulation  
Keyboard Wedge,  
Stand-Alone Keyboard and RS232 Transmit/Receive  
RS485and Full Speed USB  
* Configurable for Keyboard Emulation Mode or Serial Emulation Mode.  
Default setting is Keyboard Emulation Mode.  
Applicable for IBM® Host applications.  
1
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INTRODUCTION  
Scanner and Accessories  
BASIC KIT COMPONENTS  
Part No.  
MS7120  
Description  
Orbit Presentation Laser Bar Code Scanner  
7120 Orbit Presentation Laser Bar Code Scanner  
User’s Guide  
00-02282x  
00-02407x  
MetroSelect™ Configuration Guide  
* Guides also available for download at www.honeywellaidc.com.  
OPTIONAL ACCESSORIES  
Part No.  
Description  
AC to DC Power Transformer - Regulated 5.2VDC @ 1A output.  
46-00525  
90VAC to 255VAC United States, Canada and Japan  
90VAC to 255VAC Continental European  
90VAC to 255VAC United Kingdom  
90VAC to 255VAC Australia  
46-00526  
46-00527  
46-00528  
46-00529  
46-00530  
90VAC to 255VAC China  
90VAC to 255VAC India  
RS232 PowerLink Cable with Built in Power Jack  
straight cord, short strain relief  
59-59000x-3  
Other items may be ordered for the specific protocol being used. To order additional items,  
contact the dealer, distributor or customer service representative.  
2
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INTRODUCTION  
Scanner and Accessories  
OPTIONAL ACCESSORIES  
Description  
Part No.  
MVC**  
RS485 Applications  
MVC Cable ±12VDC to +5.2VDC  
** Contact a customer service representative for additional information on  
the MVC cable series and the host connections available.  
Keyboard Wedge PowerLink Cable  
59-59002x-3  
straight cord, short strain relief  
Stand Alone Keyboard PowerLink Cable  
59-59020x-3  
straight cord, short strain relief  
USB Cable, Locking Plus-PowerType A  
54-54213x-N-3  
straight cord, short strain relief  
USB Full Speed Cable, Locking Plus-PowerType A  
straight cord, short strain relief  
54-54214x-N-3  
This cable is for use with full speed  
USB (-106) interface only.  
USB Communication Cable, Type A  
59-59235x-N-3  
straight cord, short strain relief  
45-45619  
Counter/Wall Mount Kit  
Other items may be ordered for the specific protocol being used. To order additional items,  
contact the dealer, distributor or customer service representative.  
3
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INTRODUCTION  
Scanner Components  
ITEM NO  
DESCRIPTION  
1
2
3
4
5
6
7
White LED (see page 12)  
Blue LED (see page 12)  
Red Output Window (Laser Aperture)  
Speaker (see page 12)  
Pin Hole for Cable Release  
10-Pin RJ45, Female Socket (see page 28)  
Adjustable Scan Head, 30°  
Figure 1. Scanner Components  
Cable Removal  
1. Locate the small ‘pin-hole’ on the bottom of  
the scanner near the cable.  
2. Bend an ordinary paperclip into the shape  
shown.  
3. Insert the paperclip into the small ‘pin-hole’.  
4. There will be a faint ‘click’ when the cable  
lock is released. Pull gently on the strain-  
relief of the PowerLink cable to remove it  
from the scanner.  
Figure 2. Cable Release  
4
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INTRODUCTION  
Caution and Serial Number Labels  
Figure 3. Labeling Locations on the Bottom of the Scanner and Examples  
Caution  
To maintain compliance with applicable standards, all circuits connected to the scanner must  
meet the requirements for SELV (Safety Extra Low Voltage) according to EN/IEC 60950-1.  
To maintain compliance with standard CSA C22.2 No. 60950-1/UL 60950-1 and norm  
EN/IEC 60950-1, the power source should meet applicable performance requirements for a  
limited power source.  
Maintenance  
Smudges and dirt on the unit's window can interfere with the unit's performance.  
If the window requires cleaning, use only a mild glass cleaner containing no  
ammonia. When cleaning the window, spray the cleaner onto a lint free, non-  
abrasive cleaning cloth then gently wipe the window clean.  
If the unit's case requires cleaning, use a mild cleaning agent that does not  
contain strong oxidizing chemicals. Strong cleaning agents may discolor or  
damage the unit's exterior.  
5
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INTRODUCTION  
Mounting Specifications  
Optional Wall/Counter Mount  
Item  
Description  
Qty.  
1
a. Locking Plate, PN 50-50302  
b. Base Cover, PN 50-50301  
1
c. #7 x 1.00" Wood Screw, PN 18-18013  
d. M3 x 8 mm Flathead Screw, PN 18-18004  
3
4
Figure 4. Kit Components  
1. Drill three #39 pilot holes.  
Note the position Orbit will rest  
(see Figure 5). Use the dimensions  
provided in Figure 5 or the locking  
plate as a template to drill three  
#39 pilot holes in the mounting  
surface.  
Figure 5  
2. Attach the locking plate to the wall/counter.  
Secure the locking plate to the counter/wall with the three #7 x 1.00" wood  
screws provided (see Figure 6).  
3. Attach the base plate to the Orbit.  
Secure the base cover to the bottom of Orbit using the four M3 x 8 mm  
screws provided (see Figure 7).  
4. Mount Orbit to the locking plate.  
Hold Orbit 90° clockwise from the desired position then lower it over the  
locking plate until it sits flush to the countertop. Twist Orbit counter  
clockwise 90° to lock the scanner in place (see Figure 8).  
Figure 6  
Figure 7  
Figure 8  
6
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INSTALLATION  
RS232, Light Pen Emulation  
1. Turn off the host device.  
2. Plug the male 10-pin RJ45 end  
of the PowerLink cable into the  
10-pin socket on the 7120.  
3. Connect the 9-pin female end of the  
PowerLink cable to the host device.  
4. Plug the external power supply into the  
power jack on the PowerLink cable.  
Check the AC input requirements  
of the power supply to make sure  
the voltage matches the AC outlet.  
The outlet must be located near  
the equipment and be easily  
accessible.  
5. Connect AC power to the transformer.  
6. Turn on the host device.  
Figure 9.  
When the scanner first receives power, the blue and white LED will  
toggle on and off then the scanner will beep once.  
Plugging the scanner into the serial port of the PC does not guarantee  
that scanned information will appear at the PC. A software driver and  
correct configuration setting are also required for proper  
communication to occur.  
Powering the 7120 directly from the host device can cause  
interference with the operation of the scanner or the computer. Not  
all computers supply the same current. For this reason, Honeywell  
recommends using an external power supply. For additional  
information contact a Honeywell customer service representative.  
See page 5.  
7
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INSTALLATION  
RS485  
1. Turn off the host device.  
2. Plug the male 10-pin RJ45 end  
of the MVC cable into the  
10-pin socket on the 7120.  
3. Connect the other end of the MVC  
cable to the host device.  
4. Turn on the host device.  
Figure 10.  
When the scanner first receives power, the blue and white LED will  
toggle on and off then the scanner will beep once.  
Plugging the scanner into the serial port of the PC does not  
guarantee that scanned information will appear at the PC. A software  
driver and correct configuration setting are also required for proper  
communication to occur.  
8
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INSTALLATION  
Keyboard Wedge  
1. Turn off the host device.  
2. Plug the male 10-pin RJ45 end of the  
PowerLink cable into the 10-pin  
socket on the 7120.  
3. Disconnect the keyboard from the  
host device.  
4. Connect the “Y” end of the PowerLink  
cable to the keyboard and the  
keyboard port on the host PC. If  
necessary use the male/female  
adapter cable supplied with the  
scanner for proper connections.  
5. Plug the external power supply into the  
power jack on the PowerLink cable.  
Check the AC input requirements  
of the power supply to make sure  
the voltage matches the AC  
outlet. The outlet must be  
located near the equipment and  
be easily accessible.  
Figure 11.  
6. Connect AC power to the transformer.  
7. Turn on the host device.  
When the scanner first receives power, the blue and white LED will  
toggle on and off then the scanner will beep once.  
Powering the 7120 directly from the host device can sometimes  
cause interference with the operation of the scanner or the computer.  
Not all computers supply the same current through the keyboard port.  
For this reason, Honeywell recommends using an external power  
supply. For additional information contact a customer service  
representative.  
See page 5.  
9
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INSTALLATION  
Stand-Alone Keyboard  
1. Turn off the host device.  
2. Plug the male 10-pin RJ45 end  
of the PowerLink cable into the  
10-pin socket on the 7120.  
3. Connect the other end of the  
PowerLink cable to the keyboard  
port on the host device.  
4. Plug the external power supply into  
the power jack on the PowerLink  
cable.  
Check the AC input  
requirements of the power  
supply to make sure the  
voltage matches the AC  
outlet. The outlet must be  
located near the equipment  
and be easily accessible.  
5. Connect AC power to the transformer.  
6. Turn on the host device.  
Figure 12.  
When the scanner first receives power, the blue and white LED will  
toggle on and off then the scanner will beep once.  
Powering the 7120 directly from the host device can sometimes  
cause interference with the operation of the scanner or the computer.  
Not all computers supply the same current through the keyboard port.  
For this reason, Honeywell recommends using an external power  
supply. For additional information contact a customer service  
representative.  
See page 5.  
10  
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INSTALLATION  
Full Speed USB  
1. Turn off the host device.  
2. Plug the male 10-pin RJ45 end of  
the USB cable into the 10-pin  
socket on the 7120.  
3. Plug the other end of the USB  
interface cable into the host  
device’s USB port.  
4. Turn on the host device.  
When the scanner first receives  
power, the blue and white LED  
will toggle on and off then the  
scanner will beep once.  
Figure 13.  
As a default, the MS7120-38 leaves the factory with USB Keyboard  
Emulation Mode enabled. Scan the following bar code to configure  
the MS7120-38 for USB Serial Emulation Mode.  
³
3
1
6
4
6
0
Plugging the scanner into the USB port of the PC does not guarantee  
that scanned information will appear at the PC. A software driver and  
the correct configuration settings are also required for proper  
communication to occur.  
For Previous User’s of the MX009  
In order for the new integrated USB Orbit* to function with the same  
serial emulation driver as the old external USB Orbit, scan the  
following bar code.  
³
3
1
6
4
7
0
* Rev L Orbits or above.  
11  
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SCANNER OPERATION  
Audible Indicators  
When the 7120 is in operation, it provides audible feedback to indicate the status  
of the scanner. Eight settings are available for the tone of the beep (normal, six  
alternate tones and no tone). For instructions on how to change the tone of the  
beeper, refer to the MetroSelect Configuration Guide (00-02407).  
One Beep  
When the scanner first receives power the blue and white LED will toggle on  
and off. The scanner will beep once, then the LEDs will stop toggling and the  
blue LED will remain on to indicate the scanner is ready to scan.  
When the scanner successfully reads a bar code, the white LED will flash and  
the scanner will emit a beep*. If the scanner does not beep once and the white  
light does not flash, then the bar code has not been successfully read.  
Razzberry Tone  
This is a failure indicator. Refer to Failure Mode Indicators on page 14.  
When in configuration mode, a razzberry tone indicates that an invalid bar code  
has been scanned.  
Three Beeps - During Operation  
When entering configuration modethe scanner will beep three times and the  
white and blue LED will start to toggle on and off. The blue LED and the white  
LED will toggle on and off until the scanner exits the configuration mode.  
Upon exiting configuration mode, the white LED will flash three times and the  
scanner will beep three times. The blue LED will then stay on indicating the  
scanner is ready to scan.  
When using one-code-configuring, the scanner will emit a unique beep three  
times after scanning. This indicates that the single configuration bar code has  
successfully configured the scanner.  
Three beeps* can also indicate a communications timeout during normal  
scanning mode.  
Three Beeps - On Power Up  
This is a failure indicator. Refer to Failure Mode Indicators on page 14.  
* This feature is configuration dependent. Refer to the MetroSelect Configuration Guide  
to enable this feature.  
Refer to the Multi-Code Configuration Method in the MetroSelect Configuration Guide.  
12  
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SCANNER OPERATION  
Visual Indicators  
The 7120 is equipped with a blue and a white LED that indicates the scanner’s  
state and the status of the current scan when the unit is in operation.  
Figure 14. LED Location  
No LEDs  
The LEDs will not be illuminated if the scanner is not receiving power from the  
host or transformer.  
Steady Blue  
When the laser is active, the blue LED is illuminated. The blue LED will remain  
on until the laser is deactivated.  
During the power save mode, the laser will turn on and off. During this period,  
the blue LED will remain on.  
Steady Blue and Single White Flash  
When the scanner successfully reads a bar code, the white LED will flash and  
the scanner will beep once. If the white LED does not flash or the scanner  
does not beep once, then the bar code has not been successfully read.  
Steady White and Blue  
After a successful scan, the scanner transmits the data to the host device.  
Some communication modes require that the host inform the scanner when  
data is ready to be received. If the host is not ready to accept the information,  
the scanner’s white LED will remain on until the data can be transmitted.  
Alternating (Toggling) Blue and White  
This indicates the scanner is in configuration mode. A razzberry tone indicates  
that an invalid bar code has been scanned in this mode.  
13  
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SCANNER OPERATION  
Failure Mode Indicators  
Flashing Blue with One Razzberry Tone  
This indicates that the scanner has experienced a laser subsystem failure.  
Return the unit to an authorized service center for repair.  
Synchronized Flashing of Blue and White with Two Razzberry Tones  
This indicates that the scanner has experienced a motor failure. Return the unit  
to an authorized service center for repair.  
Three Beeps - On Power Up  
If the scanner beeps three times on power up, then the nonvolatile memory  
that holds the scanner configuration may have failed. First, check the  
scanner’s settings. Then, try to re-configure the scanner. If the problem  
persists return the unit to an authorized service center for repair.  
14  
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SCANNER OPERATION  
Depth of Field Specifications*  
Normal Scan Zone  
Specifications are based on a 0.33 mm (13 mil) bar code.  
Figure 15. 7120 Normal Depth of Field  
Reduced Scan Zone  
Specifications are based on a 0.33 mm (13 mil) bar code.  
Figure 16. 7120 Reduced Depth of Field  
* All specifications are subject to change without notice.  
15  
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SCANNER OPERATION  
Depth of Field by Bar Code Element Width*  
Normal Scan Zone  
MINIMUM BAR CODE ELEMENT WIDTH  
A
B
-
C
-
D
-
E
F
-
G
H
J
-
K
mm  
.13  
5.2  
.19  
7.5  
.25  
10  
.33  
13  
.66  
26  
mils  
-
-
-
-
-
Figure 17. Normal Scan Zone by Bar Code Element Width  
* All specifications are subject to change without notice.  
16  
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SCANNER OPERATION  
Depth of Field by Bar Code Element Width*  
Reduced Scan Zone  
MINIMUM BAR CODE ELEMENT WIDTH  
A
-
B
C
-
D
-
E
F
-
G
H
J
-
K
mm  
.15  
5.7  
.19  
7.5  
.25  
10  
.33  
13  
.66  
26  
mils  
-
-
-
-
-
Figure 18. Reduced Scan Zone by Bar Code Element Width  
* All specifications are subject to change without notice.  
17  
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TROUBLESHOOTING GUIDE  
The following guide is for reference purposes only. Contact a customer service  
representative to preserve the limited warranty terms on page 33.  
Symptoms  
Possible Cause(s)  
Solution  
All Interfaces  
During power  
up the unit  
beeps three  
times.  
There is a non-volatile  
RAM failure.  
Contact a customer service  
representative.  
During power  
up the unit  
razzes once  
and the blue  
LED flashes.  
Contact a customer service  
representative.  
There is a VLD failure.  
During power  
up the unit  
razzes twice  
and both LEDs  
flash in unison.  
There is a scanner  
motor failure.  
Contact a customer service  
representative.  
Check the transformer, outlet  
and power strip. Make sure the  
cable is plugged into the  
scanner.  
The unit has no  
LEDs, beeper  
or motor spin.  
No power is being  
supplied to the  
scanner.  
Some host systems cannot  
supply enough current to power  
the Orbit. Use the power supply  
included with the scanner.  
The unit has no  
LEDs and / or  
beeper.  
No power is being  
supplied to the  
scanner from host.  
The beeper is disabled. Enable the beeper.  
No tone is selected. Select a tone.  
The unit powers  
up but does not  
beep.  
18  
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TROUBLESHOOTING GUIDE  
Symptoms  
Possible Cause(s)  
Solution  
All Interfaces  
UPC/EAN, Code 39, Interleaved  
2 of 5, Code 93, Code 128 and  
Codabar are enabled by default.  
Verify that the type of bar code  
being read has been selected  
The unit is trying to  
scan a particular  
symbology that is not  
enabled.  
The unit powers  
up but does not  
scan and/or  
beep.  
The scanner has been  
configured for a  
Verify that the bar code that is  
being scanned falls into the  
criteria.  
character length lock,  
or a minimum length  
and bar code being  
scanned does not  
satisfy the configured  
criteria.  
Typical of Non-UPC/EAN codes.  
The scanner defaults to a  
minimum of four character bar  
code.  
The unit scans  
a bar code, but  
locks up after  
the first scan  
(the white LED  
stays on).  
If the scanner is setup to support  
ACK/NAK, RTS/CTS,  
XON/XOFF or D/E, verify that  
the host cable and host are  
supporting the handshaking  
properly.  
The scanner is  
configured to support  
some form of host  
handshaking but is not  
receiving the signal.  
Verify that the scanner’s data  
format matches the format  
required by the host.  
Make sure that the scanner is  
connected to the proper host  
port.  
The unit scans  
but the data  
transmitted to  
the host is  
The scanner’s data  
format does not match  
the host system  
requirements.  
incorrect.  
There are  
multiple scans  
upon  
presentation of  
code.  
The same symbol  
timeout is set too  
short.  
Adjust the same symbol timeout  
for a longer time increment.  
19  
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TROUBLESHOOTING GUIDE  
Symptoms  
Possible Cause(s)  
Solution  
All Interfaces  
The bar code may  
have been printed  
incorrectly.  
Check if it is a check digit,  
character or border problem.  
Scanner beeps  
at some bar  
codes and NOT  
for others of the  
same bar code  
symbology.  
The scanner is not  
configured correctly for  
the type of bar code.  
Check if check digits are set  
properly.  
The minimum symbol  
length setting does not  
work with the bar code.  
Check if the correct minimum  
symbol length is set.  
RS232 Only  
The com port at the  
host is not working or  
is not configured  
properly.  
The unit powers  
up OK and  
scans OK but  
does not  
communicate  
properly to the  
host.  
Check to make sure that the  
baud rate and parity of the  
scanner and the communication  
port match and that the program  
is looking for RS232 data.  
The cable is not  
connected to the  
proper com port.  
The com port is not  
operating properly.  
20  
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TROUBLESHOOTING GUIDE  
Symptoms  
Possible Cause(s)  
Solution  
RS232 Only  
The host is  
The scanner and host  
may not be configured  
for the same interface.  
Check that the scanner and the  
host are configured for the same  
interface.  
receiving data  
but the data does  
not look correct.  
The inter character  
delay needs to be  
added to the  
Add some inter-character delay to  
the transmitted output by using  
the MetroSelect Configuration  
Guide (PN 00-02407).  
Characters are  
being dropped.  
transmitted output.  
Keyboard Wedge Only  
The unit scans  
Make sure the scanner is  
configured for the appropriate  
mode.  
the bar code  
but there is no  
data.  
The unit may not be  
configured correctly.  
Make sure that the proper PC  
type (ie. AT or PS2 ) is selected.  
The unit scans  
but the data is  
not correct.  
The unit may not be  
configured correctly.  
Verify correct country code and  
data formatting are selected.  
Adjust the inter-scan delay.  
Increase the inter-scan code  
delay setting. Adjust whether  
the F0 break is transmitted. It  
may be necessary to try both  
settings.  
The unit is not  
transmitting  
each character.  
The unit may not be  
configured correctly.  
Alpha characters  
show as lower  
case.  
Enable caps lock detect setting  
of the scanner to detect whether  
the PC is operating in caps lock.  
The computer is in  
caps lock mode.  
Everything  
These characters may  
not be supported by  
the current country’s  
key, look up table.  
works except  
for a couple of  
characters.  
Try operating the scanner  
in Alt Mode.  
21  
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DESIGN SPECIFICATIONS  
7120  
Operational  
Light Source: Visible Laser Diode (VLD) @ 650 nm  
Laser Power: Less than 1 mW average  
Max Optical Power: 10 mW  
Embedded Laser:  
Wavelength: 650 nm  
Normal Depth of Field: 0 mm – 215 mm  
Reduced Depth of Field: 0 mm – 190 mm  
0.33 mm (13 mil) bar code  
Scan Speed: 1120 scan lines per second  
No. of Scan Lines: 20  
Motor Speed: 3360 RPM  
Min Bar Width: 0.13 mm (5.0 mil)  
All standard 1-D bar codes including GS1 DataBar,  
GS1 DataBar - Expanded, and GS1 DataBar Limited  
Decode Capability:  
System Interfaces:  
RS232, Keyboard Wedge, Stand-Alone Keyboard, Light Pen  
Emulation, RS485, USB (full speed)  
Print Contrast: 35% minimum reflectance difference  
Up to 80 data characters  
No. Characters Read:  
Maximum number will vary based on symbology and density.  
Beeper Operation: 7 tones or no beep  
Blue = laser on, ready to scan  
White = good read, decoding  
Indicators (LED):  
Mechanical  
Width: Base - 102 mm (4.0")  
Orb - 80 mm (3.1")  
Depth : 105 mm (4.1")  
Height: 150 mm (5.9")  
Weight: 14.5 oz (410 g)  
Orb Tilt: 30° Vertical  
Specifications subject to change without notice.  
22  
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DESIGN SPECIFICATIONS  
7120  
Electrical  
Voltage Supply: 5VDC ± 0.25V  
Operating Power: 0.9 W  
Standby Power: 0.85 W  
Operating Current: 180 mA typical at 5VDC  
Standby Current: 170 mA typical at 5VDC  
DC Transformers: Class II; 5.2VDC @ 1A  
For regulatory compliance information, see pages 30 - 32.  
Environmental  
Operating Temperature: -20°C to 40°C (-4°F to 104°F)  
Storage Temperature: -40°C to 60°C (-40°F to 140°F)  
Humidity: 5% to 95% relative humidity, non-condensing  
Contaminants: Sealed to resist airborne particulate contaminants  
Ventilation: None required  
Specifications subject to change without notice.  
23  
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APPLICATIONS AND PROTOCOLS  
The model number on each scanner includes the scanner number and factory  
default communications protocol.  
VERSION  
IDENTIFIER  
SCANNER  
COMMUNICATION PROTOCOL(S)  
RS232 Full Speed USB,  
Keyboard Emulation or Serial Emulation  
38  
41  
47  
Full RS232C/Light Pen Emulation  
MS7120  
Keyboard Wedge, Stand-Alone Keyboard and  
RS232 Transmit/Receive  
106  
RS485 and Full Speed USB  
The 7120 scanner with built-in PC Keyboard Wedge Interface is designed to be  
used for keyboard emulation only. Many RS232 configurable  
functions (e.g. formatting) available in other Honeywell scanners are also  
available as keyboard wedge functions.  
The following are the most important selectable options specific to the keyboard  
wedge.  
Keyboard Type  
** AT (includes IBM® PS2 models 50, 55, 60, 80)  
IBM PS2 (includes models 30, 70, 8556)  
Keyboard Country Type  
USA **  
Belgium  
French  
German  
Hungarian  
Italian  
Swiss  
Sweden/Finland  
Turkish  
Japanese  
Russian Cryillic  
Slovenian  
Spanish  
United Kingdom  
** Default setting. Refer to the MetroSelect Configuration Guide  
(PN 00-02407) or MetroSet2’s help files for information on how to change the  
default settings.  
24  
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SCANNER CONFIGURATION  
CONFIGURATION MODES  
The 7120* Series scanner has three modes of configuration.  
Bar Codes  
The 7120 can be configured by scanning the bar codes located in the  
MetroSelect Configuration Guide. This manual is available for download at  
MetroSet2  
This user-friendly Windows®-based configuration program allows you to  
simply ‘point-and-click’ at the desired scanner options. MetroSet2 is  
Serial Configuration  
This mode of configuration is ideal for OEM applications. Serial  
programming mode gives the end-user the ability to send a series of  
commands using the serial port of the host system. The commands are  
equivalent to the numerical values of the bar codes located in the  
MetroSelect Configuration Guide.  
* Revision L or later.  
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UPGRADING THE FIRMWARE  
The Orbit 7120 is part of Honeywell’s line of scanners with flash upgradeable  
firmware. The upgrade process requires, a new firmware file supplied to the  
customer by a customer service representativeand Honeywell’s MetroSet2  
software. A personal computer running Windows 95 or greater with an  
available RS232 serial or USB port is required to complete the upgrade.  
PowerLink Cable #54-54014 is required when using RS232 for the  
upgrade process. This cable can be ordered by contacting a customer  
service representative. Do not use the standard cable supplied with  
keyboard wedge or RS485 scanner interface kits. If using USB for the  
upgrade process, the standard USB cable provided with the scanner  
can be used.  
To upgrade the firmware in the Orbit 7120:  
1. Plug the scanner into a serial communication port on the host system.  
2. Start the MetroSet2 software.  
3. Click on the plus sign (+) next to POS Scanners to expand the supported  
scanner list.  
4. Choose the OrbitCP from the list.  
5. Click on the Configure OrbitCP Scanner button.  
6. Choose Flash Utility from the options list located on the left side of the  
screen.  
7. Click on the Open File button in the Flash Utility window.  
8. Locate and open the flash upgrade file supplied.  
9. Select the COM port that the scanner is connected to on the host system.  
10. Verify the settings listed in the Flash Utility window.  
11. Click on the Flash Scanner button to begin the flash upgrade.  
12. A message will appear on the screen when the upgrade is complete.  
See Customer Support on page 36.  
  
MetroSet2 is available for download, at no additional cost, from  
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SCANNER AND CABLE TERMINATIONS  
Scanner Pinout Connections  
The 7120 scanner interfaces terminate to a 10-pin modular socket. The serial  
number label indicates the interface enabled when the scanner is shipped from  
the factory.  
Figure 19.  
MS7120-47 Keyboard Wedge  
MS7120-41  
and Stand-Alone Keyboard  
RS232C and Light Pen Emulation  
Pin Function  
Pin Function  
1
2
3
Ground  
1
2
3
Ground  
RS232 Transmit Output  
RS232 Receive Input  
PC Data  
RS232 Transmit Output  
RS232 Receive Input  
RTS Output  
4
4
5
PC Clock  
5
CTS Input  
6
7
KB Clock  
PC +5V  
6
7
DTR Input/LTPN Source  
Reserved  
8
KB Data  
8
LTPN Data  
9
+5VDC  
9
+5VDC  
10  
Shield Ground  
10  
Shield Ground  
MS7120-106  
MS7120-38  
RS485 and Full Speed USB  
RS232 Full Speed USB  
Pin Function  
Pin Function  
1
2
3
4
5
Ground  
1
2
3
4
5
Ground  
RS232 Transmit Output  
RS232 Receive Input  
IBM A+  
IBM B-  
USB D+  
RS232 Transmit Output  
RS232 Receive Input  
RTS Output  
CTS Input  
D+  
6
6
7
USB +V  
7
V USB  
8
USB D-  
8
D-  
9
+5VDC  
9
+5VDC  
10  
Shield Ground  
10  
Shield Ground  
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SCANNER AND CABLE TERMINATIONS  
Cable Connector Configurations (Host End)  
“Standard” PowerLink Cable  
PN 59-59000x -3 straight  
Pin  
1
Function  
Shield Ground  
2
RS232 Transmit Output  
RS232 Receive Input  
DTR Input/Light Pen Source  
Power/Signal Ground  
Light Pen Data  
3
4
5
6
9-Pin D-Type Connector  
7
CTS Input  
8
9
RTS Output  
+5VDC  
USB Power/Communication Cable  
PN 54-54213x-N-3,  
54-54214x-N-3 or 59-59235x-N-3  
Pin  
Function  
PC +5V/V_USB  
1
2
3
4
D-  
D+  
Locking, Type A  
Non-Locking, Type A  
PN 54-54213x-N-3 or  
PN 54-54214x-N-3  
Ground  
PN 54-54214x-N-3  
Shield Shield  
Stand Alone Keyboard PowerLink  
Cable PN 59-59020x-3  
Pin  
1
Function  
PC Data  
2
No Connect  
3
Power Ground  
+5VDC PC Power to KB  
PC Clock  
4
6-Pin Male Mini-DIN Connector  
5
6
No Connect  
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SCANNER AND CABLE TERMINATIONS  
Cable Connector Configurations (Host End)  
Keyboard Wedge PowerLink Cable  
PN 59-59002x -3  
Pin  
1
Function  
Keyboard Clock  
2
Keyboard Data  
No Connect  
3
4
Power Ground  
+5 Volts DC  
5-Pin DIN, Female  
5
Pin Function  
1
2
3
PC Data  
No Connect  
Power Ground  
4
5
6
+5 Volts DC  
PC Clock  
No Connect  
6-Pin DIN, Male  
Honeywell will supply an adapter cable with a 5-pin DIN male connector on one  
end and a 6-pin mini DIN female connector on the other. According to the  
termination required, connect the appropriate end of the adapter cable to the  
PowerLink cable, leaving the necessary termination exposed for connecting to  
the keyboard and the keyboard port on the PC.  
Keyboard Wedge Adapter Cable  
Pin Function  
1
2
3
4
5
PC Clock  
PC Data  
No Connect  
Power Ground  
+5 Volts DC  
5-Pin DIN, Male  
Pin Function  
1
2
3
4
5
6
Keyboard Data  
No Connect  
Power Ground  
+5 Volts DC  
Keyboard Clock  
No Connect  
6-pin Mini DIN, Female  
29  
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REGULATORY COMPLIANCE  
Safety  
ITE Equipment  
IEC 60950-1 Second Edition  
EN 60950-1 Second Edition  
Laser  
Laser Class 1: IEC 60825-1: Second Edition, 2007  
EN 60825-1: Second Edition, 2007  
LED  
IEC 62471: Exempt Risk Group  
Caution  
Use of controls or adjustments or performance of procedures other than those specified  
herein may result in hazardous laser light exposure. Under no circumstances should the  
customer attempt to service the laser scanner. Never attempt to look at the laser beam,  
even if the scanner appears to be nonfunctional. Never open the scanner in an attempt to  
look into the device. Doing so could result in hazardous laser light exposure. The use of  
optical instruments with the laser equipment will increase eye hazard.  
Atención  
La modificación de los procedimientos, o la utilización de controles o ajustes distintos de  
los especificados aquí, pueden provocar una luz de láser peligrosa. Bajo ninguna  
circunstancia el usuario deberá realizar el mantenimiento del láser del escáner. Ni intentar  
mirar al haz del láser incluso cuando este no esté operativo. Tampoco deberá abrir el  
escáner para examinar el aparato. El hacerlo puede conllevar una exposición peligrosa a  
la luz de láser. El uso de instrumentos ópticos con el equipo láser puede incrementar el  
riesgo para la vista.  
Attention  
L'emploi de commandes, réglages ou procédés autres que ceux décrits ici peut entraîner  
de graves irradiations. Le client ne doit en aucun cas essayer d'entretenir lui-même le  
scanner ou le laser. Ne regardez jamais directement le rayon laser, même si vous croyez  
que le scanner est inactif. N'ouvrez jamais le scanner pour regarder dans l'appareil. Ce  
faisant, vous vous exposez à une rayonnement laser qú êst hazardous. L'emploi  
d'appareils optiques avec cet équipement laser augmente le risque d'endommagement de  
la vision.  
Achtung  
Die Verwendung anderer als der hier beschriebenen Steuerungen, Einstellungen oder  
Verfahren kann eine gefährliche Laserstrahlung hervorrufen. Der Kunde sollte unter keinen  
Umständen versuchen, den Laser-Scanner selbst zu warten. Sehen Sie niemals in den  
Laserstrahl, selbst wenn Sie glauben, daß der Scanner nicht aktiv ist. Öffnen Sie niemals  
den Scanner, um in das Gerät hineinzusehen. Wenn Sie dies tun, können Sie sich einer  
gefährlichen Laserstrahlung aussetzen. Der Einsatz optischer Geräte mit dieser  
Laserausrüstung erhöht das Risiko einer Sehschädigung.  
30  
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REGULATORY COMPLIANCE  
Attenzione  
L’utilizzo di sistemi di controllo, di regolazioni o di procedimenti diversi da quelli descritti nel  
presente Manuale può provocare delle esposizioni a raggi laser rischiose. Il cliente non  
deve assolutamente tentare di riparare egli stesso lo scanner laser. Non guardate mai il  
raggio laser, anche se credete che lo scanner non sia attivo. Non aprite mai lo scanner per  
guardare dentro l’apparecchio. Facendolo potete esporVi ad una esposizione laser  
rischiosa. L’uso di apparecchi ottici, equipaggiati con raggi laser, aumenta il rischio di  
danni alla vista.  
EMC  
Emissions: FCC Part 15, ICES-003, CISPR 22, EN 55022  
Immunity: CISPR 24, EN 55024  
Note: Immunity performance is not guaranteed for scanner cables greater than 3 meters  
in length when fully extended.  
Changes or modifications not expressly approved by the party responsible for compliance  
could void the user’s authority to operate the equipment.  
Class A Devices  
The following is applicable when the scanner cable is greater in length than 3  
meters (9.8 feet) when fully extended:  
Les instructions ci-dessous s’appliquent aux cables de scanner dépassant 3  
métres (9.8 pieds) de long en extension maximale:  
Folgendes trifft zu, wenn das Scannerkabel länger als 3 Meter ist:  
This equipment has been tested and found to comply with limits for a Class A digital  
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide  
reasonable protection against harmful interference when the equipment is operated in a  
commercial environment. This equipment generates, uses and can radiate radio  
frequency energy and, if not installed and used in accordance with the instruction manual,  
may cause harmful interference to radio communications. Operation of this equipment in  
a residential area is likely to cause harmful interference, in which case the user will be  
required to correct the interference at their own expense. Any unauthorized changes or  
modifications to this equipment could void the user’s authority to operate this device.  
This device complies with part 15 of the FCC Rules. Operation is subject to the following  
two conditions: (1) This device may not cause harmful interference, and (2) this device  
must accept any interference received, including interference that may cause undesired  
operation.  
Notice  
This Class A digital apparatus complies with Canadian ICES-003.  
Remarque  
Cet appareil numérique de classe A est conforme à la norme canadienne NMB-003.  
Warning  
This is a class A product. In a domestic environment this product may cause radio interference  
in which case the user may be required to take adequate measures.  
Warnung!  
Dies ist eine Einrichtung der Klasse A. Diese Einrichtung kann im Wohnbereich Funkstörungen  
verursachen. In diesem Fall kann vom Betreiber verlangt werden, angemessene Massnahmen  
durchzuführen.  
31  
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REGULATORY COMPLIANCE  
Attenzione  
Questo e’ un prodotto di classe A. Se usato in vicinanza di residenze private potrebbe causare  
interferenze radio che potrebbero richiedere all’utilizzatore opportune misure.  
Attention  
Ce produit est de classe “A”. Dans un environnement domestique, ce produit peut être la cause  
d’interférences radio. Dans ce cas l’utiliseteur peut être amené à predre les mesures  
adéquates.  
EMC  
Changes or modifications not expressly approved by the party responsible for compliance  
could void the user’s authority to operate the equipment.  
Class B Devices  
The following is applicable when the scanner cable is less than 3 meters (9.8 feet) in  
length when fully extended:  
Les instructions ci-dessous s’appliquent aux cables de scanner ne dépassant pas 3  
métres (9.8 pieds) de long en extension maximale:  
Folgendes trifft zu, wenn das Scannerkabel kürzer als 3 Meter ist:  
This device complies with Part 15 of the FCC Rules. Operation is subject to the following  
two conditions: (1) This device may not cause harmful interference, and (2) this device  
must accept any interference received, including interference that may cause undesired  
operation.  
This equipment has been tested and found to comply with the limits for a Class B digital  
device, pursuant to Part 15 of the FCC rules. These limits are designed to provide  
reasonable protection against harmful interference in a residential installation. This  
equipment generates, uses and can radiate radio frequency energy and, if not installed  
and used in accordance with the instructions, may cause harmful interference to radio  
communications. However, there is no guarantee that interference will not occur in a  
particular installation. If this equipment does cause harmful interference to radio or  
television reception, which can be determined by turning the equipment off and on, the  
user is encouraged to try to correct the interference by one or more of the following  
measures:  
Reorient or relocate the receiving antenna  
Increase the separation between the equipment and receiver  
Connect the equipment into an outlet on a circuit different from that to which the  
receiver is connected  
Consult the dealer or an experienced radio/TV technician for help  
Notice  
This Class B digital apparatus complies with Canadian ICES-003.  
Remarque  
Cet appareil numérique de classe B est conforme à la norme canadienne NMB-003.  
32  
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LIMITED WARRANTY  
Honeywell International Inc. ("HII") warrants its products and optional accessories to be  
free from defects in materials and workmanship and to conform to HII’s published  
specifications applicable to the products purchased at the time of shipment. This warranty  
does not cover any HII product which is (i) improperly installed or used; (ii) damaged by  
accident or negligence, including failure to follow the proper maintenance, service, and  
cleaning schedule; or (iii) damaged as a result of (A) modification or alteration by the  
purchaser or other party, (B) excessive voltage or current supplied to or drawn from the  
interface connections, (C) static electricity or electro-static discharge, (D) operation under  
conditions beyond the specified operating parameters, or (E) repair or service of the  
product by anyone other than HII or its authorized representatives.  
This warranty shall extend from the time of shipment for the duration published by HII for  
the product at the time of purchase ("Warranty Period"). Any defective product must be  
returned (at purchaser’s expense) during the Warranty Period to HII factory or authorized  
service center for inspection. No product will be accepted by HII without a Return Materials  
Authorization, which may be obtained by contacting HII. In the event that the product is  
returned to HII or its authorized service center within the Warranty Period and HII  
determines to its satisfaction that the product is defective due to defects in materials or  
workmanship, HII, at its sole option, will either repair or replace the product without charge,  
except for return shipping to HII.  
EXCEPT AS MAY BE OTHERWISE PROVIDED BY APPLICABLE LAW, THE  
FOREGOING WARRANTY IS IN LIEU OF ALL OTHER COVENANTS OR WARRANTIES,  
EITHER EXPRESSED OR IMPLIED, ORAL OR WRITTEN, INCLUDING, WITHOUT  
LIMITATION, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A  
PARTICULAR PURPOSE, OR NON-INFRINGEMENT.  
HII’S RESPONSIBILITY AND PURCHASER’S EXCLUSIVE REMEDY UNDER THIS  
WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE  
PRODUCT WITH NEW OR REFURBISHED PARTS. IN NO EVENT SHALL HII BE  
LIABLE FOR INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, AND, IN NO  
EVENT, SHALL ANY LIABILITY OF HII ARISING IN CONNECTION WITH ANY  
PRODUCT SOLD HEREUNDER (WHETHER SUCH LIABILITY ARISES FROM A CLAIM  
BASED ON CONTRACT, WARRANTY, TORT, OR OTHERWISE) EXCEED THE ACTUAL  
AMOUNT PAID TO HII FOR THE PRODUCT. THESE LIMITATIONS ON LIABILITY  
SHALL REMAIN IN FULL FORCE AND EFFECT EVEN WHEN HII MAY HAVE BEEN  
ADVISED OF THE POSSIBILITY OF SUCH INJURIES, LOSSES, OR DAMAGES. SOME  
STATES, PROVINCES, OR COUNTRIES DO NOT ALLOW THE EXCLUSION OR  
LIMITATIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE  
LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.  
All provisions of this Limited Warranty are separate and severable, which means that if any  
provision is held invalid and unenforceable, such determination shall not affect the validity  
of enforceability of the other provisions hereof. Use of any peripherals not provided by the  
manufacturer may result in damage not covered by this warranty. This includes but is not  
limited to: cables, power supplies, cradles, and docking stations. HII extends these  
warranties only to the first end-users of the products. These warranties are non-  
transferable.  
The duration of the limited warranty for the Orbit 7120 is three (3) year(s). The accessories  
have a 90 day limited warranty from the date of manufacture.  
33  
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INDEX  
A
indicator  
audible......... 4, 12–14, 18–21, 22  
AC .................................. see power  
accessories ...............................2, 3  
adapter ....................................9, 29  
failure ...................................... 14  
visual ........... 4, 12–14, 18–21, 22  
interface ................................ 22, 24  
Keyboard Wedge......... 1, 3, 9, 21  
Light Pen ............................... 1, 7  
RS232 ................... 1, 2, 7, 20, 21  
RS485 ................................... 1, 8  
Stand-Alone Keyboard .... 1, 3, 10  
USB............................. 1, 2, 3, 11  
B
bar code ......................................25  
bar width......................................22  
beep ............................see indicator  
blue .............................see indicator  
C
K
cable  
keyboard  
communication.2, 3, 4, 7–11, 28–  
29  
country..................................... 24  
type ......................................... 24  
keyboard emulation mode........... 11  
Keyboard Wedge ........see interface  
pin assignments.................28–29  
caution.....................................5, 30  
CE ..........................see compliance  
class............................................32  
compliance ..................5, 30, 31, 34  
configuration................................25  
current .........................................23  
customer service .........................34  
L
label .............................................. 5  
laser........................................ 4, 30  
LED.............................see indicator  
Light Pen.....................see interface  
light source.................................. 22  
D
DC.................................. see power  
default settings ............................24  
depth of field  
normal..........................15, 16, 22  
reduced........................15, 17, 22  
M
maintenance ................................. 5  
manual .......................................... 2  
MetroSelect................................. 25  
motor speed................................ 22  
E
N
EMC ............................................31  
EMI..............................................31  
emissions ....................................31  
notices ........................................ 32  
O
F
operation..................................... 32  
flash...............................................1  
P
H
pin assignments  
cable.................................. 28–29  
port.............................. 7–11, 18–21  
power .................. 2, 3, 7–11, 22, 23  
PowerLink ........................see cable  
protocol ....................................... 24  
hole pattern ...................................6  
host .......................................18–21  
I
immunity......................................31  
34  
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INDEX  
storage........................................ 23  
R
T
razz .............................see indicator  
repair ...........................................34  
RMA ............................................34  
RS232 ........................ see interface  
RS485 ........................ see interface  
tone......................................... 1, 12  
transformer......................see power  
troubleshooting ..................... 18–21  
U
S
UL .......................... see compliance  
USB ............................see interface  
safety.....................................30, 32  
scan lines ....................................22  
scan pattern.................................22  
scan speed..................................22  
scan zone.............see depth of field  
serial emulation mode .................11  
service.........................................34  
specification  
V
ventilation.................................... 23  
voltage .............................. 7–11, 23  
volume ........................................ 12  
W
electrical...................................23  
environmental ..........................23  
mechanical...............................23  
operational...............................22  
Stand-Alone Keyboard see interface  
warranty ...................................... 34  
weight ......................................... 22  
white ...........................see indicator  
window...................................... 4, 5  
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CUSTOMER SUPPORT  
Technical Assistance  
If you need assistance installing or troubleshooting your device, please contact  
us by using one of the methods below:  
Our Knowledge Base provides thousands of immediate solutions. If the  
Knowledge Base cannot help, our Technical Support Portal (see below) provides  
an easy way to report your problem or ask your question.  
Technical Support Portal: www.hsmsupportportal.com  
The Technical Support Portal not only allows you to report your problem, but it  
also provides immediate solutions to your technical issues by searching our  
Knowledge Base. With the Portal, you can submit and track your questions  
online and send and receive attachments.  
You can contact our technical support team directly by filling out our online  
support form. Enter your contact details and the description of the  
question/problem.  
For our latest contact information, please check our website at the link above.  
Product Service and Repair  
Honeywell International Inc. provides service for all of its products through  
service centers throughout the world. To obtain warranty or non-warranty  
service, please visit www.honeywellaidc.com and select Support > Contact  
Service and Repair to see your region’s instructions on how to obtain a Return  
Material Authorization number (RMA #). You should do this prior to returning the  
product.  
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Honeywell Scanning & Mobility  
9680 Old Bailes Road  
Fort Mill, SC 29707  
00-02282 Rev G  
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