Honeywell Network Card QS7800B User Manual

QS7800B Network Interface ControlBus™  
Module for Multi-Dropping  
7800 SERIES Relay Modules  
PRODUCT DATA  
APPLICATION  
The QS7800B Network Interface ControlBus™ Module allows  
remote monitoring and diagnostics of multi-dropped 7800  
SERIES Relay Modules.  
FEATURES  
Up to six ControlBus™ Modules per Network Interface  
Unit. (Maximum of 222 multi-dropped subnetworks per  
Q7700 Network Interface Unit).  
Up to 31 multi-dropped 7800 SERIES subnetworks per  
QS7800B ControlBus™ Module without using an  
RS-485 repeater.  
Up to 61 multi-dropped 7800 SERIES subnetworks per  
QS7800B ControlBus™ Module using an RS-485  
repeater.  
Local and remote annunciation of 7800 SERIES Relay  
Module faults.  
Personal computer user interface.  
Microsoft® Windows™ based Combustion System  
Manager® user interface.  
Modular construction.  
Contents  
® U.S. Registered Trademark  
Copyright © 2002 Honeywell • All Rights Reserved  
65- 0227- 2  
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QS7800B NETWORK INTERFACE CONTROLBUS™ MODULE FOR MULTI-DROPPING 7800 SERIES RELAY MODULES  
3. Installer must be a trained, experienced service  
technician.  
a. Allow for an additional 2-1/2 inches (64 mm)  
minimum below the Network Interface Unit for  
electrical connector installation.  
b. Allow for an additional 1-1/2 inches (38 mm)  
minimum on each side for electrical housing cover  
insertion and wiring.  
4. Check out the product after installation, as provided in  
the Q7700 Network Interface Unit instructions, form 63-  
2278 and S7810B instructions, form 65-0228.  
5. Make sure that only the manufacturer makes repairs.  
6. If trouble develops, disconnect the equipment from the  
modem and determine the cause of the fault.  
Reconnect only when the problem is corrected.  
6. Remove the ControlBus™ Module using the wire loop;  
grasp the ControlBus™ Module firmly and pull the  
module from the Network Interface Unit.  
WIRING  
WARNING  
Can cause severe injury, death or equipment  
damage.  
.Electrical Shock Hazard.  
Wiring Requirements  
Disconnect power supply before beginning installation  
to prevent electrical shock and equipment damage.  
More than one power supply disconnection can be  
involved.  
WARNING  
Can cause severe injury, death or equipment  
damage.  
Electrical Shock Hazard.  
1. Wiring must comply with all applicable codes,  
ordinances and regulations.  
2. Refer to Fig. 6 for proper system wiring.  
3. Do not plug or unplug any Network Interface Unit  
ControlBus™ Module or electrical connectors with  
the power on. Make sure that power is off to protect  
against equipment damage.  
Humidity  
Install the Network Interface Unit where the relative humidity  
never reaches the saturation point. The Network Interface  
Unit is designed to operate in an 85 percent relative humidity  
continuous noncondensing moisture environment.  
Condensing moisture can result in improper operation.  
1. All wiring must comply with all applicable electrical  
codes, ordinances, and regulations.  
2. Recommended wire size and type for ControlBus™  
communication is shielded 22 AWG twisted pair cable  
(Belden 8723 or equivalent). Terminal identification  
numbers and letters are shown in Table 1.  
Vibration  
Do not install the Network Interface Unit where it can be  
subjected to excessive vibration in excess of 0.5G continuous  
maximum vibration.  
Table 1. QS7800B and S7810B Terminals  
and Identification.  
Weather  
The Network Interface Unit is not designed to be weather  
tight. When installed outdoors, provide protection for the  
Network Interface Unit.  
QS7800B  
Terminals  
S7810B  
Terminals  
Signal  
Multi-Drop Data+  
Multi-Drop Data-  
Multi-Drop Ground  
3. Wire Routing:  
a
b
c
7
8
6
Mounting the Network Interface Plug-in Card  
For installation dimensions, see Fig. 1.  
1. Mount the ControlBus™ Module in the Network  
Interface Unit (see Fig. 2). Do not mount the Network  
Interface Unit with the Interface ControlBus™ Module  
edge connector slots facing down.  
2. Insert the ControlBus™ Module with the electrical  
connector facing out from the Network Interface Unit.  
3. Grasp the ControlBus™ Module and align the plug-in  
edge card with the connector in the bottom of the  
Network Interface Unit.  
a. Do not route the ControlBus™ cable in conduit with  
line voltage circuits.  
b. Do not route the ControlBus™ cable close to the  
ignition transformer.  
c. Route the ControlBus™ cable outside of conduit if  
properly supported and protected from damage.  
d. Route the ControlBus™ cable so that all devices are  
connected in a daisy chain configuration. See Fig. 6.  
4. Maximum wire lengths can be 4000 ft (1219 m) for the  
ControlBus™ RS-485 interface under ideal conditions.  
4. Firmly insert the ControlBus™ Module into the Network  
Interface Unit.  
5. Select a location that can support the Network Interface  
Unit. Be sure to allow clearances for servicing, installing  
and removing the wiring compartment cover, Network  
Interface Unit cover, electrical connectors and  
ControlBus™ Modules.  
Procedure  
1. Refer to Fig. 6 for proper wiring.  
2. Be sure that power is removed from the control panel by  
opening the main disconnect before beginning wiring to  
the electrical connectors. More than one disconnection  
can be involved.  
3. Select the location of the Network Interface Unit to be  
mounted:  
3
65-0227—2  
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QS7800B NETWORK INTERFACE CONTROLBUS™ MODULE FOR MULTI-DROPPING 7800 SERIES RELAY MODULES  
a. Near a phone line.  
b. Within 4000 ft (1219 m) of all Relay Modules  
connected to the Network Interface Unit.  
NETWORK  
INTERFACE  
UNIT  
c. Within 50 ft (15 m) of the personal computer  
connected to the 25-pin RS-232 port of the Network  
Interface Unit.  
4. Mount the Network Interface Unit and insert the  
ControlBus™ Module into the Network Interface Unit  
slot, see Fig. 2 and 5.  
Route the ControlBus™ cable so that all devices are  
connected in a daisy chain configuration. It is  
recommended that the QS7800B ControlBus™ Module be  
at one end of the daisy chain.  
5. Connect L1, L2 and Ground (GND) to the pigtails  
(Q7700A only).  
6. Insert the plug-in cards into the open slots of the  
Network Interface Unit, starting with slot one.  
7. Install the covers, power wiring compartment and  
Network Interface Unit.  
25-PIN  
RS-232C  
CONNECTOR  
M7432B  
8. Connect the serial port of the modem to the 9-pin  
RS-232 connector of the Network Interface Unit (see  
Fig 4).  
9. Connect the serial port of the personal computer to the  
25-pin RS-232C port on the Network Interface Unit for  
local personal computer application, see Fig. 3.  
Fig. 3. RS-232 Interface insertion  
(serial communications).  
10. Donot exceed 600mA current draw, sixcardmaximum,  
total capacity of the plug-in cards. Refer to the  
ControlBus™ Module device label and this specification  
for individual loads.  
NETWORK  
INTERFACE UNIT  
CONTROLBUS™  
PLUG-IN MODULE  
11. Recheck all wiring with Fig. 6.  
12. Restore power to the Network Interface Unit.  
3-29/32  
(99)  
9-PIN RS-232  
CONNECTOR  
RS-232C CONNECTOR  
(SERIAL COMMUNICATIONS)  
M7433B  
Fig. 4. Modem insertion, Network Interface Unit.  
1 (25)  
4-21/32 (118)  
M2093  
Fig. 1. QS7800B Network Interface ControlBus™ Module  
dimensions in in. (mm).  
CONTROLBUS™  
MODULE  
CONTROLBUS™  
NETWORK  
MODULE  
INTERFACE  
UNIT  
ELECTRICAL  
CONNECTOR  
CONTROLBUS  
RS-485 CONNECTOR  
EDGE  
CONNECTOR  
NETWORK  
M7436B  
INTERFACE UNIT  
Fig. 5. ControlBus™ RS-485 interface insertion.  
M7437B  
Fig. 2. ControlBus™ Module mounting.  
65-0227—2  
4
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QS7800B NETWORK INTERFACE CONTROLBUS™ MODULE FOR MULTI-DROPPING 7800 SERIES RELAY MODULES  
NETWORK INTERFACE UNIT  
PLUG-IN  
PLUG-IN  
2
A
B
C
10  
5
UNIVERSAL  
POWER  
SUPPLY  
SYSTEM 2  
9
3
6
TO LOCAL  
SYSTEM  
8
1
7
L1  
8 7 6 5 4 3 2 1  
POWER  
SUPPLY  
L2  
6
S7810B MULTI-DROP  
SWITCH MODULE  
TO LOCAL  
SYSTEM  
GND  
7800 SERIES  
RELAY MODULE  
9
7
8 7 6 5 4 3 2 1  
S7810B MULTI-DROP  
SWITCH MODULE  
GND  
+ –  
4
RS-485  
REPEATER  
INPUT  
OUTPUT  
GND  
7800 SERIES  
RELAY MODULE  
+ –  
9
6
TO LOCAL  
SYSTEM  
8
7
8 7 6 5 4 3 2 1  
S7810B MULTI-DROP  
SWITCH MODULE  
9
7800 SERIES  
RELAY MODULE  
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. Q7700A1014, 120V, 50/60 HZ; Q7700B1004,  
UNIVERSAL POWER SUPPLY, 100 TO 250V, 50/60 HZ.  
1
2
CONNECT PIGTAIL LEADWIRES (Q7700A ONLY):  
BLACKL1  
WHITEL2  
GREENGROUND  
3
MULTI-DROP RS-485 COMMUNICATION BUS. UP TO 31 S7810B MULTI-DROP SWITCH MODULES (SUBNETWORKS) CAN BE CONNECTED TO A SINGLE  
QS7800B CONTROLBUSMODULE WITHOUT AN RS-485 REPEATER. UP TO 61 S7810B MULTI-DROP SWITCH MODULES (SUBNETWORKS) CAN BE  
CONNECTED TO A SINGLE QS7800B CONTROLBUSMODULE WITH AN RS-485 REPEATER.  
4
5
INSTALL THE REPEATER BETWEEN THE 30TH AND 31ST SUBNETWORKS.  
UP TO SIX QS7800B CONTROLBUSMODULES CAN BE INTERFACED WITH THE NETWORK INTERFACE UNIT. MAXIMUM OF 222 MULTI-DROP  
SUBNETWORKS CAN BE INTERFACED WITH A SINGLE Q7700 NETWORK INTERFACE UNIT.  
6
7
LOCAL SYSTEM (SUBNETWORK). REFER TO S7810B MULTI-DROP SWITCH MODULE INSTRUCTIONS, FORM 65-0228, FOR WIRING INSTRUCTIONS.  
THE SUBNETWORKS MUST BE WIRED IN A DAISY CHAIN CONFIGURATION. IT IS RECOMMENDED THAT THE QS7800B CONTROLBUSMODULE  
BE AT ONE END OF THE DAISY CHAIN.  
22 AWG (OR LARGER) TWISTED PAIR SHIELDED CABLE (BELDEN 8723 OR EQUIVALENT) IS RECOMMENDED. CABLE SHIELD MUST BE GROUNDED  
AT EACH END.  
8
9
MULTI-DROP COMMUNICATION BUS TERMINATION RESISTORS:  
A. WITHOUT RS-485 REPEATER: MODULES AT THE CLOSEST AND FARTHEST END OF THE DAISY CHAIN REQUIRE TERMINATION RESISTORS. INSTALL  
A 120 OHM, 1/4 WATT, RESISTOR BETWEEN TERMINALS a AND b of the QS7800B CONTROLBUSMODULE. INSTALL A 120 OHM, 1/4 WATT, RESISTOR  
BETWEEN TERMINALS 7 AND 8 OF THE LAST S7810B MULTI-DROP SWITCH MODULE IN THE DAISY CHAIN.  
B. WITH RS-485 REPEATER: WHEN AN RS-485 REPEATER IS USED, TWO DAISY CHAIN CONFIGURATIONS ARE EFFECTIVELY FORMED. MODULES AT  
THE CLOSEST AND FARTHEST END OF EACH DAISY CHAIN REQUIRE TERMINATION RESISTORS. INSTALL A 120 OHM, 1/4 WATT, RESISTOR BETWEEN  
TERMINALS a AND b OF THE QS7800B CONTROLBUSMODULE. INSTALL A 120 OHM, 1/4 WATT, RESISTOR BETWEEN INPUT TERMINALS DATA+ AND  
DATA- OF THE RS-485 REPEATER. INSTALL A 120 OHM, 1/4 WATT, RESISTOR BETWEEN OUTPUT TERMINALS DATA+ AND DATA- OF THE RS-485 REPEATER.  
INSTALL A 120 OHM, 1/4 WATT, RESISTOR BETWEEN TERMINALS 7 AND 8 OF THE LAST S7810B MULTI-DROP SWITCH MODULE IN THE SECOND DAISY CHAIN.  
M11347A  
10 FOR Q7700B NETWORK INTERFACE UNIT.  
Fig. 6. Multi-drop wiring.  
5
65-0227—2  
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QS7800B NETWORK INTERFACE CONTROLBUS™ MODULE FOR MULTI-DROPPING 7800 SERIES RELAY MODULES  
Each subnetwork includes one 7800 SERIES controller with  
BUILDING A MULTI-DROP NETWORK  
or without an S7800 Keyboard Display Module and/or an  
S7830 Expanded Annunciator. An S7810B1007 Multi-Drop  
Switch Module is required in each subnetwork. See Fig. 6 for  
wiring information.  
Guidelines  
The subnetwork addressing in the Q7700 Network Interface  
Unit (NIU) is not contiguous. It is divided into two blocks,  
containing 198 and 24 addresses, respectively. A maximum  
multi-drop configuration would include 222 subnetworks (198  
plus 24) on a single Q7700 NIU. Because the 24 subnetworks  
are not contiguous, connect them to a separate Q7700 NIU  
slot.  
Subnetworks can be spread evenly (balanced) across the NIU  
slots. This will help to speed communications.  
It is recommended that the multi-drop network be built starting  
with slot number 1 of the NIU, according to the guidelines  
above.  
One QS7800B ControlBus™ Module card supports up to 31  
multi-drop subnetworks without using an RS-485 repeater. If  
an RS-485 repeater is used, up to 61 multi-drop subnetworks  
can be supported by one QS7800B card. The RS-485  
repeater must be installed between the 30th and 31st  
subnetwork.  
Record the serial number and physical location of each  
S7810B Multi-Drop Switch. This data will be useful when  
commissioning the ZM7850 Combustion System Manager  
(CSM) software. (Reference CSM manual, form 65-0102, for  
CSM commissioning.)  
Examples  
Network with Maximum of 198 Subnetworks:  
NIU Slot Numbers  
1
2
3
4
5
Open  
33  
6
Open  
33  
Total  
198  
198  
Number of Subnetworks  
Subnetworks Balanced  
61  
33  
61  
33  
61  
33  
15  
33  
The open NIU slots can be used for other QS7800 ControlBus™ Module Cards.  
Network with Maximum of 222 Subnetworks:  
NOTE: For networks that have more than 198 subnetworks,  
the last NIU card slot must have the 199th through  
222nd subnetwork attached to it.  
NIU Slot Numbers  
Number of Subnetworks  
Subnetworks Balanced  
1
2
3
4
5
24  
6
Open  
24  
Total  
61  
40  
61  
40  
61  
40  
15  
39  
222  
222  
39  
The open NIU slot can be used for other QS7800 ControlBus™ Module Cards.  
65-0227—2  
6
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7
65-0227—2  
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Control Products  
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Printed in U.S.A. on recycled  
paper containing at least 10%  
post-consumer paper fibers.  
65-0227—2 G.R. Rev. 01-02  
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