MS3780 Fusion™
Omni/Single Line Scanner
User’s Guide
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TABLE OF CONTENTS
Product Overview............................................................................................. 1
RS232 or Light Pen.......................................................................................... 7
Stand-Alone Keyboard Wedge....................................................................... 10
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TABLE OF CONTENTS
Troubleshooting Guide....................................................................................... 23
Design Specifications......................................................................................... 27
Applications and Protocols................................................................................. 29
Upgrading the Firmware..................................................................................... 31
Scanner and Cable Terminations....................................................................... 32
Regulatory Compliance...................................................................................... 36
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INTRODUCTION
The MS3780 Fusion™ is a hand-held, omnidirectional bar code scanner with
optional single-line scanning capabilities. It utilizes the powerful Honyewell
QuantumE scan engine to provide an outstanding scan performance on all
standard 1D bar code symbologies, including GS1 DataBar™ (RSS). Designed
for retail applications, the Fusion includes additional key product features like:
•
•
•
•
•
•
•
•
•
•
•
•
Fully Automatic Scanning Operation
Single-Line Mode for Menu Reading
Custom Configurable Scan Pattern
User-Replaceable Single-Cable Interface to Host (PowerLink Compatible)
User Configurable Depth of Field
Easy Bar Code Configuration
Data Editing
7 Beeper Tones
Firmware updates are easily loaded into Flash memory
OPOS and JPOS System Compatible
CodeGate™
Sunrise 2005 Compliant
SCANNER
INTERFACE
MS3780-9
OCIA and RS232 Transmit/Receive
MS3780-11
RS485 and Full RS232
RS232 Low Speed USB*,
Keyboard Emulation Mode or USB Serial Emulation Mode
MS3780-38
MS3780-40
MS3780-41
Full Speed USB
RS232/Light Pen Emulation
Keyboard Wedge, Stand-Alone Keyboard and
RS232 Transmit/Receive
MS3780-47
MS3780-48
Stand Alone Keyboard and RS232 Transmit/Receive
USB and RS232 Transmit/Receive with EAS
MS3780-120
* Configurable for Keyboard Emulation Mode or Serial Emulation Mode.
The default setting is Keyboard Emulation Mode.
Applicable for IBM® Host applications.
1
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INTRODUCTION
Scanner and Accessories
BASIC KIT COMPONENTS
Description
Part No.
MS3780
Fusion Scanner
00-02269
00-02407
MS3780 User’s Guide *
MetroSelect™ Configuration Guide *
OPTIONAL ACCESSORIES
Part No.
Description
AC to DC Power Transformer - Regulated 5.2VDC @ 1A output.
46-00525
90VAC – 255VAC United States, Canada and Japan
90VAC – 255VAC Continental European
90VAC – 255VAC United Kingdom
90VAC – 255VAC Australia
46-00526
46-00527
46-00528
46-00529
46-00530
90VAC – 255VAC China
90VAC – 255VAC India
The following cables are for Fusion models not equipped with EAS.
RS232 PowerLink Cable with Built in Power Jack
53-53000x-3
coiled cord, long strain relief, black
Keyboard Wedge PowerLink cable with Adapter Cable
53-53002x-3
coiled cord, long strain relief, black
Stand Alone Keyboard PowerLink Cable
53-53020x-3
coiled cord, long strain relief, black
Voltage Converter Cable, ±12VDC to +5.2VDC
For IBM Applications
MVC-3MPC-IB9
Other items may be ordered for the specific protocol being used. To order additional
information.
2
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INTRODUCTION
Scanner and Accessories
OPTIONAL ACCESSORIES
Part No.
Description
Voltage Converter Cable, ±12VDC to +5.2VDC
For OCIA Applications
MVC-3MNC-N7052
USB Full Speed Cable, Locking Plus-Power™Type A
straight cord, short strain relief
53-53213x-N-3
53-53214x-N-3
USB Full Speed Cable, Locking Plus-Power™Type A
straight cord, short strain relief
This cable is for use with full speed
USB (-40) interface only.
USB Low Speed Communication Cable,
Type A (Non-Locking) Connector
straight cord, short strain relief
53-53235x-N-3
The following cables are for Fusion models equipped with EAS.
RS232 PowerLink Cable with Built in Power Jack and
EAS Connection Wire
long strain relief, straight cable, black
59-59000x-E-3
RS485 PowerLink Cable with Built in Power Jack and
EAS Connection Wire
long strain relief, straight cable, black
59-59006x-E-3
USB, Keyed, Type A, EAS Connection Wire
Long strain relief, straight cable, black
55-55809x-N-E-3
46-00225
Stand
Other items may be ordered for the specific protocol being used. To order additional items,
Applicable for IBM® Host applications.
3
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INTRODUCTION
Caution and Serial Number Labels
Figure 2. Caution and Serial Labels
Caution:
To maintain compliance with applicable standards, all circuits connected to the scanner must meet
the requirements for SELV (Safety Extra Low Voltage) according to EN/IEC 60950-1.
To maintain compliance with standard CSA C22.2 No. 60950-1/UL 60950-1 and norm EN/IEC
60950-1, the power source should meet applicable performance requirements for a limited power
source.
Stand Specifications
Figure 3. Stand Specifications
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INTRODUCTION
Maintenance
Smudges and dirt on the unit's window can interfere with the unit's performance.
If the window requires cleaning, use only a mild glass cleaner containing no
ammonia. When cleaning the window, spray the cleaner onto a lint free, non-
abrasive cleaning cloth then gently wipe the window clean.
If the unit's case requires cleaning, use a mild cleaning agent that does not
contain strong oxidizing chemicals. Strong cleaning agents may discolor or
damage the unit's exterior.
Cable Removal
Disconnect the power supply from the PowerLink cable and turn off power to the
host system before removing the cable from the scanner.
1. Locate the small ‘pin-hole’ beneath
the Fusion logo on the front side of
the scanner near the end of the
handle.
2. Bend an ordinary paperclip into the
shape shown in figure 4.
3. Insert the paperclip (or other small
metallic pin) into the small ‘pin-hole’.
There will be a faint ‘click’ when the
connector’s lock releases.
4. Pull gently on the cable’s strain-relief
Figure 4.
to remove the cable.
Cable Connection Warning
Important: If the PowerLink cable is not fully latched the unit can power
intermittently.
Figure 5.
Figure 6.
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INSTALLATION
RS232 or Light Pen
1. Turn off the host device.
2. Plug the male 10-pin RJ45 end
of the PowerLink cable into the
10-pin socket on the MS3780.
3. Connect the 9-pin female end of the
PowerLink cable to the appropriate
communication port on the host device.
4. Plug the external power supply into
the power jack on the PowerLink
cable.
Check the AC input
requirements of the power
supply to make sure the
voltage matches the AC
outlet. The outlet must be
located near the equipment
and be easily accessible.
Figure 7.
5. Connect AC power to the transformer.
6. Turn on the host device.
When the scanner first receives power the white LED will flash, one
blue LED will turn on and the scanner will emit one beep.
Plugging the scanner into the serial port of the PC does not guarantee
that scanned information will appear at the PC. A software driver and
correct configuration setting are also required for proper
communication to occur.
See Caution statement on page 5.
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INSTALLATION
RS485 or OCIA
1. Turn off the host device.
2. Plug the male 10-pin RJ45
end of the MVC cable into the
10-pin socket on the MS3780.
3. For RS485:
Connect the other end of the
MVC cable to Port 9 of the
host device.
For OCIA:
Connect the other end of the
MVC cable to the appropriate
communication port on the host
device.
Figure 8. RS485 (above), OCIA (below)
4. Turn on the host device.
When the scanner first receives power the white LED will flash, one
blue LED will turn on and the scanner will emit one beep.
Plugging the scanner into the serial port of the PC does not guarantee
that scanned information will appear at the PC. A software driver and
correct configuration setting are also required for proper
communication to occur.
See Caution statement on page 5.
Applicable for IBM® Host applications.
8
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INSTALLATION
Keyboard Wedge
1. Turn off the host device.
2. Plug the male 10-pin RJ45 end of the
PowerLink cable into the 10-pin socket
on the MS3780.
3. Disconnect the keyboard from the host
device.
4. Connect the “Y” end of the PowerLink
cable to the keyboard and the keyboard
port on the host PC. If necessary use
the male/female adapter cable supplied
with the scanner for proper connections.
5. Plug the external power supply into the
power jack on the PowerLink cable.
Check the AC input
requirements of the power
supply to make sure the
voltage matches the AC
outlet. The outlet must be
located near the equipment
and be easily accessible.
Figure 9.
6. Connect AC power to the transformer.
7. Turn on the host device.
When the scanner first receives power the white LED will flash, one
blue LED will turn on and the scanner will emit one beep.
Powering the MS3780 directly from the host device can sometimes
cause interference with the operation of the scanner or the computer.
Not all computers supply the same current through the keyboard port.
For this reason, Honeywell recommends using an external power
supply. For additional information contact a customer service
representative.
See Caution statement on page 5.
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INSTALLATION
Stand-Alone Keyboard
1. Turn off the host device.
2. Plug the male 10-pin RJ45 end
of the PowerLink cable into the
10-pin socket on the MS3780.
3. Connect the other end of the
PowerLink cable to the keyboard
port on the host device.
4. Plug the external power supply into
the power jack on the PowerLink
cable.
Check the AC input
requirements of the power
supply to make sure the
voltage matches the AC
outlet. The outlet must be
located near the equipment
and be easily accessible.
5. Connect AC power to the
transformer.
Figure 10.
6. Turn on the host device.
When the scanner first receives power the white LED will flash, one
blue LED will turn on and the scanner will emit one beep.
Powering the MS3780 directly from the host device can sometimes
cause interference with the operation of the scanner or the computer.
Not all computers supply the same current through the keyboard port.
For this reason, Honeywell recommends using an external power
supply. For additional information contact a customer service
representative.
See Caution statement on page 5.
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INSTALLATION
Full Speed or Low Speed USB (Integrated)
1. Turn off the host device.
2. Plug the male 10-pin RJ45 end of
the USB PowerLink cable into the
10-pin socket on the MS3780.
3. Plug the other end of the USB
interface cable into the host
device’s USB port.
4. Turn on the host device.
Figure 11.
As a default, the MS3780-38 leaves the factory with USB Keyboard
Emulation Mode enabled.
For information on configuring the MS3780-38 for USB Serial
Emulation Mode, please refer to the USB: Low Speed section of the
MetroSelect Configuration Guide (PN 00-02407).
When the scanner first receives power the white LED will flash, one
blue LED will turn on and the scanner will emit one beep.
Plugging the scanner into the USB port of the PC does not guarantee
that scanned information will appear at the PC. A software driver and
correct configuration setting are also required for proper
communication to occur.
See Caution statement on page 5.
11
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INSTALLATION
EAS Deactivation
SW1 and SW2 are the switch banks inside the Checkpoint Device that set the
deactivation range. The following is a list of Checkpoint recommended switch
bank settings.
Checkpoint Recommended Switch Bank Settings
For RS232 and IBM
SW1
Switch 1 and 6
Switch 2, 3, 4, and 5
SW2
Switch 1 and 6
Switch 2, 3, 4, and 5
ON
ON
OFF
OFF
Checkpoint Recommended Switch Bank Settings
For USB
SW1
SW2
Switch 1
Switch 2, 3, 4, 5, and 6
ON
Switch 1
Switch 2, 3, 4, 5, and 6
ON
OFF
OFF
All Fusion models equipped with EAS capabilities have an EAS designation in
their model numbers. The cable supplied with these units will have additional
wires for connection to the Checkpoint Device.
Figure 12. EAS Cable
Figure 13 shows the location of the EAS
deactivation area for Fusion.
It is important to pass the entire tag through
this area to deactivate the security tag.
Figure 13. EAS Deactivation Area
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SCANNER OPERATION
The Scan Pattern Mode Select Button
There are two configurable scan pattern modes available with the MS3780.
•
•
The primary scan pattern mode is the default scan pattern active when the
scanner starts. By default, the primary scan pattern is set to all-scan-lines
for omnidirectional reading.
Pressing the scan pattern mode button (see figure below) activates the
secondary scan pattern mode. By default, the secondary scan pattern is
set to single-line mode for menu reading.
Please refer to the MetroSelect Configuration Guide for information
on changing the default scan pattern settings.
To Change Scan Pattern Modes
1. To activate the secondary scan pattern, press and release the
mode select button.
Press and Release the
Mode Select Button
Pattern Mode LED Switches
to New Active Pattern
Figure 14.
Figure 15.
Activating a pattern mode when the scanner is out of its stand does
not change the in-stand pattern mode. When the scanner is
returned to the stand it will automatically revert to the most recent
scan pattern selected during in-stand operation.
2. To re-activate the primary scan pattern, press and release the
mode select button again.
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SCANNER OPERATION
How to Use CodeGate and the Manual Activation Mode
For illustration purposes the unit’s scan pattern has been set to
single-line (menu reading) mode.
CODEGATE
MANUAL ACTIVATION MODE*
*
This feature is not a default setting.
Refer to the MetroSelect
Configuration Guide for instructions
on enabling the Manual Activation
Mode.
Figure 16.
Figure 17.
Factory Defaults: In-Stand, CodeGate is not active (Amber LED is On)
Out-of-Stand, CodeGate is active (Amber LED is Off)
For information on how to change the factory defaults, refer to the
MetroSelect Configuration Guide (00-02407).
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SCANNER OPERATION
Audible Indicators
When the MS3780 is in operation, it can provide audible feedback. These
sounds indicate the status of the scanner. Eight settings are available for the
tone of the beep (normal, six alternate tones and no tone). For instruction on
how to change the tone of the beeper, refer to the MetroSelect Configuration
Guide (00-02407).
One Beep
When the scanner first receives power; the white LED will flash, one blue LED
will turn on and the scanner will emit a beep (the white LED will remain on for the
duration of the beep). The scanner is now ready to scan.
When the scanner successfully reads a bar code, the white LED will flash and
the scanner will emit one beep (if configured to do so). If the scanner does not
emit one beep and the white light does not flash, then the bar code has not been
successfully read.
Razzberry Tone
This is a failure indicator. Refer to Failure Mode Indicators on page 17.
Three Beeps - during operation
When placing the scanner in configuration mode, the white and blue LEDs will
flash while the scanner emits three beeps. The white and blue LEDs will
continue to flash until the unit exits the configuration mode. Upon exiting the
configuration mode, the scanner will emit three beeps and the white LED will stop
flashing.
When configured, three beeps can also indicate a communications timeout
during normal scanning mode.
When using one-code-programming, the scanner will emit three beeps:
the current selected tone, followed by a short pause then a high tone and a low
tone. This tells the user that the single code configuration has successfully
configured the scanner.
Three Beeps - on power up
This is a failure indicator. Refer to Failure Mode Indicators on page 17.
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SCANNER OPERATION
Visual Indicators
There are four LEDs located on the top of the MS3780. When the scanner is on,
the flashing or constant illumination of the LEDs indicates the status of the
current scan and the scanner.
Figure 18. LED Indicators
No LEDs
The LEDs will not be illuminated if the scanner is not receiving power from the
host or transformer. They are also not illuminated when all lasers are turned off
for any reason.
Steady Blue Single-Line LED
Indicates the laser is active and the scanner is in Single-Line Mode.
The blue LED will remain illuminated until the laser is deactivated.
Steady Blue Omni LED
Indicates the laser is active and the scanner is in the Omnidirectionsl Mode.
The blue LED will remain illuminated until the laser is deactivated.
Steady Blue Single-Line or Omni LED and a Single White LED Flash
When the scanner successfully reads a bar code, the white LED will flash and
the scanner will beep once. If the white LED does not flash or the scanner does
not beep, then the bar code has not been successfully read.
Steady White and Blue Single-Line or Omni LED
After a successful scan, the scanner transmits the data to the host device. Some
communication modes require that the host inform the scanner when data is
ready to be received. If the host is not ready to accept the information, the
scanner’s white LED will remain on until the data can be transmitted.
Alternate Flashing of Both Blue LEDs and the White LED
This indicates the scanner is in program mode. A razzberry tone indicates that
an invalid bar code has been scanned in this mode.
Steady Amber LED
Indicates that CodeGate is not active (in-stand default).
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SCANNER OPERATION
Failure Mode Indicators
Both Blue LEDs Flashing with One Emitted Razzberry Tone
This indicates that the scanner has experienced a laser subsystem failure.
Return the unit to a Honeywell authorized service center for repair.
Both Blue LEDs and the White LED are Flashing with
Two Emitted Razzberry Tones
This indicates that the scanner has experienced a motor failure.
Return the unit to a Honeywell authorized service center for repair.
Continuous Razzberry Tone with Both LEDs Off - On Power Up
A continuous razzberry tone upon power up indicates there has been an
electronic failure. Return the unit to a Honeywell authorized service center for
repair.
Three Beeps - On Power Up
This indicates that the nonvolatile memory that holds the scanner configuration
has failed. Return the unit to a Honeywell authorized service center for repair.
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SCANNER OPERATION
Depth of Field by Bar Code Element Width*
Normal Scan Zone
MINIMUM BAR CODE ELEMENT WIDTH
A
B
C
D
E
F
mm
.13
5.2
.15
5.7
.19
7.5
.25
10
.33
13
.66
26
mils
Figure 21. Normal Scan Zone by Bar Code Element Width
* All specifications are subject to change without notice.
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SCANNER OPERATION
Depth of Field by Bar Code Element Width*
Reduced Scan Zone
MINIMUM BAR CODE ELEMENT WIDTH
A
B
C
D
E
F
mm
.13
5.2
.15
5.7
.19
7.5
.25
10
.33
13
.66
26
mils
Figure 22. Reduced Scan Zone by Bar Code Element Width
* All specifications are subject to change without notice.
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SCANNER OPERATION
IR Activation Range*
Fusion’s default power save mode† is Laser Off then Motor Off Delayed.
This power save mode turns the laser off after five minutes of non-use.
The motor will turn off after twenty-five minutes of non-use. Any movement
detected by the IR in the activation area will cause the scanner to exit power
save mode. The laser and motor will automatically turn back on preparing the
scanner for bar code recognition, decoding and transmission.
Figure 23. Normal IR Activation Range
* All specifications are subject to change without notice.
†
Refer to the MetroSelect Configuration Guide (PN 00-02407) for additional
information on configurable power save modes.
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TROUBLESHOOTING GUIDE
The following guide is for reference purposes only. Contact a Honeywell
representative at to preserve the limited warranty terms on page 39.
Symptoms
Possible Cause(s)
Solution
All Interfaces
Check the transformer, outlet
and power strip. Make sure the
cable is plugged into the
scanner.
The unit has no
LEDs, beeper
or motor spin.
No power is being
supplied to the
scanner.
Some host systems cannot
supply enough current to power
the MS3780. Use the power
supply included with the
scanner.
The unit has no
LEDs and / or
beeper.
No power is being
supplied to the
scanner from host.
There are
multiple scans
upon
presentation of
code.
The same symbol
timeout is set too
short.
Adjust the same symbol timeout
for a longer time increment.
The beeper is disabled. Enable the beeper.
The unit powers
up but does not
beep.
No tone is selected.
Select a tone.
UPC/EAN, Code 39, Interleaved
2 of 5, Code 93, Code 128 and
Codabar are enabled by default.
Verify that the type of bar code
being read has been selected
The unit is trying to
scan a particular
symbology that is not
enabled.
The unit powers
up but does not
scan and/or
beep.
The scanner has been
configured for a
Verify that the bar code that is
being scanned falls into the
criteria.
character length lock,
or a minimum length
and bar code being
scanned does not
satisfy the configured
criteria.
Typical of Non-UPC/EAN codes.
The scanner defaults to a
minimum of 4 character bar
code.
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TROUBLESHOOTING GUIDE
Symptoms
Possible Cause(s)
Solution
All Interfaces
The unit scans
a bar code, but
locks up after
the first scan
(the white LED
stays on).
If the scanner is setup to support
ACK/NAK, RTS/CTS,
XON/XOFF or D/E, verify that
the host cable and host are
supporting the handshaking
properly.
The scanner is
configured to support
some form of host
handshaking but is not
receiving the signal.
Verify that the scanner’s data
format matches the format
required by the host.
Make sure that the scanner is
connected to the proper host
port.
The unit scans
but the data
transmitted to
the host is
The scanner’s data
format does not match
the host system
requirements.
incorrect.
The bar code may
have been printed
incorrectly.
Check if it is a check digit,
character or border problem.
Scanner beeps
at some bar
codes and NOT
for others of the
same bar code
symbology.
The scanner is not
configured correctly
for the type of bar
code.
Check if check digits are set
properly.
The minimum symbol
length setting does not Check if the correct minimum
work with the bar
code.
symbol length is set.
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TROUBLESHOOTING GUIDE
Symptoms
Possible Cause(s)
Solution
All Interfaces
During power
up the unit
beeps 3 times.
There is a non-volatile
RAM failure.
Contact a service representative.
Contact a service representative.
During power
up the unit
razzes
There has been a
diagnostic failure.
continuously.
During power
up the unit
razzes once
and the blue
LED flashes.
There is a VLD failure.
Contact a service representative.
Contact a service representative.
During power
up the unit
razzes twice
and both LEDs
flash.
There is a scanner
motor failure.
RS232 Only
The com port at the
host is not working or
is not configured
properly.
The unit powers
up OK and
scans OK but
does not
communicate
properly to the
host.
Check to make sure that the
baud rate and parity of the
scanner and the communication
port match and that the program
is looking for RS232 data.
The cable is not
connected to the
proper com port.
The com port is not
operating properly.
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TROUBLESHOOTING GUIDE
Symptoms
Possible Cause(s)
Solution
RS232 Only
The host is
The scanner and host
may not be configured
for the same interface.
Check that the scanner and the
host are configured for the same
interface.
receiving data
but the data does
not look correct.
The intercharacter
delay needs to be
added to the
Add some intercharacter delay to
the transmitted output by using
the MetroSelect Configuration
Guide (PN 00-02407).
Characters are
being dropped.
transmitted output.
Keyboard Wedge Only
The unit scans
Make sure the scanner is
configured for the appropriate
mode.
the bar code
but there is no
data.
The unit may not be
configured correctly.
Make sure that the proper PC
type (ie. AT, PS2 or XT) is
selected.
The unit scans
but the data is
not correct.
The unit may not be
configured correctly.
Verify correct country code and
data formatting are selected.
Adjust the intercharacter delay.
Increase the interscan code
delay setting. Adjust whether
the F0 break is transmitted. It
may be necessary to try both
settings.
The unit is not
transmitting
each character.
The unit may not be
configured correctly.
Alpha characters
show as lower
case.
Enable caps lock detect setting
of the scanner to detect whether
the PC is operating in caps lock.
The computer is in
caps lock mode.
Everything
These characters may
not be supported by
the current country’s
key look up table.
works except
for a couple of
characters.
Try operating the scanner
in Alt Mode.
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DESIGN SPECIFICATIONS
MS3780
Operational
Normal Depth of Field: 25 mm - 280 mm (1"- 11")
Reduced Depth of Field: 25 mm - 150 mm (1"- 6")
Omni Scan
0.33 mm (13 mil)
bar code
Scan Speed: 1333 scan lines per second
No. of Scan Lines: 20
Single-Line
Scan Speed: 67 scan lines per second
No. of Scan Lines:
1
Motor Speed: 4000 RPM
Min Bar Width: 0.127 mm (5.0 mil)
All standard 1-D bar codes including RSS-14,
RSS-Expanded, and RSS-14 Limited
Decode Capability:
System Interfaces:
RS232, Keyboard Wedge, Stand-Alone Keyboard, Light Pen
Emulation, RS485, USB (low speed and full speed), OCIA
Print Contrast: 35% minimum reflectance difference
Up to 80 data characters
No. Characters Read:
Maximum number will vary based on symbology and density.
Beeper Operation: 7 tones or no beep
Blue = laser on, ready to scan
White = good read, decoding
Indicators (LED):
Termination: 10 position modular RJ45 connector
Cable: Application Dependent
Embedded Laser
Max Optical Power: 10 mW
Wavelength: 640 – 660 nm
Min Bean Divergence: 6°
Mechanical
Scanner Length: 189 mm (7.44")
Scanner Width: 65 mm (2.56")
Scanner Height: 73 mm (2.88")
Scanner Weight: 195 g (6.9 oz.)
Specifications subject to change without notice.
27
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DESIGN SPECIFICATIONS
MS3780
Electrical
Voltage Supply: 5VDC ± 0.25V
Operating Power: 1.375 W
Standby Power: 1.0 W
Operating Current: 275 mA typical at 5VDC
Standby Current: 200 mA typical at 5VDC
DC Transformers: Class II; 5.2VDC @ 1A
For regulatory compliance information, see pages 36 - 38.
Environmental
Operating Temperature: -20°C to 40°C (-4°F to 104°F)
Storage Temperature: -40°C to 60°C (-40°F to 140°F)
Humidity: 5% to 95% relative humidity, non-condensing
Contaminants: Sealed to resist airborne particulate contaminants
Ventilation: None required
Shock: Withstands multiple drops from 1.5 meters
Specifications subject to change without notice.
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APPLICATIONS AND PROTOCOLS
The model number on each scanner includes the scanner number and factory
default communications protocol.
VERSION
IDENTIFIER
SCANNER
INTERFACE
9
OCIA and RS232 Transmit/Receive
RS485 and Full RS232
11
38
RS232 Low Speed USB*,
Keyboard Emulation or USB Serial Emulation Mode
40
41
Full Speed USB
MS3780
RS232/Light Pen Emulation
Keyboard Wedge, Stand-Alone Keyboard and
RS232 Transmit/Receive
47
Stand Alone Keyboard and
RS232 Transmit/Receive
48
120
USB and RS232 Transmit/Receive with EAS
Applicable for IBM® Host applications.
The MS3780 scanner with Built-in PC Keyboard Wedge Interface is designed to
be used for keyboard emulation only. Many RS232 configurable
functions (e.g. formatting) available in other Honeywell scanners are also
available as keyboard wedge functions.
The following are the most important selectable options specific to the keyboard
wedge.
Keyboard Type
•
•
** AT (includes IBM® PS2 models 50, 55, 60, 80)
IBM PS2 (includes models 30, 70, 8556)
Keyboard Country Type
•
•
•
•
•
USA **
Belgium
French
German
Hungarian
•
•
•
•
•
Italian
•
•
•
•
Swiss
Swedish/Finnish
Turkish
Japanese
Russian Cyrillic
Slovenian
Spanish
United Kingdom
** Default setting. Refer to the MetroSelect Configuration Guide (PN 00-02407)
or MetroSet2’s help files for information on how to change the default
settings.
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CONFIGURATION MODES
The MS3780 Series scanner has three modes of configuration.
•
•
•
Bar Codes
The MS3780 can be configured by scanning the bar codes included in the
Single-Line Configuration Guide or the Supplemental Configuration Guide.
MetroSet2
This user-friendly Windows®-based configuration program allows you to
simply ‘point-and-click’ at the desired imager options. MetroSet2 is available
Serial Programming
This mode of configuration is ideal for OEM applications. Serial
programming mode gives the end-user the ability to send a series of
commands using the serial port of the host system. The commands are
equivalent to the numerical values of the bar codes located in the
MetroSelect Single-Line Configuration Guide.
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UPGRADING THE FIRMWARE
The MS3780 Fusion is part of Honeywell’s line of scanners with flash
upgradeable firmware. The upgrade process requires a new firmware file
supplied to the customer by a customer service representative and Honeywell’s
MetroSet2 software. A personal computer running Windows 95 or greater with
an available RS232 serial or USB port is also required to complete the upgrade.
PowerLink Cable #54-54014 is required when using RS232 for the
upgrade process. Do not use the standard cable supplied with
keyboard wedge or RS485 scanner interface kits. If using USB for the
upgrade process, the standard USB Type A cable provided with the
scanner can be used.
To upgrade the firmware in the MS3780:
1. Plug the scanner into a serial communication port on the host system.
2. Start the MetroSet2 software.
3. Click on the plus sign (+) next to POS Scanners to expand the supported
scanner list.
4. Choose the Fusion from the list.
5. Click on the Configure Fusion/3780 Scanner button.
6. Choose Flash Utility from the options list located on the left side of the
screen.
7. Click on the Open File button in the Flash Utility window.
8. Locate and open the flash upgrade file supplied by Honeywell.
9. Select the COM port that the scanner is connected to on the host system.
10. Verify the settings listed in the Flash Utility window.
11. Click on the Flash Scanner button to begin the flash upgrade.
12. A message will appear on the screen when the upgrade is complete.
See Contact Information on page 43.
MetroSet2 is available for download, at no additional cost, from
31
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SCANNER AND CABLE TERMINATIONS
Scanner Pinout Connections
The MS3780 scanner interfaces terminate to a 10-pin modular socket.
The serial number label indicates the interface enabled when the scanner is
shipped from the factory.
Figure 24.
MS3780-47
MS3780-41
Keyboard Wedge and
RS232 and Light Pen Emulation
Stand-Alone Keyboard
Pin Function
Pin Function
1
2
3
Ground
1
2
3
Ground
RS232 Transmit Output
RS232 Receive Input
PC Data
RS232 Transmit Output
RS232 Receive Input
RTS Output
4
4
5
PC Clock
5
CTS Input
6
7
KB Clock
PC +5V
6
7
DTR Input/LTPN Source
Reserved
8
KB Data
8
LTPN Data
9
+5VDC
9
+5VDC
10
Shield Ground
10
Shield Ground
MS3780-40
MS3780-38
Full Speed USB
RS232 Low Speed USB
Pin Function
Pin Function
1
2
3
4
5
Ground/USB-
1
2
3
4
5
Ground/USB-
RS232 Transmit Output
RS232 Receive Input
RTS Output
CTS Input
RS232 Transmit Output
RS232 Receive Input
RTS Output
CTS Input
6
D+
6
D+
7
USB +V
7
USB +V
8
D-
8
D-
9
+5VDC
9
+5VDC
10
Shield Ground
10
Shield Ground
Continued on next page.
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SCANNER AND CABLE TERMINATIONS
Figure 25.
MS3780-11
MS3780-9
OCIA
RS485
Pin Function
Pin Function
1
2
3
4
5
6
7
Ground
1
2
3
4
5
6
7
Ground
RS232 Transmit Output
RS232 Receive Input
RTS Output
CTS Input
DTR Input
RS232 Transmit Output
RS232 Receive Input
RDATA
RDATA Return
Clock In
IBM B-Transmit
Clock Out
Clock in Return/
Clock out Rtrn
+5VDC
8
IBM A+ Receive
8
9
+5VDC
9
10
Shield Ground
10
Shield Ground
MS3780-120
USB and RS232 with EAS
Pin Function
1
2
3
Ground
RS232 Transmit Output
RS232 Receive Input
EAS -
4
5
EAS +
6
USB D+
7
USB +V
8
USB D-
9
+5VDC
10
Shield Ground
Applicable for IBM® Host applications.
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SCANNER AND CABLE TERMINATIONS
Cable Connector Configurations (Host End)
RS232 PowerLink Cable
53-53000x-3
Pin
1
Function
Shield Ground
9
5
2
RS232 Transmit Output
RS232 Receive Input
3
4
DTR Input/Light Pen Source
5
Power/Signal Ground
Light Pen Data
CTS Input
6
6
1
7
9-Pin D-Type Connector
8
9
RTS Output
+5VDC
USB Power/Communication Cable
53-53213x-N-3, 53-530214x-N-3 or
53-53235x-N-3
Pin
1
Function
PC +5V/V_USB
2
D-
3
D+
4
Ground
USB
Non-Locking
USB Type A
Locking with Power
Shield Shield
Stand Alone Keyboard PowerLink
Cable 53-53020x-3
Pin
1
Function
PC Data
2
No Connect
3
Power Ground
+5VDC PC Power to KB
PC Clock
4
6-Pin Male Mini-DIN Connector
5
6
No Connect
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SCANNER AND CABLE TERMINATIONS
Cable Connector Configurations (Host End)
Keyboard Wedge PowerLink Cable
53-53002x-3
Pin
1
Function
Keyboard Clock
2
Keyboard Data
No Connect
3
4
Power Ground
+5 Volts DC
5-Pin DIN, Female
5
Pin
1
Function
PC Data
2
No Connect
Power Ground
3
4
5
6
+5 Volts DC
PC Clock
No Connect
6-Pin DIN, Male
Honeywell will supply an adapter cable with a 5-pin DIN male connector on one
end and a 6-pin mini DIN female connector on the other. According to the
termination required, connect the appropriate end of the adapter cable to the
PowerLink cable, leaving the necessary termination exposed for connecting to
the keyboard and the keyboard port on the PC.
Keyboard Wedge Adapter Cable
Pin
1
Function
PC Clock
PC Data
2
3
No Connect
Power Ground
+5 Volts DC
4
5-Pin DIN, Male
5
Pin
1
Function
Keyboard Data
No Connect
2
3
Power Ground
+5 Volts DC
4
6-pin Mini DIN, Female
5
Keyboard Clock
No Connect
6
35
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REGULATORY COMPLIANCE
Safety
ITE Equipment
IEC 60950-1 Second Edition,
EN 60950-1 Second Edition
Laser
Laser Class 1: IEC 60825-1:Second Edition, 2007,
EN 60825-1:Second Edition, 2007
Complies with 21 CFR 1040.10 and 1040.11 except for deviations pursuant to Laser
Notice No. 50, dated June 24, 2007.
LED
IEC 62471: Exempt Risk Group
Caution
Use of controls or adjustments or performance of procedures other than those specified
herein may result in hazardous laser light exposure. Under no circumstances should the
customer attempt to service the laser scanner. Never attempt to look at the laser beam, even
if the scanner appears to be nonfunctional. Never open the scanner in an attempt to look into
the device. Doing so could result in hazardous laser light exposure. The use of optical
instruments with the laser equipment will increase eye hazard.
Atención
La modificación de los procedimientos, o la utilización de controles o ajustes distintos de los
especificados aquí, pueden provocar una luz de láser peligrosa. Bajo ninguna
circunstancia el usuario deberá realizar el mantenimiento del láser del escáner. Ni intentar
mirar al haz del láser incluso cuando este no esté operativo. Tampoco deberá abrir el
escáner para examinar el aparato. El hacerlo puede conllevar una exposición peligrosa a la
luz de láser. El uso de instrumentos ópticos con el equipo láser puede incrementar el
riesgo para la vista.
Attention
L'emploi de commandes, réglages ou procédés autres que ceux décrits ici peut entraîner de
graves irradiations. Le client ne doit en aucun cas essayer d'entretenir lui-même le scanner
ou le laser. Ne regardez jamais directement le rayon laser, même si vous croyez que le
scanner est inactif. N'ouvrez jamais le scanner pour regarder dans l'appareil. Ce faisant,
vous vous exposez à une rayonnement laser qú êst hazardous. L'emploi d'appareils
optiques avec cet équipement laser augmente le risque d'endommagement de la vision.
Achtung
Die Verwendung anderer als der hier beschriebenen Steuerungen, Einstellungen oder
Verfahren kann eine gefährliche Laserstrahlung hervorrufen. Der Kunde sollte unter keinen
Umständen versuchen, den Laser-Scanner selbst zu warten. Sehen Sie niemals in den
Laserstrahl, selbst wenn Sie glauben, daß der Scanner nicht aktiv ist. Öffnen Sie niemals
den Scanner, um in das Gerät hineinzusehen. Wenn Sie dies tun, können Sie sich einer
gefährlichen Laserstrahlung aussetzen. Der Einsatz optischer Geräte mit dieser
Laserausrüstung erhöht das Risiko einer Sehschädigung.
36
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REGULATORY COMPLIANCE
Attenzione
L’utilizzo di sistemi di controllo, di regolazioni o di procedimenti diversi da quelli descritti nel
presente Manuale può provocare delle esposizioni a raggi laser rischiose. Il cliente non
deve assolutamente tentare di riparare egli stesso lo scanner laser. Non guardate mai il
raggio laser, anche se credete che lo scanner non sia attivo. Non aprite mai lo scanner per
guardare dentro l’apparecchio. Facendolo potete esporVi ad una esposizione laser
rischiosa. L’uso di apparecchi ottici, equipaggiati con raggi laser, aumenta il rischio di
danni alla vista.
EMC
Emissions
FCC Part 15, ICES-003, CISPR 22, EN 55022
Immunity
CISPR 24, EN 55024
NOTE: Immunity performance is not guaranteed for scanner cables greater than 3 meters in
length when fully extended.
Changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
Class A Devices
The following is applicable when the scanner cable is greater in length than 3 meters
(9.8 feet) when fully extended:
Les instructions ci-dessous s’appliquent aux cables de scanner dépassant 3 métres
(9.8 pieds) de long en extension maximale:
Folgendes trifft zu, wenn das Scannerkabel länger als 3 Meter ist:
This equipment has been tested and found to comply with limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses and can radiate radio frequency energy and,
if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is
likely to cause harmful interference, in which case the user will be required to correct the
interference at their own expense. Any unauthorized changes or modifications to this
equipment could void the user’s authority to operate this device.
This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause undesired
operation.
Notice
This Class A digital apparatus complies with Canadian ICES-003.
Remarque
Cet appareil numérique de classe A est conforme à la norme canadienne NMB-003.
Warning
This is a class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
37
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REGULATORY COMPLIANCE
EMC
Changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
Warnung!
Dies ist eine Einrichtung der Klasse A. Diese Einrichtung kann im Wohnbereich
Funkstörungen verursachen. In diesem Fall kann vom Betreiber verlangt werden,
angemessene Massnahmen durchzuführen.
Attenzione
Questo e’ un prodotto di classe A. Se usato in vicinanza di residenze private potrebbe
causare interferenze radio che potrebbero richiedere all’utilizzatore opportune misure.
Attention
Ce produit est de classe “A”. Dans un environnement domestique, ce produit peut être la
cause d’interférences radio. Dans ce cas l’utiliseteur peut être amené à predre les mesures
adéquates.
Class B Devices
The following is applicable when the scanner cable is less than 3 meters
(9.8 feet) in length when fully extended:
Les instructions ci-dessous s’appliquent aux cables de scanner ne dépassant
pas 3 métres (9.8 pieds) de long en extension maximale:
Folgendes trifft zu, wenn das Scannerkabel kürzer als 3 Meter ist:
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference, and (2)
this device must accept any interference received, including interference that may
cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC rules. These limits are designed to
provide reasonable protection against harmful interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interference
to radio communications. However, there is no guarantee that interference will not
occur in a particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the equipment off
and on, the user is encouraged to try to correct the interference by one or more of the
following measures:
• Reorient or relocate the receiving antenna
• Increase the separation between the equipment and receiver
• Connect the equipment into an outlet on a circuit different from that to which
the receiver is connected
• Consult the dealer or an experienced radio/TV technician for help
Notice
This Class B digital apparatus complies with Canadian ICES-003.
Remarque
Cet appareil numérique de classe B est conforme à la norme canadienne NMB-003.
38
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LIMITED WARRANTY
Honeywell International Inc. ("HII") warrants its products and optional
accessories to be free from defects in materials and workmanship and to
conform to HII’s published specifications applicable to the products purchased at
the time of shipment. This warranty does not cover any HII product which is (i)
improperly installed or used; (ii) damaged by accident or negligence, including
failure to follow the proper maintenance, service, and cleaning schedule; or (iii)
damaged as a result of (A) modification or alteration by the purchaser or other
party, (B) excessive voltage or current supplied to or drawn from the interface
connections, (C) static electricity or electro-static discharge, (D) operation under
conditions beyond the specified operating parameters, or (E) repair or service of
the product by anyone other than HII or its authorized representatives.
This warranty shall extend from the time of shipment for the duration published
by HII for the product at the time of purchase ("Warranty Period"). Any defective
product must be returned (at purchaser’s expense) during the Warranty Period to
HII factory or authorized service center for inspection. No product will be
accepted by HII without a Return Materials Authorization, which may be obtained
by contacting HII. In the event that the product is returned to HII or its authorized
service center within the Warranty Period and HII determines to its satisfaction
that the product is defective due to defects in materials or workmanship, HII, at
its sole option, will either repair or replace the product without charge, except for
return shipping to HII.
EXCEPT AS MAY BE OTHERWISE PROVIDED BY APPLICABLE LAW, THE
FOREGOING WARRANTY IS IN LIEU OF ALL OTHER COVENANTS OR
WARRANTIES, EITHER EXPRESSED OR IMPLIED, ORAL OR WRITTEN,
INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, OR NON-
INFRINGEMENT.
HII’S RESPONSIBILITY AND PURCHASER’S EXCLUSIVE REMEDY UNDER
THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT OF THE
DEFECTIVE PRODUCT WITH NEW OR REFURBISHED PARTS. IN NO
EVENT SHALL HII BE LIABLE FOR INDIRECT, INCIDENTAL, OR
CONSEQUENTIAL DAMAGES, AND, IN NO EVENT, SHALL ANY LIABILITY
OF HII ARISING IN CONNECTION WITH ANY PRODUCT SOLD HEREUNDER
(WHETHER SUCH LIABILITY ARISES FROM A CLAIM BASED ON
CONTRACT, WARRANTY, TORT, OR OTHERWISE) EXCEED THE ACTUAL
AMOUNT PAID TO HII FOR THE PRODUCT. THESE LIMITATIONS ON
LIABILITY SHALL REMAIN IN FULL FORCE AND EFFECT EVEN WHEN HII
MAY HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH INJURIES,
LOSSES, OR DAMAGES. SOME STATES, PROVINCES, OR COUNTRIES DO
NOT ALLOW THE EXCLUSION OR LIMITATIONS OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION
MAY NOT APPLY TO YOU.
39
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LIMITED WARRANTY
All provisions of this Limited Warranty are separate and severable, which means
that if any provision is held invalid and unenforceable, such determination shall
not affect the validity of enforceability of the other provisions hereof. Use of any
peripherals not provided by the manufacturer may result in damage not covered
by this warranty. This includes but is not limited to: cables, power supplies,
cradles, and docking stations. HII extends these warranties only to the first end-
users of the products. These warranties are non-transferable.
The duration of the limited warranty for the MS3780 is three (3) year(s). The
accessories have a 90 day limited warranty from the date of manufacture.
40
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INDEX
A
EMC............................................ 37
EMI ............................................. 37
Emissions.................................... 37
AC .......................................2, 7–11
Accessories...............................2, 3
Adapter..........................................9
Audible Indicator..15–17, 23–26, 31
F
Failure
B
Modes...................................... 17
Firmware..................................... 31
Flash ROM.................................... 1
Bar Code.......15–17, 23–26, 27, 30
Bar Width.....................................27
Beep..............15, 16, 17, 23–26, 31
Blue LED...................15–17, 23–26
Button................................4, 13–14
CodeGate ..................................4
Mode Select...............................4
H
Host ...................................... 23–26
I
Immunity ..................................... 37
Indicator
C
Cable
Audible .. 4, 15–17, 23–26, 27, 31
Failure ..................................... 17
Visual..... 4, 15–17, 23–26, 27, 31
Interface...................................... 27
Keyboard Wedge............. 1, 9, 26
Laser Emulation ........................ 1
Light Pen............................... 1, 7
OCIA...................................... 1, 8
RS232 ....................... 1, 7, 25, 26
RS485 ................................... 1, 8
Stand-Alone Keyboard ........ 1, 10
Troubleshooting................. 23–26
USB..................................... 1, 11
IR Activation Range .................... 22
Communication...2, 7–11, 23–26,
34–35
EAS..........................................12
Keyboard Wedge...........2, 34–35
OCIA..........................................2
Pin Assignments................34–35
PowerLink..2, 6, 7–11, 31, 34–35
RS232........................................2
RS485........................................2
Troubleshooting.................23–26
USB ...................................34–35
Caution..........................5, 7–11, 36
Class ...........................................38
CodeGate......................1, 4, 13–14
Communication .........16, 23–26, 29
Compliance .................7–11, 36, 37
Components..............................2, 4
Configuration.............15, 17, 30, 31
Current ........................................28
K
Keyboard..................................... 29
Keyboard Wedge .................... 9, 26
L
Label
D
Caution...................................... 5
Serial Number ........................... 5
Laser....................................... 4, 36
LED....................................... 15–17
Light Pen....................................... 7
Light Source................................ 27
DC...........................................2, 28
Default Settings.....................13, 29
Depth of Field
Normal.........................18, 20, 27
Reduced ................19, 20, 21, 27
E
EAS.............................................12
41
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INDEX
M
Scan Lines.................................. 27
Scan Pattern........................... 1, 27
Primary.............................. 13–14
Secondary......................... 13–14
Single-Line ........................ 13–14
Scan Speed ................................ 27
SELV....................................... 7–11
Single-Line Mode.......................... 4
Specification
Electrical.................................. 28
Environmental ......................... 28
Mechanical .............................. 27
Operational.............................. 27
Stand-Alone Keyboard................ 10
Storage ....................................... 28
Switch Bank................................ 12
Maintenance..................................6
Manual...............................2, 15, 29
Meteor .........................................31
MetroSelect .................................30
MetroSet2....................................31
Mode of Operation
Button ......................................14
Primary ..............................13–14
Secondary..........................13–14
Mode Select ..................................4
Motor Speed................................27
Mounting Specifications.................5
O
OCIA..............................................8
Omnidirectional Mode ...................4
Operation.....................................38
T
Tone........................................ 1, 15
Transformer ............................ 2, 28
Troubleshooting .................... 23–26
P
Pin Assignments
Cable .................................34–35
Scanner .............................32–33
Port..............................7–11, 23–26
Power ............................2, 7–11, 31
Power Supply ................................6
PowerLink................................7–11
Protocol.......................................29
U
Upgrade...................................... 31
USB ............................................ 11
V
Ventilation................................... 28
Visual Indicator ... 15–17, 23–26, 31
Amber LED.................... 4, 23–26
Blue LED....................... 4, 23–26
White LED ..................... 4, 23–26
Voltage.............................. 7–11, 28
Volume........................................ 15
R
RAM ............................................25
Razzberry Tone...............15–17, 25
Read Rate...................................14
Repair..........................................17
ROM............................................25
RS232 ...............................7, 25, 26
RS485 ...........................................8
W
Weight......................................... 27
White LED................. 15–17, 23–26
Window......................................... 4
S
Safety....................................36, 38
42
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CUSTOMER SUPPORT
Technical Assistance
If you need assistance installing or troubleshooting your device, please contact
us by using one of the methods below:
Knowledge Base: www.hsmknowledgebase.com
Our Knowledge Base provides thousands of immediate solutions. If the
Knowledge Base cannot help, our Technical Support Portal (see below) provides
an easy way to report your problem or ask your question.
Technical Support Portal: www.hsmsupportportal.com
The Technical Support Portal not only allows you to report your problem, but it
also provides immediate solutions to your technical issues by searching our
Knowledge Base. With the Portal, you can submit and track your questions
online and send and receive attachments.
Web form: www.hsmcontactsupport.com
You can contact our technical support team directly by filling out our online
support form. Enter your contact details and the description of the
question/problem.
Telephone: www.honeywellaidc.com/locations
For our latest contact information, please check our website at the link above.
Product Service and Repair
Honeywell International Inc. provides service for all of its products through
service centers throughout the world. To obtain warranty or non-warranty service,
Repair to see your region’s instructions on how to obtain a Return Material
Authorization number (RMA #). You should do this prior to returning the product.
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Honeywell Scanning and Mobility
9680 Old Bailes Road
Fort Mill, SC 29707
00-02269 Rev G
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