Heat Glo LifeStyle Indoor Fireplace EXCLAIM 36H C User Manual

Owner’s Manual  
Installation and Operation  
Models:  
EXCLAIM-36H-C  
EXCLAIM-36T-C  
Woodburning Fireplace  
(Traditional refractory shown.)  
CAUTION  
DO NOT DISCARD THIS MANUAL  
Read, understand  
and follow these  
instructions for safe  
installation and  
operation.  
Leave this manual with  
party responsible for  
use and operation.  
Important operating  
and maintenance  
instructions included.  
¨
WARNING  
WARNING  
HOT! DO NOT TOUCH.  
SEVERE BURNS MAY RESULT.  
CLOTHING IGNITION MAY RESULT.  
If the information in these instruc-  
tions is not followed exactly, a  
re may result causing property  
damage, personal injury, or death.  
Glass and other surfaces are hot  
during operation and cool down.  
• Do not store or use gasoline or other am-  
mable vapors and liquids in the vicinity of  
this or any other appliance.  
Keep children away.  
CAREFULLY SUPERVISE children in same room  
as replace.  
Alert children and adults to hazards of high  
temperatures.  
Keep clothing, furniture, draperies and other  
combustibles away.  
• Do not overre. Overring will void your war-  
ranty.  
• Comply with all minimum clearances to com-  
bustibles as specied. Failure to comply  
may cause house re.  
Installation and service of this replace should be  
performed by qualied personnel. Hearth & Home  
Technologies suggests NFI certied or factory-  
trained professionals, or technicians supervised  
by an NFI certied professional.  
WARNING  
Fire Risk  
For use with solid wood fuel or decorative  
gas appliance only.  
Do not install unvented gas logs.  
Heat & Glo • EXCLAIM-36C Woodburning Fireplace • 4013-093 Rev G • 08/06  
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Table of Contents  
1
2
Listing and Code Approvals  
A. Appliance Certication. . . . . . . . . . . . . . . . . . . . . . . . . 4  
4
8
Finishing  
25  
A. Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25  
B. Finishing Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27  
C. Mantel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27  
D. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 27  
E. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27  
Getting Started  
5
A. Design and Installation Considerations . . . . . . . . . . . . 5  
B. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
C. Typical Fireplace System. . . . . . . . . . . . . . . . . . . . . . . 7  
D. Tools and Supplies Needed. . . . . . . . . . . . . . . . . . . . . 8  
E. Inspect Fireplace and Components. . . . . . . . . . . . . . . 8  
9
Operating Instructions  
28  
A. General Information. . . . . . . . . . . . . . . . . . . . . . . . . . 28  
B. Outside Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
C. Clear Space Near the Fireplace. . . . . . . . . . . . . . . . . 29  
D. Flue Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
E. Firescreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
F. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
G. Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30  
H. Wood Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30  
I. Starting a Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31  
3
Framing and Clearances  
9
A. Selecting Fireplace Location . . . . . . . . . . . . . . . . . . . . 9  
B. Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
C. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 11  
D. Frame the Fireplace. . . . . . . . . . . . . . . . . . . . . . . . . . 11  
E. Construct the Chase . . . . . . . . . . . . . . . . . . . . . . . . . 12  
F. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . 12  
4
5
Installation of Fireplace  
A. Install the Outside Air Kit . . . . . . . . . . . . . . . . . . . . . . 13  
B. Secure the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 15  
13  
10 Troubleshooting  
32  
A. Understanding Vent Problems. . . . . . . . . . . . . . . . . . 32  
B. Diagnostics and Problem Solving . . . . . . . . . . . . . . . 33  
Chimney Assembly  
16  
11 Maintenance and Servicing the Fireplace  
A. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . 35  
B. Chimney Inspection/Cleaning . . . . . . . . . . . . . . . . . . 35  
C. Firebox Refractory . . . . . . . . . . . . . . . . . . . . . . . . . . . 35  
D. Maintenance Task List . . . . . . . . . . . . . . . . . . . . . . . . 36  
E. Chimney Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36  
35  
A. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . 17  
B. Using Offsets/Returns . . . . . . . . . . . . . . . . . . . . . . . . 18  
C. Assemble the Chimney Sections. . . . . . . . . . . . . . . . 19  
D. Install the Ceiling Firestops . . . . . . . . . . . . . . . . . . . . 19  
E. Install the Attic Insulation Shield . . . . . . . . . . . . . . . . 20  
F. Double-check the Chimney Assembly . . . . . . . . . . . . 20  
G. Secure the Chimney . . . . . . . . . . . . . . . . . . . . . . . . . 20  
12 Reference Materials  
37  
A. Fireplace Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 37  
B. Fireplace Components. . . . . . . . . . . . . . . . . . . . . . . . 38  
C. Chimney Components . . . . . . . . . . . . . . . . . . . . . . . . 39  
D. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44  
E. Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47  
F. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 48  
6
7
Complete the Enclosure  
21  
A. Chimney Termination . . . . . . . . . . . . . . . . . . . . . . . . . 21  
B. Chase Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
C. Install the Termination Cap . . . . . . . . . . . . . . . . . . . . 22  
Accessories  
24  
A. Gas Log/Lighter Provisions . . . . . . . . . . . . . . . . . . . . 24  
Note: An arrow (¨) found in the text signies change in content.  
Heat & Glo • EXCLAIM-36C Woodburning Fireplace • 4013-093 Rev G • 08/06  
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Listing and Code Approvals  
1
A. Appliance Certication  
WARNING  
This replace system has been tested and listed in accor-  
dance with UL 127 and ULC-S610 standards by Underwrit-  
ers Laboratories Inc. for installation and operation in the  
United States and Canada.  
Improper installation, adjustment, alteration, service  
or maintenance can cause injury or property damage.  
Refer to the owner’s information manual provided with  
this replace. For assistance or additional information  
consult a qualied installer, service agency or your  
dealer.  
This replace has been tested and listed for use with the op-  
tional components specied in this manual. These optional  
components may be purchased separately and installed at  
a later date. Installation of an outside air kit will require sig-  
nicant reconstruction and is best if installed at the time of  
replace installation.  
Not intended for use as a primary heat source.  
Heat & Glo is a registered trademark of Hearth & Home  
Technologies Inc.  
This replace is tested and approved as a decorative re-  
place. It should not be factored as a primary heat source  
in residential heating calculations.  
WARNING  
Fire Risk  
Do not install or operate damaged replace.  
Do not modify replace.  
Installation other than as instructed by Hearth & Home  
Technologies Inc. is strictly prohibited.  
Do not operate the replace without fully assembling  
all components.  
Do not overre.  
Do not install an unvented gas log set. This replace  
has not been tested for use with unvented gas log  
sets.  
Installation and/or use of any component part not  
approved by Hearth & Home Technologies.  
Hearth & Home Technologies disclaims any responsibility  
for, and the warranty and agency listing will be voided by  
the above actions.  
4
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Getting Started  
2
A. Design and Installation Considerations  
CAUTION  
WARNING  
Check building codes prior to installation.  
Asphyxiation Risk  
Installation MUST comply with local, regional,  
state and national codes and regulations.  
Negative pressure can cause spillage of  
combustion fumes and soot. Fire needs to draft  
properly for safe operation.  
Consult insurance carrier, local building inspector,  
re ofcials or authorities having jurisdiction about  
restrictions, installation inspection and permits.  
B. Negative Pressure  
Negative pressure results from the imbalance of air avail-  
able for the replace to operate properly. Causes for this  
imbalance include:  
When planning a replace installation, it is necessary to de-  
termine the following information before installing:  
Where the fireplace is to be installed. See Sections  
3 and 4.  
Exhaust fans (kitchen, bath, etc.).  
Range hoods.  
Combustion air requirements for furnaces, water heaters  
and other combustion appliances.  
Clothes dryers.  
The vent system conguration to be used. See Sections  
5 and 6.  
Gas supply piping. See Section 7.  
Framing and nishing details. See Sections 3, 6 and 8.  
Whether optional accessories are desired. See  
Section 12.  
Location of return-air vents to furnace or air  
conditioning.  
Imbalances of the HVAC air handling system.  
Upper level air leaks: recessed lighting, attic hatch  
opening, duct leaks.  
Draft is the pressure difference needed to vent replaces  
successfully. Considerations for successful draft include:  
To minimize the effects of negative air pressure, the follow-  
ing must be considered:  
Preventing negative pressure  
Location of replace and chimney  
Install the outside air kit. Install the intake on the side of  
the house towards prevailing winds during the heating  
season.  
Ensure adequate outdoor air is supplied for combustion  
appliances and exhaust equipment.  
Ensure furnace and air conditioning return vents are not  
located in the immediate vicinity of the replace.  
Avoid installing the replace near doors, walkways or small  
isolated spaces.  
Recessed lighting should be a “sealed can” design; attic  
hatches weather stripped or sealed; attic mounted duct  
work and air handler joints and seams taped or sealed.  
Basement installations should be avoided due to stack  
effect. Stack effect creates negative pressure in lower  
levels. Hearth & Home Technologies recommends the  
use of direct vent replaces in basements.  
Heat & Glo • EXCLAIM-36C Woodburning Fireplace • 4013-093 Rev G • 08/06  
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Location of the replace and chimney will affect performance.  
As shown in Figure 2.1 the chimney should:  
Be installed through the warm airspace enclosed by the  
building envelope. This helps to produce more draft,  
especially during lighting and die-down of the re.  
Penetrate the highest part of the roof. This minimizes the  
effects of wind turbulence.  
Be located away from trees, adjacent structures, uneven  
roof lines and other obstructions.  
Offsets can restrict draft so their use should be minimized.  
Consider the replace location relative to oor and ceiling  
and attic joists.  
Recommended  
Recommended  
Location  
Location  
Marginal  
Location  
Location  
Not  
Recommended  
Location  
Not  
Recommended  
Windward  
Outside Air Intake  
Leeward  
Multi-level Roofs  
Figure 2.1 Recommended Chimney Locations  
6
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C. Typical Fireplace System  
The Heat & Glo replace system consists of the following:  
Fireplace/integral grate/refractory/outside air system  
Chimney termination cap  
Chimney system  
Hearth extension  
Optional components include:  
Glass doors  
Chimney air kit (required in Canada)  
Additional lateral  
Termination cap  
Storm Collar  
support for chimney  
above roof (or enclosed  
in chase) if needed  
Non-combustible  
roof flashing maintains  
minimum clearance  
around chimney  
Chimney penetrates roof  
preferably without affecting  
roof rafters  
Support straps  
on rafter supports  
chimney (not shown)  
Offset/Return (with hanger straps)  
Attic insulation shield may  
be used here to keep insulation  
away from chimney  
Ceiling firestop  
on floor of attic  
Chimney system  
Framing headed off  
in ceiling joists  
Combustible  
framing/header  
on top of  
Enclosed space above  
and around fireplace  
V-shaped  
standoffs  
(spacers)  
Mantel and surround  
Decorative facing  
and trim  
Hearth extension  
Outside  
combustion air  
Factory-built fireplace  
Protective metal  
hearth strip(s)  
Figure 2.2 Typical Fireplace System  
Heat & Glo • EXCLAIM-36C Woodburning Fireplace • 4013-093 Rev G • 08/06  
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D. Tools and Supplies Needed  
E. Inspect Fireplace and Components  
Before beginning the installation be sure the following tools  
and building supplies are available:  
WARNING  
Fire Risk  
Reciprocating saw  
Pliers  
Framing material  
High temp caulking material  
Gloves  
Explosion Risk  
Inspect fireplace and components for  
damage. Damaged parts may impair safe  
operation.  
Hammer  
Phillips screwdriver  
Framing square  
Do NOT install damaged components.  
Do NOT install incomplete components.  
Do NOT install substitute components  
Flat blade screwdriver Electric drill and bits  
Plumb line  
Level  
Safety glasses  
Tape measure  
Report damaged parts to dealer.  
1/2-3/4 in. length, #6 or #8 self-drilling screws  
Misc. screws and nails  
Carefully remove the replace and components from the  
packaging.  
The vent system components and doors are shipped in  
separate packages.  
Report to your dealer any parts damaged in shipment.  
Read all the instructions before starting the installation.  
Follow these instructions carefully during the  
installation to ensure maximum safety and benet.  
CAUTION  
Keep replace dry.  
Mold or rust may cause odors.  
8
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Framing and Clearances  
3
WARNING  
Note:  
Illustrations and photos reect typical installations  
and are FOR DESIGN PURPOSES ONLY.  
Fire Risk  
Provide adequate clearances.• Around air  
openings  
Illustrations/diagrams are not drawn to scale.  
Actual installation/appearance may vary due to  
individual design preference.  
To combustibles  
For service access.  
Hearth & Home Technologies reserves the right to  
alter its products.  
Locate replace away from trafc areas.  
Locating the replace in a basement, near frequently opened  
doors, central heat outlets or returns, or other locations of  
considerable air movement can affect the performance and  
cause intermittent smoke spillage from the front of the re-  
place. Consideration should be given to these factors before  
deciding on a location. See Sections 2 and 10.  
A. Selecting Fireplace Location  
Several options are available to you when choosing a loca-  
tion for your replace. This replace may be used as a room  
divider, installed along a wall, across a corner or used in an  
exterior chase. See Figure 3.1.  
1 in. (25 mm) min. distance  
from fireplace to  
combustible materials.  
Note:  
Note:  
60-1/8 in.  
(1527 mm)  
28 in.  
(711 mm)  
19-3/8 in.  
(492 mm)  
In addition to these  
framing dimensions,  
also reference the  
following sections:  
• Clearances (Section  
3.B.)  
• Mantel Projections  
(Section 8.C)  
• Fireplace Dimensions  
(Section 12.A.)  
A
12 in.  
(305 mm)  
In an exterior chase  
or projecting into a  
garage  
Across a  
corner  
45-1/2 in.  
(1156 mm)  
42-1/2 in.  
(1080 mm)  
85 in. (2159 mm)  
28 in.  
(711 mm)  
5/8 in. (16 mm)  
all configurations  
Along a wall  
A
As a room  
divider  
A
28 in. (711 mm)  
48 in.  
(1219 mm)  
EXCLAIM-36  
A
in.  
mm  
in.  
49-1/2  
1257  
With Outside  
Air  
45-1/2  
1156  
Without  
Outside Air  
mm  
Figure 3.1 Fireplace Locations  
¨
Heat & Glo • EXCLAIM-36C Woodburning Fireplace • 4013-093 Rev G • 08/06  
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B. Clearances  
WARNING  
Fire Risk  
Comply with all minimum clearances to  
combustibles as specied.  
Failure to comply may cause re.  
Storm Collar  
Roof Flashing  
2 in. min.  
(51 mm)  
2 in. min.  
(51 mm)  
Attic  
Insulation  
Shield  
(attic)  
Ceiling Firestop  
(ceiling)  
2 in. min.  
(51 mm)  
2 in. min.  
(51 mm)  
Ceiling Firestop  
Offset/Return with  
hanger straps  
(ceiling)  
2 in. min.  
(51 mm)  
2 in. min.  
(51 mm)  
Must have 2 in. (51 mm)  
minimum clearance  
to header  
0 in. to level  
of standoffs  
1 in. (25 mm) to b  
of appliance  
ack  
1 in. (25 mm) to side of appliance  
(except at nailing flanges where it is 1/2 in. (13 mm))  
0 in.  
to floor  
Figure 3.2 Clearances to Combustible Materials  
Note: Chimney air kit is not shown, but required in Canada.  
10  
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C. Sidewalls/Surrounds  
Adjacent combustible side walls must be located a minimum of 12 in. (305 mm) from the replace opening. See Figure 3.3.  
If you are using a decorative surround constructed of combustible material, it must be located within the shaded area de-  
ned in Figure 3.3. Short stub walls are also acceptable if they are contained within the shaded area.  
BRICK  
4 in.  
FRONT (102 mm)  
FLUSH FRONT  
23-3/4 in.  
(603 mm)  
36 in.  
(914 mm)  
(opening)  
19-3/4 in.  
(502 mm)  
Note: The frame of the  
AED door overlaps the  
front of the fireplace  
beyond the opening by  
3/4 in. (19 mm) on each  
side and 1-1/2 in. (38 mm)  
above the top. This should  
be allowed for when apply-  
ing facing to the front of the  
replace.  
50°  
39°  
45-1/2 in.  
(1156 mm)  
(framing)  
12 in.  
(305 mm)  
12 in.  
(305 mm)  
¨
Figure 3.3 Sidewalls and Surrounds  
D. Frame the Fireplace  
Figure 3.4 shows a typical framing (using 2 x 4 lumber) of the replace, assuming combustible materials are used. All re-  
quired clearances to combustibles around the replace must be adhered to. See Figure 3.2. Any framing across the top of  
the replace must be above the level of the top standoffs.  
2 in. (51 mm)  
minimum air  
space clearance  
to the enclosure.  
Note: Fireplace header  
cannot be positioned  
until the fireplace  
assembly is in place.  
49-3/4 in. (1264 mm)  
header height. Use  
only noncombustible  
material below the top  
of the front standoffs.  
45-1/2 in.  
(1156 mm)  
28 in.  
(711 mm)  
49-3/4 in.  
(1264 mm)  
Figure 3.4 Framing the Fireplace  
Heat & Glo • EXCLAIM-36C Woodburning Fireplace • 4013-093 Rev G • 08/06  
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Gas line holes and other openings should be caulked with  
high temperature caulk or stuffed with unfaced berglass in-  
sulation. If the replace is being installed on a cement slab,  
we recommend that in cold climates, a sheet of plywood or  
other raised platform be placed underneath to prevent con-  
ducting cold up into the room.  
E. Construct the Chase  
A chase is a vertical boxlike structure built to enclose the  
replace and/or its vent system. Vertical chimneys that run  
on the outside of a building may be, but are not required to  
be, installed inside a chase.  
Construction of the chase may vary with the type of build-  
ing. These instructions are not substitutes for the require-  
ments of local building codes. Local building codes MUST  
be checked.  
Three examples of chase applications are shown in Fig-  
ure 3.6.  
1. Fireplace and chimney enclosed in an exterior chase.  
2. Chimney offset through exterior wall and enclosed in  
chase.  
Chases should be constructed in the manner of all outside  
walls of the home to prevent cold air drafting problems. The  
chase should not break the outside building envelope in any  
manner.  
3. Chase constructed on roof.  
Building codes require false ceiling and ceiling restops at  
each oor of the chase or every 10 ft (3.05 m) of clear space  
to control spread of re.  
All outside walls should be insulated.  
Walls, ceiling, base plate and cantilever oor at the rst level  
of the chase should be insulated. See Figure 3.5. Vapor and  
air inltration barriers should be installed in the chase as per  
regional codes for the rest of the home. Additionally, Hearth  
& Home Technologies recommends that the inside surfaces  
be sheet rocked and taped for maximum air tightness.  
Round Termination Cap  
Metal Chase Top  
1
2
3
Figure 3.6 Chase Constructions  
Ceiling  
Firestop  
F. Chimney Requirements  
When planning your replace location, the chimney con-  
struction and necessary clearances must be considered.  
The replace system and chimney components have been  
tested to provide exibility in construction. Vertical distances  
are measured from the base of the replace as shown in  
Figure 5.2.  
False Ceiling  
Attic  
ft  
m
Minimum overall straight height  
Minimum height with offset/return  
Maximum height  
18  
5.49  
5.64  
Insulation  
Shield  
18.5  
Tabs  
90 27.43  
20 6.10  
Insulation in the  
outside walls  
of the chase  
Ceiling  
Firestop  
Maximum chimney length between an  
offset and return  
Insulation  
Insulation  
False Ceiling  
Chimney  
Maximum distance between chimney  
stabilizers`  
35 10.67  
False Ceiling  
Double offset/return minimum height  
24  
6
7.32  
1.83  
Maximum unsupported chimney length  
between the offset and return  
Maximum unsupported chimney height  
above the replace  
35 10.67  
1.83  
Figure 3.5 Chase Assembly  
Maximum unsupported chimney above  
roof  
6
Note: A maximum of two pairs of offsets and returns may  
be used.  
12  
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Installation of Fireplace  
4
WARNING  
CAUTION  
Fire Risk  
Asphyxiation Risk  
Do not draw outside combustion air from:  
harp Edges  
Wear protective gloves and safety glasses  
during installation.  
Wall, oor or ceiling cavity.  
Enclosed space such as an attic or  
garage.  
A. Install the Outside Air Kit  
Close proximity to exhaust vents or  
chimneys.  
This replace will operate correctly only if adequate ventila-  
tion is provided to allow proper draft to the replace system.  
See Section 2.  
Fumes or odor may result.  
The outside air kit is supplied with this replace and its use  
is highly recommended to minimize the effects of negative  
pressure within the structure. We recommend you utilize the  
shortest duct run to optimize the performance of the outside  
air kit. Cold air ow can be minimized by putting a small dip  
in the duct creating a cold air trap. This trap can also help  
prevent heat build-up and exhausting out the intake due to  
the stack effect. The outside air kit inlet should be positioned  
in a manner that will not allow snow, leaves, etc. to block  
the inlet. In some installations the air duct may need to be  
run vertically. In such an installation, a 3 ft (.914 m) height  
difference must be maintained from the top of the upper-  
most chimney section to the outside combustion air inlet.  
See Figure 4.2.  
CAUTION  
Risk of Smoke Spillage  
Outside air inlet must be located to prevent blockage  
from:  
• Leaves  
• Snow/ice  
• Other debris  
Blockage may cause combustion air starvation.  
See Figure 4.3 for proper placement of outside air inlet.  
The outside air kit is installed on the left hand side of the  
replace. See Figure 4.4 for handle location/operation.  
Flexible Duct  
(not supplied)  
Outside Air  
Shield  
Inlet Ring  
2 Wire Ties  
Figure 4.1 Outside Air Installation  
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Handle up - open  
Handle down - closed  
Attic insulation shield  
may be used to keep  
insulation away from  
chimney.  
3 ft min. from top of  
uppermost chimney  
section to air inlet.  
Figure 4.4 Locating the Outside Air Control  
Note: Chimney air kit is required in Canada.  
Ceiling firestop  
on floor of attic.  
Figure 4.2 Outside Air Inlet Locations  
NO  
NO  
Garage or  
combustible  
liquids storage  
NO  
Outlet blocked by  
snow, leaves, etc.  
Attic space  
NO  
Outlet placed  
higher than 3 ft  
below the  
termination cap  
YES  
Clear area  
Factory-built  
fireplace  
outside  
house or in  
ventilated  
crawl space  
Use only duct materials specified  
by manufacturer (preferably with  
short run or mainly straight duct,  
except small dip for cold air trap  
which will help prevent flow of cold air).  
Figure 4.3 Outside Combustion Air Placement  
14  
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B. Secure the Fireplace  
• Position the Fireplace  
This replace may be placed on either a combustible or  
noncombustible continuous at surface. Follow the in-  
structions for framing in Section 3.D. Slide the replace  
into position. Be sure to provide the minimum air clear-  
ance at the sides and back of the replace assembly.  
See Section 3.B.  
WARNING  
Fire Risk!  
Prevent contact with sagging, loose  
insulation.  
Do NOT install against vapor barriers or  
exposed insulation.  
1 in. (25 mm) overlap  
Metal strips are placed 2 in. (51 mm) under the front  
of the fireplace and must extend beyond the front  
and sides of fireplace opening by 2 in. (51 mm).  
• Place the Protective Metal Hearth Strips  
WARNING  
Figure 4.5 Position the Protective Metal Hearth Strips  
Fire Risk!  
Metal hearth strips MUST be installed.  
Top piece must overlap  
bottom piece  
Sparks or embers may ignite ooring.  
Included with your replace you will nd two metal  
hearth strips measuring approximately 26 in. x 4 in.  
(660 mm x 102 mm). These strips are used to provide  
added protection where the replace and the hearth ex-  
tension meet.  
Raised Platform  
2 in.  
(51 mm)  
1 in. (25 mm) min.  
overlap  
Floor  
Slide each metal strip 2 in. (51 mm) under the front  
edge of the replace. The individual pieces must over-  
lap each other by 1 in. (25 mm) minimum in the middle  
of the replace to provide continuous coverage of the  
oor. See Figure 4.5. These metal strips should extend  
from the front and sides of the replace opening by 2 in.  
(51 mm).  
2 in.  
(51 mm)  
Figure 4.6 Protect the Front of an Elevated Platform  
Note: When elevating the replace above the hearth exten-  
sion the front of the elevated platform must be protected with  
a protective metal hearth strip as shown in Figure 4.6.  
• Level the Fireplace  
Level the replace side-to-side and front-to-back. Shim  
with noncombustible material, such as sheet metal, as  
necessary. Secure the replace (using the nailing ang-  
es located on either side of the replace) to the vertical  
framing.  
Important: To ensure proper t of the glass doors, check  
the replace opening for square. Measure diagonal dis-  
tances of the opening to make sure they are equal. If they  
are not, continue to shim the replace until those diagonals  
are equal.  
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Chimney Assembly  
5
Termination Cap  
Chimney must extend  
beyond combustible  
roof structure  
Additional  
support for  
tall chimneys  
Maintain minimum  
height of chimney  
above roof  
Storm Collar  
Install roof flashing  
according to minimum  
requirements  
Maintain minimum  
clearances to  
combustibles as  
specified  
Offsets/returns  
may not exceed  
30° from vertical  
Support straps for offsets/  
returns must be secured  
to adequate framing  
Lock chimney  
sections together  
firmly to resist  
movement  
Ceiling firestops  
are required where  
chimney passes  
through ceiling or  
floor  
Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation  
NOTE:  
Chimney performance may vary.  
Trees, buildings, roof lines and wind conditions affect  
performance.  
Chimney height may need adjustment if smoking or  
overdraft occurs.  
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A. Chimney Requirements  
Vertical distances are measured from the base of the re-  
place as shown in Figure 5.2.  
To determine the chimney components needed to complete  
your particular installation, follow the steps below:  
Determine the total vertical height of the fireplace  
installation. This dimension is measured from the base of  
the replace assembly to the point where the smoke exits  
the termination cap.  
ft  
m
Minimum overall straight height  
Minimum height with offset/return  
Maximum height  
18  
5.49  
5.64  
18.5  
Subtract the effective height of the replace assembly from  
the overall height of the replace installation (measured  
from the base of the fireplace to the bottom of the  
termination cap).  
90 27.43  
20 6.10  
Maximum chimney length between an  
offset and return  
Maximum distance between chimney  
stabilizers`  
35 10.67  
Refer to Table 5.1 to determine what components must  
be selected to complete the replace installation.  
Determine the number of ceiling restops, stabilizers,  
roof flashing, etc. required to complete the fireplace  
installation.  
Double offset/return minimum height  
24  
6
7.32  
1.83  
Maximum unsupported chimney length  
between the offset and return  
Maximum unsupported chimney height  
above the replace  
35 10.67  
1.83  
Maximum unsupported chimney above  
roof  
6
Note: A maximum of two pairs of offsets and returns may  
be used.  
6 ft (1.8 m) max.  
unsupported chimney  
above roof  
6 ft (1.8 m) max.  
unsupported run  
WARNING  
20 ft (6 m) max.  
pipe between an  
offset & return  
Fire Risk  
Must maintain 2 in. (51 mm) air clearance  
to insulation and other combustible  
materials.  
35 ft (10.7 m)  
max. straight  
unsupported  
chimney height  
Ceiling Firestop  
Table 5.1  
HEIGHT OF CHIMNEY COMPONENTS  
Chimney Stabilizer  
in.  
mm  
SL4  
4-3/4  
121  
18.5 ft (5.6 m) min. height/single offset-return  
24 ft. (7.3 m) min. height/double offset-return  
Ceiling Firestops  
71-3/4 in.  
(1822 mm)  
Effective Height  
(bottom of fireplace  
to top of starter collar)  
90 ft (27.4 m) max. height  
FS538  
0
0
0
0
FS540  
Offsets/Returns  
SL430  
14-1/2  
368  
Roof Flashing  
Figure 5.2 Chimney Requirements  
RF570  
0
0
0
0
RF571  
Chimney Sections*  
SL406  
4-3/4  
10-3/4  
16-3/4  
34-3/4  
46-3/4  
121  
273  
425  
883  
1187  
CAUTION  
SL412  
SL418  
Do NOT connect this fireplace to a chimney flue  
servicing another appliance.  
Do NOT connect to any air distribution duct or  
system.  
SL436  
SL448  
* Dimensions reect effective height.  
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B. Using Offsets/Returns  
To bypass any overhead obstructions, the chimney may be  
offset using a 30-deg (SL430) offset/return.  
Measure how far the chimney needs to be shifted to enable  
it to avoid the overhead obstacle. See Figure 5.3. Use  
dimension “A” to determine chimney section required to  
achieve the needed shift.  
An offset and return may be attached together or a chimney  
section(s) may be used between an offset and return.  
After determining the offset dimension, refer to Table 5.2  
and nd the “A” dimension closest to but not less than the  
distance of shift needed for your installation.  
The “B” dimension that coincides with the “A” dimension  
represents the required vertical clearance that is needed  
to complete the offset and return.  
Read across the chart and nd the number of chimney  
sections required and the model number of those particular  
chimney parts.  
Whenever the chimney penetrates a oor/ceiling, a ceiling  
restop must be installed.  
The effective height of the replace assembly is measured  
from the base of the replace to the top of the starter collar.  
See Dimensions in Section 12.  
Perform the following steps to determine the correct chim-  
ney component combination for your particular installation:  
WARNING  
Fire Risk  
Draft will be restricted if offset/returns  
greater than 30° are used.  
¨
Table 5.2  
A
B
A
in.  
mm  
in.  
mm  
368  
SL406 SL412 SL418 SL436 SL448  
3-7/8  
6-1/4  
9-1/4  
12-1/4  
14-5/8  
17-5/8  
21-1/4  
23-5/8  
27-1/4  
29-5/8  
32-5/8  
35-5/8  
38  
98  
159  
235  
311  
14-1/2  
18-5/8  
23-3/4  
29  
-
1
-
-
-
-
-
-
-
-
-
473  
603  
1
-
-
-
-
B
737  
-
1
-
-
-
371  
448  
540  
600  
692  
752  
829  
905  
965  
1041  
1133  
1194  
1286  
33  
838  
-
2
1
-
-
-
38-1/4  
44-5/8  
48-3/4  
55-3/4  
59  
972  
-
1
-
-
-
1133  
1238  
1416  
1499  
1632  
1765  
1870  
2000  
2159  
2264  
2426  
-
1
1
-
-
1-1/4 in. (32 mm  
OVERLAP  
1
-
-
-
-
-
-
1
1
1
1
1
1
1
1
2
Figure 5.3 Chimney Offset/Return  
1
-
-
-
-
¨Example: Your “A” dimension from Figure 5.3  
is 14 1/2 in. (368 mm). Using Table 5.2 the  
dimension closest to, but not less than 14- /2  
in. (368 mm) is 14 5/8 in. (371 mm) using a  
30° offset/return. It is then determined from  
the table that you would need 33 in. (838 mm)  
(Dimension “B”) between the offset and return.  
The chimney components that best t your  
application are two SL412s.  
64-1/4  
69-1/2  
73-5/8  
78-3/4  
85  
1
-
-
-
-
1
-
-
-
2
1
-
-
41  
-
1
-
-
44-5/8  
47  
-
1
1
-
89-1/8  
95-1/2  
1
-
-
-
50-5/8  
-
-
Proper assembly of air cooled chimney parts results in an overlap of chimney joints of  
1-1/4 in. (32 mm). Effective length is built into this table.  
18  
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C. Assemble the Chimney Sections  
Note: The ceiling restop MUST be nailed to the bottom  
of the ceiling joists EXCEPT when the space above is  
uninsulated and the attic insulation shield is not being used  
(see Figure 5.5). When the attic insulation shield is used  
the ceiling restop may be above or below the joist of an  
insulated ceiling.  
Attach either a straight chimney section or an offset to the  
top of the replace (depending on your installation require-  
ment). Chimney sections are locked together by pushing  
downward until the top section meets the stop bead on the  
lower section.  
The inner ue is placed to the inside of the ue section below  
it. The outer casing is placed outside the outer casing of the  
chimney section below it. See Figure 5.4.  
ROOM ABOVE (non-insulated ceiling)  
B
A
Ceilng firestop from  
bottom  
ATTIC ABOVE (insulated ceiling)  
Ceiling firestop from  
top  
When attic insulation  
shield not used  
Figure 5.4 Assembling Chimney Sections  
Note: Inner ue and outer liner sections cannot be disas-  
sembled once locked together. Plan ahead to ensure the  
proper installation height is achieved with the selected  
chimney components.  
Note: Use same dimensional lumber for framing  
ceiling firestop and joists.  
A
B
Catalog #  
FS538  
in.  
17  
17  
mm  
432  
432  
in.  
17  
26  
mm  
432  
660  
WARNING  
Fire Risk  
FS540  
Do NOT install substitute or damaged  
chimney components.  
MUST use chimney system described in  
this manual.  
Figure 5.5 Installing the Ceiling Firestop  
NO OTHER chimney components may  
be used.  
Substitute or damaged chimney components  
may impair safe operation.  
Note: You must provide support for the pipe during con-  
struction and check to be sure inadvertent loading has not  
dislodged the chimney section from the replace or at any  
chimney joint.  
D. Install the Ceiling Firestops  
Mark and cut an opening in the ceiling for the spacer being  
used. See Figure 5.5.  
Frame the opening with the same size lumber used in the  
ceiling joists.  
CAUTION  
Ceiling restops must be used at ceiling/oor.  
Chase construction requires ceiling restops at each  
oor or every 10 ft (3.05 m) of clear space.  
Use same dimensional lumber as joists.  
Install the ceiling restop.  
Ceiling restop slows spread of re and reduces cold air  
inltration.  
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E. Install the Attic Insulation Shield  
Tabs  
An insulation shield must be installed when there is a pos-  
sibility of insulation coming into contact with the factory built  
chimney system.  
17 in.  
(423 mm)  
24 in.  
Attic  
Bend the tabs at the top of the attic insulation shield inward.  
This will help keep the chimney section centered in the  
shield.  
(610 mm)  
Insulation  
Shield  
Insulation  
Ceiling Firestop  
Position the shield over the vertical chimney section where  
it penetrates a ceiling restop.  
Slide the shield down until it rests on the ceiling restop.  
The ceiling restop will support the insulation shield. See  
Figures 5.6 and 5.7.  
13 in.  
(330 mm)  
Chimney  
Figure 5.6 Install Attic Insulation Shield Above the Ceiling  
WARNING  
Fire Risk  
DO NOT pack insulation or other  
combustibles: between ceiling restops;  
between chimney and attic insulation  
shield.  
Tabs  
17 in.  
(423 mm)  
Attic  
Insulation  
Shield  
ALWAYS maintain specied clearances  
around chimney and ceiling firestop  
systems.  
Insulation  
24 in.  
(610 mm)  
Install ceiling restops as specied.  
Failure to keep insulation or other material  
away from chimney pipe may cause re.  
F. Double-check the Chimney Assembly  
13 in.  
(330 mm)  
Continue assembling the chimney sections up through the  
ceiling restops as needed. While doing so, be aware of the  
height and unsupported chimney length limitations given un-  
der Section 5.A. Chimney Requirements.  
Ceiling Firestop  
Chimney  
Figure 5.7 Install Attic Insulation Shield Below the Ceiling  
Check each section by pulling up slightly from the top to en-  
sure proper engagement before installing the succeeding  
sections. If they have been connected correctly, they will not  
disengage when tested.  
G. Secure the Chimney  
When offsets and returns are joined to straight pipe sections,  
they must be locked into position with the screws provided*  
(outer only), using the predrilled holes. To prevent gravity  
from pulling the chimney sections apart, the returns and the  
chimney stabilizers have hanger straps for securing these  
parts to joists or rafters. See Figure 5.8.  
Ceiling  
Firestop  
Straps  
Joint  
*
or equivalent #6 or #8 sheet metal screw no longer than  
3/4 in. (19 mm).  
Band  
(Optional)  
Optional  
Additional  
Support  
WARNING  
Fire Risk  
Secure offsets with screws (not to exceed  
3/4 in./19 mm in length).  
Figure 5.8 Secure the Chimney  
Secure returns with strapping.  
Straight chimney sections may be secured with screws  
(not to exceed 3/4 in./19 mm in length) at the joints.  
Keep chimney sections from separating or twisting.  
20  
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Complete the Enclosure  
6
A. Chimney Termination  
Chimney Termination Requirements (See Figures 6.1 and 6.2)  
Must have a cap approved and listed for this replace system  
Must not be located where it will become plugged by snow or other material  
Must terminate at least 3 ft (914 mm) above the roof and at least 2 ft (610 mm) above any portion of the roof within 10 ft  
(3.05 m)  
Must be located away from trees or other structures  
Slanted Roofs  
Gas, Wood or Fuel  
Oil Termination  
20 in.  
(508 mm)  
(minimum) to  
Perpendicular  
Wall  
Chimney must extend 2 ft (.6 m)  
above any portion of the roof  
within 10 ft (3 m) of the chimney  
Chimney must  
extend 3 ft (.9 m)  
above the roof  
18 in.  
(457 mm)  
(gas only)  
A
Gas  
Termination  
Flat Roofs  
Chimney must extend 2 ft (.6 m)  
above any portion of the roof  
within 10 ft (3 m) of the chimney  
Chimney must  
extend 3 ft (.9 m)  
above the roof  
Gas Termination Wood & Fuel Oil Termination  
6 in. (152 mm) 20 in. (508 mm)  
A
Figure 6.1 Termination Requirements  
Figure 6.2 Multiple Chimneys  
Mark the Exit Point of the Roof  
Locate the point where the chimney will exit the roof by plumbing down to the  
center of the chimney. Drive a nail up through the roof to mark the center. See  
Figure 6.3.  
Cut Out the Hole in the Roof  
Measure to either side of the nail and mark the 14-1/2 in. x 14-1/2 in.  
(368 mm x 368 mm) opening required. This is measured on the horizontal;  
actual length may be larger depending on the pitch of the roof. Cut out and  
frame the opening. See Chapter 25 of the Uniform Building Code for roof  
framing details.  
WARNING  
Fire Risk  
Must maintain 2 in. (51 mm) air clearance  
to insulation and other combustible  
materials.  
Assemble the Chimney Sections Through the Roof  
Continue to add chimney sections through the roof opening, maintaining at  
least a 2 in. (51 mm) air space to combustible materials.  
Install the Roof Flashing  
If a roof ashing is to be used, install the roof ashing appropriate to the  
roof pitch and install a round termination cap and storm collar following the  
instructions shipped with the cap.  
Figure 6.3 Ceiling/Attic Construction  
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Install the Chimney Air Kit (required in Canada):  
C. Install the Termination Cap  
When installing the chimney air kit, follow the instructions  
provided with this accessory.  
Note: To protect against the effect of corrosion on those  
parts exposed to the weather, the termination cap can be  
painted with a rust-resistant paint.  
B. Chase Top  
A metal chase top is required to seal the top of the chase  
around the chimney pipe. The top should include a turn-  
down and drip edge to prevent water from seeping into the  
chase. Provide a 1/8 in. (3 mm) gap around the ue pipe  
and slope the top downward away from the penetration. See  
Figure 6.4.  
WARNING  
Fire Risk  
The minimum overlap of cap to pipe  
MUST be met or chimney may separate  
from cap.  
All seams must be caulked to prevent leaks.  
A chase installation must use a chase top. Chase tops  
are available from your Heat & Glo dealer or may be eld  
constructed.  
Separation allows sparks, heat and embers  
to escape.  
Install the chimney sections up through the chase  
enclosure. When using a TR444 Round Termination  
Cap, the uppermost top section of pipe must extend 6 in.  
(152 mm) above the top of the ashing collar to allow  
installation of the storm collar and termination cap. See  
Figure 6.5.  
Attach the chase top to the top of the chase.  
Termination Cap  
2 in. (51 mm) Collar  
on Chase Top  
Caulk  
Storm Collar  
Minimum 1-1/2 in. (38 mm) overlap of cap over pipe  
Slope Downward  
Turn-down  
Drip Edge  
Storm Collar  
2 in. (51 mm) min.  
Chase  
(Chimney)  
6 in. (152mm) min.  
Flashing Collar  
2 in. (51 mm) min. collar  
.018 (26 ga) min.  
Galvanized  
Chase Top  
Figure 6.4 Chase Top Construction  
Figure 6.5 Installing a TR444 Round Termination Cap  
For installations utilizing a TR442 Round Telescoping  
Termination Cap, the uppermost chimney section must be  
below the top of the chase top, but not more than 14-1/2 in.  
(368 mm) below the top of the chase top. Minimum overlap  
of chimney and termination cap must be 1-1/2 in. (38 mm).  
See Figure 6.6.  
Storm Collar  
Flashing Collar  
2 in. (51 mm) min.  
14-1/2 in. (368mm) max.  
Top of Pipe  
1-1/2 in. (38 mm) min.  
overlap  
Figure 6.6 Installing a TR442 Round Telescoping Termination Cap  
22  
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For installations utilizing an ST475 Square Termination  
Cap the last chimney section must not be more than  
4-1/2 in. (114 mm) below the chase top. See Figure 6.7.  
For chase installations you can use a TR444 Round  
Termination Cap, a TR442 Round Telescoping Termination  
Cap, or an ST475 Square Termination Cap.  
Install termination caps following instructions provided  
with them.  
Flashing Collar  
Cap Standoff  
2 in. (51 mm) min.  
4-1/2 in.  
(114 mm)  
max.  
1-1/2 in.  
(38 mm) min.  
overlap  
Top of Pipe  
Figure 6.7 Installing an ST475 Square Termination Cap  
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Accessories  
7
A. Gas Log/Lighter Provisions  
A certied gas log lighter or decorative gas log set can be  
installed in this replace.  
WARNING  
Asphyxiation Risk  
Maximum input is 100,000 BTU/hr.  
Damper must be locked open when gas logs  
installed.  
Decorative gas appliance must be certied to ANSI Z21.60  
“Standard for Decorative Gas Appliances for Installation  
in Vented Fireplaces”.  
Gas re generates fumes.  
Must be installed in accordance with the National Fuel  
Gas Code, ANSI Z223.1.  
WARNING  
A log set must incorporate a gas shutoff.  
Log set requires the damper to be locked fully open.  
Fire Risk  
For use with solid wood fuel or decorative  
gas appliance only.  
DO NOT install unvented gas logs.  
Knockouts are provided on both sides of the replace and in  
refractories for 1/2 in. (13 mm) iron pipe.  
We recommend you seal refractory around pipe with  
replace mortar or cement.  
Repack insulation from the knockout around the pipe.  
Maintain 1-1/2 in. (38 mm) air space around the pipe for  
4 in. (102 mm) beyond the replace.  
WARNING  
Fire Risk  
Explosion Risk  
See Figure 7.1.  
Inspect appliance and components for  
damage. Damaged parts may impair safe  
operation.  
Outer Shell  
of Fireplace  
Do NOT install damaged components.  
Do NOT install incomplete components.  
Do NOT install substitute components  
Firebox  
Maintain air clearance  
to combustibles.  
Report damaged parts to dealer.  
Refractory  
Combustible  
Materials  
Seal with  
fireplace mortar  
or cement  
1-1/2 in.  
(38 mm)  
air space  
Gas Line  
Gas Line  
Combustible materials  
may be located at zero  
clearance to gas line  
beyond 4 in. (102 mm)  
from fireplace side.  
Repack  
Insulation  
Knockout  
4 in.  
(102 mm)  
Figure 7.1 Gas Line Installation  
24  
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Finishing  
8
A. Hearth Extension  
A hearth extension must be installed with all replaces to  
protect the combustible oor in front of the replace from  
both radiant heat and sparks. See Figures 8.1-8.5.  
High temperature  
(300°F min.) continuous,  
non-combustible sealant  
HX3 or HX4  
Hearth Ext  
or equivilent  
insulation  
Tile, stone or other  
non-combustible material  
Protective  
Metal Hearth  
Strip  
(see Table below)  
2 in. (51 mm)  
required  
Floor constructed of wood or  
other combustible material  
1 in. (25 mm) overlap  
Metal strips are placed 2 in. (51 mm) under the front  
Figure 8.1 Hearth Extension Construction  
of the fireplace and must extend beyond the front  
and sides of fireplace opening by 2 in. (51 mm).  
WARNING  
Figure 8.2 Positioning the Protective Metal Hearth Strips  
Fire Risk  
Metal hearth strips MUST be installed.  
Sparks or embers may ignite ooring.  
WARNING  
This replace has been tested and approved for use with a  
Fire Risk  
hearth extension insulated to a minimum R value of 1.16.  
Hearth extensions must be installed  
exactly as specied.  
To substitute materials for the factory-available hearth ex-  
tensions, see Figure 8.3 and calculate insulation alterna-  
tives as per Table 8.1 and the following formulas:  
High temperatures or hot embers may ignite  
concealed combustibles.  
Thermal conductivity per inch thickness = k  
k = (BTU)(inch) / (foot2)(hour)(°F)  
Required thickness = Rk  
Thermal resistance per inch thickness = r  
r = (foot2)(hour)(°F) / (BTU)(inch)  
Required thickness = R / rB.  
Table 8.1  
Hearth Extension Insulation Alternatives, R Value = 1.16  
Minimum thickness  
k per  
inch  
thick  
r per  
inch  
thick  
required  
in.  
66 in.  
(1676 mm)  
Material  
mm  
13  
20 in.  
(508 mm)  
Hearth & Home HX3, HX4  
USG Micore 300™  
0.43  
0.46  
2.33  
2.18  
0.52  
0.20  
0.20  
0.08  
2.18  
1/2  
1/2  
13  
12 in.  
(305 mm)  
USG Durock™ Cement Board 1.92  
2-1/4  
5-7/8  
5-7/8  
14-5/8  
1/2  
57  
Cement Mortar  
5.0  
5.0  
149  
149  
371  
13  
Common Brick  
Ceramic Tile  
12.50  
.046  
Armstrong™ Privacy Guard Plus  
Figure 8.3 Hearth Extension Dimensions  
14.3 to 0.07 to 16-5/8 to  
20.0 0.05 23-3/8  
422 to  
594  
Marble  
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Note: Maximum height from floor  
under fireplace to top of finished  
hearth extension is 7-5/8 in.(195 mm)  
20 in.  
(508 mm) Min.  
Hearth Extension  
12 in.  
(305 mm)  
Min.  
20 in.  
(508 mm)  
Min.  
Floor  
12 in.  
(305 mm)  
Min.  
Micore  
Hearth Strip  
Noncombustible Material  
Figure 8.4 Raised Hearth Extension  
Note: Maximum height from floor  
under fireplace to top of finished  
heart extension is 7-5/8 in. (194 mm)  
30 in.  
(762 mm) Min.  
Floor  
12 in.  
(305 mm)  
Min.  
Hearth Extension  
12 in.  
(305 mm)  
Min.  
3
0 in. (762 mm)  
min  
.
Noncombustible Material  
Micore  
Hearth Strip  
Figure 8.5 Flush Hearth Extension  
26  
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B. Finishing Material  
WARNING  
Combustible Material  
Material which is made of or surfaced with wood,  
compressed paper, plant bers, plastics, or any material  
capable of igniting and burning, whether ame proofed or  
not, plastered or not plastered.  
Fire Risk  
Do NOT obstruct air inlet or outlet grilles.  
Finishing materials must not interfere with:  
Air ow  
Operation of doors  
Access for service  
Non-Combustible Material  
Material which will not ignite and burn. Such materials are  
those consisting entirely of steel, iron, brick, tile, concrete,  
slate, glass or plasters, or any combination thereof.  
Materials that are reported as passing ASTM E 136,  
Standard Test Method for Behavior of Materials in a  
Vertical Tube Furnace at 750° C, shall be considered  
non-combustible materials.  
Non-Combustible Sealant Material  
Sealants which will not ignite and burn: Rutland, Inc.  
Fireplace Mortar #63 (or equivalent).  
D. Sidewalls/Surrounds  
Adjacent combustible side walls must be located a minimum  
of 12 in. (305 mm) from the replace opening. If you are us-  
ing a decorative surround constructed of combustible ma-  
terial, it must be located within the shaded area dened in  
Figure 8.7. Short stub walls are also acceptable if they are  
contained within the shaded area.  
After completing the framing and applying the facing material  
(drywall) over the framing, a bead of non-combustible seal-  
ant must be used to close off any gaps at the top and sides  
between the replace and facing to prevent cold air leaks.  
Large gaps can be bridged with berglass rope gasket.  
E. Glass Doors  
This replace has been tested and listed for use with doors  
as specied in Section 12.B. Fireplace Components. Please  
refer to the manual packed with each set of doors for instal-  
lation instructions.  
Only non-combustible materials may be used to cover the  
metal replace front.  
Note: The frame of the AED door overlaps the front of the  
replace beyond the opening by 3/4 in. (19 mm) on each side  
and 1-1/2 in. (38 mm) above the top. This should be allowed  
for when applying facing to the front of the replace.  
WARNING  
Fire Risk  
Use only non-combustible material below  
standoffs.  
WARNING  
Fire Risk  
Material such as cement board is  
acceptable.  
Finish all edges and fronts to clearances and  
specications.  
C. Mantel  
Metal replace front may be covered with  
non-combustible material only.  
Do NOT overlap combustible materials onto  
replace front.  
Install combustible materials up to specied  
clearances on top front and side edges.  
Seal joints between the nished wall and  
replace top and sides using only a 300° F  
minimum sealant.  
A combustible mantel may be positioned no lower than  
12 in. (305 mm) above the top of the replace opening. The  
combustible mantel may have a maximum depth of 12 in.  
(305 mm). Combustible trim pieces that project no more  
than 1-1/2 in. (38 mm) from the face of the replace can  
be placed no closer than 6 in. (152 mm) from the top of the  
replace opening. See Figure 8.6. Combustible trim must  
not cover the metal surfaces of the replace. This mantel  
clearance is in accordance with Section 7-3.3.3 of ANSI/  
NFPA211.  
1-1/2 in. (38 mm) max.  
12 in. (305 mm)  
BRICK  
FRONT (102 mm)  
4 in.  
Max.  
Header  
FLUSH FRONT  
Mantel  
Standoff  
Standoff  
23-3/4 in.  
(603 mm)  
12 in.  
36 in.  
(914 mm)  
(opening)  
19-3/4 in.  
(502 mm)  
(305 mm)  
Min.  
6 in. (152 mm) Min.  
50°  
39°  
45-1/2 in.  
Top of  
Fireplace  
Opening  
(1156 mm)  
(framing)  
Gas Knockout  
12 in.  
(305 mm)  
12 in.  
(305 mm)  
Figure 8.7 Sidewalls/Surrounds  
Figure 8.6 Mantel Specications  
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Operating Instructions  
9
WARNING  
WARNING  
HOT! DO NOT TOUCH.  
SEVERE BURNS MAY RESULT.  
CLOTHING IGNITION MAY RESULT.  
Fire Risk  
Do not operate fireplace before  
reading and understanding operating  
instructions.  
Glass and other surfaces are hot during  
operation and cool down.  
Failure to operate replace properly may  
cause re.  
Keep children away.  
CAREFULLY SUPERVISE children in same room as  
replace.  
A. General Information  
Alert children and adults to hazards of high  
temperatures.  
Do NOT operate with protective barriers removed.  
Keep clothing, furniture, draperies and other  
combustibles away.  
Fireplaces, as well as other woodburning appliances, have  
been used safely for many years. It has been our experience  
that most problems are caused by improper installation and  
operation of the replace. Make certain that installation and  
operation of the replace system is in accordance with these  
instructions.  
WARNING  
It is extremely important that the re be supervised when-  
ever the replace is in use. It is also recommended that an  
annual inspection be performed on the replace system to  
determine if the ue system needs to be cleaned, or as in  
the case of any appliance, if minor repairs are required to  
maintain the system in top operating condition.  
Fire Risk  
For use with solid wood fuel or decorative gas  
appliance only.  
Do not install unvented gas logs.  
open  
CLOSE  
Damper  
Handle  
Handle up - open  
Handle down - closed  
Figure 9.1 General Operating Parts  
28  
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B. Outside Air  
E. Firescreen  
A source of air (oxygen) is required in order for combustion A rescreen is always provided to control sparks. It must  
to take place. Whatever air is consumed by the re must be be closed whenever the replace is in use. Glass doors or  
replaced through cracks around windows, under doors, etc. rescreens must not be used to hold burning material in-  
Most newly constructed houses or existing homes tted with side the replace. Only those glass doors specically tested  
tightly sealed doors and windows are relatively air tight. In and listed for use with the specic replace model should be  
this case, an outside air source must be made available to used. Screens should be closed when the glass doors are  
feed combustion air from outside the home.  
closed.  
An outside air control handle allows you control of the out-  
side air inlet if your replace is equipped with this option.  
Use of outside air for combustion is highly recommended to  
conserve heated air within the structure and to provide make  
up air to keep the replace venting properly.  
WARNING  
Fire Risk  
Close rescreen when burning replace.  
Do not use rescreen or glass doors to  
hold burning material in replace.  
This replace will operate correctly only if adequate ventila-  
tion is provided to allow proper draft to the replace sys-  
tem.  
Firescreen controls sparks.  
Glass may break or burning material may  
roll out.  
See Figure 9.1 for location and operation.  
CAUTION  
Outside air control handle is HOT. Adjust before lighting  
F. Glass Doors  
Most efcient replace operation using glass doors is with  
the doors open. When the doors are open the screen must  
be closed. Only Hearth & Home Technologies glass doors  
may be used. See Figure 9.2 for proper glass door opera-  
tion.  
re.  
C. Clear Space Near the Fireplace  
Combustible materials must not be stored on the hearth ex-  
tension. Room furnishings such as drapes, curtains, chairs  
or other combustibles must be at least 4 ft (1.22 m) from the  
open front of the replace.  
FULLY OPEN  
CORRECT  
PARTLY OPEN  
INCORRECT  
D. Flue Damper  
The ue damper must be in full open position, and is oper-  
ated by moving the handle up toward the top of the replace.  
Before lighting the re, verify this by looking up from the in-  
side of the replace. Always operate this replace with the  
damper fully open. Please note: Down drafts, obstructions,  
damaged or poor (wet) fuels can cause smoke spillage.  
FULLY CLOSED  
CORRECT  
PARTLY CLOSED  
INCORRECT  
See Figure 9.1 for location and operation.  
Figure 9.2 Proper Operating Positions of Bi-fold Doors  
WARNING  
Asphyxiation Risk  
Fire Risk  
WARNING  
Open damper to operate replace.  
Fire Risk  
Closed damper will over-re replace and  
Smoke Risk  
prevent venting of combustion gases.  
Doors must be fully opened or fully closed  
when operating replace.  
Partially opened doors may draw ame, smoke  
or heat from replace.  
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Seasoning  
G. Grate  
Seasoned rewood is nothing more than wood that is  
The factory installed integral grate must be used to hold the  
logs from falling out of an open replace and to allow air to  
pass between the burning logs. It is important to keep the re  
off the hearth and to allow the ashes to collect beneath the  
re, thereby forming a layer of additional heat protection.  
cut to size, split and air dried to a moisture content of  
around 20%. The time it takes to season wood varies  
from around nine months for soft woods to as long as  
eighteen months for hardwoods. The key to seasoning  
wood is to be sure it has been split, exposing the wet  
interior and increasing the surface area of each piece. A  
tree that was cut down a year ago and not split is likely  
to have almost as high a moisture content now as it did  
when it was cut.  
WARNING  
Fire Risk  
Use only factory installed integral grate.  
The following guideline will ensure properly seasoned  
wood:  
May cause overre.  
Stack the wood to allow air to circulate freely around  
and through the woodpile.  
Elevate the woodpile off the ground to allow air  
circulation underneath.  
The smaller the pieces, the faster the drying process.  
Any piece over 6 in. (152 mm) in diameter should be  
split.  
Cover the top of the woodpile for protection from  
rain and snow. Avoid covering the sides and ends  
completely. Doing so may trap moisture from the  
ground and impede air circulation.  
H. Wood Fuel  
Firewood  
Your replace performance depends on the quality of the  
rewood you use. All seasoned wood, regardless of spe-  
cies, contains about 8,000 BTU’s per pound, and hard-  
woods have a greater density than soft woods. A piece  
of hardwood will contain about 60% more BTU’s than  
an equal size piece of soft wood. Firewood is commonly  
sold by the cord (128 cu. ft.). A cord of seasoned oak  
(hardwood) would contain about 60% more potential en-  
ergy than a cord of seasoned pine (soft wood).  
The problems with burning wet, unseasoned wood are  
twofold: First, you will receive less heat output from wet  
wood because it requires energy in the form of heat to  
evaporate the water trapped inside. This is wasted ener-  
gy that should be used for heating your home. Secondly,  
this moisture evaporates in the form of steam which has  
a cooling effect in your replace and chimney system.  
When combined with tar and other organic vapors from  
burning wood it will form creosote which condenses in  
the relatively cool replace and chimney.  
Examples of soft wood trees are Douglas r, pine, spruce,  
and cedar, poplar, aspen and alder. Soft woods require  
less time to dry, burn faster and are easier to ignite than  
hardwoods.  
Examples of hardwood trees are oak, maple, apple, and  
birch. Hardwoods require more time to season, burn  
slower and are usually harder to ignite than soft woods.  
The best wood fuel is a combination of soft wood and  
hardwood. Start the re with soft wood; the re will give  
off quick heat to bring the replace up to operating tem-  
perature, and then the hardwood can be added for slow,  
even heat and longer burn time.  
WARNING  
Fire Risk  
Do NOT burn wet or green wood.  
Store wood in dry location.  
Stack wood so both ends are exposed to  
air.  
Moisture  
Regardless of which species of wood you burn, the single  
most important factor that effects the way your replace  
operates is the amount of moisture in the wood. The ma-  
jority of the problems replace owners experience are  
caused by trying to burn wet, unseasoned wood.  
Wet, unseasoned wood can cause  
accumulation of creosote.  
Freshly cut wood can be as much water as it is wood,  
having a moisture content of around 50%. Imagine a  
wooden bucket that weighs about eight pounds. Fill it  
with a gallon of water, put it in the replace and try to burn  
it. This sounds ridiculous but that is exactly what you are  
doing if you burn unseasoned wood.  
WARNING  
Fire Risk  
Do NOT store wood:  
Closer than required clearances to  
combustibles to replace.  
Within space required for loading or ash  
removal.  
30  
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I. Starting a Fire  
CAUTION  
Odors and vapors released during initial  
operation.  
Check the ue damper to be certain it is in the full open po-  
sition. Place crumpled or twisted paper under the replace  
grate. Loosely arrange kindling or small pieces of wood to  
form a layer above the paper.  
Curing of high temperature paint.  
Open windows for air circulation.  
The res must be built on the replace grate, without danger  
of the burning fuel falling out of the replace opening.  
Odors may be irritating to sensitive individuals.  
Light the paper and add small pieces of wood until a hot bed  
of embers has been established.  
After establishing the re bed, and the small rewood is burn-  
ing briskly, add a minimum of three average sized pieces of  
split rewood, place the wood in such a manner to allow  
combustion air and ames between them.  
WARNING  
Fire Risk  
Keep combustible materials, gasoline and  
other ammable vapors and liquids clear of  
replace.  
Note: When rst lighting your replace, it may be neces-  
sary to pre-warm the ue to establish a draft. This is done  
by holding a rolled up piece of burning newspaper under  
the ue damper for a few moments. This will help reduce  
smoke spillage during start-up.  
Do NOT store ammable materials close  
to the replace.  
Do NOT use gasoline, lantern fuel,  
kerosene, charcoal lighter uid or similar  
liquids to start or “freshen up” a re in this  
replace.  
Note: The rst three or four res should be of moderate  
size to allow the oils and binders to be burned from the  
replace and the refractory and paint to cure. You may  
notice an industrial odor the rst few res. This is consid-  
ered normal.  
Keep all such liquids well away from the  
replace while it is in use.  
Combustible materials may ignite.  
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Troubleshooting  
10  
This replace will operate correctly only if adequate ventila- ue, or some condition is in effect to draw smoke from the  
tion is provided to allow proper draft to the replace system. replace into the house. Understanding and differentiating  
Hearth & Home Technologies assumes no responsibility for the conditions which can cause each of these kinds of spill-  
the improper performance of the replace system caused age problems is essential to their solution.  
by inadequate draft due to environmental conditions, down  
drafts, tight sealing construction of the structure, or mechan-  
ical exhausting devices which will create a negative air pres-  
sure within the structure where the replace is located.  
Flue Leakage  
Check for improperly connected ue joints or a damaged  
ue joint in the chimney system. Such leakage would  
reduce draft (air would be drawn in through the leaks rather  
than through the replace). The result might be difcult  
start-up and smoky res that might spill if other adverse  
draft conditions accompany this problem.  
Flue Blockage  
A. Understanding Vent Problems  
If smoke spillage occurs from a replace opening when the  
door is open and the proper chimney height, ue size, and  
conguration requirements for the installation have been  
met, there is either a leakage in the ue, a blockage in the  
The damper should be open.  
Overhanging  
tree?  
Bird's nest  
or leaves in  
termination  
cap?  
Structural  
changes in  
chimney area?  
Another appliance in  
home also exhausting  
air (furnace, fan,  
dryer, etc.)?  
can lights?  
Unsealed  
Overhead fan  
operating?  
Creosote buildup  
in flue?  
Air register from  
furnace near  
fireplace?  
Damper closed?  
Doors opening  
and closing?  
Window closed  
for start-up?  
Outside air  
closed?  
Figure 10.1 Factory-built Fireplaces: Troubleshooting  
32  
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B. Diagnostics and Problem Solving  
I can’t get a good re going. What am I doing wrong?  
Diagnostic Questions  
Possible Causes of Condition  
Solutions  
Is the damper open?  
• No draft  
Open damper.  
Is there enough paper/starter? • Insufcient heat to ignite kindling  
Use more paper/starter.  
Use more dry kindling.  
Is there enough kindling?  
Is the kindling dry?  
• Insufcient heat to ignite fuel  
Is there enough or too much  
wood? Is it too large? Is it dry  
enough?  
• Insufcient heat to establish draft  
• Insufcient air passage  
Use small split wood that is well seasoned (split, covered on top  
at least 6 months, preferably a year).  
• Insufcient surface area  
• Ignition temperature high due to moisture  
Are there adequate air spaces • Insufcient combustion air and exposed  
Arrange kindling and wood for air movement.  
between fuel pieces?  
surface area  
Is the chimney pre-warmed?  
• Exposed, cold chimney down drafting  
Use lighted rolled newspaper at throat or ue opening to start  
upward movement.  
Is there smoke in the house?  
• Damper closed  
Check damper; have chimney checked if it worked previously;  
pre-warm chimney, shut off exhaust devices, open window  
slightly.  
• Obstruction in chimney  
• Downdraft from chimney temperature or  
from negative house pressure  
Does the kindling, wood not  
ignite?  
• Condition, amount, arrangement of kindling Use more, drier, well-spaced kindling and fuel.  
and fuel  
Does the kindling ignite, but the • Amount of kindling  
Use more kindling; use smaller, dry wood.  
fuel doesn’t?  
• Condition of fuel  
Does the fuel ignite, but not  
burn well?  
• Condition of fuel  
• Draft problem  
Use well-seasoned wood and sufcient amount; turn exhaust  
fans off; open window slightly. Perform Simplied House Pressure  
Test.  
I don’t get enough/any heat from the replace. What can I do about it?  
Diagnostic Questions  
Possible Causes of Condition  
Solutions  
How much wood is used for  
• Insufcient fuel  
Make larger res.  
re?  
How well seasoned is the  
wood?  
• Condition of fuel  
Burn seasoned wood: covered on top, split and stacked for 9  
months to 2 years.  
Do you have a blower (where  
possible)?  
Yes: Turning blower on too early or setting  
too high, cooling rebox  
Yes: Wait until re established and leave on lower speed.  
No: Add blower if available.  
No: Need for all heat boosts possible  
How much heat output do you • Unrealistic expectations  
expect?  
Explanation of decorative nature of replace; suggestion of  
approved replace insert.  
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The replace burns the wood too fast. What can I do?  
Diagnostic Questions  
Possible Causes of Condition  
Solutions  
Do you have glass doors?  
• Need to slow air intake  
Add glass doors.  
What is the condition of the  
wood?  
• Extremely dry wood  
Mix in less seasoned wood after re established.  
I smell smoke in the house during operation. What’s causing that?  
Diagnostic Questions  
Possible Causes of Condition  
Solutions  
Does the re start and burn  
No:  
well?  
• Damper not fully open  
• Chimney obstruction  
Open damper; check and clean chimney if needed; use adequate  
kindling and fuel; open glass doors or open window, check for  
need for balanced air make-up.  
• Not enough kindling and/or fuel to establish  
draft  
• Inadequate combustion air  
Yes:  
• Fire too close to front  
• Competition with exhaust devices  
Build re farther back. Do not use exhaust fans during startup  
and/or check for need for balanced air make-up system.  
I smell smoke in the house after we’ve had a re in the replace. What is the cause/what can we do?  
Diagnostic Questions  
Possible Causes of Condition  
Solutions  
Is the damper closed?  
• No: Downdraft or negative pressure  
Close the damper at end of burn.  
Yes: Negative pressure from exhaust fans  
and/or house stack effect.  
Check for need for glass doors. Check for need for balanced air  
make-up system or raising chimney.  
Is the chimney clean?  
• No: Creosote odor  
Have chimney cleaned.  
Yes: Damper closed too early  
Wait until re completely out before closing damper.  
34  
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Maintenance and Servicing the Fireplace  
11  
A. Disposal of Ashes  
B. Chimney Inspection/Cleaning  
Ashes should be placed in a metal container with a tight-t- Inspect the chimney internally for obstructions and construc-  
ting lid. The closed container of ashes should be placed on tion damage. Flue pipe joints and seams must be continu-  
a noncombustible oor or on the ground, well away from all ous and mechanically tight.  
combustible materials, pending nal disposal. If the ashes  
The chimney should be inspected once every two months  
are disposed of by burial in soil or otherwise locally dis-  
during the heating season.  
persed, they should be retained in the closed container until  
If creosote has accumulated, it should be removed to reduce  
the risk of a chimney re.  
all embers have thoroughly cooled.  
Refer to Figure 11.1 to remove/reinstall termination caps.  
WARNING  
C. Firebox Refractory  
Fire Risk  
Check rebox refractory for excessive cracks or gaps. If  
cracks exceed 1/4 in. (6 mm) in width the refractory should  
be replaced. See Section 12 for replacement information.  
Disposal of ashes  
Ashes should be placed in metal container with tight  
tting lid.  
Do not place metal container on combustible  
surface.  
Ashes should be retained in closed container until all  
embers have thoroughly cooled.  
WARNING  
Fire Risk  
Inspect replace refractory annually.  
Crumbling, deteriorated refractory can allow  
overheating of surrounding materials.  
WARNING  
Fire Risk  
Note: As you use the replace, expansion and contraction  
will cause minor cracking of the refractory. This is normal,  
unavoidable, and will not affect the performance of the  
replace. If the cracks become large enough that the metal  
behind the refractory is exposed or large pieces fall out, the  
panels should be replaced.  
Prevent creosote buildup  
Inspect chimney once every two months during heating  
season.  
Remove creosote to reduce risk of chimney re.  
Ignited creosote is extremely HOT.  
Remove 4 screws  
and lift top pan off.  
Remove screws  
and lift top cover.  
Top Cover  
Cap  
Cap  
Chimney  
Slip  
Section  
TR442, TR444  
Round Termination Cap  
ST475  
Square Termination Cap  
Figure 11.1 Chimney & Termination Cap Cleaning  
Heat & Glo • EXCLAIM-36C Woodburning Fireplace • 4013-093 Rev G • 08/06  
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CAUTION  
WARNING  
Handle glass assembly with care.  
Asphyxiation Risk  
When cleaning glass door:  
Fire Risk  
Avoid striking, scratching or slamming  
glass.  
Annual inspection by qualified technician  
recommended.  
Do NOT use abrasive cleaners.  
Use a hard water deposit glass cleaner on  
white lm.  
Check:  
Condition of doors, surrounds and fronts  
Condition of glass and glass assembly  
Obstructions of combustion and ventilation  
air  
Do NOT clean glass when it is hot.  
Gas connections and ttings (if present)  
Obstructions of termination cap  
Refractory panels  
WARNING  
Fire Risk  
Clean:  
Do not use chimney cleaners or ame  
colorants in your replace.  
Glass  
Air passageways, grilles  
Will corrode chimney.  
D. Maintenance Task List  
Inspect  
Maintenance Tasks  
Screens  
1. Assess condition of screen and replace as necessary. Screens are required.  
2. Verify maintenance of proper clearance to combustible household objects.  
1. Inspect glass panels for cracks. Replace if this condition is present.  
2. Conrm there is no damage to glass or glass frame. Replace as necessary.  
3. Clean glass using a non-abrasive cleaner such as Brasso©.  
Glass Doors  
Circulation Compartment 1. Remove any foreign objects.  
2. Verify unobstructed air circulation.  
Firebox  
1. Inspect condition of refractory. Replace if crumbly, deteriorated, or if cracks exceed 1/4 in. (6 mm).  
Chimney  
1. Inspect for blockage or obstruction such as bird nests, leaves, etc.  
2. Conrm that termination cap remains clear and unobstructed by plants, etc.  
3. Verify that termination cap clearance to subsequent construction (building additions) has been maintained.  
4. Inspect for corrosion or separation.  
5. Verify weather stripping, sealing and ashing remain intact.  
6. Inspect for creosote and remove as needed. (See Sections 10 and 11)  
Grate  
1. If grate burns out, it should be replaced only with the grate specied on the rating plate and in the replacement  
parts list for this replace.  
E. Chimney Fire  
In the event of a chimney re:  
Replace components of the chimney and replace as  
specied by the professionals.  
Ensure all joints are properly engaged and the chimney  
is properly secured.  
Have the chimney and adjacent structure inspected by  
qualied professionals. Hearth & Home Technologies  
recommends that NFI or CSIA certied professionals, or  
technicians under the direction of certied professionals,  
conduct a minimum of an NFPA 211 Level 2 inspection of  
the chimney.  
A chimney re can permanently damage your chimney sys-  
tem. Failure to replace damaged components and make  
proper repairs creates risk of re.  
36  
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Reference Materials  
12  
A. Fireplace Dimensions  
28-5/8 in.  
(727 mm)  
14-3/8 in.  
(365 mm)  
9-1/2 in.  
(241 mm)  
27-1/2 in.  
(699 mm)  
44-1/2 in.  
(1130 mm)  
71-3/4 in.  
(1822 mm)  
(effective height)  
Outside Air  
59-1/4 in.  
(1505 mm)  
Gas  
28-1/2 in.  
(724 mm)  
Gas Knockout  
Knockout  
49-5/8 in.  
(1260 mm)  
43-1/8 in.  
(1095 mm)  
8-5/8 in.  
8-5/8 in.  
9-1/4 in.  
(219 mm)  
(219 mm)  
(235 mm)  
9-5/8 in.  
(244 mm)  
9-1/2 in.  
(241 mm)  
36 in.  
(914 mm)  
18-1/2 in.  
(470 mm)  
7-5/8 in.  
(194 mm)  
Heat & Glo • EXCLAIM-36C Woodburning Fireplace • 4013-093 Rev G • 08/06  
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B. Fireplace Components  
Catalog #  
Description  
Fireplace with integral grate, outside air kit, hearth protection strips and  
traditional brick pattern refractory  
EXCLAIM-36CT  
EXCLAIM-36CH  
Fireplace with integral grate, outside air kit, hearth protection strips and  
herringbone pattern refractory  
DM6036  
DM6036B  
DM6036S  
DP6036  
Glass doors - Bi-fold, clear view, black  
Glass doors - Bi-fold, clear view, polished brass  
Glass doors - Bi-fold, clear view, stainless steel  
Perception Glass Doors - Tinted, black  
Perception Glass Doors - Tinted, polished brass  
Perception Glass Doors - Tinted, stainless steel  
Craftsman Scrren Door - Black  
Bi-fold Glass Doors  
DP6036B  
DP6036S  
EX36-Craft-BL  
EX36-Craft-PT  
EX36-Craft-BZ  
EX36-Spire-BL  
EX36-Spire-PT  
EX36-Spire-BZ  
HX4  
Craftsman Scrren Door - Pewter  
Craftsman Scrren Door - Bronze  
Spire Screen Door - Black  
Spire Screen Door - Pewter  
Spire Screen Door - Bronze  
Perception Glass Doors  
Hearth extension  
GR37  
Integral grate (included with replace)  
Outside air kit (included with replace)  
AK22  
66 in.  
(1676 mm)  
20 in.  
(508 mm)  
Craftsman Screen Doors  
HX4 - Hearth Extension  
GR37  
Integral Grate  
1/2 in.  
(13 mm)  
Spire Screen Doors  
AK22 - Outside Air Kit  
Traditional Brick Pattern Refractory  
18 in.  
(457 mm)  
SLA10 Flue Adaptor  
Herringbone Pattern Refractory  
38  
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C. Chimney Components  
The following pictures show only those chimney components which may be safely used with this replace.  
Catalog # Description  
ID4 Insulated Duct  
CAK5A  
ID4  
Chimney Air Kit (required in Canada)  
Insulated Duct/Outside Air  
Uninsulated Duct/Outside Air  
Chimney Section - 6 in. long  
Chimney Section - 12 in. long  
Chimney Section - 18 in. long  
Chimney Section - 36 in. long  
Chimney Section - 48 in. long  
Chimney Stabilizer  
4 in. (102 mm) i  
UD4  
42 in.  
(1067 mm)  
SL406  
SL412  
SL418  
SL436  
SL448  
SL4  
UD4 Uninsulated Duct  
4 in. (102 mm) i  
SL430  
FS538  
FS540  
AS10  
Chimney Offset/Return - 30 deg  
Ceiling Firestop - Straight  
Ceiling Firestop - 30 deg  
42 in.  
(1067 mm)  
Straight Attic Insulation Shield, 24 in.  
Chimney Joint Band  
A
JB577  
CB576  
RF570  
RF571  
TR444  
TR442  
ST475  
CT56  
Chimney Bracket  
13 in.  
(330mm)  
Roof Flashing - Flat to 6/12 Pitch  
Roof Flashing - 6/12 to 12/12 Pitch  
Round Termination Cap  
10 in.  
(254mm)  
Round Telescoping Termination Cap  
Square Termination Cap  
B
Chimney Sections  
Chase Top  
LDS33  
LDS46  
Decorative Shroud - 3 ft x 3 ft  
Decorative Shroud - 4 ft x 6 ft  
A
B
Catalog #  
in  
6
mm  
152  
305  
457  
914  
1219  
in  
mm  
121  
273  
425  
883  
1187  
Field Constructed Shrouds (See “Woodburning  
Termination Cap”)  
SL406  
SL412  
SL418  
SL436  
SL448  
4-3/4  
12  
18  
36  
48  
10-3/4  
16-3/4  
34-3/4  
46-3/4  
A = Actual Length  
B = Effective Length (length of  
chimney part after it has  
been snapped to another)  
14 in.  
(356 mm)  
14 in.  
(356 mm)  
20-3/4 in.  
(527 mm)  
5-1/4 in.  
(133 mm)  
Inside  
Diameter  
10 in.  
4 in. (102 mm)  
13 in.  
(330 mm)  
(254 mm)  
Outside Diameter  
13 in.  
(330 mm)  
CAK5A - Chimney Air Kit  
SL4 - Chimney Stabilizer  
Heat & Glo • EXCLAIM-36C Woodburning Fireplace • 4013-093 Rev G • 08/06  
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A
Inside Diameter  
10 in. (254mm)  
B
17 in. (432 mm)  
21 in.  
(533 mm)  
Outside Diameter  
13 in. (330 mm)  
Ceiling restop  
Catalog #  
FS538  
A
B
0-deg.  
30-deg.  
17 in.  
26 in.  
432 mm  
660 mm  
FS540  
SL430 - Offset/Return  
17 in.  
(432 mm)  
15-1/4 in.  
(387 mm)  
25-1/4 in.  
(641 mm)  
29 in.  
(737 mm)  
24 in.  
(610 mm)  
RF570 - Roof Flashing  
15-1/4 in.  
(387 mm)  
AS10 - Straight Attic Insulation Shield  
28 in.  
(711 mm)  
39-7/8 in.  
(1013 mm)  
RF571 - Roof Flashing  
13 in.  
(330 mm)  
2 in.  
(51 mm)  
JB577 - Chimney Joint Band  
13 in.  
(330 mm)  
CB576 - Chimney Joint Band  
40  
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72 in.  
(1829 mm)  
36 in.  
(914 mm)  
15-3/4 in.  
(400 mm)  
13-3/8 in.  
(340 mm)  
TR444 - Round Termination Cap  
2 in.  
(51 mm)  
CT56 - Chase Top  
32-3/8 in.  
(822 mm)  
C
D
34-3/8 in.  
(873 mm)  
B
A
TR442 - Round Telescoping Termination Cap  
Decorative Shroud  
LDS33/LDS46  
A
B
C
D
Catalog # in.  
mm  
914  
in.  
36  
72  
mm  
in.  
mm  
in.  
11  
11  
mm  
279  
279  
LDS33  
LDS46  
36  
48  
914 8-1/2 216  
1829 8-1/2 216  
14-3/4 in.  
(375 mm)  
1219  
23 in.  
23 in.  
(584 mm)  
(584 mm)  
ST475 - Square Termination Cap  
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Woodburning Termination Cap  
TR342 / 344 TV  
TR342 / 344  
TR442 / 444  
TS345 / 445  
(Top Vent)  
TR11 / 11T TV  
Shroud  
TR11 / 11T  
TR442 / 444 TV  
(with TR-TVK installed)  
(with TR-TVK installed)  
OPEN TOP with solid sides and 3 in. opening at the bottom.  
32 X 32 with  
Radiation  
Shield  
Minimum Base Dimensions  
(Inches)  
28 X 28 with  
Radiation Shield  
23 X 23  
20 x 20  
26 X 26  
23 X 23  
26 x 26  
23 x 23  
Minimum Top Dimensions  
(Inches)  
25 X 25  
29 X 29  
MAILBOX STYLE with open ends and 3 inch opening at the bottom of the sides.  
34 X 34 with  
Radiation  
Shield  
28 X 30 with  
Radiation Shield or  
34 X 34  
Minimum Base Dimensions  
(Inches)  
26.5 X 28 with  
Radiation Shield  
N/A  
N/A  
28 X 30  
27 1/2  
Minimum Height (Inches)  
28 1/4  
28 1/4  
27 1/2  
ROOFED STYLE with 12 X 22 (264 sq. in.) opening on each side and 3 in. space between the  
radiation shield and chase top.  
34 X 34 with  
Radiation  
Shield  
Minimum Base Dimensions  
(Inches)  
27 X 27 with  
Radiation Shield Radiation Shield  
27 X 27 with  
34 X 34 with  
Radiation Shield  
N/A  
N/A  
Minimum Height (Inches)  
23  
23  
23  
23  
Minimum Height is measured from the bottom of the termination cap:  
Minimum height is established with the bottom of the termination cap 7 in. above the chase top. Minimum height must increase  
accordingly for any height above 7 in.  
Heat & Glo • EXCLAIM-36C Woodburning Fireplace • 4013-093 Rev G • 08/06  
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D. Service Parts  
Service Parts  
EXCLAIM-36-C SERIES  
Beginning Manufacturing Date: N/A  
Ending Manufacturing Date: Active  
Exploded Parts Diagram  
36 in. Woodburning Fireplace  
5
1
2
4
3
8
7
9
12  
12  
6
10  
11  
44  
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Service Parts  
EXCLAIM-36-C SERIES  
Beginning Manufacturing Date: N/A  
Ending Manufacturing Date: Active  
Service Parts List  
36 in. Woodburning Fireplace  
Qty.  
req.  
#
Description of Part  
EXCLAIM-36T-C EXCLAIM-36H-C  
1
Damper Blade Assembly  
Damper Weight  
29964  
19785A  
20549  
11864i  
19228  
22072B  
11847  
29964  
19785A  
20549  
1
1
2
3
4
5
Damper Control  
1
Front Top Standoff  
11864i  
2
Rear Top Standoff  
19228  
2
Starter Section Assembly  
Refractory Retainer  
22072B  
11847  
1
3
Herringbone Brick Hearth Refractory  
Herringbone Brick Right Side Refractory  
Herringbone Brick Left Side Refractory  
Herringbone Brick Back Refractory  
Traditional Brick Hearth Refractory  
Traditional Brick Side Refractory  
Traditional Brick Back Refractory  
Nailing Flange  
4013-050  
4013-055  
4013-056  
4013-054  
1
1
1
1
6
7
8
4013-050  
4013-052  
4013-051  
31190  
1
2
1
31190  
12052  
4
Firescreen Rod  
12052  
2
9
Firescreen Assembly  
4013-122  
4021-149  
31319  
4013-122  
4021-149  
31319  
2
1 ea.  
2
Firescreen Handle  
Screen Cover (top only)  
10 Smoke Shield  
32949  
32949  
1
11  
Grate  
GR37  
GR37  
1
Grate Retainer  
Strip Protector  
4017-036  
18320  
4017-036  
18320  
2
2
12 Side Trim  
Outside Air Kit  
31326  
31326  
2
AK22  
AK22  
1
Fastener Pack  
17916B  
19954A  
33271  
17916B  
19954A  
33271  
1
Long Cable Tie  
2
Outside Air Shield  
1
4 in. Outside Air Inlet Ring  
AK22 Installation Instructions  
Installation Instructions & Owner’s Manual  
Powder Coat Touch-Up Paint  
25692  
25692  
1
31170  
31170  
1
4013-093  
71479  
4013-093  
71479  
1
1
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E. Limited Warranty  
WARRANTY  
FOR HEAT & GLO FIREPLACES  
The limited warranty will not become effective until you have mailed the completed warranty card to:  
Hearth & Home Technologies Inc.  
20802 Kensington Blvd., Lakeville, MN 55044.  
This card must be mailed within 60 days of the fireplace installation.  
Subject to the conditions set forth herein, HEARTH & HOME TECHNOLOGIES INC. (HHT) extends the following  
limited warranty with respect to your Heat & Glo fireplace, excluding accessories, chimney components and glass  
doors.  
If HHT is satisfied that any part or portion of the fireplace covered by this warranty is defective in material or work-  
manship under normal use and service as described in the operating instructions, HHT will take the following  
actions:  
1. Within the first five (5) years from the date of installation, HHT shall, at its option, replace or repair any such  
defect in material or workmanship, at HHT’s expense. HHT SHALL NOT BE RESPONSIBLE FOR ANY  
OTHER LABOR COSTS, OR EXPENSES, INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL  
DAMAGES.  
2. During the sixth (6th) through the (10th) years after the date of installation, HHT shall supply replacement  
parts or parts at no charge, but SHALL NOT BE RESPONSIBLE FOR ANY LABOR, TRANSPORTATION,  
OR OTHER INDIRECT DAMAGES.  
3. During the eleventh (11th) through the fifteenth (15th) years after date of installation, HHT will send to you,  
FOB its factory, replacement parts (if available) at the current minimum wholesale price, but HHT SHALL  
NOT BE RESPONSIBLE FOR ANY LABOR, TRANSPORTATION OR OTHER INDIRECT DAMAGES.  
4. During the first six (6) months after installation, HHT shall, at its option, replace or repair the glass doors  
and any electrical components, if operation is faulty. (This does not include glass panels broken during  
shipment, misuse or careless handling.) After the first six (6) months, HHT will sell to you, FOB its factory,  
replacement parts at the current list price, but HHT SHALL NOT BE RESPONSIBLE FOR ANY LABOR,  
TRANSPORTATION OR OTHER INDIRECT DAMAGES. IF GLASS DOORS OTHER THAN FACTORY  
DOORS ARE USED ALL WARRANTY AND LIABILITY ON THE FIREPLACE IS VOIDED.  
HHT may discharge its entire warranty liability by refunding the price of the product.  
Products made by other manufacturers, sold with the fireplace or thereafter are not covered by this limited warranty.  
This limited warranty will be void if the fireplace is not installed according to the installation instructions. The limited  
warranty also is void if the fireplace is not operated, at all times, according to the operating instructions furnished.  
The limited warranty will also be void if the fireplace is removed from the place originally installed.  
EXCEPT TO THE EXTENT PROVIDED BY LAW, NO IMPLIED WARRANTIES OF MERCHANTABILITY OR  
FITNESS FOR A PARTICULAR PURPOSE, AND NO IMPLIED WARRANTIES SHALL APPLY TO THE FIRE-  
PLACE AFTER THE ABOVE LIMITED WARRANTY HAS EXPIRED.  
In states that do not allow limitations on how long implied warranty lasts, or do not allow exclusion of indirect dam-  
ages, those limitations or exclusions may not apply to you. You may also have additional rights not covered in this  
limited warranty.  
HHT reserves the right to make changes at anytime, without notice, in design, material, specifications and prices  
and the right to discontinue styles and products.  
Feb 2006  
Heat & Glo • EXCLAIM-36C Woodburning Fireplace • 4013-093 Rev G • 08/06  
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F. Contact Information  
Please contact your Heat & Glo dealer with any questions or concerns. For  
the number of your nearest Heat & Glo dealer, please call 1-888-427-3973.  
– NOTES –  
CAUTION  
DO NOT DISCARD THIS MANUAL  
Read, understand  
and follow these  
instructions for safe  
installation and  
operation.  
Leave this manual with  
party responsible for  
use and operation.  
Important operating  
and maintenance  
instructions included.  
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876,  
4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983,  
5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237,  
5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079,  
6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940,  
6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039,  
6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403,  
1418504 or other U.S. and foreign patents pending.  
48  
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