RANGER 53 PRO
CODE 396A
OWNER’S HANDBOOK
English Version
FROM SERIAL NO: 396A001001
ISSUE 10.04.02
HANDBOOK: 396007 (REV.0.)
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1.1
1.1
CONTENTS
Page No.
CONTENTS
INTRODUCTION.
WARRANTY.
1.2
1.3
SAFETY PRECAUTIONS.
Decals
1.4 - 1.7
1.7
SPECIFICATIONS.
1.8
ASSEMBLY INSTRUCTIONS.
General assembly.
Assembling the mower for the first time.
1.9
1.9
1.10 - 1.12
STARTING THE ENGINE.
Before starting the engine.
Starting the engine.
1.13
1.13 - 1.14
1.15
STOPPING THE ENGINE.
1.16
OPERATING THE MOWER.
Height of Cut.
Travel.
1.16
1.17
1.18
1.18
Turning the mower.
Mowing with grass collection.
Mowing without grass collection.
Heavy growth.
1.19
1.20
1.20
Moving the mower across non-grassed areas
Cutterbar operation.
Mowing and grass care tips.
1.20
1.21
1.21 - 1.22
MAINTENANCE.
Engine.
Grassbag.
1.23
1.23
1.23
1.23
Deck housing.
Securing nuts and bolts.
Lubrication.
1.24
1.24
Clutch cable adjustment.
Cutterbar.
Maintenance Schedule.
1.24
1.25 - 1.26
1.27 - 1.28
PREPARING THE MOWER FOR STORAGE.
FAULT FINDING.
1.29
1.30 - 1.31
2.1 - 2.4
2.5
396 PARTS LIST.
396 PARTS DIAGRAM.
ENGINE ANCILLARY PARTS
NOTES.
2.6
2.7
CUSTOMER INFORMATION.
2.8
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1.2
1.2
INTRODUCTION
INTRODUCTION
Thank you for purchasing a Hayter mower. The following pages are designed to help you
gain safe and efficient service from your machine.
IMPORTANT: This Owners Handbook should be regarded as part of the machine as it
gives essential information regarding machine safety, operation, maintenance and
specifications. Read and understand this handbook prior to operating your machine for the
first time. Make sure you are familiar with all the controls and points of regular maintenance.
If you have any doubts, consult your Hayter authorised dealer who will be pleased to give
you assistance.
The mower is designed solely for use in a domestic grass cutting environment. Use in any
other way is considered as contrary to the intended use. Compliance with and strict adherence
to the conditions of operation, service and repair as specified in this handbook also constitute
essential elements of the intended use.
This mower should be operated, serviced and repaired only be persons who are familiar with
its particular characteristics and who are acquainted with the relevant safety procedures. The
safety precautions listed herein and all other generally recognised regulations on safety must
be observed at all times.
All Hayter mowers are robustly constructed and designed for efficient economical
performance under normal mowing conditions. Correct operation and maintenance will
ensure a long and satisfactory service life. Prior to despatch from our factory every effort is
made to ensure your machine arrives in perfect condition. Your dealer will carry out a
pre-delivery inspection to ensure that there has been no transit damage prior to installation.
Please allow your dealer to familiarise you with the controls and safety features of the
machine during installation.
Throughout this handbook all references to left hand and right hand are as viewed from
behind the handlebar, facing in the direction of forward travel.
This owners handbook is based on information available at the time of publication.
HAYTER LIMITED reserve the right to make changes at any time without notice.
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1.3
1.3
WARRANTY
LIMITED WARRANTY
Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in
material and workmanship under normal use and service for a period of one year from the date of
purchase. The manufacturers of the engine furnish their own warranty and services are provided
through their authorised network (Refer to "Engine Warranty Statement"). To qualify for the full
benefit of the warranty, the warranty registration card must be returned within 60 days of
purchase. Subject to the conditions and exlcusions noted in this limited warranty, we shall at our
option, repair or replace any warranted part during the applicable period. If you are in doubt or
experience any difficulty, please consult a Hayter Authorised Service Dealer for clarification.
A 90 day warranty period applies to those items which are subject to normal wear and tear e.g.
wheels, cutterbars, cables, grassbags and other consumable wearing parts.
All machines which are fitted with a genuine Hayter friction disc or crankshaft support bearing as
original equipment before use, are covered by a Lifetime Warranty against the engine crankshaft
bending. Note: friction washers, blade brake units and other such devices are not applicable. Only
machines fitted with a genuine Hayter friction disc or crankshaft support bearing, which are used
in accordance with the recommended operating and maintenance procedures, are covered.
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or
used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does
not cover for minor mechanical adjustments unless they are due to defective material or
workmanship. Consult the Owner’s Handbook or a Hayter Authorised Service Dealer for
assistance when making these adjustments.
To make a warranty claim, return the unit to a Hayter Authorised Service Dealer along with proof
of purchase stating the machine serial number and date of purchase. Subject to the conditions and
exclusions in this limited warranty, the authorised dealer will, at our option, repair or replace any
warranted part within the duration of the warranty period.
This limited warranty gives you specific legal rights and is in addition to any statutory rights to
which you may be entitled and your statutory rights are not affected by this warranty. If you need
additional information concerning this written warranty, or assistance in obtaining services,
please write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop’s Stortford,
Hertfordshire CM23 4BU
UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow Pages or
contact:- Freephone 0800 616298.
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SAFETY PRECAUTIONS
1.4
1.4
SAFETY PRECAUTIONS
THIS SYMBOL MEANS BE ALERT! YOUR SAFETY IS INVOLVED.
WHEN YOU SEE THIS SYMBOL BE ALERT TO THE POSSIBILITY OF
INJURY. CAREFULLY READ THE MESSAGE THAT FOLLOWS AND
INFORM OTHERS. EXERCISE GREAT CARE AND FOLLOW THE
ADVICE GIVEN TO AVOID POTENTIALLY HAZARDOUS SITUATIONS.
The Ranger 53 Pro is perfectly safe if used correctly. Failure to observe the
following simple precautions may result in serious injury.
Training:
Read the instructions carefully. Ensure that you are familiar with the controls and the proper
use of the equipment. Learn how to stop the mower quickly in an emergency.
Never allow children or people unfamiliar with these instructions to use the mower.
Never mow while people , especially children, or pets are nearby.
Keep in mind that the user is responsible for accidents or hazards occurring to other people
or their property.
Preparation:
While mowing, always wear substantial footwear and long trousers. Do not operate the equip-
ment when barefoot or wearing sandals.
Thoroughly inspect the area where the mower is to be used and remove all objects which may
be thrown by the machine.
WARNING: Petrol is highly flammable.
-Store fuel in containers specifically designed for this purpose.
-Refuel outdoors only and do not smoke while refuelling.
-Add fuel before starting the engine. Never remove the cap from the fuel tank or add petrol
while the engine is running or when the engine is hot. Allow engine to cool for at least 2 min-
utes before refuelling.
-Do not attempt to start the engine if petrol is spilled or a smell of petrol is present but move
the mower away from the area of spillage and avoid creating any source of ignition until petrol
vapours have dissipated.
- Always use fresh fuel. Stale fuel can block the carburettor and cause leakage.
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1.5
1.5
SAFETY PRECAUTIONS
Continued.
SAFETY PRECAUTIONS
- Replace all fuel tank caps and fuel container caps securely.
- Replace faulty exhaust and mufflers.
Always ensure that the mower is in a safe operating condition. Frequently check all nuts, bolts
and screws for tightness. Use only genuine Hayter replacement parts.
Damaged cutterbars and loose fixing bolts are major hazards. Before use, visually inspect the
cutting mechanism to ensure that it is in good condition. A damaged cutterbar must be replaced
immediately with a genuine Hayter replacement part. Cutterbars which are slightly worn can
be resharpened. Ensure that both cutting edges are resharpened equally to maintain balance.
An unbalanced cutterbar may cause serious damage to your machine.
Refer to "Maintenance."
Operation:
Do not operate the engine in a confined space where dangerous carbon monoxide fumes can
collect.
Mow only in daylight or good artificial light.
Avoid using the mower on wet grass, where feasible.
Always be sure of your footing on slopes.
Walk, never run.
Mow across the face of slopes, never up and down.
Exercise extreme caution when changing direction on slopes.
Do not mow excessively steep slopes.
Use extreme caution when reversing or pulling the mower towards you.
Stop the engine if the mower has to be tilted for transportation when crossing surfaces other
than grass and when transporting the mower to and from the area to be mowed.
Never operate the mower unless the guards are securely in position and in good condition.
Do not change the engine governor settings or overspeed the engine.
Disengage the drive clutch before starting the engine.
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SAFETY PRECAUTIONS
1.6
1.6
SAFETY PRECAUTIONS Continued.
Operation continued:
Start the engine carefully, with feet well away from the cutterbar.
Do not tilt the mower when starting the engine.
Do not put hands or feet near or under rotating parts.
Never pick up or carry a mower while the engine is running.
Stop the engine and disconnect the spark plug lead:
- Before clearing blockages or unclogging the discharge chute.
- Before cleaning/checking or working on the mower.
Stop the engine:
- Whenever you leave the mower.
- Before refuelling.
- After striking a foreign object. Inspect the mower for damage and make repairs
before restarting and operating the mower.
- If the mower starts to vibrate abnormally ( check immediately ).
Do not lift the rear deflector whilst the mower is in operation.
WARNING: THE CUTTERBAR CAN CONTINUE TO ROTATE
AFTER THE ENGINE IS SWITCHED OFF.
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1.7
1.7
SAFETY PRECAUTIONS
Continued.
SAFETY PRECAUTIONS
Maintenance and storage:
Keep all nuts, bolts and screws tight to ensure that the equipment is in safe operating condition.
Never store the mower with petrol in the tank within an enclosed area where fumes may reach
an open flame or spark.
Allow the engine to cool before storing in any enclosure.
To reduce the fire hazard, keep the engine, silencer, and petrol storage area free of grass,
leaves, or excessive grease.
Check the grassbag frequently for wear or deterioration.
Replace worn or damaged parts for safety. Use genuine Hayter parts only.
If the fuel tank has to be drained, it is essential that this be done outdoors.
DECALS
WARNING DECAL:
WARNING - CAUTION RISK OF DANGER - SAFETY ALERT.
DANGER OF SEVERING TOES OR FINGERS
IN CUTTING MECHANISM.
DANGER OF BEING HIT BY THROWN OBJECTS.
KEEP BYSTANDERS AT A SAFE DISTANCE
FROM THE MACHINE.
STOP ENGINE AND REMOVE SPARK PLUG LEAD BEFORE
PERFORMING MAINTENANCE OR REPAIR WORK.
CAREFULLY READ THE OPERATORS MANUAL BEFORE
USING THE MACHINE.
DECAL :
DECAL:
HEIGHT OF CUT ADJUSTMENT
ENGINE STOP
DECAL: GROUND SPEED
DECAL: THROTTLE CONTROL
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1.8
1.8
SPECIFICATIONS
SPECIFICATIONS
MODELS
CODE 396(SG56 RC VAR PROF)
Engine
Briggs & Stratton Intek Edge 60
121602-0166-E1
2900 rpm
Engine type
Engine / cutterbar speed
Fuel type
Unleaded petrol.
1.5 litres
Fuel capacity
Oil type
SAE 30 engine oil
0.6 litres
Oil sump capacity
Cutting width
Cutting height
Overall dimensions
Dry Weight
530mm
25 - 100mm
1700 x 600 x 1130mm
57.5 Kg
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1.9
1.9
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
SAFETY NOTICE
Before using the mower, read this owners handbook carefully.
Pay particular attention to the safety precautions.
GENERAL ASSEMBLY
1. Spark Plug Lead.
2. Primer Bulb.
3. Engine Cover.
4. Air Filter.
5. Fuel Filler Cap.
6. Oil Filler Cap & Dipstick.
7. Height of Cut Lever.
8. Rear Deflector.
9. Handlebar Securing Knob
10. Engine Start Grip.
11. Throttle Control.
12
13
12. Lever - Engine Stop.
13. Handlebar.
11
14
14. Ground Drive Clutch Lever.
15. Ground Drive Speed Control.
16. Grassbag Assembly.
17. Serial No. Label.
10
18. Muffler Guard.
9
15
8
7
6
5
4
3
2
1
16
17
18
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1.10
1.10
ASSEMBLY INSTRUCTIONS
ASSEMBLING THE MOWER FOR THE FIRST TIME
DELIVERY CHECKLIST
Description
Quantity
Check that parts are delivered correctly: Remove the
mower from the packaging and check that all loose items
have been supplied correctly. Refer to the delivery checklist
opposite and the general assembly. If any items are missing,
contact your local authorised Hayter Dealer.
Handlebar Lower LH
Handlebar Lower RH
Coach Bolt
Washer
Nut
Handlebar Support LH
Handlebar Support RH
Large Knob
Upper Handlebar
Cap
1
1
4
4
4
1
1
4
1
4
4
1
1
1
1
1
1
Cable Guide
Grassbag Frame
Grassbag Fabric
Grassbag Flap
Owner’s Handbook
Engine Handbook
Warranty Reg. Card
Assemble the handlebars: Assemble the handlebars as shown. Route the cables carefully
and clip in position to avoid damage and entanglement when using the machine.
CS223
CS224
CS225B
CAUTION - PREVENT DAMAGE : When assembling the handlebar, take care to
ensure that the controls and cables do not become damaged. Always replace damaged
controls and cables before using the mower.
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1.11
ASSEMBLY INSTRUCTIONS
1.11
ASSEMBLING THE MOWER FOR THE FIRST TIME
Continued.
Assemble the grassbag: Insert metal frame into grassbag fabric and clip into position. Push
grassbag flap onto frame to fix in position.
WARNING - PREVENT ACCIDENTS: Always ensure grassbag flap is securely fitted
and in good condition.
CS227
CS226
Raise the rear deflector and lower the grassbag
through the handlebar aperture to connect onto the
upper mounting points. Lower the grassbag to rest
against the rear of the mower. Ensure the grassbag
flap is closed. Finally lower the rear deflector to rest
against the top of the grassbag
CS221
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1.12
1.12
ASSEMBLY INSTRUCTIONS
ASSEMBLING THE MOWER FOR THE FIRST TIME
Continued.
Check all fasteners are secure.
CS015
Check engine stop lever operation: Operate the engine stop
lever several times. Ensure that the cable moves freely and that
the lever returns automatically to the engine stop position when
released.
CS214
Check throttle lever operation: Operate the throttle lever
several times and ensure the cable moves freely whilst
operating the engine throttle mechanism.
CS212
Check clutch lever operation: Operate the clutch lever
several times and ensure that the cable moves freely.
CS232
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1.13
STARTING THE ENGINE
1.13
BEFORE STARTING THE ENGINE
IMPORTANT - PREVENT ENGINE DAMAGE: The
engine is shipped without oil or petrol. The engine must be
filled with the correct grade of oil and petrol before start-
ing the engine.
CS233
Oil recommendations: Always use high quality detergent oil
classified "For service SE, SF, SG" SAE 30 oil. Never use
additives with recommended oils.
SAE 10W-30 multigrade oil may be used, but this will result in
higher engine operating temperatures with consequential high
oil consumption. It is imperative that the oil level is checked
more frequently if this grade of oil is used in order to guard
against serious engine damage.
Check oil level: Clean around the oil filler cap before remov-
ing. With the mower on a level surface, unscrew and remove
the oil filler-dipstick. Wipe oil from it with a clean cloth. Screw
the oil filler-dipstick back in place, then unscrew and remove it
to check the oil level.
The oil level is correct when it is at the full mark on the dip-
stick. DO NOT OVERFILL.
Slowly fill with engine oil as necessary and replace the oil
filler-dipstick.
CS028
IMPORTANT: The oil filler-dipstick must be secured to
prevent oil leakage during operation.
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1.14
1.14
STARTING THE ENGINE
BEFORE STARTING THE ENGINE
Continued.
Fuel recommendations: Always use clean, fresh unleaded
petrol. Purchase fuel in quantities which can be used within
30 days. Never mix oil with petrol. For added engine protec-
tion Briggs & Stratton recommend the use of their fuel addi-
tive which is available from an authorised Briggs & Stratton
service dealer.
Check fuel level: Clean around the fuel filler cap before
removing and fill the fuel tank with clean unleaded petrol.
Do not overfill the fuel tank. Allow 6mm minimum of tank
space for fuel expansion.
6mm
minimum
CS036
IMPORTANT: The fuel filler cap must be secured to pre-
vent fuel leakage during operation.
WARNING - PREVENT ACCIDENTS: The cutterbar
rotates when the engine is operating.
ALWAYS operate the engine stop lever several times and
ensure the engine stop cable moves freely before starting the
engine.
ALWAYS position the mower on a level stone free grass sur-
face before starting the engine. Ensure that the cutterbar is set
above grass height to prevent the engine being started under
load.
CS037
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STARTING THE ENGINE
1.15
1.15
STARTING THE ENGINE
Operate the primer bulb: Push on the primer bulb 5 times at
two second intervals to provide the extra fuel to start the
engine after assembling the mower for the first time.
1
In normal use, push on the primer bulb 3 times at two second
intervals to provide the extra fuel required to start a cold
engine. Operation of the primer bulb is usually unnecessary
when starting a warm engine.
CS231
Operate the throttle control lever: Push the lever to the fast
position.
CS212
Operate the engine stop lever: Use one hand to hold the
engine stop lever in the operating position firmly against the
handlebar. To start and operate the engine the engine stop lever
must be held in the operating position. If the engine stop lever
is released the engine will stop.
CS214
Operate the engine start - grip: Stand behind the mower and
maintain a firm hold on the handlebar and the engine stop lever
to prevent the mower moving towards you. Use your right
hand to hold the engine start-grip and pull slowly until
resistance is felt, then pull rapidly to crank the engine. When
the engine starts carefully return the engine start-grip to the
storage position. If the engine does not start after 5 attempts -
refer to "Fault Finding".
CS213
IMPORTANT: Prevent engine damage. Never pull the
engine start-grip when the engine is running.
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1.16
1.16
STOPPING THE ENGINE
STOPPING THE ENGINE
Stopping the engine: Disengage the engine stop lever by re-
leasing the engine stop lever.
STOP
CS215
Emergency stop: If the engine stop lever fails, disconnect the
1
spark plug lead to stop the engine.
3
2
STOP
CS229
1. Engine
2. Spark Plug Lead
3. Spark Plug
OPERATING THE MOWER
SAFETY NOTICE
1
WARNING - PREVENT ACCIDENTAL STARTING :
Always stop the engine and disconnect the spark plug lead
before cleaning, inspecting or working on the machine.
3
2
STOP
CS229
1. Engine
2. Spark Plug Lead
3. Spark Plug
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1.17
1.17
OPERATING THE MOWER
SAFETY NOTICE Continued
WARNING: PREVENT ACCIDENTS Before mowing,
thoroughly inspect the area where the mower is to be
used and remove all stones, sticks, wires, bones and
other foreign objects, which when contacted by the
mower cutterbar could become dangerous projectiles.
Inspect the area for hidden obstructions which when
contacted by the cutterbar could risk health and safety.
Remember the location of these obstructions and ensure
that you mow around them.
CS031
CAUTION: Prevent engine damage - DO NOT use the
mower on a slope greater than 20 degrees.
20 M AX.
CS080
HEIGHT OF CUT
To adjust the height of cut : Grip the lever and pull side-
ways to disengage it from the locking notch, then push for-
wards to raise or pull backwards to lower the height of cut.
Finally release the lever at the required position and ensure
it locks firmly into one of the eight setting notches.
Always select a height of cut to suit operating conditions.
Aim to prevent engine overloading and blockages by avoid-
ing low cuts in long grass conditions. Be prepared to make
two cuts when the grass is long.
CS219
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1.18
OPERATING THE MOWER
1.18
TRAVEL
Forward Travel: Hold the handlebar and operate the clutch
lever to power the mower in a forward direction.
Release the clutch lever to stop the mower from travelling in
a forward direction
CS216
Speed Control:
Travel speed can be altered by selecting a different position on
the ground drive speed control lever. With the engine running
and the clutch lever engaged push the lever forward to reduce
speed and pull backwards to increase.
When the clutch lever is disengaged the mower can be
operated as a push model. This feature is useful when
mowing in confined areas.
CS218
Note: The engine stop lever must be held firmly against
the handlebar to keep the engine running.
Reverse Travel: Release the clutch lever. Hold and pull
against the handlebar with both hands to reverse the mower
towards you.
CS217
WARNING - PREVENT ACCIDENTS : Always reverse the mower carefully towards
you. Always switch off the engine before walking backwards with the mower.
TURNING THE MOWER
To make a wide turn : Steer the mower with the handlebar whilst travelling forward.
To make a tight turn : Stop forward travel. Apply downward pressure on the handlebar to
raise the front wheels of the mower just above ground level and steer the mower using the han-
dlebar in the required direction.
WARNING - PREVENT ACCIDENTS : DO NOT raise the front of the mower ex-
cessively when making a turn. NEVER raise the rear of the mower when the engine
is running.
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1.19
1.19
OPERATING THE MOWER
MOWING WITH GRASS COLLECTION
The grassbag is designed to collect grass clippings.
To achieve best grass collection performance, mow in dry operating
conditions.
Recognise that when the grassbag is full the airflow stops and the
grassbag deflates.
- PREVENT ACCIDENTS : ALWAYS check the condition of the grassbag
WARNING
for signs of damage. Replace a damaged grassbag immediately. DO NOT operate the
mower with a damaged grassbag. ALWAYS stop the engine and dis-
connect the spark plug lead before attempting to remove a grass
CS228
Grassbag attachment: Raise the rear deflector and lower the grass-
bag through the handlebar aperture to connect onto the upper
mounting points. Lower the grassbag to rest against the rear of the
mower. Ensure grassbag flap is closed. Finally lower the rear
deflector to rest against the top of the grassbag.
CS221
Grassbag removal: Raise the rear deflector and lift the grassbag
through the handlebar aperture and away from the mower. Finally
lower the rear deflector to rest against the rear of the mower.
CS220
Grassbag emptying: To empty the grassbag, pour out the grass
clippings and shake the grassbag vigorously to clean the airways.
Good grass collection depends on good air flow through the
grassbag. When collecting grass clippings it is important that the
grassbag is emptied regularly to prevent blockages and engine
overloading.
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1.20
1.20
OPERATING THE MOWER
MOWING WITHOUT GRASS COLLECTION
To mow without collecting the grass clippings, remove the
grassbag and operate the mower with the rear deflector in its
lowest position.
CS222
WARNING - PREVENT ACCIDENTS : ALWAYS check the condition of the rear
deflector for signs of damage. Replace a damaged rear deflector immediately. Never op-
erate the mower with a damaged rear deflector.
HEAVY GROWTH
Areas of heavy growth should be mown without grass collec-
tion. If grass collection is required first mow the area without
grass collection at the maximum height of cut setting. Allow
the grass clippings to dry out and then mow the area at the max-
imum height of cut setting with the grassbag fitted. Reduce the
height of cut and mow the area again as necessary until the
required finish is obtained.
MOVING THE MOWER ACROSS NON-GRASSED AREAS
Set the mower to its maximum height of cut to protect the
cutting mechanism when transporting the mower over surfaces
other than grass.
WARNING - PREVENT ACCIDENTS : Always stop the engine and push the mower
carefully at slow walking speeds.
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1.21
1.21
OPERATING THE MOWER
CUTTERBAR OPERATION
The cutterbar rotates at the same speed as the engine. The cut-
terbar will stop within three seconds of the engine being
switched off.
WARNING - PREVENT ACCIDENTS : DO NOT operate the mower if the cutterbar
fails to stop within three seconds. Return the mower to your Hayter dealer for exami-
nation and repair.
The cutterbar is driven by the engine via a friction device to help
prevent damage occurring to the cutting mechanism when a hid-
den obstruction or overload is encountered. When the obstruction
or overload situation is removed the friction device will automat-
ically reset.
WARNING - PREVENT ACCIDENTS : ALWAYS stop the engine when a hidden
obstruction or excessive vibration is encountered. Disconnect the spark plug lead and
examine the cutting mechanism. ALWAYS replace a damaged cutterbar - refer to
"Maintenance".
MOWING AND GRASS CARE TIPS
In dry weather conditions leave the grass long to help retain
ground moisture.
Aerate the lawn to stimulate soil organisms and root growth.
In spring and late summer remove dead grass and aerate the
lawn by raking or similar means.
Maintain a sharp cutterbar. A blunt cutterbar will tear the grass
and cause the tips to turn brown.
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1.22
OPERATING THE MOWER
1.22
MOWING AND GRASS CARE TIPS
Continued.
Prevent scalping. Plan your direction of travel to mow across
hollows and humps.
Prevent grass damage. Take care when turning the mower.
Prevent grass damage. DO NOT mow in wet conditions.
Brush the lawn surface to disperse worm casts before mowing.
Spike compacted lawn areas with a fork. Fill the holes with sand
to improve aeration and drainage.
Mow lawns in a different direction to the previous cut.
As a general rule the grass clippings should be removed each
time you mow. If weather conditions are dry and hot and the
grass is weed free, leave the clippings on the lawn to help main-
tain ground moisture.
Mow lawns twice a week when the grass is growing vigorously
in the summer.
Mow lawns once a week in spring, autumn and during prolonged
dry weather in the summer.
Prevent grass damage - DO NOT remove more than one
third of the grass height in one cut.
Recommended grass heights for lawns:-
38mm
DANGER Coarse grasses dominate fine grasses.
General lawn in spring, autumn or prolonged dry period.
General lawn in summer.
32mm
25mm
19mm
12mm
6mm
Luxury lawn in spring, autumn or prolonged dry period.
Luxury lawn in summer.
DANGER Grass strength is reduced.
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1.23
1.23
MAINTENANCE
MAINTENANCE
ENGINE
Engine handbook: For details of engine maintenance refer to
the engine operating and maintenance instructions handbook
supplied with your mower.
ENGINE
WARNING - PREVENT ACCIDENTS : ALWAYS stop the engine and disconnect the
spark plug lead before attempting to carry out maintenance procedures on the mower.
IMPORTANT - Draining engine oil: To drain the engine oil, first drain fuel by operating the
engine until the fuel tank is empty and the engine stops. Remove the spark plug lead and allow
the engine to cool. Position the mower on its left hand side and ensure that the air cleaner side
of the engine is kept uppermost. Remove the oil filler-dipstick to drain the oil.
GRASSBAG
Remove grass debris from the grassbag immediately after use
and check its condition for signs of damage.
CS228
WARNING - PREVENT ACCIDENTS : Do not use the grassbag if damaged.
DECK HOUSING
Remove grass debris from the deck housing and around the
engine immediately after use.
IMPORTANT - PREVENT DAMAGE: Fertilisers and top dressings are particularly
corrosive. Thoroughly clean the mower deck immediately after use on treated grass and
store well away from corrosive materials.
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1.24
1.24
MAINTENANCE
SECURING NUTS AND BOLTS
Regularly check that all securing nuts and bolts are tight.
Replace missing or damaged items immediately.
CS015
LUBRICATION
Lubricate the wheels, pivot points and linkages with engine
oil every 25 operating hours.
Apply a good quality medium grease to the inner control
cables at the point of entry and exit from their outer casings.
CS022
CLUTCH CABLE ADJUSTMENT
Check the clutch cable operation every 25 operating hours
and adjust if necessary.
Unscrew locknut (1) and screw adjuster (2) in or out as
necessary. Tighten locknut when correctly adjusted.
1
2
CS230
IMPORTANT - PREVENT DAMAGE: ALWAYS operate the mower with the clutch
cable correctly adjusted. ALWAYS replace damaged cables.
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1.25
1.25
MAINTENANCE
CUTTERBAR
WARNING - PREVENT ACCIDENTS : Never work on the cutterbar unless the spark
plug lead has been removed. The cutterbar has sharp edges. ALWAYS wear strong
gloves to protect your hands when working on the cutterbar. DO NOT rotate tools
towards the cutting edges to avoid the risk of injury should the tool slip. ALWAYS use
genuine Hayter replacement parts.
The condition of the cutterbar and its mounting arrangement should be checked regu-
larly for signs of wear or damage. Ensure that the cutterbar is not bent or cracked.
A damaged cutterbar that is out of balance will vibrate excessively and may break. DO
NOT use an unbalanced cutterbar.
Regularly check that the bolt securing the cutterbar is tightened to the specified torque
of 40Nm.
Replace the cutterbar every season or sooner if excessively worn or damaged.
How to remove the cutterbar:
Drain the fuel by operating the engine until the fuel tank is empty
and the engine stops. Remove the spark plug lead and allow the
engine to cool Turn the mower on its left hand side and ensure
that the air cleaner side of the engine is uppermost.
Firmly grip the end of the cutterbar with the gloved hand and
remove the bolt, spring washer, spacer, large washer and friction
washer securing the cutterbar with a suitable Hexagon Key.
How to assemble the cutterbar:
Assemble the cutterbar with the turned up edges facing towards
the engine. Secure the cutterbar using the original bolt (1), spring
washer (2), Spacer (3), large washer (4) and friction washer (5)
5
4
3
and tighten to a torque of 40Nm.
2
1
CS281
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1.26
1.26
MAINTENANCE
CUTTERBAR
Continued.
How to sharpen and balance the cutterbar: A slightly
worn cutterbar may be re-sharpened. All cutting edges must
be sharpened equally to ensure balance. Sharpen the cutter-
bar every 25 mowing hours or more frequently if conditions
require.
30 -45
Remove the cutterbar from the mower and clean using a
brush and water. Inspect the cutterbar for signs of damage.
CS040
DO NOT use a damaged or excessively worn cutterbar.
Sharpen all the cutting edges with a flat file to restore the
original cutting edge.
CS025
Ensure that the cutterbar is balanced. Use a screw driver with
a round shaft to support the cutterbar through its centre hole.
Hold the cutterbar horizontal and then release. A balanced
cutterbar will remain horizontal. If the cutterbar is not
balanced the heavy end will rotate downwards. Sharpen the
heavy end until the cutterbar is correctly balanced.
CS026
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MAINTENANCE
1.27
1.27
MAINTENANCE SCHEDULE
Follow the hourly or calendar intervals, whichever occurs first. More frequent service will
be required if working for prolonged periods under dusty, dry conditions, or when air-
borne debris is present or after extensive operation cutting tall, dry grass.
AFTER FIRST 5 HOURS
l
Change engine oil
EVERY 5 HOURS OR DAILY
l
l
Check oil level
Remove grass debris from around engine, muffler / muffler guard and air ways in the
top cowl
l
l
l
l
Remove grass debris from top and underside of deck housing
Remove grass debris from the grassbag and check for signs of damage
Check condition of guards and safety devices
Check condition of cutterbar
EVERY 25 HOURS OR EVERY SEASON
l
Change engine oil if continuously operating under heavy load or high ambient
temperature
l
l
l
l
Lubricate wheels, pivot points and linkages
Grease inner control cables at point of entry and exit from their outer casings
Check clutch cable adjustment
Sharpen cutterbar
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MAINTENANCE
1.28
1.28
MAINTENANCE SCHEDULE Continued.
EVERY 50 HOURS OR EVERY SEASON
l
Change engine oil.
EVERY 100 HOURS OR EVERY SEASON
l
Clean engine cooling system. Clean more often under dusty conditions or when air
borne debris is present or after prolonged operation whilst cutting tall, dry grass.
l
l
Service the dual element air cleaner cartridge.
Replace spark plug.
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1.29
1.29
PREPARING THE MOWER FOR STORAGE
PREPARING THE MOWER FOR STORAGE
Storage for periods in excess of 30 days: Engines stored in excess of 30
days need to be protected with Briggs & Stratton fuel additive or drained
of fuel to prevent gum from forming in the fuel system or on essential
carburettor parts. To ensure your mower is maintained in good working
orderitis important that the following procedure is adopted. Refer to the
Maintenance section as necessary.
Drain fuel from the engine by operating the engine until it stops.
Disconnect the spark plug lead. Change the engine oil.
Remove the engine spark plug and pour 15ml of engine oil into the
engine cylinder and replace the spark plug. Do not exceed the stated vol-
ume of oil as engine damage may occur on re-starting. Do not replace
the spark plug lead. Operate the engine stop lever and slowly pull the
engine start - grip once to crank the engine. This will distribute the oil
and help prevent engine corrosion.
Clean grass and debris from the engine cylinder, cylinder head cooling
fins, under top cowl, and around and behind muffler/muffler guard.
Clean all other areas of the mower and ensure that the grassbag is clean.
Lubricate the mower.
Treat metal parts with a water repellent anti-corrosion product.
Lower the handlebar, if desired.
Rest the mower deck on wooden blocks to remove the mower from its
wheels / roller.
Cover the mower with a protective sheet and store it in a dry, ventilated
area.
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1.30
1.30
FAULT FINDING
FAULT FINDING
PROBLEM
POSSIBLE FAULT
REMEDY
Engine will not start.
Raise height of cut.
Fill fuel tank.
Engine under load.
Fuel starvation.
Drain fuel tank and fill with
correct fuel.
Incorrect / contaminated fuel.
Connect spark plug lead.
Operate engine stop lever.
Clean and adjust gap or replace.
Connect spark plug lead.
Spark plug lead disconnected.
Engine brake not released.
Faulty spark plug.
Engine runs rough.
Spark plug lead becoming
disconnected in use.
Clean and adjust gap or replace.
Replace air cleaner element.
Faulty spark plug.
Air cleaner element blocked.
Incorrect / contaminated fuel.
Drain fuel tank and fill with
correct fuel.
Engine vibrates excessively.
Engine will not turn over
Tighten bolts.
Tighten bolt.
Mounting bolts loose.
Cutterbar bolt loose.
Cutterbar out of balance.
Balance cutterbar.
Engine stop lever released
Incorrect oil level
Operate engine stop lever
Check oil level
Obstruction under deck
Excess oil level
Remove obstruction
Check oil level
Engine smokes
Air cleaner cartridge oil
soaked or plugged
Service air cleaner
Engine runs then stops
Fuel starvation
Fill fuel tank
Fuel cap vent blocked
Clean fuel cap vent
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1.31
FAULT FINDING
1.31
FAULT FINDING
Continued.
PROBLEM
POSSIBLE FAULT
REMEDY
Uneven cut.
Undulating ground contours.
Cutterbar worn.
Change direction of travel.
Sharpen the cutterbar.
Balance cutterbar.
Cutterbar out of balance.
Wheels damaged.
Inspect and replace as neces-
sary.
Discharge chute blocks.
Grass is wet.
Mow dry grass.
Cut height too low.
Grassbag full.
Increase cut height.
Empty grassbag.
Clean the grassbag.
No airflow through the
grassbag.
Mower is hard to push.
Height of cut too low.
Wheels damaged.
Increase height of cut.
Inspect and lubricate or replace
as necessary.
Mower will not self propel. Clutch out of adjustment.
Drive belt damaged.
Adjust clutch lever.
Replace drive belt.
Poor grass collection.
No airflow through the
grassbag.
Clean the grassbag.
Discharge chute blocked.
Wet grass.
Remove blockage.
Mow dry grass.
Empty grassbag.
Grassbag full.
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PARTS LIST
2.1
2.1
PARTS LIST
ITEM NO. DESCRIPTION
PART NO.
QTY.
1
2
3
4
5
6
7
8
Belt - Variable Pulley to Gearbox
SA284930
SA284920
SA362860
SA2014040
SA380200
SA2011120
SA1013910
SA395620
SA142180
SA101810
1
1
1
2
1
2
1
1
1
1
Belt - Engine Crankshaft to Variable Pulley
Pulley - Variable
Washer - Plain
Bracket - Pivot
Spacer - Rear Wheel
Nut - M8
Plate - Gearbox
Circlip
Bolt - Carriage
Rod - Rear Deflector (see item 121)
Washer - Locating
Setscrew
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
SA280480
SA165110
SA347810
SA2013540
SA480190
1
1
1
1
1
1
10
1
2
2
4
1
1
1
2
2
2
1
1
1
1
4
2
1
1
1
4
2
12
Clamp - Cable
Cable - Variable Speed
Cover - Variable Pulley
Spring - Rear Deflector (see item 121)
Bearing
Decal - Height of Cut
Gear - Rear Wheel
Cover - Wheel
Washer - Plain
Deck
Key
Boss - Pulley
Washer - Bellville
Washer - Large
Screw - M12 x 20
Blade
Spacer - Location
Washer - Spring
Screw - Blade
Setscrew - Hex. Hd.
Rim - Wheel
Serial No. Label
Decal - Engine
Engine
SA203560
320006
SA496770
SA380570
SA150770
SA380390
SA101370
SA2010190
SA2006400
SA3006420
SA1013980
SA280520
SA3006410
SA281100
SA281080
SA152010
SA396610
396002
121602-0166-E1
SA1013920
SA344110
SA180980
Nut - Full
Plate - Clamp
Screw - Self Tapping
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2.2
PARTS LIST
2.2
PARTS LIST
Continued.
ITEM NO. DESCRIPTION
PART NO.
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
Axle - Front
Bush - Axle
SA3013160
SA480180
SA144370
SA385160
533005
1
2
1
2
1
2
4
4
4
1
7
1
1
4
1
1
2
2
1
1
4
2
4
1
1
1
1
3
1
1
8
1
2
1
1
1
2
4
2
2
Washer - Plain
Wheel - Rear
Decal - Hayter
Nut - Full Flanged
Knob - Large
SA1017320
SA2008490
SA340060
SA194020
SA380600
SA194010
SA396640
SA380420
SA101740
SA295640
SA380590
SA172850
SA181690
SA172960
SA184540
SA380740
SA3012890
SA145900
SA380290
SA380300
SA480400
SA280160
SA1015560
SA3013850
SA380970
SA1012790
SA380470
SA142260
SA480140
SA280450
SA180460
SA203510
SA144590
SA403510
SA403520
Cap
Nut
Handlebar - Lower R.H.
Nut - Full Flanged
Mounting Ring - Engine
Handlebar - Upper
Bolt - Carriage
Loop - Recoil Rope
Support R.H. - Handlebar
Screw - Hex Hd. - Self Tapping
Washer - Plain
Bolt
Bolt
Cap - Hub
Bolt - Special
Washer - Fixing
Handlebar - Lower L.H.
Support L.H. - Handlebar
Flap - Grassbag
Spring - Compensating
Screw
Rod - Connecting
Strip - Protection
Screw - Self Tapping
Throw Plate
Nut - Flanged
Lever - Height of Cut
Spring - Torsion
Pin - Roll
Key - Drive
Circlip
Collar
Spacer - Plastic
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2.3
2.3
PARTS LIST
PARTS LIST
Continued.
ITEM NO. DESCRIPTION
PART NO.
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
Gear
SA242210
SA403540
SA250780
SA3013180
SA280550
SA186210
SA403190
SA380560
SA406070
SA443670
SA147780
SA480710
SA144480
SA242220
SA284100
SA180790
SA140310
SA140270
SA380690
SA480660
SA480840
SA185610
SA185620
SA480820
SA3013950
SA460260
SA262090
SA2013880
SA2011320
SA480640
SA280230
SA295930
SA280890
SA284840
SA184940
SA145670
SA145680
SA380380
SA380430
SA285900
1
2
2
1
2
2
2
1
1
2
2
2
2
1
4
2
6
10
1
1
1
6
4
1
2
1
1
1
1
1
1
1
1
1
8
2
1
1
1
1
Washer - Plastic
Washer - Plastic
Axle - Rear
Plate - Clamp
Cap Screw - Soc Hd. C’Sunk
Damper - Rear Deflector
Lever - Engine Stop
Handle - Rear Deflector
Lever
Bolt
Washer - Lever
Washer - Plain
Gear
Spacer
Pin - Pivot
Screw
Nut - Nyloc
Plate - Blanking
Cover
Cover
Screw - Self Tapping
Screw - Self Tapping
Cover
Wheel - Front
Spacer - Ground Drive Cable
Spring - Ground Drive Cable
Cable - Ground Drive
Cable - Engine Stop
Cover
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
Gearbox
Spring - Tension
Pin - Roll
Pulley
Screw - Self Tapping
Bolt - Engine
Bolt - Engine
Frame - Grassbag
Lever - Ground Drive
Cable - Throttle
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2.4
PARTS LIST
2.4
PARTS LIST
Continued.
ITEM NO. DESCRIPTION
Deflector - Rear (includes items 11 & 17)
PART NO.
QTY.
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
SA380830
SA142760
SA144750
SA446340
SA251950
SA647870
SA690740
SA280820
SA689190
SA380810
219189
SA145250
SA245240
SA172850
SA380910
SA380900
SA289560
SA3016080
SA396620
SA184950
SA285480
SA142450
SA142000
SA106440
SA380750
SA1017230
SA3006310
SA3013940
1
2
2
4
2
1
1
1
1
1
1
4
2
9
1
2
1
1
2
28
2
2
1
1
2
2
2
2
Setscrew
Washer - Plain
Guide - Cable
Plug
Decal - Throttle
Decal - Engine Stop
Bush - Crankshaft Support
Decal - Variable Speed
Support - Crankshaft (Includes Item 128)
Decal - Warning
Shim
Washer - Wavy
Screw - Self Tapping
Skirt - Steel
Skirt - Side
Fabric - Grassbag
Bumper - Bar
Ring - Locating
Screw - Self Tapping
Spacer
Screw
Nut - Full
Nut - Dome
Rim - Wheel
Screw - M6 x 20
Caps - Front Wheel (Not Illustrated)
Wheel - Assembly (Front)
(Includes 18,38,61,105,145)
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2.5
2.5
PARTS DIAGRAM
127
88
119
97
100
88
96
95
98
126
119
106
101
98
103
96
95
90
103
102
91
98
55
107
98
93
90
92
143
142
92
93
98
124
99
102
102
97
91
53
109
47
98
98
120
102
144
122
104
48
15
129
108
142
110
122
36
124
53
47
131
118
48
89
121
137
37
17
87
125
9
4
1
40
54
40
50
16
3
11
73
2
56
66
54
40
24
7
116
125
4
19
12
5
116
51
58
60
43
59
62
57
63
52
64
65
51
136
49
62
14
15
23
35
45
13
63
130
128
138
10
49
140
67
70
38
40
72
61
51
18
140
40
51
117
68
74
33
25
27
115
6
136
71
68
135
82
77
83
134
26
34
114
113
80
29
134
49
79
78
44
61
27
20
140
30
31
145
75
78
139
112
81
133
18
105
8
111
132
32
61
18
18
76
46
22
21
85
40
86
115
13
18
78
18
67
41
79
77
94
46
80
123
123
84
85
82
83
78
69
28
42
39
86
40
22
21
18
140
105
18
133
28
42
39
132
71
40
139
18
38
20
147
146
40
6
140
148
44
34
18
3D396A01A
61
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2.6
2.6
ENGINE ANCILLARY PARTS
These parts are available through an authorised Briggs & Stratton dealer.
FUEL ADDITIVE
AIR CLEANER CARTRIDGE
SPARK PLUG
SPARK PLUG WRENCH
SPARK PLUG TESTER
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2.7
2.7
NOTES
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2.8
2.8
CUSTOMER INFORMATION
Machine Serial Number ..............................................................................................................
Engine Serial Number .................................................................................................................
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