Spirit 41
CODE
616E
OWNER’S HANDBOOK
Original Version (EN)
ISSUE: 06.06.11
PART NUMBER: 111-5145 (A)
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INTRODUCTION
Thank you for purchasing a Hayter mower. The following pages are designed to help you
Use of non standard parts or any arbitrary modifications carried out on this machine may
gain safe and efficient service from your machine.
relieve Hayter Limited of liability for any resulting damage or injury.
IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it
gives essential information regarding mower safety, operation, maintenance and specifica-
tions. Read and understand this handbook prior to operating your mower for the first time.
Make sure you are familiar with all the controls and points of regular maintenance. If you
have any doubts, consult your local Hayter authorised dealer who will be pleased to give
you assistance.
Hayter mowers are robustly constructed and designed for efficient economical perfor-
mance under normal mowing conditions. Correct operation and maintenance will ensure a
long and satisfactory service life. Prior to despatch from our factory every effort is made
to ensure that your mower is delivered in perfect condition.
Throughout this handbook all references to left and right are as viewed from behind the
handlebar, in the direction of forward travel.
IMPORTANT: This mower is designed solely for use in a domestic grass cutting
environment. Use in any other way is considered as contrary to the intended use. Compli-
ance with and strict adherence to the conditions of operation, service and repair as speci-
fied in this handbook also constitute essential elements of the intended use.
This mower should be operated, serviced and repaired only by persons who are familiar
with its particular characteristics and who are acquainted with the relevant safety proce-
dures.
This handbook is based on information available at the time of publication.
HAYTER LIMITED reserve the right to amend product specifications without prior
notification.
The safety precautions listed in this handbook and all other generally recognised regula-
tions on safety must be observed at all times.
3
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SPECIFICATIONS / MAIN FEATURES
Code
616
Engine
Briggs & Stratton
Series 500
2850 rpm
Unleaded petrol
1.5 litres
SAE 30 engine oil
0.6 litres
Engine type
Engine / Cutterbar Speed
Fuel type
Fuel capacity
Oil type
Oil sump capacity
Cutting width
Cutting height
Overall dimensions
Weight
410mm
13 - 65mm
1050 x 472 x 1370mm
30 Kg
7
1.
Air Cleaner.
2.
Engine Cover
3.
4.
Oil Filler Cap and Dipstick.
Serial No. Label.
8
6
5.
6.
7.
8.
Handlebar Securing Knob.
Engine Start Grip.
Engine Stop Lever.
Upper Handlebar.
Grassbag.
5
9
4
3
9.
2
10.
11.
12.
13.
Rear Deflector.
Height Of Cut Adjuster.
Exhaust Guard.
1
10
Spark Plug Lead.
11
12
13
4
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SAFETY PRECAUTIONS
damaged cutterblade must be replaced immediately with a
genuine Hayter replacement part.
Safety Alert Symbol
Preparation
This safety alert symbol indicates important safety
messages. When you see this symbol be alert to the
possibility of injury. Carefully read the following and
inform others.
While mowing, always wear substantial footwear and
long trousers. Do not operate the equipment when
barefoot or wearing sandals.
Operation
Do not operate the engine in a confined space where
exhaust fumes (carbon monoxide) can collect.
Thoroughly inspect the area where the mower is to be
used and remove all objects which may be thrown by the
machine.
Your mower is perfectly safe if used correctly. Failure
to observe the following precautions may result in
serious injury.
Always pull the starter cord slowly until resistance is felt.
Then pull the cord rapidly to avoid kickback and prevent
hand or arm injury.
WARNING: Petrol is highly flammable:
- store fuel in containers specifically designed for this
purpose.
Training
Mow only in daylight or good artificial light.
Avoid using the machine on wet grass, where feasible.
Always be sure of your footing on slopes.
Walk, never run.
Before using the mower read the owners handbook
carefully. Pay particular attention to the safety
precautions. Ensure that you are familiar with the
controls and the proper use of the equipment. Learn how
to stop the mower quickly in an emergency.
- refuel outdoors only and do not smoke while
refuelling;
- add fuel before starting the engine. Never remove the
cap of the fuel tank or add petrol while the engine is
running or when the engine is hot;
- if petrol is spilled, do not attempt to start the engine
but move the machine away from the area of spillage
and avoid creating any source of ignition until the
petrol vapours have dissipated;
- replace all fuel tank and container caps securely.
- always use fresh fuel. Stale fuel can block the
carburettor and cause leakage.
Never allow children or people unfamiliar with these
instructions to use the mower. Local regulations can
restrict the age of the operator.
Do not mow excessively steep slopes of more than 20O
and mow across the face of slopes, never up and down.
Never mow while people, especially children, or pets are
nearby.
Exercise extreme caution when changing direction.
Use extreme caution when reversing or pulling the
mower towards you.
Keep in mind that the user is responsible for accidents or
hazards occurring to other people or their property.
Replace faulty exhaust.
A damaged cutterblade or loose fixing bolt are major
hazards. Before use, always visually inspect the cutting
mechanism to ensure that it is in good condition. A
Safety Symbols
Safety Alert - Be aware
to the possibility of injury book before using the machine
Carefully read the Owners Hand-
Danger of severing
toes or fingers in
cutting mechanism.
Danger of being hit
by thrown objects.
Keep bystanders at
a safe distance from
the mower.
Stop engine and remove spark plug
lead before working on the mower.
5
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SAFETY PRECAUTIONS
while the engine is running.
Inspect the exhaust periodically and replace if worn or
leaking.
Operation cont
Always replace worn or faulty parts with genuine Hayter
parts.
Never touch the exhaust/exhaust guard or cooling fins
when the engine is hot.
Never store the mower with petrol in the tank within an
enclosed area where fumes may reach an open flame or
spark.
If the machine has to be tilted for transportation when
crossing surfaces other than grass, and when transporting
the machine to and from the area to be mowed. Stop the
blade (s) by releasing the engine stop lever, ensure that
the blade (s) have stopped before tilting the mower.
Stop the engine and disconnect the spark plug lead:
- Before clearing blockages or unclogging the dis-
charge chute.
- Before cleaning/checking or working on the ma-
chine.
- After striking a foreign object. Inspect the machine
for damage and ensure necessary repairs are made
before re-starting and operating.
- If the machine starts to vibrate abnormally (check
immediately).
Allow the engine to cool before storing in any enclosure.
To reduce the fire hazard, keep the engine and the
surrounding deck area free of grass, leaves, or excessive
grease.
Never operate the machine with defective guards, or with
out safety devices, for example deflectors and/or grass
bag in place.
Check the rear deflector and grassbag frequently for wear
or deterioration.
Do not change the engine governor settings or overspeed
the engine.
Stop the engine:
Replace worn or damaged parts for safety.
- Whenever you leave the mower.
- Before refuelling.
- Reduce throttle setting during engine shutdown.
Start the engine carefully, with feet well away from the
cutterblade.
If the fuel tank has to be drained, this should be done
outdoors and when the engine is cool.
Do not tilt the mower when starting the engine.
Wear strong work gloves when removing and reassem-
bling the cutterblade.
Maintenance & Storage
Do not start the engine when standing in front of the
discharge chute.
Keep all nuts, bolts and screws tight to ensure that the
equipment is in safe operating condition.
This machine contains spring loaded assemblies which
could cause a hazard when disassembled and
reassembled. Maintenance should only be carried out by
a Hayter authorised dealer.
Do not put hands or feet near or under rotating parts.
Frequently check fuel lines and fittings for cracks or
leaks and replace if necessary.
Never pick up, carry the machine or lift the rear deflector
Control Symbols
STOP
Engine Stop
Height of Cut Adjustment
6
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ASSEMBLING THE MOWER BEFORE FIRST USE
Delivery Checklist
Grassbag Attachment
Fuel Type
Remove the mower from the packaging and check that
the following items have been supplied correctly. If any
items are missing contact, your local Hayter dealer.
Raise the rear deflector, lower the grassbag through the
handlebar and hook into position. Lower the deflector to
rest on the grassbag (Refer fig.4)
Always use clean, fresh unleaded petrol. Purchase fuel
in quantities that can be used within 30 days. Never mix
oil with petrol. For added engine protection Briggs &
Stratton recommend the use of their fuel additive which
is available from an authorised Briggs & Stratton service
dealer.
1. Engine Handbook.
3. Parts list/D of C
Prevent Engine Damage
2. Grassbag Assembly.
4. Warranty Reg Card.
To prevent engine damage the engine is shipped
without oil or petrol. The engine must be filled with
the correct grade of oil and petrol before starting the
engine.
To prevent accidents cut off the long ribbon attached to
the grassbag and discard. (Refer fig.1)
Fill to base of neck to allow for fuel expansion. Do not
overfill the fuel tank. (Refer fig.7)
Handlebar
Oil Type
Unscrew the handlebar securing knobs sufficiently to
allow the handlebar to pivot. Move the engine stop lever
away from the engine to avoid damage and unfold the
handlebar to the operating position. Make sure the knobs
are assembled to the outside of the handlebar. (Refer
fig.2)
Always use high quality detergent oil classified SAE 30
oil. Never use additives with recommended oil.
To prolong the life of your engine it is important that
the oil is changed after the first 5 hours of use - Refer to
‘Maintenance Schedule’.
Tighten both handlebar knobs to secure in position.
Check Oil Level
Clean around the oil filler cap before removing. With
the mower on a level surface, unscrew and remove the
oil filler - dipstick. Wipe oil from it with a clean cloth.
Screw the oil filler - dipstick back in place, then unscrew
and remove it to check the oil level. (Refer fig.6)
Take care to ensure that the control cables do not
become snagged at the pivot point.
Grassbag Assembly
Insert the metal frame into the grassbag fabric and then
clip into position. (Refer fig.3)
The oil level is correct when it is at the full mark on the
dipstick. DO NOT OVERFILL. (Refer fig.6)
Fig. 6
Fig. 7
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
2
0.15
Litres
1
7
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OPERATING THE MOWER
handlebar to start and keep the engine running. If the
engine stop lever is released the engine will stop.
Emergency stop: Release the engine stop lever.
Controls
Operate all control levers several times and ensure that
the cables move freely. Check that the engine stop lever
returns freely to its rest position when released. (Refer
fig.8)
If the engine fails to stop, disconnect the spark plug
lead. (Refer fig.12)
To prevent damage never pull the engine start grip
when the engine is running.
Forward Travel
Starting - Step 1
Hold and push against the handlebar with both hands to
move the mower forwards. (Refer fig.11)
Operate the primer bulb.
Push on the primer bulb 5 times at two second intervals
to provide the extra fuel to start the engine after
assembling the mower for the first time.
Reverse Travel
Hold and pull against the handlebar with both hands to
reverse the mower.
In normal use push on the primer bulb 3 times at 2
second intervals to provide extra fuel required to to start
a cold engine. Operation of the primer bulb is usually
unnecessary when starting a warm engine. (Refer fig.9)
Turning
To make a wide turn steer the mower with the handlebar
in the direction required.
Starting - Step 2
To make a tight turn, apply downward pressure on the
handlebar to raise the front wheels just above ground
level and steer in the required direction.
Stand behind the mower and hold the handlebar together
with the engine stop lever with your left hand. With your
right hand hold the engine start grip and pull slowly until
resistance is felt, then pull rapidly to crank the engine.
Carefully return the start grip to the storage position
when the engine starts.
To prevent accidents do not raise the front of the
mower excessively when making a turn. Never raise
the rear of the mower when the engine is running.
If the engine does not start after 5 attempts, refer to
‘Trouble Shooting’. (Refer fig.10)
Stopping
Release the engine stop lever.
The engine stop lever must be held firmly against the
Fig. 12
Fig. 9
Fig. 8
Fig. 10
Fig. 11
8
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OPERATING THE MOWER
Slopes
Grassbag
Friction Disc
To prevent engine damage do not use the mower on
slopes greater than 20 degrees. (Refer fig.13)
Raise the rear deflector and lift the grassbag through the
handlebar and lower the rear deflector to rest against the
rear of the mower.
The cutterblade is driven by the engine via a friction
disc to help prevent damage occurring to the engine
crankshaft and cutting mechanism when a hidden
obstruction or overload is encountered. (Refer fig.19)
Height Of Cut
To empty the grassbag, pour out the grass clippings and
shake the grassbag vigorously to clean the airways. Good
grass collection depends on good air flow through the
grassbag. When collecting grass clippings it is important
that the grassbag is emptied regularly to prevent block-
ages and engine overloading. (Refer fig.16)
To adjust the height of cut: Grip the lever and pull side-
ways to disengage it from the locking notch, then push
forwards to lower or pull backwards to raise the height
of cut. Finally release the lever at the required position
and ensure it locks firmly into one of the seven setting
notches.
Always stop the engine when a hidden obstruction
or excessive vibration is encountered. Disconnect the
spark plug lead and examine the cutting mechanism.
ALWAYS replace a damaged cutterblade - Refer to
“Maintenance”.
Always select a height of cut to suit operating conditions.
Aim to prevent engine overloading and blockages by
avoiding low cuts in long grass conditions. Be prepared
to make two cuts when the grass is long. (Refer fig.14)
Without Grass Collection
Remove the grassbag and operate the mower with the
rear deflector in the closed position. (Refer fig.17)
Non Grassed Areas
When moving the mower across non-grassed areas, stop
the engine and set the mower to the maximum height of
cut to protect the cutting mechanism. (Refer fig.14)
Heavy Growth
Before Mowing
Areas of heavy growth should be mown without
collecting the clippings. If collection is required, first
mow the area without the grassbag at the maximum
height of cut setting. Allow the grass clippings to dry
out and then mow the area at the maximum height of cut
setting with the grassbag fitted. Reduce the height of cut
and mow the area again as necessary until the required
finish is obtained.
To prevent accidents, thoroughly inspect the area
and remove all objects which when contacted by the
mower cutterblade could become dangerous projec-
tiles. Inspect the area for hidden obstructions which
when contacted by the cutterblade could risk health
and safety or result in damage to the mower. Remem-
ber the location of these obstructions and ensure that
you mow around them. (Refer fig.15)
To prevent damage to your lawn do not remove more
than one third of grass height in one cut. (Refer fig.18)
Fig. 15
Fig. 16
Fig. 17
Fig. 13
Fig. 14
Fig. 18
Fig. 19
9
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MAINTENANCE SCHEDULE
heavy load or high ambient temperature.
Maintenance Schedule
To prevent accidents, stop the engine and disconnect
the spark plug lead before attempting to carry out
procedures on the mower.
- Service the air cleaner.
- Lubricate wheels, pivot points and linkages and grease
the inner control cables at point of entry and exit from
their outer casing.
After the very first five hours change the engine oil.
Follow the hourly or calendar intervals, whichever occurs
first. More frequent service will be required if working for
prolonged periods under dusty, dry conditions, or when
airborne debris is present or after extensive operation
cutting tall, dry grass.
- Check the clutch cable adjustment.
- Sharpen the cutterblade.
50 Hours Or Every Season
Change the engine oil.
Daily
- Check the oil level.
100 Hours Or Every Season
- Clean the engine cooling system. Clean more often
under dusty conditions or when airborne debris is
present or after prolonged operation whilst cutting tall,
dry grass.
- Remove grass debris from around the engine, exhaust/
exhaust guard, air ways in the top cowl, underside of
the deck housing and from the grassbag and check for
signs of damage.
- Replace the spark plug.
- Check the condition of guards and safety devices.
- Check condition of cutterblade.
Engine Detail (Refer fig.20)
25 Hours Or Every Season
- Change the engine oil if continuously operating under
Fig. 20
1. Air Cleaner
2. Primer Bulb
3. Fuel Cap
6
5
4
4. Start Grip
7
5. Cover
6. Oil fill/Dipstick
7. Exhaust Guard
8. Spark Plug / Lead
8
3
1
2
10
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MOWER MAINTENANCE
Carburettor Adjustments
Air Cleaner Service
Keeping Engine Clean
Should only be made by an authorised Briggs & Stratton
dealer. Under no circumstances should the engine be
adjusted to run at a speed in excess of that shown on the
Declaration of Conformity.
To service the air cleaner, loosen and remove screw (1)
Remove all grass and debris from the engine including
the exhaust/exhaust guard, the air ways in the top cowl
and the surrounding deck areas on a daily basis after
use. Never spray the engine with water during cleaning.
Water can contaminate the fuel. Always clean with a
brush or compressed air. (Refer fig.25)
and remove cover (2). (Refer fig.22)
Remove the foam element (3) and wash in a solution
of liquid detergent and water. Allow to dry thoroughly
before fitting or wrap in a cloth and squeeze dry. If very
dirty, replace.
Oil Service
Check the oil level daily before starting the engine and
ensure that the correct oil level is maintained. Refer to
‘Before Starting the Mower’ for oil checking and filling
instructions.
- Do not use petroleum solvents.
- Do not use pressurised air.
- Do not oil the cartridge.
Grass and debris may clog the engine’s air cooling
system especially after prolonged operation while cutting
tall, dry grass. The internal cooling fins and surfaces
may require cleaning to prevent overheating and engine
damage. We recommended that this service be carried
out by an authorised Briggs and Stratton dealer.
Saturate with clean oil and squeeze out excess.
Change the engine oil after the first 5 hours of operation
and thereafter according to the ‘Maintenance Schedule’:-
After servicing, re-assemble the air cleaner and fasten
securely.
1. Drain fuel by running the engine until the fuel tank is
empty.
2. Remove the spark plug lead.
Grassbag
Remove grass debris from the grassbag immediately
after use and check its condition for signs of damage.
To prevent accidents replace a damaged grassbag
immediately. (Refer fig.26)
Spark Plug Service
Use only Briggs & Stratton (Part number 19368) spark
tester (1) to check for a spark as shown in the diagram.
(Refer fig.23)
3. Allow the engine to cool.
4. Drain the oil while the engine is warm (not hot)
5. Tip the mower over on to its left hand side thus
ensuring that the air cleaner is kept uppermost to
prevent engine damage.
6. Remove the oil filler dipstick and drain the oil into a
suitable container.
7. Refill with new oil of the recommended SAE
viscosity grade. (Refer to-‘Before Starting the
Mower’) (Refer fig.21)
Deck Housing
Replace the spark plug every 100 hours or every season,
whichever occurs first. A spark plug wrench is available
from any authorised Briggs & Stratton service dealer.
Remove grass debris from the top and underside of the
deck housing immediately after use. (Refer fig.27)
Fertilisers and top dressings are particularly
corrosive. Thoroughly clean the mower deck
immediately after use on treated grass and store well
away from corrosive materials.
Check the spark plug gap with a feeler gauge and set at
0.76mm. (Refer fig.24)
Fig. 21
Fig. 22
Fig. 23
Fig. 24
Fig. 25
Fig. 26
Fig. 27
1
11
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MOWER MAINTENANCE
edges to avoid the risk of injury should the tool slip.
ALWAYS use genuine Hayter replacement parts.
A slightly worn cutterblade may be re-sharpened. Both
blade edges must be sharpened equally to ensure balance.
Sharpen the cutterblade every 25 mowing hours or more
frequently if conditions require. Remove the cutterblade
from the mower and clean using a brush and water. In-
spect the cutterblade for signs of damage.
Securing Nuts & Bolts
Regularly check that all securing nuts and bolts are tight.
Replace missing or damaged items immediately.
The condition of the cutterblade and its mounting
arrangement should be checked regularly for signs of
wear or damage. Ensure that the cutterblade is not bent
or cracked.
Lubrication
Lubricate the wheels, pivot points and linkages with
engine oil every 25 operating hours.
Sharpen both cutting edges with a flat file to restore per-
formance. (Refer fig.30)
A damaged cutterblade that is out of balance will vibrate
excessively and may break. DO NOT use an unbalanced
cutterblade.
Apply a good quality medium grease to the inner control
cables at the point of entry and exit from their outer cas-
ing.
Ensure that the cutterblade is balanced. Use a screw driv-
er with a round shaft to support the cutterblade through
its centre hole. Hold the cutterblade horizontal and then
release. A balanced cutterblade will remain horizontal.
(Refer fig.31)
Regularly check that the bolt securing the cutterblade is
tightened to the specified torque of 54Nm.
Cutterblade Removal
Drain the fuel by running the engine until the fuel tank
is empty and the engine stops. Remove the spark plug
lead and allow the engine to cool. Turn the mower on its
left hand side and ensure that the air cleaner side of the
engine is uppermost. (Refer fig.28)
Replace the cutterblade every 2 years of sooner if
excessively worn or damaged.
If the cutterblade is not balanced the heavy end will
rotate downwards. Sharpen the heavy end until the
cutterblade is correctly balanced. (Refer fig.32)
To prevent injury it is wise to seek assistance when
turning the mower on its side.
Firmly grip the end of the cutterblade with a gloved hand
and remove the bolt, spring washer and distance piece
securing the cutterblade with a 9/16” A/F spanner. (Refer
fig.29)
Cutterblade Assembly
Assemble the cutterblade with the turned up edges facing
towards the engine. Secure the cutterblade using the bolt
(1), spring washer (2), distance piece (3) and tighten to a
torque of 54Nm. (Refer fig.29)
To prevent accidents never work on the cutterblade
unless the spark plug lead has been removed. The
cutterblade has sharp edges. ALWAYS wear strong
gloves to protect your hands when working on the
cutterblade. DO NOT rotate tools towards the cutting
Cutterblade Sharpening
Fig. 28
Fig. 29
Fig. 30
Fig. 31
Fig. 32
30-45
3
2
1
12
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MOWER MAINTENANCE
Slowly pull the engine start grip once to crank the engine.
This will distribute the oil and help prevent engine corro-
sion.
Storage
To store the handlebar, unscrew the 2 small securing
knobs sufficiently to allow it to be pivoted forwards to
rest against the mower. Take care to ensure that the con-
trol cables do not become snagged at the pivot point and
depress the engine stop lever to prevent it being dam-
aged through contact with the engine spark plug. (Refer
fig.33)
Clean grass and debris from the engine cylinder, cylinder
head cooling fins, under top cowl, around and behind ex-
haust/exhaust guard and ensure that the grassbag is clean.
Lubricate the mower and treat metal parts with a water
repellent anti-corrosion product.
Engines stored in excess of 30 days need to be protected
with Briggs & Stratton fuel additive or drained of fuel to
prevent gum from forming in the fuel system or on essen-
tial carburettor parts. To ensure your mower is maintained
in good working order it is important that the following
procedure is adopted. Refer to the Maintenance section
as necessary.
Cover the mower with a protective sheet and store it in a
dry, ventilated area.
Drain fuel from the engine by operating the engine until
it stops.
Disconnect the spark plug lead.
Change the engine oil.
Remove the engine spark plug and pour 15ml of engine
oil into the engine cylinder and replace the spark plug. Do
not exceed the stated volume of oil as engine damage may
occur on re-starting. Do not replace the spark plug lead.
Fig. 33
13
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LAWN CARE CALENDAR
To be used as a guide only
January
June
October
There is very little work to do this month apart from
brushing away leaves. Keep off the grass if frozen or
waterlogged.
Summer mowing should now be under way. It should be
necessary to mow the lawn twice a week. Raking before
mowing is important this month as the combined action
keeps runners of clover under control. Water the grass if
necessary, and remember to soak thoroughly.
Rake out the thatch from the turf and spike the lawn to
assist in drainage. Brush in peat and sharp sand.
November
February
Use a stiff broom to disperse worm casts before mowing.
Rake the grass thoroughly. Spike the lawn to aerate and
stimulate soil organisms and root growth and apply lawn
sand if necessary.
Keep turf free from leaves.
July
Treat the grass with the second application of fertiliser
or weed killer/fertiliser. Water when necessary and rake
occasionally. As a general rule the grass clippings should
be removed each time you mow. If weather conditions
are dry and hot and the grass is weed free, leave the
clippings on the lawn to help maintain ground moisture.
December
Apart from brushing away leaves, December is a slack
end of a busy year. Keep off the lawn if it is very wet or
frozen.
March
The yearly lawn work programme really starts this
month. As soon as the ground conditions are suitable,
the first cut can be made. The first cut should merely
“top” the grass as close cutting at this stage could result
in severe yellowing or browning. Two cuts are generally
sufficient this month.
Lawn Stripes
The way to achieve a neat striped effect is for the lawn
being cut in parallel stripes, alternate stripes being mown
in opposite directions. A much more important routine is
to cut at right angles to the line of the previous mowing.
If the work has been carried in a north-south line, then
the next cutting should be in an east-west direction. The
cross-cutting keeps down the coarse weed grasses.
August
Keep mowing regularly and watering as necessary. Fill
any cracks caused by drought with a mixture of sharp
sand and soil. In dry weather conditions leave the grass
longer to help retain ground moisture.
April
Mow often enough to stop grass growing away. Dig out
patches of coarse grass or resistant weed. Re-seed bare
patches.
September
Raise the height of cut to allow the grass to thicken and
protect the roots from the winter frost and snow.
To prevent grass damage do not remove more than
one third of the grass height in one cut.
May
Keep mowing increasing the frequency as required.
Treat with selective weed killers or combined weed/feed
preparations if you did not feed the lawn in April.
14
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TROUBLE SHOOTING
PROBLEM
CAUSES
CORRECTIVE ACTION
PROBLEM
CAUSES
CORRECTIVE ACTION
1. Engine stop lever released
2. Incorrect oil level
3. Obstruction under deck
4. Battery discharged (if fitted)
1. Operate engine stop lever
2. Check oil level
3. Remove obstruction
4. Charge battery
Discharge chute blocks 1. Grass is wet
1. Mow dry grass
2. Cut height is too low
3. Grassbag full
4. Airflow through the grassbag
is restricted
2. Increase cut height
3. Empty grassbag
4. Clean the grassbag
Engine will not turn
over
1. Excess oil
2. Air cleaner cartridge oil
soaked or blocked
1. Check oil level
2. Service air cleaner
Mower is hard to push 1. Cut height too low
1. Increase cut height
2. Inspect and replace as neces-
sary
2. Wheels/roller damaged
Engine smokes
Poor grass collection
1. Airflow through the grassbag
is restricted
2. Discharge chute blocked
3. Wet grass
1. Clean the grassbag
1. Fuel starvation
2. Fuel cap vent blocked
1. Fill fuel tank
2. Clean fuel cap vent
Engine runs then stops
2. Remove blockage
3. Mow in dryer conditions
4. Empty grassbag
1. Engine under load
2. Incorrect/contaminated fuel
1. Raise height of cut
2. Drain tank and fill with correct
fuel
4. Grassbag full
Cutterblade drive will 1. Engine stop lever not fully
not engage/disengage forward
1. Push fully forward disengage
3. Spark plug lead disconnected 3. Connect spark plug lead
Engine will not start
4. Engine brake not released
5. Faulty spark plug
4. Operate engine brake lever
5. Clean and adjust the gap or
replace
6. Battery discharged (if fitted)
6. Charge battery
7. Wiring fault
7. Check wiring
1. Spark plug lead becoming
disconnected in use
1. Connect spark plug lead
2. Faulty spark plug
3. Air cleaner blocked
4. Incorrect/contaminated fuel
2. Clean and adjust gap or replace
3. Service air cleaner
4. Drain tank and fill with correct
fuel
Engine runs rough
1. Mounting bolt loose
1. Tighten bolts
Engine vibrates exces- 2. Cutterblade bolt loose
2. Tighten bolt
sively
3. Cutterblade out of balance
4. Bent Crankshaft
3. Balance cutterblade
4. Consult your dealer
1. Undulating ground conditions 1. Change direction of travel
2. Cutterblade worn
3. Cutterblade out of balance
4. Wheels/roller damaged
2. Sharpen cutterblade
3. Balance the cutterblade
4. Insect & replace as necessary
Uneven cut
15
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WARRANTY
NOTES
Hayter Limited warrants to the original user/purchaser that this unit shall be free from
defects in material and workmanship under normal use and service for a period of three
years from the date of purchase. The manufacturer of major proprietry components ie.
engines, gearbox / transaxle (where applicable) furnish their own warranty and services
are provided through their authorised network. To qualify for the full benefit of the
warranty, the warranty registration card must be returned within 14 days of purchase.
Subject to the conditions and exclusions noted in this limited warranty, we shall at our
option, repair or replace any warranted part during the applicable period. If you are in
doubt or experience any difficulty, please consult a Hayter Authorised Service Dealer
for clarification.
To qualify for the extended warranty (second and third year) of the three year limited
warranty the machine must have annual services carried out by an Authorised Hayter
Service Dealer. These chargeable services should be carried out within 12 and 24
months of the date of purchase.
Excluded from the extended warranty period are those items which are subject to
normal wear and tear e.g. tyres, wheels, cutterblades, belts, cables, grassbags,
sweeper/brushes, batteries and other consumable wearing parts.
All consumer machines which are fitted with a genuine Hayter friction disc as original
equipment before use, are covered by a Lifetime Warranty against the engine
crankshaft bending. Note: friction washers, blade brake clutch (B.B.C) units and other
such devices are not applicable. Only machines fitted with a genuine Hayter friction
disc, which are used in accordance with the recommended operating and maintenance
procedures, are covered.
This warranty does not apply to any unit that has been tampered with, altered, misused,
abused or used for hire, and will become invalid if non genuine Hayter parts are fitted.
This warranty does not cover minor mechanical adjustments unless they are due to
defective material or workmanship. Consult the Owner's Handbook or a Hayter
Authorised Service Dealer for assistance when making these adjustments.
A warranty period of 90 days applies to machines used for commercial purposes.
To make a warranty claim, return the unit to a Hayter authorised dealer along with
proof of purchase stating the machine serial number and date of purchase. The service
receipt(s) or this Owners Handbook with the 1st/2nd year service boxes fully
completed, must be produced as proof of entitlement to the extended warranty period.
Subject to the conditions and exclusions in this limited warranty, the authorised dealer
will, at our option, repair or replace any warranted part within the duration of the
warranty period.
This limited warranty gives you specific legal rights and is in addition to any statutory
rights to which you may be entitled and your statutory rights are not affected by this
warranty. If you need additional information concerning this written warranty, or
assistance in obtaining services, please write to : HAYTER LIMITED, Service
Department, Spellbrook, Bishop's Stortford, Hertfordshire CM23 4BU
UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow
616298.
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NOTES
NOTES
17
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CUSTOMER INFORMATION
SERVICE RECORD
CODE
SERIAL NO.
1st Year (12 months)
1st Year (12 months)
Owner’s Name:
Serial Number:
We certify that this service has been
carried out by an Authorised Hayter
Service Dealer
Date:
Date:
Engine Type:-
Date of Sale:-
Engine:-
Your Local Dealer:-
Note for dealer: Please retain this voucher for your records.
2nd Year (24 months)
2nd Year (24 months)
Owner’s Name:
Serial Number:
We certify that this service has been
carried out by an Authorised Hayter
Service Dealer
Date:
Date:
Note for dealer: Please retain this voucher for your records.
Hayter Limited, Spellbrook, Bishop’s Stortford, Herts, CM23 4BU, England
Website: www.hayter.co.uk
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