Harrier 48
CODES
490G & 491G
OWNER’S HANDBOOK
Original Version (EN)
ISSUE: 04.10.11
PART NUMBER: 111-3880 (C)
Download from Www.Somanuals.com. All Manuals Search And Download.
INTRODUCTION
Thank you for purchasing a Hayter mower. The following pages are designed to help you
gain safe and efficient service from your machine.
Use of non standard parts or any arbitrary modifications carried out on this machine may
relieve Hayter Limited of liability for any resulting damage or injury.
IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it
gives essential information regarding mower safety, operation, maintenance and specifica-
tions. Read and understand this handbook prior to operating your mower for the first time.
Make sure you are familiar with all the controls and points of regular maintenance. If you
have any doubts, consult your local Hayter authorised dealer who will be pleased to give
you assistance.
Hayter mowers are robustly constructed and designed for efficient economical perfor-
mance under normal mowing conditions. Correct operation and maintenance will ensure
a long and satisfactory service life. Prior to despatch from our factory every effort is made
to ensure that your mower is delivered in perfect condition.
Throughout this handbook all references to left and right are as viewed from behind the
handlebar, in the direction of forward travel.
IMPORTANT: This mower is designed solely for use in a domestic grass cutting
environment. Use in any other way is considered as contrary to the intended use. Compli-
ance with and strict adherence to the conditions of operation, service and repair as speci-
fied in this handbook also constitute essential elements of the intended use.
This mower should be operated, serviced and repaired only by persons who are familiar
with its particular characteristics and who are acquainted with the relevant safety proce-
dures.
This handbook is based on information available at the time of publication.
HAYTER LIMITED reserve the right to amend product specifications without prior
notification.
The safety precautions listed in this handbook and all other generally recognised regula-
tions on safety must be observed at all times.
3
Download from Www.Somanuals.com. All Manuals Search And Download.
SPECIFICATIONS / MAIN FEATURES
Code
490
491
Engine
Briggs & Stratton
Series 650
2750 rpm
Unleaded petrol
1 litre
SAE 30 engine oil
0.6 litres
Briggs & Stratton
Series 650
2750 rpm
Unleaded petrol
1 litre
SAE 30 engine oil
0.6 litres
Engine type
Engine / Cutterbar Speed
Fuel type
Fuel capacity
Oil type
Oil sump capacity
Cutting width
Cutting height
Overall dimensions
Weight
480mm
480mm
13 - 60mm
1080 x 507 x 1510mm
46.5 Kg
13 - 60mm
1080 x 507 x 1510mm
50.5 Kg
12
13
11
10
1.
2.
3.
Spark Plug Lead.
Engine Cover.
Air Cleaner.
9
8
4.
Fuel Filler Cap.
5.
6.
Oil Filler Cap and Dipstick.
Serial No. Label.
14
7.
8.
Handlebar Securing Knob.
Engine Start-Grip.
7
15
9.
Electric Start (491 only).
Key (491 only).
Engine Stop Lever.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
6
5
4
Handlebar.
3
Ground Drive Clutch Lever.
Variable Speed Control (see note)
Grassbag Assembly.
Rear Deflector.
Height Of Cut Adjuster.
Battery (491 only).
2
1
16
Exhaust Guard.
17
18
Note: Item 14 should only be operated whilst the engine
is running or the cable will be damaged.
19
4
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY PRECAUTIONS
genuine Hayter replacement part.
Safety Alert Symbol
Preparation
This safety alert symbol indicates important safety
messages. When you see this symbol be alert to the
possibility of injury. Carefully read the following and
inform others.
While mowing, always wear substantial footwear and long
trousers. Do not operate the equipment when barefoot or
wearing sandals.
Operation
Do not operate the engine in a confined space where
exhaust fumes (carbon monoxide) can collect.
Thoroughly inspect the area where the mower is to be
used and remove all objects which may be thrown by the
machine.
Always pull the starter cord slowly until resistance is felt.
Then pull the cord rapidly to avoid kickback and prevent
hand or arm injury.
Your mower is perfectly safe if used correctly. Failure
to observe the following precautions may result in
serious injury.
WARNING: Petrol is highly flammable:
- store fuel in containers specifically designed for this
purpose.
Mow only in daylight or good artificial light.
Training
Before using the mower read the owners handbook
carefully. Pay particular attention to the safety precautions.
Ensure that you are familiar with the controls and the
proper use of the equipment. Learn how to stop the mower
quickly in an emergency.
Avoid using the machine on wet grass, where feasible.
Always be sure of your footing on slopes.
- refuel outdoors only and do not smoke while
refuelling;
- add fuel before starting the engine. Never remove the
cap of the fuel tank or add petrol while the engine is
running or when the engine is hot;
- if petrol is spilled, do not attempt to start the engine
but move the machine away from the area of spillage
and avoid creating any source of ignition until the
petrol vapours have dissipated;
Walk, never run.
Do not mow excessively steep slopes of more than 20O
and mow across the face of slopes, never up and down.
Exercise extreme caution when changing direction.
Use extreme caution when reversing or pulling the
mower towards you.
Never allow children or people unfamiliar with these
instructions to use the mower. Local regulations can
restrict the age of the operator.
- replace all fuel tank and container caps securely.
Never mow while people, especially children, or pets are
nearby.
Always replace worn or faulty parts with genuine Hayter
parts.
Replace faulty silencers.
A damaged cutterblade or loose fixing bolt are major
hazards. Before use, always visually inspect the cutting
mechanism to ensure that it is in good condition. A
damaged cutterblade must be replaced immediately with a
Keep in mind that the user is responsible for accidents or
hazards occurring to other people or their property.
This machine contains spring loaded assemblies which
could cause a hazard when disassembled and
reassembled. Maintenance should only be carried out by
a Hayter authorised dealer.
Safety Symbols
Safety Alert - Be aware
to the possibility of injury.
Stop engine and remove
spark plug lead before
working on the mower.
Carefully read the
Owners Handbook be-
fore using the machine.
Keep bystanders at
a safe distance from
the mower.
Danger of being hit
by thrown objects.
Danger of severing
toes or fingers in
cutting mechanism.
5
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY PRECAUTIONS
Never touch the exhaust/exhaust guard or cooling fins
when the engine is hot.
enclosed area where fumes may reach an open flame or
spark.
Operation cont
If the machine has to be tilted for transportation when
crossing surfaces other than grass, and when transporting
the machine to and from the area to be mowed. Stop the
blade (s) by releasing the engine stop lever, ensure that
the blade (s) have stopped before tilting the mower.
Stop the engine and disconnect the spark plug lead:
- Before clearing blockages or unclogging the dis-
charge chute.
- Before cleaning/checking or working on the ma-
chine.
- After striking a foreign object. Inspect the machine
for damage and ensure necessary repairs are made
before re-starting and operating.
Allow the engine to cool before storing in any enclosure.
To reduce the fire hazard, keep the engine and the
surrounding deck area free of grass, leaves, or excessive
grease.
Never operate the machine with defective guards, or with
out safety devices, for example deflectors and/or grass
bag in place.
Check the rear deflector and grassbag frequently for wear
or deterioration.
- If the machine starts to vibrate abnormally (check
immediately).
Do not change the engine governor settings or overspeed
the engine.
Replace worn or damaged parts for safety.
Stop the engine:
- Whenever you leave the mower.
- Before refuelling.
If the fuel tank has to be drained, this should be done
outdoors and when the engine is cool.
Start the engine carefully, with feet well away from the
cutterblade and always disengage the rear roller drive
clutch before starting the engine.
Wear strong work gloves when removing and reassem-
bling the cutterblade.
Do not tilt the mower when starting the engine.
Maintenance & Storage
Keep all nuts, bolts and screws tight to ensure that the
equipment is in safe operating condition.
Frequently check fuel lines and fittings for cracks or
leaks and replace if necessary.
Do not start the engine when standing in front of the
discharge chute.
Do not put hands or feet near or under rotating parts.
Inspect the exhaust periodically and replace if worn or
Never pick up, carry the machine or lift the rear deflector
leaking.
while the engine is running.
Never store the mower with petrol in the tank within an
Control Symbols
(Code 491 only)
Slow
Fast
STOP
Variable Speed Control
Engine Stop
Engine Start
Height of Cut Adjustment
6
Download from Www.Somanuals.com. All Manuals Search And Download.
ASSEMBLING THE MOWER BEFORE FIRST USE
dle is above the grassbag as shown. Attach plastic clips
(A), (B), (C) and (D) to the grassbag frame. (Refer fig.3)
Delivery Checklist
Fuel Type
Remove the mower from the packaging and check that
the following items have been supplied correctly. If any
items are missing contact, your local Hayter dealer.
Always use clean, fresh unleaded petrol. Purchase fuel
in quantities that can be used within 30 days. Never mix
oil with petrol. For added engine protection Briggs &
Stratton recommend the use of their fuel additive which
is available from an authorised Briggs & Stratton service
dealer.
Raise the rear deflector, lower the grassbag and hook in
position. Lower the deflector to rest on the grassbag.
1. Engine Handbook.
2. Grassbag.
5. Parts list/D of C
3. Charger (491)
4. Ignition Key (491)
6. Warranty Reg Card.
Prevent Engine Damage
To prevent engine damage the engine is shipped
without oil or petrol. The engine must be filled with
the correct grade of oil and petrol before starting the
engine. (Refer fig.4)
Fill to base of neck to allow for fuel expansion. Do not
overfill the fuel tank. (Refer fig.6)
To prevent accidents cut off the long ribbon attached to
the grassbag and discard. (Refer fig.1)
(491 Only) Note: Prior to first use please fully charge
the battery for 14 hours. (Refer to battery charging)
Oil Type
Always use high quality detergent oil classified SAE 30
oil. Never use additives with recommended oil.
To prolong the life of your engine it is important that
the oil is changed after the first 5 hours of use - Refer to
‘Maintenance Schedule’.
Handlebar
Unscrew the handlebar securing knobs sufficiently to
allow the handlebar to pivot. Hold the engine stop lever
in towards the handlebar and unfold the handlebar to the
operating position, before releasing. (Refer fig.2)
Tighten both handlebar knobs to secure in position.
Check Oil Level
Clean around the oil filler cap before removing. With
the mower on a level surface, unscrew and remove the
oil filler - dipstick. Wipe oil from it with a clean cloth.
Screw the oil filler - dipstick back in place, then unscrew
and remove it to check the oil level. (Refer fig.5)
The oil level is correct when it is at the full mark on
the dipstick. DO NOT OVERFILL. (Refer fig.5)
Take care to ensure that the control cables do not
become snagged at the pivot point.
Grassbag Assembly
Before first use assemble the grassbag and frame. Slide
the frame (1) into the grassbag (2), ensuring that the han-
Fig. 5
Fig. 6
Fig. 1
Fig. 2
Fig. 3
Fig. 4
2
0.15
Litres
1
B
A
D
C
7
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATING THE MOWER
If the engine stop lever is released the engine will stop.
Controls
Electric Start (Code 491 only)
Operate all control levers several times and ensure that
the cables move freely. Check that the engine stop and
ground drive clutch levers return freely to their rest
position when released. (Refer fig.7)
Stand behind the mower and hold the handlebar together
with the engine stop lever. Turn the ignition key in a
clockwise direction and hold in position to crank the en-
gine. When the engine starts release the key. (Refer fig.9)
Note: Cranking the engine for more than 15 seconds in
any one minute can damage the starter motor.
Reverse Travel
Release the ground drive clutch lever. Hold and pull
against the handlebar with both hands to reverse the
mower.
IMPORTANT: To avoid damage to the cable the
Variable speed Control should only be operated
whilst the engine is running.
Turning
If necessary the engine can be started manually with-
out using the ignition switch. To prevent engine dam-
age do not operate the ignition key when the engine is
running.
To make a wide turn steer the mower with the handlebar
in the direction required.
Starting (490 only)
To make a tight turn release the ground drive clutch
lever, apply downward pressure on the handlebar to raise
the front wheels just above ground level and steer in the
required direction.
Stand behind the mower and hold the handlebar together
with the engine stop lever with your left hand. With your
right hand hold the engine start - grip and pull slowly
until resistance is felt, release, then pull rapidly to crank
the engine. Carefully return the start grip to the storage
position when the engine starts. (Refer fig.8)
Forward Travel
Hold the handlebar and operate the ground drive clutch
lever to power the mower in a forward direction. (Refer
fig.10)
To prevent accidents do not raise the front of the
mower excessively when making a turn. Never raise
the rear of the mower when the engine is running.
When the ground drive clutch lever is disengaged the
mower may be pushed. This feature is useful when mow-
ing in confined areas.
If the engine does not start after 3 attempts - Refer to
“Trouble Shooting”.
The engine stop lever must be held firmly against the
handlebar to start and keep the engine running. If the
engine stop lever is released the engine will stop.
Stopping
Release the ground drive clutch lever and release the
engine stop lever.
Ground speed may be adjusted by operating the variable
speed control. Push forward to slow down and pull back
to speed up.
Emergency stop: Release both ground drive clutch lever
and engine stop lever together. If the engine fails to
stop, disconnect the spark plug lead. (Refer fig.11)
To prevent damage never pull the engine start grip
when the engine is running.
Only operate the lever with the engine running to prevent
damage.
Fig. 11
Fig. 10
Fig. 8
Fig. 7
Fig. 9
8
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATING THE MOWER
Slopes
Grassbag
To prevent engine damage do not use the mower on
slopes greater than 20 degrees. (Refer fig.12)
Raise the rear deflector and lift the grassbag and lower
the rear deflector to rest against the rear of the mower.
To empty the grassbag, pour out the grass clippings and
shake the grassbag vigorously to clean the airways. Good
grass collection depends on good air flow through the
grassbag. When collecting grass clippings it is important
that the grassbag is emptied regularly to prevent block-
ages and engine overloading. (Refer fig.15)
Height Of Cut
To adjust the height of cut: Grip the lever and pull side-
ways to disengage it from the locking notch, then push
forwards to lower or pull backwards to raise the height
of cut. Finally release the lever at the required position
and ensure it locks firmly into one of the eight setting
notches.
Always select a height of cut to suit operating conditions.
Aim to prevent engine overloading and blockages by
avoiding low cuts in long grass conditions. Be prepared
to make two cuts when the grass is long. (Refer fig.13)
Without Grass Collection
Remove the grassbag and operate the mower with the
rear deflector in the closed position. (Refer fig.16)
Heavy Growth
Before Mowing
Areas of heavy growth should be mown without
collecting the clippings. If collection is required, first
mow the area without the grassbag at the maximum
height of cut setting. Allow the grass clippings to dry
out and then mow the area at the maximum height of cut
setting with the grassbag fitted. Reduce the height of cut
and mow the area again as necessary until the required
finish is obtained.
To prevent accidents, thoroughly inspect the area
and remove all objects which when contacted by the
mower cutterblade could become dangerous projec-
tiles. Inspect the area for hidden obstructions which
when contacted by the cutterblade could risk health
and safety or result in damage to the mower. Remem-
ber the location of these obstructions and ensure that
you mow around them. (Refer fig.14)
To prevent damage to your lawn do not remove more
than one third of grass height in one cut. (Refer fig.17)
Fig. 14
Fig. 15
Fig. 16
Fig. 12
Fig. 13
Fig. 17
+
-
20
9
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATING THE MOWER / MAINTENANCE SCHEDULE
Daily
Friction Disc
Engine Detail (Refer fig.20)
- Check the oil level
The cutterblade is driven by the engine via a friction
disc to help prevent damage occurring to the engine
crankshaft and cutting mechanism when a hidden
obstruction or overload is encountered. (Refer fig.18)
- Remove grass debris from around the engine, exhaust/
exhaust guard, air ways in the top cowl, underside of
the deck housing and from the grassbag and check for
signs of damage.
- Check the condition of guards and safety devices.
- Check condition of cutterblade.
Always stop the engine when a hidden obstruction
or excessive vibration is encountered. Disconnect the
spark plug lead and examine the cutting mechanism.
ALWAYS replace a damaged cutterblade - Refer to
“Maintenance”.
25 Hours Or Every Season
- Change the engine oil if continuously operating under
heavy load or high ambient temperature.
- Service the air cleaner.
Non Grassed Areas
- Lubricate wheels, pivot points and linkages and grease
the inner control cables at point of entry and exit from
their outer casing.
- Check the clutch cable adjustment.
- Sharpen the cutterblade.
When moving the mower across non-grassed areas, stop
the engine and set the mower to the maximum height of
cut to protect the cutting mechanism. (Refer fig.19)
Maintenance Schedule
50 Hours Or Every Season
Change the engine oil.
Follow the hourly or calendar intervals, whichever occurs
first. More frequent service will be required if working for
prolonged periods under dusty, dry conditions, or when
airborne debris is present or after extensive operation
cutting tall, dry grass.
100 Hours Or Every Season
- Clean the engine cooling system. Clean more often
under dusty conditions or when airborne debris is
present or after prolonged operation whilst cutting tall,
dry grass.
First 5 Hours
- After the very first five hours change the engine oil
- Adjust the autodrive clutch cable
- Replace the spark plug.
Fig. 19
Fig. 20
Fig. 18
1. Air Cleaner
2. Fuel Cap
3
2
4
1
5
3. Start Grip
4. Cover
5. Oil fill/Dipstick
6. Exhaust Guard
7. Exhaust
8. Spark Plug / Lead
9. Carburettor
9
6
8
7
10
Download from Www.Somanuals.com. All Manuals Search And Download.
MOWER MAINTENANCE
Carburettor Adjustments
Air Cleaner Service
Keeping Engine Clean
Should only be made by an authorised Briggs & Stratton
dealer. Under no circumstances should the engine be
adjusted to run at a speed in excess of that shown on the
Declaration of Conformity.
To service the air cleaner, loosen screw (1) and remove
Remove all grass and debris from the engine including
the exhaust/exhaust guard, the air ways in the top cowl
and the surrounding deck areas on a daily basis after
use. Never spray the engine with water during cleaning.
Water can contaminate the fuel. Always clean with a
brush or compressed air. (Refer fig.25)
cover (2). (Refer fig.22)
Remove cartridge (3) and clean by tapping gently on a
flat surface. If very dirty, replace.
- Do not use petroleum solvents.
- Do not use pressurised air.
Oil Service
Check the oil level daily before starting the engine and
ensure that the correct oil level is maintained. Refer to-
‘Before Starting the Mower’ for oil checking and filling
instructions.
- Do not oil the cartridge.
Grass and debris may clog the engine’s air cooling
system especially after prolonged operation while cutting
tall, dry grass. The internal cooling fins and surfaces
may require cleaning to prevent overheating and engine
damage. We recommended that this service be carried
out by an authorised Hayter Service dealer.
After servicing, install the cartridge into the cover. Insert
the tabs on the bottom of the cover into the slots in the
bottom of the base (4). Tilt the cover upwards and se-
curely tighten the screw to the base.
Change the engine oil after the first 5 hours of operation
and thereafter according to the ‘Maintenance Schedule’:-
1. Drain fuel by running the engine until the fuel tank is
empty.
2. Remove the spark plug lead.
Spark Plug Service
Grassbag
Use only Briggs & Stratton (Part number 19368) spark
tester (1) to check for a spark as shown in the diagram.
(Refer fig.23)
Remove grass debris from the grassbag immediately
after use and check its condition for signs of damage.
To prevent accidents replace a damaged grassbag
immediately. (Refer fig.26)
3. Allow the engine to cool.
4. Drain the oil while the engine is warm (not hot)
5. Tip the mower over on to its left hand side thus
ensuring that the air cleaner is kept uppermost to
prevent engine damage.
6. Remove the oil filler dipstick and drain the oil into a
suitable container.
7. Refill with new oil of the recommended SAE
viscosity grade. (Refer to-‘Before Starting the
Mower’) (Refer fig.21)
Replace the spark plug every 100 hours or every season,
whichever occurs first. A spark plug wrench is available
from any authorised Briggs & Stratton service dealer.
Deck Housing
Remove grass debris from the top and underside of the
deck housing immediately after use. (Refer fig.27)
Fertilisers and top dressings are particularly corrosive.
Thoroughly clean the mower deck immediately after
use on treated grass and store well away from corrosive
materials.
Check the spark plug gap with a feeler gauge and set at
0.50mm. (Refer fig.24)
Fig. 21
Fig. 22
Fig. 23
Fig. 24
Fig. 25
Fig. 26
Fig. 27
3
1
1
4
2
11
Download from Www.Somanuals.com. All Manuals Search And Download.
MOWER MAINTENANCE
engine oil every 25 operating hours.
Securing Nuts & Bolts
Apply a good quality medium grease to the inner control
cables at the point of entry and exit from their outer cas-
ing.
A damaged cutterblade that is out of balance will vibrate
excessively and may break. DO NOT use an unbalanced
cutterblade.
Regularly check that all securing nuts and bolts are tight.
Replace missing or damaged items immediately.
Regularly check that the bolt securing the cutterblade is
tightened to the specified torque of 54Nm.
Clutch Cable Adjustment
Cutterblade Removal
At any time the operator feels that the machine is loosing
drive:
Drain the fuel by running the engine until the fuel tank
is empty and the engine stops. Remove the spark plug
lead and allow the engine to cool. Turn the mower on its
left hand side and ensure that the air cleaner side of the
engine is uppermost. (Refer fig.32)
Replace the cutterblade every 2 years of sooner if
excessively worn or damaged.
1.Stop the engine.
2.Pull the machine backwards at the same time
progressively engage the clutch lever until the rear
rollers lock, at this point the clutch lever should be
60mm from the handlebar.
3.If the distance between the clutch lever and handlebar
is less than 60mm regulate the engagement position
with the black plastic cable adjuster. To regain the
60mm distance (Refer fig.28 & 29)
4.Note this is a temporary adjustment and at the nearest
opportunity a service should be carried out to ensure
the spring on the clutch cable attached to the gearbox
clutch is set correctly. This adjustment should be done
using the metal adjuster at the control with the plastic
adjuster reset fully wound in. When the spring is set
tighten the inner lock nut to secure position. (Refer
figs.30 & 31)
To prevent injury it is wise to seek assistance when
turning the mower on its side.
Firmly grip the end of the cutterblade with a gloved hand
and remove the bolt, spring washer and distance piece
securing the cutterblade with a 9/16” A/F spanner. (Refer
fig.33)
Cutterblade Assembly
Assemble the cutterblade with the turned up edges facing
towards the engine. Secure the cutterblade using the bolt
(1), spring washer (2), and distance piece (3). (Refer
fig.33)
To prevent accidents never work on the cutterblade
unless the spark plug lead has been removed. The
cutterblade has sharp edges. ALWAYS wear strong
gloves to protect your hands when working on the
cutterblade. DO NOT rotate tools towards the cutting
edges to avoid the risk of injury should the tool slip.
ALWAYS use genuine Hayter replacement parts.
The condition of the cutterblade and its mounting
arrangement should be checked regularly for signs of
wear or damage. Ensure that the cutterblade is not bent
or cracked.
Lubrication
Lubricate the wheels, pivot points and linkages with
Fig. 28
Fig. 29
Fig. 30
Fig. 31
Fig. 32
Fig. 33
60mm
13mm
Clutch lever
fully engaged
extension
Tighten the inner
nut when the cable
spring is set.
Metal
adjuster
3
1
2
1
Clutch spring
12
Download from Www.Somanuals.com. All Manuals Search And Download.
MOWER MAINTENANCE
Engines stored in excess of 30 days need to be protected
Cutterblade Sharpening
with Briggs & Stratton fuel additive or drained of fuel to
prevent gum from forming in the fuel system or on essen-
tial carburettor parts. To ensure your mower is maintained
in good working order it is important that the following
procedure is adopted. Refer to the Maintenance section
as necessary.
A slightly worn cutterblade may be re-sharpened. Both
blade edges must be sharpened equally to ensure balance.
Sharpen the cutterblade every 25 mowing hours or more
frequently if conditions require. Remove the cutterblade
from the mower and clean using a brush and water. In-
spect the cutterblade for signs of damage.
Sharpen both cutting edges with a flat file to restore per-
formance. (Refer fig.34)
- Drain fuel from the engine by operating the engine until
it stops.
- Disconnect the spark plug lead.
- Change the engine oil.
Ensure that the cutterblade is balanced. Use a screw driv-
er with a round shaft to support the cutterblade through
its centre hole. Hold the cutterblade horizontal and then
release. A balanced cutterblade will remain horizontal.
(Refer fig.35)
- Remove the engine spark plug and pour 15ml of engine
oil into the engine cylinder and replace the spark plug.
Do not exceed the stated volume of oil as engine damage
may occur on re-starting. Do not replace the spark plug
lead. Slowly pull the engine start - grip once to crank the
engine. This will distribute the oil and help prevent engine
corrosion.
If the cutterblade is not balanced the heavy end will
rotate downwards. Sharpen the heavy end until the
cutterblade is correctly balanced. (Refer fig.36)
- Clean grass and debris from the engine cylinder, cylinder
head cooling fins, under top cowl, around and behind ex-
haust/exhaust guard and ensure that the grassbag is clean.
- Lubricate the mower and treat metal parts with a water
repellent anti-corrosion product.
Storage
To store the handlebar unscrew the 2 small securing
knobs sufficiently to allow it to be pivoted forwards to
rest against the mower. Take care to ensure that the con-
trol cables do not become snagged at the pivot point and
depress the engine stop lever to prevent it being damaged
through contact with the engine. (Refer fig.37)
- Cover the mower with a protective sheet and store it in a
dry, ventilated area.
Fig. 37
Fig. 34
Fig. 35
Fig. 36
30-45
13
Download from Www.Somanuals.com. All Manuals Search And Download.
MOWER MAINTENANCE
connect the battery lead to the mower lead.
electronic/electrical equipment for recycling and disposal.
Battery Charging (Code 491 only)
- PREVENT ACCIDENTS: ALWAYS charge the
battery in a well ventilated area.
IMPORTANT - PREVENT DAMAGE: NEVER
connect the battery charger to the engine lead as this
will cause the charger to be permanently damaged.
Chargers damaged in this manner will not be replaced
under warranty.
(d) Recycling keeps these products out of the municipal
waste stream.
- NEVER charge the battery near naked flames or
direct heat.
(e) The crossed-out bin symbol is a reminder to follow
these points.
- ALWAYS switch off the mains electricity supply
before disconnecting the charger from the battery.
CAUTION - PREVENT ENVIRONMENTAL
DAMAGE. (Refer fig.39)
(f) Please contact your local authority or local dealer and
ask for further details regarding the correct method of
disposal.
- ALWAYS use the battery charger supplied with the
mower.
The battery and charger have a separate collection
mark.
- Battery charging should not be necessary during normal
use. The engine operation will automatically charge
the battery. If the mower is stored for a long period
recharging the battery may be necessary to permit
electric starting.
This indicates that for disposal of the battery and
battery charger they must be taken to an authorised
disposal site. They must not be disposed of with general
waste.
EU Directive 2002/96/EC classifies these products as
electrical or electronic equipment. (a) These products
should not be disposed of as unsorted municipal waste.
(Refer fig.39)
- To recharge the battery: Disconnect the battery lead from
the mower lead and then connect the battery lead to the
charger.
- Connect the charger plug to the mains electricity supply
and switch on to charge the battery for a fourteen hour
period. (Refer fig.38)
(b) They should be taken to a designated collection point
or recycling centre and handled according to national laws
in the area.
- Disconnect the battery lead from the charger and then
(c) The consumer has a critical role in returning waste
Fig. 38
Fig. 39
14hrs
14
Download from Www.Somanuals.com. All Manuals Search And Download.
LAWN CARE CALENDAR
To be used as a guide only
January
June
October
There is very little work to do this month apart from
brushing away leaves. Keep off the grass if frozen or
waterlogged.
Summer mowing should now be under way. It should be
necessary to mow the lawn twice a week. Raking before
mowing is important this month as the combined action
keeps runners of clover under control. Water the grass if
necessary, and remember to soak thoroughly.
Rake out the thatch from the turf and spike the lawn to
assist in drainage. Brush in peat and sharp sand.
November
February
Use a stiff broom to disperse worm casts before mowing.
Rake the grass thoroughly. Spike the lawn to aerate and
stimulate soil organisms and root growth and apply lawn
sand if necessary.
Keep turf free from leaves.
July
Treat the grass with the second application of fertiliser
or weed killer/fertiliser. Water when necessary and rake
occasionally. As a general rule the grass clippings should
be removed each time you mow. If weather conditions
are dry and hot and the grass is weed free, leave the
clippings on the lawn to help maintain ground moisture.
December
Apart from brushing away leaves, December is a slack
end of a busy year. Keep off the lawn if it is very wet or
frozen.
March
The yearly lawn work programme really starts this
month. As soon as the ground conditions are suitable,
the first cut can be made. The first cut should merely
“top” the grass as close cutting at this stage could result
in severe yellowing or browning. Two cuts are generally
sufficient this month.
Lawn Stripes
The way to achieve a neat striped effect is for the lawn
being cut in parallel stripes, alternate stripes being mown
in opposite directions. A much more important routine is
to cut at right angles to the line of the previous mowing.
If the work has been carried in a north-south line, then
the next cutting should be in an east-west direction. The
cross-cutting keeps down the coarse weed grasses.
August
Keep mowing regularly and watering as necessary. Fill
any cracks caused by drought with a mixture of sharp
sand and soil. In dry weather conditions leave the grass
longer to help retain ground moisture.
April
Mow often enough to stop grass growing away. Dig out
patches of coarse grass or resistant weed. Re-seed bare
patches.
September
Raise the height of cut to allow the grass to thicken and
protect the roots from the winter frost and snow.
To prevent grass damage do not remove more than
one third of the grass height in one cut.
May
Keep mowing increasing the frequency as required.
Treat with selective weed killers or combined weed/feed
preparations if you did not feed the lawn in April.
15
Download from Www.Somanuals.com. All Manuals Search And Download.
TROUBLE SHOOTING
PROBLEM
CAUSES
CORRECTIVE ACTION
PROBLEM
CAUSES
CORRECTIVE ACTION
1. Engine stop lever released
2. Incorrect oil level
3. Obstruction under deck
4. Battery discharged (if fitted)
1. Operate engine stop lever
2. Check oil level
3. Remove obstruction
4. Charge battery
Discharge chute blocks 1. Grass is wet
1. Mow dry grass
2. Cut height is too low
3. Grassbag full
4. Airflow through the grassbag
is restricted
2. Increase cut height
3. Empty grassbag
4. Clean the grassbag
Engine will not turn
over
1. Excess oil
2. Air cleaner cartridge oil
soaked or blocked
1. Check oil level
2. Service air cleaner
Mower is hard to push 1. Cut height too low
1. Increase cut height
2. Inspect and replace as neces-
sary
2. Wheels/roller damaged
Engine smokes
Mower will not self
propel
1. Clutch out of adjustment
2. Drive belt damaged
1. Adjust clutch cable
2. Replace drive belt
1. Fuel starvation
2. Fuel cap vent blocked
1. Fill fuel tank
2. Clean fuel cap vent
Engine runs then stops
Poor grass collection
1. Airflow through the grassbag
is restricted
1. Clean the grassbag
1. Engine under load
2. Incorrect/contaminated fuel
1. Raise height of cut
2. Drain tank and fill with correct
fuel
2. Discharge chute blocked
3. Wet grass
4. Grassbag full
2. Remove blockage
3. Mow in dryer conditions
4. Empty grassbag
3. Spark plug lead disconnected 3. Connect spark plug lead
Engine will not start
4. Engine brake not released
5. Faulty spark plug
4. Operate engine brake lever
5. Clean and adjust the gap or
replace
Cutterblade drive will 1. Engine stop lever not fully
not engage/disengage forward
1. Push fully forward disengage
6. Battery discharged (if fitted)
6. Charge battery
7. Wiring fault
7. Check wiring
1. Spark plug lead becoming
disconnected in use
1. Connect spark plug lead
2. Faulty spark plug
3. Air cleaner blocked
4. Incorrect/contaminated fuel
2. Clean and adjust gap or replace
3. Service air cleaner
4. Drain tank and fill with correct
fuel
Engine runs rough
1. Mounting bolt loose
1. Tighten bolts
Engine vibrates exces- 2. Cutterblade bolt loose
2. Tighten bolt
sively
3. Cutterblade out of balance
4. Bent Crankshaft
3. Balance cutterblade
4. Consult your dealer
1. Undulating ground conditions 1. Change direction of travel
2. Cutterblade worn
3. Cutterblade out of balance
4. Wheels/roller damaged
2. Sharpen cutterblade
3. Balance the cutterblade
4. Insect & replace as necessary
Uneven cut
16
Download from Www.Somanuals.com. All Manuals Search And Download.
WARRANTY
NOTES
Hayter Limited warrants to the original user/purchaser that this unit shall be free
from defects in material and workmanship under normal use and service for a
period of three years from the date of purchase. The manufacturer of major
proprietry components ie. engines, gearbox / transaxle (where applicable)
furnish their own warranty and services are provided through their authorised
network. To qualify for the full benefit of the warranty, the warranty registration
card must be returned within 14 days of purchase. Subject to the conditions
and exclusions noted in this limited warranty, we shall at our option, repair or
replace any warranted part during the applicable period. If you are in doubt or
experience any difficulty, please consult a Hayter Authorised Service Dealer for
clarification.
To qualify for the extended warranty (second and third year) of the three year
limited warranty the machine must have annual services carried out by an
Authorised Hayter Service Dealer. These chargeable services should be
carried out within 12 and 24 months of the date of purchase.
Excluded from the extended warranty period are those items which are subject
to normal wear and tear e.g. tyres, wheels, cutterblades, belts, cables,
grassbags, sweeper/brushes, batteries and other consumable wearing parts.
All consumer machines which are fitted with a genuine Hayter friction disc as
original equipment before use, are covered by a Lifetime Warranty against the
engine crankshaft bending. Note: friction washers, blade brake clutch (B.B.C)
units and other such devices are not applicable. Only machines fitted with a
genuine Hayter friction disc, which are used in accordance with the
recommended operating and maintenance procedures, are covered.
This warranty does not apply to any unit that has been tampered with, altered,
misused, abused or used for hire, and will become invalid if non genuine Hayter
parts are fitted. This warranty does not cover minor mechanical adjustments
unless they are due to defective material or workmanship. Consult the Owner's
Handbook or a Hayter Authorised Service Dealer for assistance when making
these adjustments.
A warranty period of 90 days applies to machines used for commercial
purposes.
To make a warranty claim, return the unit to a Hayter authorised dealer along
with proof of purchase stating the machine serial number and date of purchase.
The service receipt(s) or this Owners Handbook with the 1st/2nd year service
boxes fully completed, must be produced as proof of entitlement to the
extended warranty period. Subject to the conditions and exclusions in this
limited warranty, the authorised dealer will, at our option, repair or replace any
warranted part within the duration of the warranty period.
This limited warranty gives you specific legal rights and is in addition to any
statutory rights to which you may be entitled and your statutory rights are not
affected by this warranty. If you need additional information concerning this
written warranty, or assistance in obtaining services, please write to : HAYTER
LIMITED, Service Department, Spellbrook, Bishop's Stortford, Hertfordshire
CM23 4BU
UK ONLY: Details of your local Hayter authorised dealer are contained in
Freephone 0800 616298.
17
Download from Www.Somanuals.com. All Manuals Search And Download.
NOTES
NOTES
18
Download from Www.Somanuals.com. All Manuals Search And Download.
NOTES
NOTES
19
Download from Www.Somanuals.com. All Manuals Search And Download.
CUSTOMER INFORMATION
SERVICE RECORD
CODE
SERIAL NO.
1st Year (12 months)
1st Year (12 months)
Owner’s Name:
Serial Number:
We certify that this service has been
carried out by an Authorised Hayter
Service Dealer
Date:
Date:
Engine Type:-
Date of Sale:-
Engine:-
Your Local Dealer:-
Note for dealer: Please retain this voucher for your records.
2nd Year (24 months)
2nd Year (24 months)
Owner’s Name:
Serial Number:
We certify that this service has been
carried out by an Authorised Hayter
Service Dealer
Date:
Date:
Note for dealer: Please retain this voucher for your records.
Hayter Limited, Spellbrook, Bishop’s Stortford, Herts, CM23 4BU, England
Website: www.hayter.co.uk
20
Download from Www.Somanuals.com. All Manuals Search And Download.
|