Hayter Mowers Lawn Mower 184E XR44 User Manual

Manufactured by Hayter Limited  
Hovertrim  
OWNER'S HANDBOOK  
MODELS:  
184E XR44 Hovertrim  
185E XR16 Hovertrim  
(English Version)  
ISSUE 28.01.08  
PART NUMBER: 111-1519 (A)  
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FEATURES  
SPECIFICATIONS  
MAIN  
Main Features  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
Footstop  
Air Cleaner  
Serial No. Label  
Choke Lever  
Spark Plug / Lead  
Exhaust Guard  
Handlebar Securing Knob  
Handlebar  
Engine Stop Lever  
8
9
10  
11  
10. OPC Switch  
11. Oil Dipstick  
12. Engine Cover  
13. Engine Start Grip  
14. Fuel Cap Vent Knob  
15. Fuel Cap  
12  
13  
7
14  
15  
6
5
16. Fuel Valve Lever  
16  
HAY-G00108-A  
4
1
3
2
Specifications  
Code  
184E  
185E  
Model  
XR44  
XR16  
Honda  
GXV57  
Engine  
Honda  
Engine type  
Fuel type  
GXV57  
Unleaded petrol  
0.271 litres  
SAE 13/30  
0.251 litres  
40 cm (16”)  
12.5 kg  
Unleaded petrol  
0.271 litres  
SAE 13/30  
0.251 litres  
40 cm (16”)  
12.5 kg  
Fuel capacity  
Engine Oil type  
Oil sump capacity  
Cutting width  
Dry Weight  
RPM  
4800  
4800  
1.3  
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CONTENTS  
1.3 Main Features / Specifications  
1.5 Contents  
1.21  
Declaration of Conformity  
1.22 - 1.23 Trouble Shooting  
1.24 - 1.25 Parts List  
1.6 Introduction  
1.24  
1.25  
- Mainframe Parts List  
- Exploaded View - Mainframe  
1.7 Warranty  
1.26 Notes  
1.8 - 1.11 Safety Precautions  
1.8  
1.8 - 1.9  
1.9 - 1.10  
1.10 - 1.11  
1.11  
- Training  
- Preparation  
- Operation  
- Maintenance and Storage  
- Safety Symbols  
- Decal Symbols  
1.27 Customer Info  
1.11  
1.12 Assembling the Mower  
1.12  
1.12  
- Delivery Checklist  
- Assembling  
1.13  
1.13  
1.13  
1.13  
1.13  
Before Starting the Mower  
- Prevent Engine Damage  
- Oil Type  
- Check Oil Level  
- Fuel Type  
1.14 - 1.19 Operating The Mower  
1.14  
1.14 - 1.15  
1.15  
- Controls  
- Starting  
- Cutting Grass  
- Stopping  
- Adjusting the Cutting Height  
- Flexiblade Replacement  
- Before Mowing  
1.15  
1.16  
1.16  
1.16  
1.17 - 1.21 Mower Maintenance  
1.17  
1.17  
1.18  
1.18  
1.19  
1.19  
- Engine  
- Carburettor Adjustments  
- Air Cleaner Service  
- Spark Plug Service  
- Keeping Engine Clean  
- Deck Housing  
1.19  
1.19 - 1.20  
1.20  
- Securing Nuts and Bolts  
- Oil Service  
- Storage  
1.5  
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INTRODUCTION  
Thank you for purchasing an Allen machine. The following pages are designed to help you  
gain safe and efficient service from your machine.  
IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives  
essential information regarding mower safety, operation, maintenance and specifications. Read  
and understand this handbook prior to operating your machine for the first time. Make sure you  
are familiar with all the controls and points of regular maintenance. If you have any doubts,  
consult your local authorised dealer who will be pleased to give you assistance.  
IMPORTANT: This machine is designed solely for cutting grass and other low lying ground  
vegetation within the limitations stated in this manual. Use in any other way is considered as  
contrary to the intended use. Compliance with and strict adherence to the conditions of opera-  
tion, service and repair as specified in this handbook also constitute essential elements of the  
intended use.  
This machine should be operated, serviced and repaired only by persons who are familiar with  
its particular characteristics and who are acquainted with the relevant safety procedures.  
The safety precautions listed in this handbook and all other generally recognised regulations on  
safety must be observed at all times.  
Any arbitrary modifications carried out to this machine may relieve the manufacturer of  
liability for any resulting damage or injury.  
Allen machines are robustly constructed and designed for efficient economical  
performance under normal mowing conditions. Correct operation and maintenance will ensure  
a long and satisfactory service life. Prior to despatch from our factory every effort is made to  
ensure that your mower is delivered in perfect condition.  
Throughout this handbook all references to left and right are as viewed from behind the han-  
dlebar, in the direction of forward travel.  
This handbook is based on information available at the time of publication.  
We reserve the right to amend product specifications without prior notification.  
1.6  
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WARRANTY  
LIMITED WARRANTY  
Allen mower’s are manufactured by Hayter Limited.  
The manufacturer warrants to the original user/purchaser that this unit shall be free from defects in  
material and workmanship under normal use and service for a period of one year from the date of  
purchase. The manufacturers of the engine furnish their own warranty and services are provided  
through their authorised network (Refer to "Engine Warranty Statement"). To qualify for the full  
benefit of the warranty, the Warranty Registration Card must be returned within 14 days of pur-  
chase. If the selling dealer has not returned the Warranty Registration Card please complete and  
return. Subject to the conditions and exclusions noted in this limited warranty, we shall at our  
option, repair or replace any warranted part during the applicable period. If you are in doubt or  
experience any difficulty, please consult an Authorised Service Dealer for clarification.  
A 90 day warranty period applies to those items which are subject to normal wear and tear e.g.  
wheels, cutterbars, flexiblades, cables and other consumable wearing parts.  
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or  
used for hire, and will become invalid if non genuine parts are fitted. This warranty does not cover  
for minor mechanical adjustments unless they are due to defective material or workmanship.  
Consult the Owner's Handbook or an Authorised Service Dealer for assistance when making these  
adjustments.  
To make a warranty claim, return the unit to an Authorised Service Dealer along with proof of pur-  
chase stating the machine serial number and date of purchase. Subject to the conditions and exclu-  
sions in this limited warranty, the authorised dealer will, at our option, repair or replace any war-  
ranted part within the duration of the warranty period.  
This limited warranty gives you specific legal rights and is in addition to any statutory rights to  
which you may be entitled and your statutory rights are not affected by this warranty. If you need  
additional information concerning this written warranty, or assistance in obtaining services, please  
write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop's Stortford,  
Hertfordshire CM23 4BU  
UK ONLY: Details of your local authorised dealer are contained in Yellow Pages and the Hayter  
1.7  
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SAFETY PRECAUTIONS  
Safety Alert Symbol  
This safety alert symbol indicates important safety messages. When  
you see this symbol be alert to the possibility of injury. Carefully read  
the following and inform others.  
Your machine is perfectly safe if used correctly. Failure to observe the  
following precautions may result in serious injury.  
Training  
Before using the machine read the owners handbook carefully. Pay  
particular attention to the safety precautions. Ensure that you are  
familiar with the controls and the proper use of the equipment. Learn  
how to stop the machine quickly in an emergency.  
Never allow children or people unfamiliar with these instructions to  
use the machine.  
Never operate while people, especially children, or pets are nearby.  
Keep in mind that the user is responsible for accidents or hazards  
occurring to other people or their property.  
Preparation  
While using the machine, always wear substantial footwear and long  
trousers. Do not operate the equipment when barefoot or wearing san-  
dals.  
Thoroughly inspect the area where the machine is to be used and  
remove all objects which may be thrown by the machine.  
WARNING: Petrol is highly flammable.  
- Store fuel in containers specifically designed for this purpose.  
- Before starting the engine add fuel outdoors only. Never remove the  
cap from the fuel tank or add petrol while the engine is running or  
when the engine is hot. Allow the engine to cool for at least two min-  
utes before refuelling. Do not smoke while refueling.  
- Do not attempt to start the engine if petrol is spilled or a smell of  
petrol is present. Move the machine away from the area of spillage  
and avoid creating any source of ignition until petrol vapours have  
dissipated.  
- Replace faulty silencers.  
1.8  
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SAFETY PRECAUTIONS  
Preparation  
- Always use fresh fuel. Stale fuel can block the carburettor and cause  
leakage.  
- Replace fuel tank and oil tank caps securely.  
A damaged cutter device or impeller or both must be replaced. Before  
use, always visually inspect the cutting mechanism to ensure that it is  
in good condition. Do not operate the machine with an out of balance  
cutting device or impeller.  
-
Check all nuts and bolts and tighten when necessary.  
Operation  
Do not operate the engine in a confined space where exhaust fumes  
(carbon monoxide) can collect. Refuel outdoors only and do not smoke  
while refuelling.  
Always pull the starter cord slowly until resistance is felt. Then pull  
the cord rapidly to avoid kickback and prevent hand or arm injury.  
Operate only in daylight or good artificial light.  
Avoid using the machine on wet grass, where feasible.  
Always be sure of your footing on slopes.  
Walk, never run.  
Operate across the face of slopes, never up and down.  
Exercise extreme caution when changing direction on slopes.  
Do not use on excessively steep slopes.  
Use extreme caution when pulling the machine towards you.  
Stop the engine before moving the machine across areas other than  
grass.  
Do not change the engine governor settings or overspeed the engine.  
Start the engine carefully, with feet well away from the cutting device.  
1.9  
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SAFETY PRECAUTIONS  
Operation  
Do not put hands or feet near or under rotating parts.  
Never pick up or carry the machine while the engine is running.  
Never touch the exhaust/exhaust guard or cooling fins when the engine  
is hot.  
Stop the engine and disconnect the spark plug lead:  
- Before clearing blockages.  
- Before cleaning/checking or working on the machine.  
- After striking a foreign object. Inspect the machine for damage  
and ensure necessary repairs are made before re-starting.  
- If the machine starts to vibrate abnormally (check immediately).  
(An out of balance cutting device causes severe vibration).  
Stop the engine:  
- Whenever you leave the machine.  
- Before refuelling.  
Maintenance & Storage  
Keep all nuts, bolts and screws tight to ensure that the equipment is in  
safe operating condition.  
Frequently check fuel lines and fittings for cracks or leaks and replace  
if necessary.  
Never check for a spark when the spark plug is removed. (Use approved  
tester)  
Inspect the exhaust periodically and replace if worn or leaking.  
Never crank the engine with the spark plug removed.  
Never start the engine with the air-cleaner or air-cleaner cover  
removed.  
Never store the machine with petrol in the tank within an enclosed area  
where fumes may reach an open flame or spark.  
Allow the engine to cool before storing in any enclosure. To reduce the  
fire hazard, keep the engine and the surrounding deck area free of  
grass, leaves, or excessive grease.  
1.10  
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SAFETY PRECAUTIONS  
Maintenance & Storage  
If the fuel tank has to be drained, this should be done outdoors and  
when the engine is cool.  
Wear strong work gloves when removing and reassembling the cutting  
device.  
Always replace worn or faulty parts with genuine Allen parts.  
Safety Symbols  
Danger of being hit by  
thrown objects.  
Danger of severing toes or  
fingers in cutting mechanism.  
Safety Alert - Be aware to the  
possibility of injury.  
Carefully read the Owners  
Handbook before using the  
machine.  
Stop engine and remove  
spark plug lead before  
working on the mower.  
Keep bystanders at a safe  
distance from the mower.  
Never fit metal  
cutting parts.  
Hearing protection  
should be worn.  
Information Symbols  
Engine Stop  
STOP  
1.11  
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ASSEMBLING THE MOWER  
Delivery Checklist  
1
Remove the machine from the packaging and check that the following  
items have been supplied correctly. If any items are missing contact,  
your local dealer. Main deck, lower and upper handlebars.  
2
3
1. Handlebar bolt x 2  
2. Bush x 4  
3. Nut x 2  
5. Spanner x 1*  
6. Ties x 2*  
7. Ties*  
9. Handwheel x 2*  
4
HAY-G00116-A  
4. Washer x 4  
8. U Bolt x 2*  
*Items 5 - 9 Not Illustrated  
Assembling  
Step 1 Lower Handlebar  
2
2
Fit the lower handle first, and position the white bushes (2) as shown  
on both sides. Place the lower handle between bushes with the kick  
stop assembley on the right hand side. Attach the lower handle using  
the fixings supplied.  
3
4
1
4
DTP-000-003-A  
Step 2 Upper Handlebar  
Assemble the upper handle align holes and fit U-bolts and hand/wheel.  
9
8
HAY-G00117-A  
1.12  
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BEFORE STARTING THE MOWER  
Prevent Engine Damage  
To prevent engine damage the engine is shipped without oil  
or petrol. The engine must be filled with the correct grade  
of oil and petrol before starting.  
Oil Type  
FILLER CAP/DIPSTICK  
Always use high quality detergent oil classified SAE 10W-30.  
Never use additives with recommended oil.  
To prolong the life of your engine it is important that the oil is  
changed after the first 5 hours of use - refer to ‘Maintenance  
Schedule’.  
MAX  
MIN  
HAY-G00118-A  
Check Oil Level  
Clean around the oil filter cap before removing. With the  
mower on a level surface. Remove the oil filler cap and wipe  
0.15  
Litres  
the dipstick with a clean cloth. Insert the dipstick into the oil  
filler neck, but do not screw it in, then remove to check the oil  
level.  
HAY-G00119-A  
The oil level is correct when it is at the full mark on the  
dipstick.  
DO NOT OVERFILL.  
Fuel Type  
FUEL FILLER CAP  
Always use clean, fresh unleaded petrol. Purchase fuel in  
quantities that can be used within 30 days. Never mix oil  
with petrol.  
FUEL LEVEL MARK  
HAY-G00120-A  
Fill to base of neck to allow for fuel expansion. Do not  
overfill the fuel tank.  
MAXIMUM FUEL  
LEVEL  
1.13  
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OPERATING THE MOWER  
Controls  
Check that the engine stop lever moves freely and returns to it’s rest  
position when released.  
Starting - Step 1  
FUEL CAP VENT  
1. Open the fuel tank vent by turning the vent knob at least 2 or 3 turns  
counterclockwise.  
OPEN  
OPEN  
2. Turn the fuel valve lever to the ON position.  
ON  
FUEL VALVE LEVER  
HAY-G00122-A  
3. To start a cold engine, move the choke lever to the CLOSED  
position.  
CHOKE LEVER  
To restart a warm engine, leave the choke lever in the OPEN position.  
CLOSED  
OPEN  
HAY-G00123-A  
1.14  
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OPERATING THE MOWER  
Continued  
Starting - Step 1  
4. Hold the handlebar together with the engine stop lever, place your  
foot on the deck and tilt the mower towards you.  
This will take the load off the engine making it easier to start.  
Pull the starter grip lightly until you feel resistance, then pull  
briskly.  
Return the starter grip gently.  
Do not allow the starter grip to snap back against the engine.  
Return it gently to prevent damage to the starter.  
HAY-G00124-A  
6. If the choke lever was moved to the CLOSED position to start the  
engine, gradually move it to the OPEN position as the engine  
warms up.  
CHOKE LEVER  
CLOSED  
OPEN  
HAY-G00125-A  
Cutting Grass  
Start at the outside border of the lawn and go round working towards  
the centre. Always control the mower with both hands, keeping the  
mower flat on the ground.  
Stopping  
Release the engine stop lever.  
Emergency stop: Release the engine stop lever.  
If the engine fails to stop, disconnect the spark plug lead.  
STOP  
CS146  
1.15  
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OPERATING THE MOWER  
Adjusting the Cutting Height  
The cutting height of your mower has been set at the  
highest position (1). If you prefer a lower cut follow  
these instructions:  
1 = HIGH  
2 = MID  
2
3 = LOW  
a. Turn the petrol tap to the off position and where  
fitted the vent screw.  
b. Disconnect the spark plug lead.  
c. Tilt the mower to its side. (Keeping the carburet  
-tor uppermost).  
2
d. Remove flexiblade from cutting disc.  
e. There are 3 different cutting height settings.  
Position one length of flexiblade into the desired  
cutting height setting. Ensure that a second length  
is positioned in the corresponding cutting height  
on the opposite side of the cutting disc.  
1
3
HAY-G00143-A  
30513  
If using spare reel of flexiblade, cut to the length of 200mm and fit as  
above.  
Flexiblade Replacement  
Drain the fuel by running the engine until the fuel tank is empty and the  
engine stops. Remove the spark plug lead and allow the engine to  
cool. Turn the mower on its left hand side and ensure that the carburet-  
tor is uppermost.  
Wearing protective gloves remove flexiblade and replace with new.  
Before Mowing  
To prevent accidents, thoroughly inspect the area and remove all  
objects which when contacted by the mower cutterbar could become  
dangerous projectiles. Inspect the area for hidden obstructions which  
when contacted by the cutterbar could risk health and safety or result  
in damage to the mower. Remember the location of these obstructions  
and ensure that you mow around them.  
1.16  
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MAINTENANCE  
MOWER  
To prevent accidents stop the engine disconnect the spark plug  
lead before attempting to carry out maintenance procedures on  
the mower.  
Engine  
1. Spark Plug / Lead  
2. Exhaust Guard  
3. Exhaust  
4. Oil filler Cap/ Dipstick  
5. Finger Guard  
6. Start Grip  
6
7
8
5
9
4
10  
7. Fuel Cap Vent Knob  
8. Fuel Cap  
9. Choke Lever  
10. Air Cleaner  
11. Carburettor  
3
2
HAY-G00144-A  
1
11  
Carburettor Adjustments  
Should only be made by an authorised Honda dealer. Under no  
circumstances should the engine be adjusted to run at a speed in excess  
of that shown on the Declaration of Conformity.  
1.17  
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MOWER MAINTENANCE  
Air Cleaner Service  
To service the air cleaner remove the air cleaner  
HAY-G00145-A  
cover (1) by releasing two top catches (2) and  
tilting away from body until lower tabs release.  
Remove cartridge (3) and clean by tapping gently  
on a flat surface. If very dirty or damaged replace.  
AIR CLEANER BODY  
FILTER ELEMENT  
- Do not brush  
- Do not use petroleum solvents.  
- Do not oil the cartridge.  
After servicing, install the cartridge in the cover.  
Insert the tabs on the bottom of the cover into the  
slots in the bottom of the base.Tilt the cover  
upwards until the two catches (2) hold it in place.  
AIR CLEANER COVER  
UPPER TABS  
LOWER TABS  
Spark Plug Service  
Use only an approved spark tester (1) to check for a spark as shown in  
the diagram.  
1
Replace the spark plug every 100 hours or every season, whichever  
occurs first. A spark plug wrench is available from any authorised  
Honda service dealer.  
Check the spark plug gap with a feeler gauge and set at 0.7 - 0.8mm.  
1.18  
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MAINTENANCE  
MOWER  
Keeping Engine Clean  
Remove all grass and debris from the engine including the  
exhaust/exhaust guard, the air ways in the top cowl and the surround-  
ing deck areas on a daily basis after use. Never spray the engine with  
water during cleaning. Water can contaminate the fuel. Always clean  
with a brush or compressed air.  
Grass and debris may clog the engine’s air cooling system especially  
after prolonged operation while cutting tall, dry grass. The internal cool-  
ing fins and surfaces may require cleaning to prevent overheating and  
engine damage. We recommend that this service be carried out by an  
authorised dealer.  
Deck Housing  
Remove grass debris from the top and underside of the deck immedi-  
ately after use.  
Securing Nuts & Bolts  
Regularly check that all securing nuts and bolts are tight. Replace  
missing or damaged items immediately.  
1CG480V36B  
Oil Service  
Check the oil level daily before starting the engine and ensure that the  
correct oil level is maintained. Refer to-‘Before Starting the Mower’  
for oil checking and filling instructions.  
1.19  
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MAINTENANCE  
MOWER  
Continued  
Oil Service  
Change the engine oil after the first 5 hours of operation and thereafter  
according to the ‘Maintenance Schedule’:-  
1. Drain fuel by running the engine until the fuel tank is empty.  
2. Remove the spark plug lead.  
3. Allow the engine to cool.  
4. Drain the oil while the engine is warm.(Not hot)  
5. Tip the machine over on to its side ensuring that the air cleaner is  
uppermost.  
6. Remove the oil filler dipstick and drain the oil into a suitable  
container.  
7. Refill with new oil of the recommended SAE viscosity grade.  
(Refer to-‘Before Starting the Mower’)  
Storage  
During transport and storage ensure the fuel cap vent knob and fuel  
line are closed.  
Engines stored in excess of 30 days need to be protected with a fuel  
additive or drained of fuel to prevent gum from forming in the fuel  
system or on essential carburettor parts. To ensure your mower is  
maintained in good working order it is important that the following  
procedure is adopted. Refer to the engine handbook as necessary.  
Drain fuel from the engine by operating the engine until it stops.  
Disconnect the spark plug lead, turn off fuel valve lever.  
Change the engine oil.  
Remove the engine spark plug and pour 15ml of engine oil into the  
engine cylinder and replace the spark plug. Do not exceed the stated  
volume of oil as engine damage may occur on re-starting. Do not  
replace the spark plug lead. Slowly pull the engine start - grip once  
to crank the engine. This will distribute the oil and help prevent engine  
corrosion.  
Clean grass and debris from the engine cylinder, cylinder head cooling  
fins, under top cowl, and around and behind exhaust/exhaust guard.  
Lubricate the mower.  
Treat metal parts with a water repellent anti-corrosion product.  
Cover the mower with a protective sheet and store it in a dry,  
ventilated area.  
1.20  
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DECLARATION OF CONFORMITY  
EC DECLARATION OF CONFORMITY  
Manufacturer: HAYTER LIMITED,  
Address:  
Spellbrook, Bishop’s Stortford, Herts. CM23 4BU. ENGLAND  
declare that the trimmer:  
Model name:  
Model No:  
XR44  
CODE 184E  
40 cm  
XR16  
CODE 185E  
40 cm  
Cutting width:  
Speed of rotation of the  
cutting device:  
4800 rpm  
Honda  
4800 rpm  
4800 rpm  
Honda  
4800 rpm  
Engine Manufacturer:  
Speed of rotation of engine:  
Complies with the provisions of Directive: 98/37/EC Essential Health & Safety Requirements. Relating to the Design &  
Construction of Machinery and Safety Components, as amended and the regulations transposed into national law.  
Also Directive 2004/108/EC Electromagnetic Compatibility, and regulations  
Complies with harmonized standards: EN 14910, EN 55012, BS EN 61000-4-2, EN61000-4-3 & EN 50366.  
NOISE INFORMATION  
The noise levels measured in accordance with  
European Standard EN 14910  
98 dB(A)  
87 dB(A)  
98 dB(A)  
87 dB(A)  
Machine sound power level:  
Sound level at operator’s ear:  
Date: 28.01.08  
Authorised Signatory:  
Mr. S. A. Maryniak  
Declaration done and technical  
documentation kept at:  
HAYTER LIMITED  
Spellbrook, Bishop’s Stortford,  
Herts. CM23 4BU ENGLAND  
VIBRATION INFORMATION  
The vibration level at the operator contact positions, measured in accordance with European Standard EN 14910:  
CODE184E - 4.3ms-2 CODE185E - 4.3ms-2  
1.21  
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TROUBLE  
SHOOTING  
PROBLEM  
POSSIBLE FAULT  
Engine stop lever released.  
Incorrect oil level.  
REMEDY  
Engine will not turn over  
Operate engine stop lever.  
Check oil level.  
Obstruction under deck.  
Remove obstruction.  
Engine smokes  
Excess oil level.  
Check oil level.  
Air cleaner cartridge oil  
soaked or blocked.  
Service air cleaner.  
Engine runs then stops  
Engine will not start  
Fuel starvation.  
Fill fuel tank.  
Fuel cap vent blocked.  
Fuel tap closed.  
Clean fuel cap vent.  
Open fuel tap (if fitted).  
Raise height of cut.  
Fill fuel tank.  
Engine under load.  
Fuel starvation.  
Engine cold.  
Set throttle to ‘choke’ position.  
Incorrect/contaminated fuel.  
Drain fuel tank and fill with  
correct fuel.  
Spark plug lead disconnected.  
Throttle setting incorrect.  
Faulty spark plug.  
Connect spark plug lead.  
Set throttle to ‘start’ position.  
Clean and adjust gap or replace.  
Engine runs rough  
Spark plug lead becoming  
disconnected in use.  
Connect spark plug lead.  
Faulty spark plug.  
Clean and adjust gap or replace.  
Service air cleaner.  
Air cleaner blocked.  
Incorrect/contaminated fuel.  
Drain tank and fill with correct fuel.  
1.22  
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SHOOTING  
TROUBLE  
PROBLEM  
POSSIBLE FAULT  
Mounting bolts loose.  
Cutter disc bolt loose.  
Bent crankshaft.  
REMEDY  
Engine vibrates excessively  
Tighten bolts  
Tighten bolt  
Consult your dealer  
Damaged impeller or cutter disc Consult your dealer  
Uneven cut  
Flexiblade out of balance  
Engine running slow  
Impeller air vents blocked  
Underdeck not clean  
Cutter disc loose  
Replace flexiblade  
Consult your dealer  
Check and unblock  
Clean  
Poor hovering  
Tighten bolts  
1.23  
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MAINFRAME  
PARTS  
LIST  
Item No.  
Description  
Part No.  
Qty Item Note  
1
2
3
4
ALLEN XR44 DECAL  
ALLEN XR16 DECAL ONLY  
WASHER 1/4*7/8*.08" THK  
NUT M6 NYLOC 'T' TYPE  
CABLE TIE  
111-1516  
111-1825  
09263  
09438  
HY3966  
1
1
2
3
5
3
1
3
4
1
1
1
2
1
1
1
1
2
1
1
1
4
8
8
1
1
1
2
1
1
1
1
1
1
1
2
3
3
1
2
1
1
1
2
2
1
NOT SHOWN  
6
7
8
9
BOLT M6*45  
09568  
09765  
09784  
SCREW PLASTITE DIA 5*22 PAN POZI  
SCREW SOC HD BUTTON M6*16  
DECAL - SAFETY PETROL  
OPC WIRE LOOM ASSEMBLY  
LOGO ALLEN  
BOLT M6X55 HEXBZP-TUF  
ENGINE - HONDA GXV57  
BELL MOUTH  
111-0083  
111-2054  
H295128  
H292309  
111-1245  
111-1299  
111-1300  
111-1302  
H292276  
H292254  
111-1303  
111-1381  
111-1500  
111-1501  
111-1502  
111-1503  
111-1504  
111-1515  
H292026  
H290239  
111-1525  
H290237  
111-1773  
111-1792  
111-1797  
111-1816  
100.000.630  
H192040  
H192169  
H192181  
H192204  
H192257  
H295159  
HI-RISE KIT 16"  
341033  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
ENGINE PLATE  
IMPELLER - MOULDED ASSEMBLY  
GRIP - HANDLE BAR  
HANDLE - LOWER  
SUMP COVER  
CUTTING DISC  
ENGINE MTG SCREW M6X20 SFS  
SCREW M5*45 PPD  
NYLOC NUT M5 FLANGED  
5X5X20 SQUARE ENDED DRIVE KEY  
BOLT UNF 2,1/4" X 1/4 HEX HEAD  
SPRING DISC 40mmOD 1/4"ID  
M6 U BOLT BZP  
BAIL ARM  
SWITCH BOX RH  
UPPER HANDLE  
RETURN SPRING  
P-CLIP 15.8*4.6 NATURAL  
FLEXIBLADE LINE - 143MTRS  
SWITCH BOX LH  
WASHER M6 (SCHIEBEE)  
R CLIP  
NOT SHOWN  
RETAINING PIN  
FOOTSTOP  
HANDWHEEL M6 FEMALE IN  
DECK 16"  
STOP DECAL  
HI RISE KIT  
FASTENER DRIVE 6.5  
GUIDE CABLE  
NOT SHOWN  
NOT SHOWN  
NOT SHOWN  
NOT SHOWN  
HY412008  
111-2153  
DECAL - MAN EYE / EAR PROTECTION  
1.24  
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MAINFRAME  
PARTS LIST  
32  
13  
1
2
19  
17  
30  
8
23  
12  
28  
41  
15  
29  
21  
14  
4
10  
7
34  
31  
27  
9
35  
27  
39  
40  
11  
22  
18  
6
36  
38  
24  
37  
16  
33  
4
3
36  
37  
26  
25  
20  
1.25  
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NOTES  
1.26  
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CUSTOMER INFORMATION  
Serial No:  
Engine Type:- GXV57  
Engine Type:- GXV57  
Engine:- Honda  
Engine:- Honda  
Date of Sale:-  
Your Local Dealer:-  
1.27  
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YOUR HAYTER DEALER IS:  
Manufactured by Hayter Limited  
Hayter Limited  
Spellbrook, Bishop’s Stortford, Herts, CM23 4BU, England.  
Tel: +44 (0) 1279 723444 Fax: +44 (0) 1279 600338  
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