INSTALLATION INSTRUCTIONS KK-K9-F12-K
2000-2006 FORD EXCURSION
TOOLS REQUIRED:
Power Drill
Ratchet Wrench With 6” Extension
Torx Bit Set
4 ½” Hole Saw (Exhaust Fan Option)
Caulk Gun
Standard & Metric Socket Sets
Phillips Screw Driver
7/16” Wrench
Wire Cutters / Crimping tool
HARDWARE: Some of this hardware is already attached.
QTY: DESCRIPTION:
PART #:
28
30
64
6
14
36
24
22
6
¼-20 X ½” Stainless carriage bolts
¼-20 X ¾” Stainless carriage bolts
¼-20 Serrated nuts
GSM 32022
GSM 32024
GSM 30023
GSM33001
GSM 33062
GSM 34177
GSM 34170
GSM 34169
GSM 33195
GSM33194
PRM 97343
KNM01029-SUV
¼-20 X ¾” Hex head Cap Screw Zinc
¼” X 1 ½” Hex head lag screw
#12 X ¾” Stainless sheet metal screws
#10 X ¾” Stainless sheet metal screws
#10 X ½” Stainless sheet metal screws
#10 X ¾” Sheet metal screws
#10 X ½” Sheet metal screws
Tube Silver Caulk
20
1
1
46” X 45 1/2” Rubber Mat
11 1/2 feet Adhesive Molding
SUB ASSEMBLY:
• Dome light with wire
• Tunnel edge molding
• Install exhaust fans (Optional). If locating in custom
location drill 4 ½” hole into desired location of K-9
housing. Mark and drill 3/16” mounting holes to
attach fan using (4) 10/32” X ½” machine screws and
10/32” keps nuts. Then mark and drill 3/16” holes to
mount fan guard using 10/32” X ½” machine screws
and 10/32” keps nuts.
INSTALLATION:
1. Remove interior:
• Remove rear seats
• Remove rear seat belt assembly
• Remove top, and bottom plastic rear trim caps
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7. Door panels and window guards:
• Center door panels so edges do not hang over.
• Attach to door with #10 x ½” stainless sheet metal screws.
Note: window guards have holes around perimeter for permanent mounting. These holes are not used
with hinge kit! They also come flat in shipping. The guard must be pre-bent so it fits tight against the door
window frame.
• Hold window guard with pre-assembled hinge and upper bracket onto window frame.
• Make sure guard is centered on window.
• Attach hinge to lower door panel with #10 x ½” sheet metal screws.
• Mark upper aluminum bracket location on
window frame and remove from window guard.
• Attach aluminum bracket onto window frame with
#10 x ½” sheet metal screws.
• Apply adhesive molding to inner side of window
guard.
• Hinge up window guard and reattach to bracket
Upper Window Bracket
with #10 x ½” stainless machine screws and #10
stainless flat washers.
Note: this is for easy window cleaning.
8. Final steps:
• Mount dome light (fan if necessary) switch box as
desired. A switch box is provided so switch can
be mounted to K-9 housing in various locations.
(Topside of tunnel housing works very well).
Wire to 12-volt power source.
• Sheet metal seams and gaps need to be carefully
silicone at floor area. Proper sealing of
compartment will eliminate water from getting
Adhesive Molding
under the K-9 unit.
• Allow silicone to dry overnight before placing in
rubber floor mat.
KK-K9-F12-K-INST-6-06
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