INSTALL INSTRUCTIONS for KK-F-VAK
FORD VAN REAR AIR VENT ADAPTER KIT
TOOLS REQUIRED:
Ratcheting wrench
Standard & Metric Socket Set
Screwdriver set
Wire cutters
HARDWARE:
QTY DESCRIPTION
PART #
1
1
1
10
2
4’
4
1
1
1
1
2
20
20
20
20
Heat/Cool Adaptor box assembly
KKM01152
KKM01153
KKM99071
GSM20045
GSM20042
GSM40100
KKM0403-001
PRM97483
PRM97475
PRM97475
PRM97475
PRM97475
GSM33195
GSM31034
GSM34151
GSM20036
Ford Rear Air Hose Adapter
Ford Heat/Cool Box mounting channel
Hose Clamps 3”
4” Hose Clamps
4” Diameter Hose
Vent cover w/ hose adapter assembly
2 ½” “Y” Duct Connector
2 ½” Air Duct Hose
2 ½” Air Duct Hose
2 ½” Air Duct Hose
2 ½” Air Duct Hose
8 foot length
7 foot length
6 foot length
4 foot length
#10 X ¾” Sheet Metal Screws
#10 Star Washers
#10 x ¾” Flat Head Sheet Metal Screws
15” Wire Tie
Always!
¾ Read all instructions before installing any Havis-Shields Equipment Corp products.
¾ Check for obstructions (Wire, brake lines, fuel tank, etc.) before drilling any holes!
¾ Use hardware provided with install kit
¾ For product support, visit the Install Instructions Section of our website at
1-800-524-9900.
Download from Www.Somanuals.com. All Manuals Search And Download.
Align the assembly so the hole in
the assembly lines up with the “J
clip”. Re-attach using the hex
head lag bolt removed earlier
Attach the (2) #10 x ¾” sheet
metal screws at the location
shown above. Pre-drill 1/8” hole
At the intake side of the OEM
unit, attach the hose plate as
shown above using (2) #10 x ¾”
sheet metal screws
Tighten the clamp that holds the
hose to the assembly
Now the HVAC adapter kit is
fastened to the OEM unit.
Attach the intake hose and clamp
to the HVAC adapter box
When routing the hoses, tie together
using 15” wire ties, to keep a neat and
tight fit to the wall of the vehicle. This
will minimize the risk of damage when
installing Kwik-Kit
Route hose straight up from the HVAC
unit and tie tight to the corner of the van
KK-F-VAK_INST_10-08
3
Download from Www.Somanuals.com. All Manuals Search And Download.
Route HVAC 2 1/2” blower hoses to
the approximate locations with tape
along ceiling where they will be
installed into the ceiling insert after
Kwik-Kit insert is installed. Mount
hoses with wire ties at wall and ceiling
corners only. Leave enough slack to
reach hoses for permanent mounting.
Attach the “Y” duct hose adaptor to
the 8 foot front duct hose and
connect both 4 foot hoses from “Y”
to vents in driver and passenger side
front ceiling. This will provide a
total of four ceiling vents.
During Kwik Kit installation you will be
prompted to return to the KK-F-VAK
instruction to attach the hose to the vent
adapter brackets. Route hose into ceiling holes
and cut off any extra slack. Attach the hose to
the vent bracket using a 3” hose clamp
Align the three mount holes of the vent adapter
cover with the pre-punched holes in ceiling.
Attach each vent to ceiling using #8 x 3/8” flat head
sheet metal screws.
(Screws included with standard Kwik kit hardware)
KK-F-VAK_INST_10-08
4
Download from Www.Somanuals.com. All Manuals Search And Download.
|