Harbor Freight Tools Musical Toy Instrument 95641 User Manual

Radio contRolled  
electRic Racing boat  
Model 95641  
asseMbly and opeRation instRuctions  
Due to continuing improvements, actual product may differ slightly from the product described herein.  
Distributed exclusively by Harbor Freight Tools.  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Visit our website at: http://www.harborfreight.com  
to pReVent seRious injuRy, Read and undeR-  
stand all waRnings and instRuctions befoRe use.  
©
®
Copyright 2006 by Harbor Freight Tools . All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor Freight Tools.  
for technical questions or replacement parts, please call 1-800-444-3353.  
Manual Revised 08e  
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grounding prong or modify the plug in any way. do not use any adapter  
plugs. Check with a qualified electrician if you are in doubt as to whether the  
outlet is properly grounded. If the tools should electrically malfunction or break  
down, grounding provides a low resistance path to carry electricity away from the  
user.  
2. double insulated tools are equipped with a polarized plug (one blade is wider  
than the other). This plug will fit in a polarized outlet only one way. If the  
plug does not fit fully in the outlet, reverse the plug. If it still does not fit,  
contact a qualified electrician to install a polarized outlet. Do not change  
the plug in any way. Double insulation eliminates the need for the three wire  
grounded power cord and grounded power supply system.  
3. do not abuse the power cord. never use the power cord to carry the tools  
or pull the plug from an outlet. keep the power cord away from heat, oil,  
sharp edges, or moving parts. Replace damaged power cords immediately.  
Damaged Power Cords increase the risk of electric shock.  
4. when operating a power tool outside, use an outdoor extension cord marked  
w-a” or “w”. These extension cords are rated for outdoor use, and reduce the  
risk of electric shock.  
peRsonal safety  
1. stay alert. watch what you are doing, and use common sense when operat-  
ing this R/C Electric Racing Boat. Do not use while tired or under the influ-  
ence of drugs, alcohol, or medication. A moment of inattention while operating  
may result in serious personal injury.  
2. Dress properly. Do not wear loose clothing or jewelry. Contain long hair.  
keep your hair, clothing, and gloves away from moving parts. Loose clothes,  
jewelry, or long hair can be caught in propellers.  
3. avoid accidental starting. be sure the power switch is off before plugging  
in. Carrying this R/C Electric Racing Boat with your finger on the Power Switch  
invites accidents.  
4. do not overreach. keep proper footing and balance at all times. Proper foot-  
ing and balance enables better control.  
5. use safety equipment. always wear eye protection. Always wear ANSI-ap-  
proved safety goggles and work gloves when using or performing maintenance on  
this product.  
SKU 95641  
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pRoduct use and caRe  
1. do not use the R/c electric Racing boat if the power switch does not turn it  
on or off. Any tool that cannot be controlled with the Power Switch is dangerous  
and must be replaced.  
2. disconnect the power cord plug from the power source before making any  
adjustments, changing accessories, or storing the R/C Electric Racing Boat.  
Such preventive safety measures reduce the risk of starting accidently. always  
unplug from its electrical outlet before performing any inspection, mainte-  
nance, or cleaning procedures.  
3. store out of reach of children and other untrained persons. Never allow Chil-  
dren to come in contact with this product.  
4. Maintain with care and keep clean. Properly maintained, this product is easier to  
control. Do not use if damaged in any way. Tag and “Do not use” until repaired.  
5. check for misalignment or binding of moving parts, breakage of parts, and  
any other condition that may affect the R/c electric Racing boats operation.  
if damaged, have it serviced before using. Many accidents are caused by poor  
maintenance.  
6. use only accessories that are recommended by the manufacturer for your  
model. Accessories that may be suitable for one product may become hazardous  
when used on another.  
seRVice  
1. Product service must be performed only by qualified repair personnel. Ser-  
vice or maintenance performed by unqualified personnel could result in a risk of  
injury.  
2. when servicing this product, use only identical replacement parts. follow  
instructions in the “Inspection, Maintenance, And Cleaning” section of this  
manual. Use of unauthorized parts or failure to follow maintenance instructions  
may create a risk of electric shock or injury.  
specific safety Rules  
1. Maintain labels and nameplates on the product. These carry important infor-  
mation. If unreadable or missing, contact Harbor Freight Tools for a replacement.  
2. Maintain a safe working environment. Make sure there is adequate surrounding  
workspace.  
3. always keep all electrical cords away from the propellers on this R/c electric  
Racing boat.  
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4. if two boats with the same radio frequency are used (both with the same  
numbers on the transmitter and/or Receiver), they must be at least 1640’  
away from one another in order to maintain adequate transmission control.  
5. before using in the water perform a distance check to be certain that you can  
maintain radio control at least 25’ from transmitter to boat with the antenna  
collapsed.  
6. neVeR run R/c electric Racing boat in swimming pools or bodies of water  
where people are swimming or playing.  
7. neVeR recharge non-rechargeable batteries.  
8. use only batteries of the type recommended. Do not mix old and new batteries.  
9. Remove batteries from both the R/c electric Racing boat and the transmitter  
if they will not be used for a long period.  
10. people with pacemakers should consult their physician before using this  
product. Electromagnetic fields in close proximity to a heart pacemaker could  
cause interference to or failure of the pacemaker. In addition, people with pace-  
makers should adhere to the following:  
Avoid operating this R/C Electric Racing Boat alone.  
Don’t use this product with the power switch locked on.  
If powered via a power cord be certain that the tool is properly grounded. A  
ground fault interrupt (GFCI) system is also a good precaution. This inexpen-  
sive device is a good safety measure because it prevents a sustained electrical  
shock.  
Properly maintain and inspect all tools before use to avoid electrical shock.  
11. never pick up, or lay down the R/c electric Racing boat until its propellers  
come to a complete stop. Moving parts can grab the surface and pull the R/C  
Electric Racing Boat out of your control and there is the possibility of damage, or  
personal injury. When handling this Racing Boat, be sure to keep hands clear of  
propellers at all times.  
12. this product is for supervised use by ages 6 and up. Children must be prop-  
erly trained in safety issues and operating procedures before being allowed to use  
this product and must always be supervised by a responsible adult.  
13. never leave the R/c electric Racing boat unattended when it is plugged into  
its charger. Turn off the R/C Electronic Racing Boat and unplug it from its electri-  
cal outlet before leaving. waRning: always remove the battery pack (16) from  
the battery compartment when it is being charged.  
14. always wear work gloves if removing the propellers (4a and/or 4b). The  
blades can be very sharp. If the R/C Electric Racing Boat has been recently used,  
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let the Twin 380 Motors (8A and 8B) as well as both Drive Shafts (6B and 6C) cool  
at least 15 minutes before touching.  
15. do not recharge the battery pack (16) if it is hot.  
gRounding  
waRning!  
improperly connecting the grounding wire can result in the risk of electric shock.  
Check with a qualified electrician if you are in doubt as to whether the outlet is  
properly grounded. do not modify the power cord plug provided with the tool.  
never remove the grounding prong from the plug. do not use the tool if the  
power cord or plug is damaged. if damaged, have it repaired by a service facil-  
ity before use. If the plug will not fit the outlet, have a proper outlet installed by  
a qualified electrician.  
gRounded tools: tools witH tHRee pRong plugs  
1. Tools marked with “Grounding Required” have a three wire cord and three prong  
grounding plug. The plug must be connected to a properly grounded outlet. If  
the tool should electrically malfunction or break down, grounding provides a low  
resistance path to carry electricity away from the user, reducing the risk of electric  
shock. (see 3-prong plug and outlet.)  
2. The grounding prong in the plug is connected through the green wire inside the  
cord to the grounding system in the tool. The green wire in the cord must be the  
only wire connected to the tool’s grounding system and must never be attached to  
an electrically “live” terminal. (see 3-prong plug and outlet.)  
3. Your tool must be plugged into an appropriate outlet, properly installed and ground-  
ed in accordance with all codes and ordinances. The plug and outlet should look  
like those in the following illustration. (see 3-prong plug and outlet.)  
SKU 95641  
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double insulated tools: tools witH two pRong plugs  
note: The Charger included with this R/C Electronic Racing Boat has a 2-Pronged plug.  
1. Tools marked “Double Insulated” do not require grounding. They have a special  
double insulation system which satisfies OSHA requirements and complies with the  
applicable standards of Underwriters Laboratories, Inc., the Canadian Standard  
Association, and the National Electrical Code. (see outlets for 2-prong plug.)  
2. Double insulated tools may be used in either of the 120 volt outlets shown in the  
preceding illustration. (see outlets for 2-prong plug.)  
extension coRds  
1. Grounded tools require a three wire extension cord. Double Insulated tools can  
use either a two or three wire extension cord.  
2. As the distance from the supply outlet increases, you must use a heavier gauge  
extension cord. Using extension cords with inadequately sized wire causes a seri-  
ous drop in voltage, resulting in loss of power and possible tool damage.  
(see table a.)  
3. When using more than one extension cord to make up the total length, make sure  
each cord contains at least the minimum wire size required. (see table a.)  
4. If you are using an extension cord outdoors, make sure it is marked with the suffix  
“W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.  
5. Make sure your extension cord is properly wired and in good electrical condition.  
Always replace a damaged extension cord or have it repaired by a qualified electri-  
cian before using it.  
RecoMMended MiniMuM wiRe gauge foR extension coRds*  
(120 oR 240 Volt)  
naMeplate  
aMpeRes  
(at full load)  
extension coRd lengtH  
25 feet  
50 feet  
75 feet 100 feet 150 feet  
0 – 2.0  
2.1 – 3.4  
18  
18  
18  
18  
18  
14  
12  
18  
18  
18  
16  
14  
12  
10  
18  
18  
16  
14  
12  
10  
-
18  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
3.5 – 5.0  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
table a  
-
-
-
* Based on limiting the line voltage drop to five volts at 150% of the rated amperes.  
SKU 95641  
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symbology  
Double Insulated  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
Amperes  
V~  
a
No Load Revolutions per Minute  
(RPM)  
n xxxx/min.  
0
unpacking  
When unpacking, check to make sure that the item is intact and undamaged. If  
any parts are missing or broken, please call Harbor Freight Tools at the number shown  
on the cover page of this manual as soon as possible.  
note: Save the box and all Styrofoam packing that comes with this R/C Electronic Rac-  
ing Boat. It is helpful for safe, secure storage when it is not in use.  
asseMbly instRuctions  
note: For additional information regarding the parts listed in the following pages, refer  
to the Assembly Diagram on page 15 of this manual.  
1.  
waRning! Make sure the Power Switch of the Transmitter (20) is in its “OFF”  
position and that the R/C Electric Racing Boat is unplugged from its electrical outlet  
before making any adjustments.  
2. Remove the R/C Electric Racing Boat, the Transmitter and all parts from the box.  
Check to make sure everything is included as per the parts list on page 14 in this  
manual.  
SKU 95641  
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figure 1  
3. Remove the Deck Cabin (1) by twisting the two Buttons at the back of the Deck  
Cabin (1) to OPEN. This will expose the Battery Compartment. See figure 1.  
note: There is another Button for locking and unlocking the Deck Cabin (1) and it is  
located on the front section of the Deck Cabin (1). It is not shown in figure 1. Be  
sure it is also locked before using the R/C Electric Racing Boat.  
figure 2  
Electric Speed Controller  
Receptacle from Electric  
Speed Controller  
Plug from Battery Pack  
Battery Pack  
4. If the Battery Pack (16) is plugged into the Electric Speed Controller (18), unplug  
them and remove the Battery Pack (16) from the Battery Compartment so it may  
be charged completely. See figure 2.  
SKU 95641  
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note: The Rechargeable Battery should be charged fully before its first use in order to  
get maximum run-time for your R/C Electric Racing Boat. See Charging Instruc-  
tions on page 10.  
5. After fully charging the Battery Pack (16) replace it into the Battery Compartment  
and plug it into the Electric Speed Controller (18).  
6. Replace the Deck Cabin (1) and lock it into place with the two Lock Buttons at the  
rear.  
7. Install the Antenna Tube (3) over the string Antenna that dangles from the right rear  
of the Hull (2). See assembly diagram on page 15.  
8. Make sure the Power Switch on the Transmitter (20) is in the OFF position. Open  
the Battery Compartment located on the bottom of the Transmitter (20). Insert new  
8 AA Batteries (not included) making sure positive and negative ends are facing in  
the correct direction. Replace the Transmitter Battery Compartment cover.  
9. After reading the Operation Instructions carefully you may launch your R/C Electric  
Racing Boat.  
note: see photo on page 16 of this manual for complete idea of inside Hull layout.  
cHaRging tHe batteRy  
1. Plug the Charger (17) into a 120V wall outlet, or into an extension cord that is con-  
nected to a 120V outlet.  
2. After removing the Battery Pack (16) from the Battery Compartment under the  
Deck Cabin (1), plug the Battery Pack (16) into the Charger (17).  
note: Do not force the connectors as they will only connect one way. Charge the bat-  
teries only when they are cool.  
3. Charging time is approximately 3.5 to 5 Hours for totally discharged Battery Pack  
(16), but charging time may be reduced if the Battery Pack (16) is not fully dis-  
charged.  
4. When Charging is completed, re-insert the Battery Pack (16) into the Battery Com-  
partment and fasten down the Deck Cabin (1) using the two lock buttons at the  
back of the Deck Cabin (1) and one at the front.  
waRning  
To prevent serious injury from fire or battery explosion:  
do not cHaRge foR MoRe tHan 5 HouRs! The charger will not turn off or  
stop charging when the battery is fully charged. Disconnect battery from charger  
when battery gets hot. Overcharging can damage the Battery Pack and can pose a  
fire hazard!  
ReV 07e  
SKU 95641  
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opeRation instRuctions  
using tHe tRansMitteR to steeR  
note: See figure 3 for Transmitter (20) layout.  
1. When you push the Throttle Lever on the Transmitter (20) forward, the Twin Pro-  
pellers will rotate at the same time and speed pushing the Racing Boat forward.  
2. When you move the Steering Lever to the left, the Right Propeller will rotate faster  
and the Racing Boat will turn left..  
3. When you move the Steering Lever to the right, the Left Propeller will rotate faster  
turning the Racing Boat to the right.  
figure 3  
transmitter  
Antenna  
Battery Level Indicators  
Throttle Trim  
Steering Lever  
Throttle Lever  
Steering Trim  
Throttle Inverter  
Steering Inverter  
Crystal  
Power Switch  
4. the transmitter layout is as follows:  
a. battery level indicators: green light means transmitter batteries are  
strong. If Red light is flashing and a beeping is heard, replace the 8 AA Bat-  
teries at once.  
b. throttle trim: Adjusts the Throttle in small increments so the R/C Electric Racing  
Boat will not move when the Throttle is at it’s minimum position.  
c. throttle lever: Controls the speed of the R/C Electric Racing Boat and it’s move-  
ment forward.  
d. inverter buttons: Used for changing direction for steering. This boat cannot  
travel in reverse, however.  
ReV 07e  
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e. crystal: This shows the channel you are transmitting on. You can order crystals  
in different channels in order to race with other boats without transmission interfer-  
ence.  
f. steering lever: Used to turn R/C Electric Racing Boat to the left or right.  
g. steering trim: Used to make slight adjustments in order to keep Boat on straight  
path if Steering Lever is not being used.  
h. power switch: On - Off button. Make sure it is always in the OFF position before  
picking up the R/C Electric Racing Boat.  
using tHe Radio contRolled electRic Racing boat  
1. With the Transmitter Power Switch and the boat power switch both in the OFF po-  
sition, place the Racing Boat in the water pointed away from the edge of the water  
space.  
2. Move the Power Switch to ON and gently push the Throttle Lever forward to move  
the Racing Boat forward.  
3. At first using low speeds practice turning and making the Racing Boat react to the  
commands of the Transmitter.  
4. Set the Throttle Trim and the Steering Trim before increasing speeds.  
5. Be aware of the time. Do not run out of power while the Racing Boat is located far  
away from the launch area. Once the power is depleted the Racing Boat will stop.  
6. Always make sure you are away from others while using your R/C Electric Racing  
Boat in order to prevent accidents and/or personal injury.  
SKU 95641  
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inspection, Maintenance, and cleaning  
WARNING! Make sure the Power Switch of the R/C Electric Racing Boat is in its  
“OFF” position and it is unplugged from its electrical outlet before performing any  
inspection, maintenance, or cleaning procedures.  
1. befoRe eacH use, inspect the general condition. Check for loose screws,  
misalignment or binding of moving parts, cracked or broken parts, damaged electri-  
cal wiring, and any other condition that may affect its safe operation. If abnormal  
noise or vibration occurs, have the problem corrected before further use. do not  
use damaged equipment.  
2. afteR eacH use, inspect the Racing Boat’s transmission shaft and bearing for  
water. Water may accumulate after each use, resulting in rust or blocked trans-  
mission shaft. Dry the transmission shaft by taking the propeller down, unscrew-  
ing and removing the shaft struts and drying the shaft and strut bearings. Adding  
lubricant to the shaft and bearings will also help prevent rust. Once done, reinstall  
all pieces.  
changing boat frequency  
a. Turn off the boat and the remote control.  
b. Open the tabs of the boat cover and unscrew the electric speed controller hous-  
ing.  
c. Lightly hold down the circuit board and replace the crystal.  
d. Screw down the electric speed controller housing and lock the top cover of the  
boat with the tabs.  
e. Pull out and replace the crystal on the controller to match the crystal in the boat.  
The controller will only control the boat if it has the same frequency.  
troubleshooting  
problem  
possible causes  
probable solutions  
R/C Electric Racing  
Boat will not start  
1. Low Transmitter Batteries.  
1. Change the old 8-AA Batteries in  
Transmitter (20) for new ones.  
2. Battery Pack (16) not connected to 2. Remove the Deck Cabin (1)  
the Electric Speed Controller (18).  
and make sure the Battery Pack  
(16) is properly connected to the  
Electronic Speed Controller (18)  
Refer to figure 2.  
R/C Electric Racing  
Boat will not steer  
straight or follow  
turning commands  
correctly  
One, or possibly both of the Propellers Turn off all power and check both  
(4A and 4B) are damaged or possibly Propellers (4A and 4B) for damage or  
fouled with debris.  
fouling and if necessary, replace one  
or both.  
ReV 07f  
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problem  
possible causes  
probable solutions  
R/C Electric Racing  
Boat moves or  
1. Low Transmitter Batteries.  
1. Change the old 8-AA Batteries in  
Transmitter (20) for new ones.  
turns without any  
commands from your  
transmitter.  
2. Someone else is operating a Radio 2. Change frequency crystals on your  
Controlled device in the area. Transmitter (20) and boat.  
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paRts list  
part  
description  
Deck Cabin  
Q’ty  
1
part  
10  
11  
description  
Motor Housing Screws  
Electric Speed Controller Housing  
Electric Speed Controller Screw  
Motor Housings  
Q’ty  
1
2
3
4
4
1
1
2
1
2
1
1
1
1
1
Hull  
1
Antenna Tube  
Shaft Strut  
1
12  
13  
14  
15  
16  
17  
18  
19  
20  
2
4A/4B Left and Right Propellers  
Shaft Housing  
6A/6B Left and Right Drive Shafts  
1 ea  
2
Battery Box  
5
Battery Box Screws  
Battery Pack  
1 ea  
1
6C  
7A  
Shaft Coupling  
Charger  
Motor Shaft Adaptor  
1
Electric Speed Controller  
Crystal Set  
7B/7C Left and Right Motor Fans  
8A/8B Left and Right 380 Motors  
1 ea  
1 ea  
1
Transmitter  
9
Motor Retainer  
please Read tHe following caRefully  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEM-  
BLY DIAGRAM IN THIS MANUALAS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER  
OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER  
THAT HE OR SHE IS qUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR  
SHE IS qUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER  
AND/OR DISTRIBUTOR ExPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS  
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE  
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITYARISING OUT OF HIS OR HER REPAIRS  
TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS  
OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
07g  
SKU 95641  
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asseMbly diagRaM  
Record products serial number Here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
07g  
SKU 95641  
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inteRioR of cabin layout  
Twin 380  
Motors  
Electric Speed  
Controller (18)  
Battery Pack  
(16)  
Twin Propeller  
Shafts  
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