1
/ ” COMPACT Air TWiN HAMMEr
2
iMPACT WrENCH
94802
ASSEMBLY ANd OPErATiNG
iNSTrUCTiONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
TO PrEVENT SEriOUS iNjUrY,
rEAd ANd UNdErSTANd ALL WArNiNGS
ANd iNSTrUCTiONS BEFOrE USE.
©
®
Copyright 2006 by Harbor FreightTools . All rights reserved. No portion of this manual or any
artwork contained herein may be reproduced in any shape or form without the express written
consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353.
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9. Maintain tools with care. Keep tools clean for better and safer performance. Follow
instructions for lubricating and changing accessories. Inspect tool cords and air hoses
periodically and, if damaged, have them repaired by an authorized technician. The
handles must be kept clean, dry, and free from oil and grease at all times.
10. disconnect air supply. Disconnect air hose when not in use.
11. remove adjusting keys and wrenches. Check that keys and adjusting wrenches
are removed from the tool or machine work surface before plugging it in.
12. Avoid unintentional starting. Be sure the trigger is released when not in use and
before plugging in. Do not carry any tool with your finger on the trigger, whether it is
plugged in or not.
13. Stay alert. Watch what you are doing, use common sense. Do not operate any tool
when you are tired.
14. Check for damaged parts. Before using any tool, any part that appears damaged
should be carefully checked to determine that it will operate properly and perform its
intended function. Check for alignment and binding of moving parts; any broken parts
or mounting fixtures; and any other condition that may affect proper operation. Any
part that is damaged should be properly repaired or replaced by a qualified technician.
Do not use the tool if any switch does not turn On and Off properly.
15. Guard against electric shock. Prevent body contact with grounded surfaces such as
pipes, radiators, ranges, and refrigerator enclosures.
16. replacement parts and accessories. When servicing, use only identical
replacement parts. Use of any other parts will void the warranty. Only use accessories
intended for use with this tool. Approved accessories are available from Harbor Freight
Tools.
17. do not operate tool if under the influence of alcohol or drugs. Read warning
labels if taking prescription medicine to determine if your judgement or reflexes are
impaired while taking drugs. If there is any doubt, do not operate the Wrench.
18. Use proper size and type extension cord. If an extension cord is required, it must
be of the proper size and type to supply the correct current to the compressor without
heating up. Otherwise, the extension cord could melt and catch fire, or cause electrical
damage to the compressor. Check your air compressor’s manual for the appropriate
size cord.
19. Maintenance. For your safety, maintenance should be performed regularly by a
qualified technician.
20. Compressed air only. Use clean, dry regulated, compressed air at 90 PSI. Never
use oxygen, carbon dioxide, combustible gases, or any other bottled gas as a power
source for this tool.
21. This impact Wrench should only be used with impact sockets and extensions.
Using any other accessories can cause the accessories to break, causing permanent
damage to the unit and severe injury to the operator, property, or bystanders.
SKU 94802
For technical questions, please call 1-800-444-3353
Page 3
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Note: Performance of the compressor (if powered by line voltage) may vary
depending on variations in local line voltage. Extension cord usage may also affect
tool performance.
Warning:The warnings, cautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. it must be under-
stood by the operator that common sense and caution are factors which cannot be built
into this product, but must be supplied by the operator.
Unpacking
When unpacking, check to make sure the parts listed on page 8 are included. If any parts
are missing or broken, please call Harbor Freight Tools at the number on the cover of this
manual as soon as possible.
Operation
Impact
Wrench
For best service you should incorporate an oiler, regulator, and inline filter, as shown in the
diagram above. Hoses, couplers, oilers, regulators, and filters are all available at Harbor
Freight Tools.
1
1.
You will need to prepare a / ” air connector (not included) to connect to the Inlet (31)
4
1
on the Impact Wrench. First, wrap the / ” air connector with pipe thread seal tape
before threading it into the Inlet (31). Connect the / ” ID Air Source Hose to a quick
4
3
8
connect coupler (not included), and then to the Impact Wrench.
Note: If you are not using an automatic oiler system, before operation, add a few drops
of Pneumatic Tool Oil to the airline connection. Add a few drops more after each hour
of continual use.
2.
3.
Set the air pressure on the regulator to 90 PSI. do not exceed the recommended
air pressure of 90 PSi.
Check the air connection for leaks. Disconnect from the air source.
SKU 94802
For technical questions, please call 1-800-444-3353
Page 4
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Operation (continued)
Refer to FiGUrES 1 through 3 on page 6, and the Assembly Drawing on page 8.
Note: Turn off your air compressor and disconnect the air hose when you are changing
sockets. After you attach the socket, attach the air hose and turn the air compressor
on.
4.
5.
6.
Select the appropriate size 1/2” drive impact socket for your needs.
Push and snap the socket (not included) onto the Anvil (6).
To operate the Regulator Knob (45), follow the directions in FiGUrE 2 on page 6.
Note: There are two different forward speeds
7.
8.
Tighten the nut as tight as you can by hand.
Place the socket (not included) over the nut you wish to tighten.
Warning!! This Impact Wrench supplies powerful torque and is designed to be
operated with two hands. Failure to operate the Impact Wrench with two hands may
result in serious injury.
9.
Grip the Impact Wrench firmly with two hands and gently squeeze the Trigger (20).
Note: If the Impact Wrench cannot tighten the nut to your satisfaction, do not raise
the air pressure on the compressor over 90 PSI. Pressures above 90 PSI will strip the
workpiece and damage the tool, potentially causing the tool to fail, causing serious
injury. Use other appropriate methods and tools to tighten the nut.
10.
11.
When the nut is tightened, release the Trigger (20). Turn off the air compressor and
disconnect the hose.
If available, check the recommended torque specification for the nut. Use a torque
Loosening
Note: Set the Reverse Valve (38) so that the anvil turns counterclockwise (reverse).
12.
13.
Place the socket (not included) over the nut you wish to loosen.
Grip the Impact Wrench firmly with two hands and gently squeeze the Trigger (20).
Note: If the Impact Wrench cannot loosen the nut, do not raise the air pressure on the
compressor over 90 PSI. Do not attempt to loosen the nut with the Impact Wrench.
Use other appropriate methods and tools to loosen the nut.
14.
15.
When the nut is loosened, release the Trigger (20). Turn off the air compressor and
disconnect the hose.
If needed, remove the nut from the socket.
SKU 94802
For technical questions, please call 1-800-444-3353
Page 5
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Maintenance
1.
Make sure your Impact Wrench is disconnected from the air hose before attempting
any maintenance.
2.
3.
Wipe the Impact Wrench down with a lint free cloth after each use.
Make sure the Anvil (6) is clear of dirt or debris. If possible, spray it with compressed
air before each use.
4.
If you do not use an inline oiler/filter system, lubricate the tool daily by holding it so that
the Air Inlet (31) is facing up. Squeeze the Trigger (20), and place one or two drops of
oil into the Air Inlet (31). Squeezing the Trigger (20) allows the oil to circulate in the
motor.
Anvil (6)
FiGUrE 1
Grease Fitting (2)
Trigger (20)
Regulator
Knob (45)
Air Inlet
(31)
Forward
Reverse
FiGUrE 2
Turn the Regulator Knob (45) for more air flow and more power.
Turn the Knob to the right for Forward; turn left for Reverse.
SKU 94802
For technical questions, please call 1-800-444-3353
Page 6
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Parts List
item
1
description
Hammer Case
Qty.
1
1
1
1
1
1
2
2
1
1
1
1
1
1
3
6
1
1
2
1
1
1
1
item
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
description
Rear Rotor Bearing Retainer
Reverse Valve Bushing
Valve Seat
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
4
4
1
1
1
1
2
Grease Fitting
Hammer Case Bushing
Socket Retainer
O-ring 8X1.8
Standard Anvil
Hammer Pin
3
4
Throttle Valve
Spring
5
6
O-ring 14X3
O-ring
7
8
Hammer
Air Inlet
9
Hammer Frame
End Plate Gasket
Housing
Bust Screw
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Band
Screen
Rear Rotor Bearing
Front End Plate
Cylinder
Cover
End Plate Gasket
O-ring 45X2
Reverse Valve
O-ring 8X1.8
Back Cover
Throttle Lever Pin 4X12
Rotor Blade
Rotor
Rear End Plate
Rear Rotor Bearing
Trigger
Even Washer
Hammer Case Bushing
Spring
O-ring 3X1.15
Spring
Steel Ball
Regulator Knob
Screw
Throttle Lever Pin 3X18
PLEASE rEAd THE FOLLOWiNG CArEFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDEDTHE PARTS DIAGRAM INTHIS MANUAL
AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY
REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO
MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS
OFTHE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATESTHAT
ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED
TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING
OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO,
OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
NOTE: Some parts are listed and shown for illustration purposes only and are not available
individually as replacement parts.
SKU 94802
For technical questions, please call 1-800-444-3353
Page 7
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Assembly diagram and Warranty
LIMITED 1YEAR
WARRANTY
Harbor FreightTools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for
the period of one year from the date of purchase. This warranty does not apply to damage due directly or
indirectly to misuse, abuse, negligence or accidents; repairs or alterations outside our facilities; or to lack of
maintenance.We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent,
special or consequential damages arising from the use of our product. Some states do not allow the exclusion
or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to
you.THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our
inspection verifies the defect, we will either repair or replace the product at our election or we may elect to
refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return
repaired products at our expense, but if we determine there is no defect, or that the defect resulted from
causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
3491 Mission Oaks Blvd.
•
PO Box 6009
•
Camarillo, CA 93011
•
(800) 444-3353
SKU 94802
For technical questions, please call 1-800-444-3353
Page 8
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