4’ x 6’ GREENHOUSE
WitH tWO VENtS
Model 94515
ASSEMbly iNStRUctiONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
tO pREVENt SERiOUS iNjURy, REAd ANd UNdERStANd
All WARNiNGS ANd iNStRUctiONS bEfORE USE.
©
®
Copyright 2006 by Harbor Freight Tools . All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
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SpEcificAtiONS
1
1
Overall Dimensions
Window Dimensions
Door Dimensions
51 / ” L x 74 / ” W x 81” H
2
2
3
22 / ” L x 20” W
4
3
3
62 / ” H x 22 / ” W
4
4
Aluminum Frame
Transparent Polycarbonate Sheets
Materials
Weight
48.5 lb.
Note: Diagrams within this manual are for reference only and are not necessarily to
scale.
Save this Manual
You will need this manual for the safety warnings and precautions, assembly, inspec-
tion, maintenance and cleaning procedures, parts list and assembly diagram. Keep your
invoice with this manual. Write the invoice number on the inside of the front cover. Keep
this manual and invoice in a safe and dry place for future reference.
GENERAl SAfEty WARNiNGS ANd pREcAUtiONS
1.
2.
KEEp WORK AREA clEAN ANd dRy. Cluttered, damp, or wet work areas invite
injuries.
KEEp cHildREN AWAy fROM GREENHOUSE. Do not allow children to play in
or climb on this product. Although this greenhouse does include some protective
covers, there are still some exposed sharp edges. In addition, protective covers
may fall off in time. Children must be supervised if allowed near the greenhouse.
3.
4.
dO NOt ASSEMblEtHiS pROdUct if UNdERtHE iNflUENcE Of AlcOHOl
OR dRUGS. Read warning labels on prescriptions to determine if your judgement
or reflexes are impaired while taking drugs. If there is any doubt, do not attempt to
assemble this product.
USE EyE pROtEctiON. Wear ANSI-approved safety impact eye goggles when
assembling this product. ANSI-approved safety impact eye goggles are available
from Harbor Freight Tools.
5.
6.
dO NOt OVERREAcH. Keep proper footing and balance at all times to prevent
tripping, falling, back injury, etcetera.
StAy AlERt. Watch what you are doing at all times. Use common sense. Do
not attempt to assemble this product when you are tired or distracted from the job
at hand.
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7.
8.
cHEcK fOR dAMAGEd pARtS. Before using this product, carefully check that
it will operate properly and perform its intended function. Check for damaged parts
and any other conditions that may affect the operation of this product. Replace or
repair damaged or worn parts immediately.
REplAcEMENt pARtS ANd AccESSORiES:When servicing, use only identical
replacement parts. Only use accessories intended for use with this product. Ap-
proved accessories are available from Harbor Freight Tools.
9.
MAiNtAiN tHiS pROdUct WitH cARE. Keep this product clean and dry for
better performance.
10.
11.
MAiNtENANcE: For your safety, service and maintenance should be performed
regularly by a qualified technician.
USE tHE RiGHt pROdUct fOR tHE jOb. Do not attempt to force a small
product to do the work of a larger industrial product. There are certain applications
for which this product was designed. It will do the job better and more safely in the
manner for which it was intended. Do not modify this product, and do not use this
product for a purpose for which it was not intended.
12.
MAiNtAiN A SAfEWORKiNG ENViRONMENt. Keep the work area well lit. Make
sure there is adequate surrounding workspace. Avoid high traffic areas. Always
keep the work area free of obstructions, grease, oil, trash, and other debris.
13.
14.
pROpER GREENHOUSE lOcAtiON: Make sure the Greenhouse is located on
a flat, level, surface.
WARNiNG: The brass bushings in the door rollers of this product contain lead, a
chemical known to the State of California to cause birth defects (or other reproduc-
tive harm). (California Health & Safety code § 25249.5, et seq.)
15.
16.
tHiS UNit cONtAiNS piEcES WitH SHARp EdGES. The machined edges of
the aluminum parts and the ends of the panel clips may be sharp. Handle all parts
carefully.
SNOW/dEbRiS AccUMUlAtiON HAZARd. The heavy weight of accumulated
snow or other debris can cause parts of this greenhouse to buckle suddenly. Do
not allow debris to accumulate on top of the greenhouse. If snowfall is expected,
place additional supports (not provided) underneath the Crown. NEVER enter a
greenhouse with accumulated debris on top.
17.
WARNiNG: The warnings, precautions, and instructions discussed in this manual
cannot cover all possible conditions and situations that may occur. The operator
must understand that common sense and caution are factors, which cannot be built
into this product, but must be supplied by the operator.
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bASE ASSEMbly
iMpORtANt–REAd tHE fOllOWiNG cAREfUlly bEfORE pROcEEdiNG
• The first step in assembly is to assemble a proper base. The greenhouse must
be properly supported to help prevent property damage and injury in the event of
strong winds or inclement weather. Wind and ground conditions may vary from
site to site, and may affect the practicality and effectiveness of anchoring methods
substantially.
• Be certain to check with local authorities to obtain all required building permits
and to familiarize yourself with any building codes that may apply.
• Decide on a location for the greenhouse. The location should be a level, well-lit
area that is sheltered from the wind. The door of the greenhouse should not open
towards the prevailing wind, if possible.
1.
2.
Excavate an area for the base of the greenhouse. The area must be 4’ 6” wide by
1
3
6’ 5” long by 2 / ” – 2 / ” deep. The floor of the hole must be level and square. The
2
4
diagonal dimensions, from corner to corner, should each be 7’ 10”.
Assemble the Base outside the hole as shown below. Use Base Bolts (60), Base
Nuts (61), and Connectors (59) to secure the pieces together.
58
59
57
59
59
59
57
58
base Assembly
3.
With assistance, lower the Base into the hole. The diagonal dimensions, from out-
side corner to outside corner, must be equal for the base to be square.
4.
5.
Fill the hole around the outside of the base with soil.
This base will need to be filled with about 10-11 cubic feet of gravel or another ap-
propriate fill material (not provided). The gravel should reach up to about / ” – / ”
1
3
2
4
below the lip of the base.
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fRAME ASSEMbly
• Unless noted otherwise, all frame parts will be attached using the bolts
(43) and Nuts (52) provided. bolts should all be assembled with their heads
1
facing the outside of the greenhouse. tighten Nuts only about / turn past
4
finger-tight; be careful not to overtighten.
• lay out all parts by number prior to assembly.
• An assistant or an appropriate support (not included) will be useful to keep
the partially assembled parts upright during assembly. An assistant should
be used to assemble the crown pieces to the rest of the frame.
• Assemble on a clear, calm day. Wind may damage the Greenhouse and will
make assembly difficult.
cross Section
Assembling the Outer frame
1.
2.
Lay all Floor Plates (16, 17, 34) out on top of the base with the flanges facing the
outside of the greenhouse as shown above. Make sure that the Front Floor Plate
(17) is on the side that you want your door to be located.
There are four Corner Studs (1, 29) to be attached to the Floor Plates (16, 17, 34),
the end with two holes should be at the bottom. As explained below, attach Left-
hand Corner Studs (1) on the outside of the front-left and rear-right corner using
two Bolts each Stud. Attach the Right-hand Corner Studs (29) on the outside of
the two remaining corners, also as explained below.
To attach the corner studs, as shown
to the right: 1) slide a Hold Down
Connector (55) up under the rail and
over the end of the Bolt (43), then 2)
secure it using a Nut (52). Use two
Hold Down Connectors for each Cor-
ner Stud.
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3.
4.
Place two Bolts (43) and Nuts (52) into the holes on the Top Doorway Beam (12).
Do not tighten them yet. While making sure that the profiles of the parts are ori-
ented as shown to the right, slide the slot on the Door Rail (14)
over the heads of the bolts on the Top Doorway Beam. Align the
right edge of the Door Rail on the Doorway Beam, then tighten
the Nuts.
12
14
Attach a Corner End Cap (47) to the top outer corner of each Corner Stud (1, 29).
the 8 spots requiring a Hold-
down connector (55) are
marked with a plus (+).
13
13
36
21
1
13
++
36
16
29
29
34
13
+
+
+
+
1
17
34
36
++
figure A
5.
6.
Attach a Side Ceiling Plate (36) flat against the inside of two Corner Studs (1,29).
Make sure that the gutter on the Side Ceiling Plate is oriented correctly, see figure
A inset. At this point, the completed section of the frame will likely need support.
Attach the second Ceiling Plate the same way.
Attach a Corner Bracket (13) at the inside top of each Corner
Stud (1,29) so that the bracket faces upwards, see diagram
to the right. Leave the upper holes of the two rear Corner
Brackets (13) empty to allow the rear brace to be attached
to those holes in the next step.
7.
Attach the Rear Brace (21) to the inside of the two Corner
Brackets (13) that are over the Rear Floor Plate (16). The
flange on the Rear Brace should face inward. Attach each
end to the upper hole on the Corner Bracket (13). (See figure A.)
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Assembling the Roof frame
5
4
35
2
12
14
3
figure b
1.
2.
Assemble the roof frame to the side of the greenhouse first. Attach the Front-Right
and Front-Left Crown Beams (2, 3) to the outside of the Crown (35) with the angled
edges towards the top. See diagram below right, viewed from under the Crown,
facing forward.
Attach the Top Doorway Beam (12) and Door Rail (14)
assembly to the outside (opposite the Crown) of the Front-
Right and Front-Left Crown Beams (2, 3). The rounded
edge on the Door Rail should face upward.
3.
4.
Attach the Rear Crown Beams (4,5) to the Crown (35) in
the same fashion as the Front Crown Beams in step 1.
Attach a Corner End Cap (47) onto the outer end of each
Crown Beam (2-5). Cover the gaps between the Crown Beams (between 2-3 & 4-5)
with a Peak Cap (54) in each. You may desire to use some silicone (not included)
to secure the Peak Caps (54) in place.
5.
With an assistant, lift the Crown Assembly and place the Crown Beams (2-5) on
top of the Corner Brackets (13). (See figure b.) Secure each corner in place with
the Crown Beams on the outside of the Corner Brackets.
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Assembling the Studs and braces
the 8 spots requiring a
Hold-down connector
(55) are marked with
a plus (+).
10
23
25
9
8
22
19
+
7
+
23
+
6
+
25
22
Viewedfromotherangle
+
10
19
+
38
+
3
+
39
23
figure c
1.
Attach the Rear-Left and Rear-Right Studs (8, 9) to the outside of the Rear Floor
Plate (16) and Rear Brace (21). Slide a Hold-Down Connector (55) under the base
and over the Bolt at each Floor Plate (16) connection.
2.
3.
Attach the tops of the Rear Studs (8, 9) to the Rear-Right and Rear-Left Crown
Beams (4, 5).
Attach a Side Stud (10) in the center of each side to the outside of the frame with
an extra Bolt (43) in the slot. Slide a Hold-Down Connector (55) under the base
and over the Bolt at each bottom connection.
4.
Attach a Side Diagonal Brace (22) from the hole on the Side Floor Plate (34) to the
hole on the Side Ceiling Plate (36) on the inside as shown in figure c. The flange
on the Brace should face inward. Attach the center hole of the Brace to the Bolt
(43) in the center of the Side Stud (10). Attach the other Side Diagonal Brace (22)
to the other side in the same manner as the first.
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Right
left
doorway
Stud (7)
doorway
Stud (6)
to
corner
Stud (29)
to
corner
Stud (1)
front floor plate (17)
View from above
5.
6.
Install the Left and Right Doorway Studs (6, 7) to the outside of the frame so that
they rest flat against the frame. Their orientation should be the same as shown
above. Slide a Bolt (43) into each slot for later Front Brace (23) assembly. Slide a
Hold-Down Connector (55) under the base and over the Bolt at each bottom con-
nection, do not secure with a Nut (52) until the next step.
Remove the bottom Bolt from the Corner Brackets (13) at the front of the greenhouse.
Install the Front Diagonal Braces (25) with their flanges facing inward to the bottom
hole of the Brackets on the inside using Bolts (43). Attach the bottom of the Front
Diagonal Braces (25) to the Bolt left exposed on the Floor Plate (17) from the last
step. (See figure c.)
7.
Remove next bolt up from the front Corner Brackets (13). Connect the Front Braces
(23) to the exposed hole. Connect the loose ends of the Front Braces (23) to the
Doorway Studs (6, 7), using the Bolts (43) included in the Doorway Studs (6, 7) in
step 5, above. (See figure c.)
8.
Attach the Door Slide Support (19) to the Front-Left Crown Beam (3) using the Long
Door Support Bolt (38) and Nut (52), with the Door Support
Spacer (39) between the Support and the Stud. (See figure c,
19
38
inset, and diagram to the right.)
3
9.
The frame should now rest square. Measure diagonally from cor-
ner to corner at the top. If the measurements are not equal, adjust
the frame as needed until square. Some Nuts (52) may need to
be temporarily loosened to adjust the frame properly.
39
23
10.
Place the Gutter End Caps (48) onto the ends of the Side Ceiling Plates (36) oriented
with a gap in the bottom to allow water to drain out of the gutters.
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Assembling the Roof Studs and braces
15b
11
15a
11
figure d
1.
2.
Attach both Roof Studs (11) to the outside of the Crown (35) and slide one Bolt
(43) into each. Secure the ends to the outer top edge of the Side Ceiling Plates
(36) using another Bolt (43).
Slide a Left Window Support Beam (15a) onto two Roof Studs (11) on the left side
of the greenhouse, with the predrilled holes on the underside and the flat side fac-
ing the Crown (35). Use the extra Bolts (43) to secure the Beam loosely in place.
Repeat for the Right Window Support Beam (15b) on the right side.
3.
At this time, verify that the Door Rail (14) is oriented correctly, with the rounded
edge facing up – see number 3 on page 7.
REV 01/07
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Assembling the Windows
1.
2.
Attach a Side Window Frames (30) to each end of the Top Window Frame (33), as
shown below to the right.
33
Insert Bolts (43) into the holes at the bottom of the Side Window
Frames (30), so that the threads stick out the bottom of the win-
dow.
30
3.
4.
Remove the protective film from both sides of the Window Pane
(66). Slide the Window Pane (66) into the three-sided frame.
Slide the Bottom Window Frame (32) onto the two Short Bolts (43) and the Window
Pane (66). Secure it in place with Nuts (52). You may need to apply some pressure
to the heads of the Bolts through the Window Pane to allow the Nuts to thread on
properly.
5.
6.
Attach the Window Brace (51) to the Bottom Window Frame (32) using two Window
Screws (45). The holes on the Window Brace (51) should face away from the win-
dow.
Slide the top edge of the Top Window Frame (33) into the slot at
the top of the Crown (35), see illustration to the right. The win-
dow should be aligned with the Window Brace (51) underneath
it. Slide the window into place over the Window Support Beam
(15a/15b). Gradually lower it into place.
33
35
7.
Using two Window Screws (45), attach the Window Stop (18) to
theWindow Support Beam (15a/15b) with its tab pointing towards the Crown (35). It
should be on the underside of the Window Support Beam, inside the greenhouse.
8.
9.
Loosen the Nuts (52) holding theWindow Support Beam (15a/15b) in place and slide
the Window Support Beam (15a/15b) up to touch the window. Secure it in place.
Repeat steps 1-8 for the other window.
Assembling the door
the door is assembled using the door Screws (44). the Screws thread
directly into the rounded portions of the parts in the center of the doors.
1.
2.
Place the Left Door Frame (20) with the door seal side down.
Attach two Center Door Frames (26) to the Left Door Frame
(20). Assemble them with the rounded portion facing the front,
26
20
as shown to the right.
Attach a Right Door Frame (28) to the other side of the Center
Door Frames (26) in the same way.
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3.
4.
Orient the assembled door frames so that the Left Door Frame (20) is on the left,
and the Right Door Frame (28) is on the right.
Attach the Top Door Frame (24) to the top of the Left/Right Door
Frames (20, 28). Make sure that the rounded portion faces the
front and that the flange where the pane will sit faces down to-
wards the center of the door, see the diagram to the right.
24
20
pANE
5.
6.
Using two Bolts (43) and two Nuts (52), attach the Door Slider
(31) to the Top Door Frame (24) with the rollers on the top of the
door.
Insert a Door Bottom Slider (40) into each end of the Bottom Door
Frame (27). Make sure that the Sliders are assembled the correct
way, with the gap facing the back of the door – see diagram to
the right. Attach the Bottom Door Frame (27) to the Left/Right
Door Frames (20, 28) using two Screws (44) on each side – the
one on the top into the Bottom Door Frame (27) and the bottom
one into the Door Bottom Slider (40).
27
28
44
40
7.
8.
Raise the assembled Door up and insert the first roller of its Door
Slider (31) onto the Door Rail (14).Carefully align the first Bottom
Door Slider (40) over the edge of the Front Floor Plate (17) – see
illustration to the right. Carefully slide the door over and align the
other top Roller and bottom Slider as you did the first ones.
Once the door is installed, install Bolts (43) and Nuts (52) into
the holes on the ends the Door Rail (14) to prevent the door from sliding off the rail.
Attach the Right and Left Rail End Caps (49,50) onto the ends of the Door Rail.
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installing the transparent panels
1.
2.
Panel Clips (46) are used to secure the Transparent Panels in place on the Green-
house.
Remove the protective film from both sides of all panels.
63/65
35
32
65
63
63
15a/15b
36
3.
4.
The Roof Panels (63) and the Roof Window Panels (65) will need to be placed as
shown in the illustrations above. The top edges of these panels need to be placed
up under the edge of the Crown (35) or the Window Support Beam (15a/15b).
One at a time, place each Transparent Panel (62–70) in its proper location on the
Ceiling, Frame, and Door of the Greenhouse. Then, secure the Transparent Panel
in place, using the quantity and location of Panel Clips (46) as shown in the Panel
Installation Diagram, next page. Also, refer to the panel clip installation instructions
in step 6.
5.
If the Door Top/Bottom Panel (70) does not fit properly, turn it 90° and try refitting
it.
6.
be careful, panel clip (46) ends may be sharp and may spring back!
To attach Panel Clips:
a. Place the two loose ends of the Clip into the groove in the frame.
b. Swing the center portion of the Clip up against the panel.
c. Two edges of the Clip swing under the edge of the panel and the center edge
holds the panel in place.
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panel installation diagram
# = panel clip (67) location
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
66
#
64
67
#
65
#
#
#
#
#
#
#
#
#
#
#
#
#
66
#
#
#
#
#
64
63
#
#
#
69 #
#
#
#
#
#
#
#
#
#
#
#
65
#
#
#
#
#
#
#
#
#
#
#
#
63
#
#
#
#
#
#
#
#
#
70
68
70
#
#
64
#
#
#
#
#
#
#
#
#
62
# #
# #
# #
#
64
62
#
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iNSpEctiON, MAiNtENANcE, ANd clEANiNG
1.
bEfORE EAcH USE, inspect the general condition of the Greenhouse. Check for
loose screws, misalignment or binding of moving parts, cracked or broken parts,
and any other condition that may affect the safe operation of the Greenhouse. If a
problem occurs with the Greenhouse, have it corrected before further use.
do not use damaged equipment.
2.
3.
tO clEAN: Wipe with a damp cloth, using a mild detergent.
do not use cleaners that are combustible, corrosive, or not compatible with
aluminum.
WHEN StORiNG: Keep the Greenhouse in a box and in a clean, dry location.
plEASE REAd tHE fOllOWiNG cAREfUlly
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN
THIS MANUAL AS A REFERENCETOOL ONLY. NEITHERTHE MANUFACTURER NOR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE
IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO
REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR
EXPRESSLY STATESTHAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN
BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES
ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT
OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF RE-
PLACEMENT PARTS THERETO.
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pARtS liSt
lengths given are approximate and most are rounded to the nearest inch.
pARt
dEScRiptiON
Q’ty
pARt
dEScRiptiON
Q’ty
Left-hand Corner
Stud
Door Slide
Support
1
4’
2
19
1’ 3”
5’ 3”
6’
1
Front-Right Crown
Beam
2
3
3’ 9”
3’ 9”
3’ 9”
3’ 9”
5’ 5”
5’ 5”
5’ 6”
5’ 6”
4’
1
1
1
1
1
1
1
1
2
2
1
4
1
1
1
1
1
2
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Left Door Frame
1
1
2
2
1
2
2
1
1
2
4
1
2
2
2
1
2
2
Front-Left Crown
Beam
Rear Brace
Rear-Left Crown
Beam
Side Diagonal
Brace
4
4’ 3”
1’ 11”
2’
Rear-Right Crown
Beam
5
Front Brace
Left Doorway
Stud
6
Top Door Frame
Right Doorway
Stud
Front Diagonal
Brace
7
4’ 3”
2’
Center Door
Frame
8
Rear-Left Stud
Rear-Right Stud
Side Stud
Bottom Door
Frame
9
2’
10
11
12
13
14
15a
15b
16
17
18
Right Door Frame
5’ 3”
4’
Right-hand
Corner Stud
Roof Stud
3’ 8”
2’
Top Doorway
Beam
Side Window
Frame
1’ 9”
2’
Corner Bracket
Door Rail
Door Slider
Bottom Window
Frame
4’ 2”
2’ 1”
2’ 1”
6’
1’ 11”
2’
Left Window
Support Beam
Top Window
Frame
Right Window
Support Beam
Side Floor Plate
Crown
4’
Rear Floor Plate
Front Floor Plate
Window Stop
4’
6’
Side Ceiling Plate
Door Roller Bolt
4’
M4 x
8
REV 01/07
SKU 94515
for technical questions, please call 1-800-444-3353.
Page 17
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pARtS liSt (continued)
part lengths are approximate and most are rounded to the nearest inch.
pARt
dEScRiptiON
Q’ty
pARt
dEScRiptiON
Hold-down
Q’ty
Long Door
M6 x
38
38
1
55
16
Support Bolt
Connector
Door Support
Spacer
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
1
2
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
Hex Wrench
1
2
Door Bottom
Slider
Front/Rear Base
Plate
Spanner Wrench
Door Seal
1
Side Base Plate
2
Base Plate
Connector
2
4
M6 x
10
Bolt
88
16
8
Base Bolt
Base Nut
Wall Panel
Roof Panel
16
16
4
ST4.5
x 19
Door Screw
Window Screw
Panel Clip
ST4.5
x 7.5
2’ x
4’
2’ x
3’ 8”
105
8
2
Front/Rear Side
Panel
2’ x
5’ 5”
Corner End Cap
Gutter End Cap
4
Roof Window
Panel
2’ x
1’ 11”
4
2
Right Rail End
Cap
2’ x
1’ 9”
1
Window Pane
2
Rear Center
Panel
2’ x
6’ 2”
Left Rail End Cap
Window Brace
Nut
1
1
Door Center
Panel
2’ x
9”
2
1
2’ x
9”
M6
89
2
Front Top Panel
1
Door Top/Bottom
Panel
2’ x
2’
Door Roller
Peak Cap
2
2
Note: Some parts are listed and shown for illustration purposes only and are not available
individually as replacement parts.
SKU 94515
for technical questions, please call 1-800-444-3353.
Page 18
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