Harbor Freight Tools Dust Collector 98524 User Manual

13” PLANER  
WITH DUST COLLECTOR  
98524  
SET UP AND OPERATINg INSTRUCTIONS  
®
Distributed exclusively by Harbor Freight Tools .  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Read this material before using this product.  
Failure to do so can result in serious injury.  
SAVE THIS mANUAL.  
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
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Unmodified plugs and matching out-  
lets will reduce risk of electric shock.  
such as dust mask, non-skid safety  
shoes, hard hat, or hearing protection  
used for appropriate conditions will  
reduce personal injuries.  
b.Avoid body contact with grounded  
surfaces such as pipes, radiators,  
ranges and refrigerators. There is  
an increased risk of electric shock if  
your body is grounded.  
c.Prevent unintentional starting.  
Ensure the switch is in the off-po-  
sition before connecting to power  
source and/or battery pack, pick-  
ing up or carrying the tool. Carry-  
ing power tools with your finger on  
the switch or energizing power tools  
that have the switch on invites acci-  
dents.  
c.Do not expose power tools to rain  
or wet conditions. Water entering  
a power tool will increase the risk of  
electric shock.  
d.Do not abuse the cord. Never use  
the cord for carrying, pulling or  
unplugging the power tool. Keep  
cord away from heat, oil, sharp  
edges or moving parts. Damaged  
or entangled cords increase the risk  
of electric shock.  
d.Remove any adjusting key or  
wrench before turning the power  
tool on. A wrench or a key left at-  
tached to a rotating part of the power  
tool may result in personal injury.  
e.Do not overreach. Keep proper  
footing and balance at all times.  
This enables better control of the  
power tool in unexpected situations.  
e.When operating a power tool out-  
doors, use an extension cord suit-  
able for outdoor use. Use of a cord  
suitable for outdoor use reduces the  
risk of electric shock.  
f. Dress properly. Do not wear loose  
clothing or jewelry. Keep your  
hair, clothing and gloves away  
from moving parts. Loose clothes,  
jewelry or long hair can be caught in  
moving parts.  
f. If operating a power tool in a damp  
location is unavoidable, use a  
ground Fault Circuit Interrupter  
(gFCI) protected supply. Use of  
a GFCI reduces the risk of electric  
shock.  
g.If devices are provided for the con-  
nection of dust extraction and col-  
lection facilities, ensure these are  
connected and properly used. Use  
of these devices can reduce dust-  
related hazards.  
3. Personal safety  
a.Stay alert, watch what you are do-  
ing and use common sense when  
operating a power tool. Do not use  
a power tool while you are tired  
or under the influence of drugs,  
alcohol or medication. A moment  
of inattention while operating power  
tools may result in serious personal  
injury.  
h.Only use safety equipment that  
has been approved by an appropri-  
ate standards agency. Unapproved  
safety equipment may not provide  
adequate protection. Eye protection  
must be ANSI-approved and breath-  
ing protection must be NIOSH-ap-  
proved for the specific hazards in the  
work area.  
b.Use personal protective equip-  
ment. Always wear ANSI-approved  
eye protection. Safety equipment  
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4. Power tool use and care  
account the working conditions  
and the work to be performed. Use  
of the power tool for operations differ-  
ent from those intended could result  
in a hazardous situation.  
a.Do not force the power tool. Use  
the correct power tool for your ap-  
plication. The correct power tool will  
do the job better and safer at the rate  
for which it was designed.  
5. Service  
b.Do not use the power tool if the  
switch does not turn it on and off.  
Any power tool that cannot be con-  
trolled with the switch is dangerous  
and must be repaired.  
a.Have your power tool serviced by  
a qualified repair person using  
only identical replacement parts.  
This will ensure that the safety of the  
power tool is maintained.  
c.Disconnect the plug from the  
power source and/or the battery  
pack from the power tool before  
making any adjustments, chang-  
ing accessories, or storing power  
tools. Such preventive safety mea-  
sures reduce the risk of starting the  
power tool accidentally.  
Specific Safety Warnings  
1. Always wear ANSI-approved safety  
impact eye goggles and heavy-du-  
ty work gloves when using Planer.  
Using personal safety devices reduce  
the risk for injury. Safety impact eye  
goggles and heavy work gloves are  
available from Harbor Freight Tools.  
Dust mask, non skid safety shoes,  
hard hat, or hearing protection must  
be used for appropriate conditions.  
d.Store idle power tools out of the  
reach of children and do not allow  
persons unfamiliar with the power  
tool or these instructions to oper-  
ate the power tool. Power tools are  
dangerous in the hands of untrained  
users.  
2. Use a platform, or other practical  
way, to support a long workpiece  
as it enters the Planer. Holding the  
work by hand or against your body  
is unstable and may lead to loss of  
control.  
e.maintain power tools. Check for  
misalignment or binding of moving  
parts, breakage of parts and any  
other condition that may affect the  
power tool’s operation. If dam-  
aged, have the power tool repaired  
before use. Many accidents are  
caused by poorly maintained power  
tools.  
3. Avoid unintentional starting. Make  
sure you are prepared to begin work  
before turning on the Planer.  
4. Do not force the Planer. This tool  
will do the work better and safer at  
the speed and capacity for which it  
was designed.  
f. Keep cutting tools sharp and  
clean. Properly maintained cutting  
tools with sharp cutting edges are  
less likely to bind and are easier to  
control.  
5. Always unplug the Planer from its  
electrical outlet before changing  
blades or performing any inspec-  
tion, maintenance, or cleaning  
procedures.  
g.Use the power tool, accessories  
and tool bits etc. in accordance  
with these instructions, taking into  
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6. Never leave the Planer unattended  
while running. Turn power off if you  
have to leave the Planer.  
contains chemicals known [to the  
State of California] to cause can-  
cer, birth defects or other repro-  
ductive harm. Some examples of  
these chemicals are:  
7. Turn off Planer when jammed.  
• Lead from lead-based paints  
• Crystalline silica from bricks and ce-  
ment or other masonry products  
• Arsenic and chromium from chemi-  
cally treated lumber  
8. Before each use, check all nuts,  
bolts, and screws for tightness.  
9. Keep extension cord off the  
ground and away from water.  
Your risk from these exposures var-  
ies, depending on how often you do  
this type of work. To reduce your  
exposure to these chemicals: work in  
a well ventilated area, and work with  
approved safety equipment, such as  
those dust masks that are specially  
designed to filter out microscopic  
particles. (California Health & Safety  
Code § 25249.5, et seq.)  
10. Install this product on a proper  
surface. Locate on a flat, level, and  
solid surface that is capable of sup-  
porting the weight of the Planer and  
the stock being planed.  
11. maintain labels and nameplates  
on the tool. These carry important  
safety information. If unreadable or  
missing, contact Harbor Freight Tools  
for a replacement.  
15. The warnings, precautions, and  
instructions discussed in this in-  
struction manual cannot cover all  
possible conditions and situations  
that may occur. It must be under-  
stood by the operator that common  
sense and caution are factors which  
cannot be built into this product, but  
must be supplied by the operator.  
12. This product is not a toy. Keep it  
out of reach of children.  
13. People with pacemakers should  
consult their physician(s) before  
use. Electromagnetic fields in close  
proximity to heart pacemaker could  
cause pacemaker interference or  
pacemaker failure. In addition, peo-  
ple with pacemakers should:  
• Avoid operating alone.  
SAVE THESE  
• Do not use with power switch locked  
on.  
INSTRUCTIONS.  
• Properly maintain and inspect to  
avoid electrical shock.  
• Any power cord must be properly  
grounded. Ground Fault Circuit Inter-  
rupter (GFCI) should also be imple-  
mented – it prevents sustained elec-  
trical shock.  
14. Some dust created by power sand-  
ing, sawing, grinding, drilling,  
and other construction activities,  
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of electric shock. (See 3-Prong Plug  
and Outlet.)  
gROUNDINg  
TO PREVENT  
ELECTRIC SHOCK  
AND DEATH FROm  
INCORRECT gROUNDINg  
WIRE CONNECTION:  
2. The grounding prong in the plug is  
connected through the green wire in-  
side the cord to the grounding system  
in the tool. The green wire in the cord  
must be the only wire connected to  
the tool’s grounding system and must  
never be attached to an electrically  
“live” terminal. (See 3-Prong Plug  
and Outlet.)  
Check with a qualified  
electrician if you are in doubt  
as to whether the outlet is  
properly grounded. Do not  
modify the power cord plug  
provided with the tool. Never  
remove the grounding prong  
from the plug. Do not use the  
tool if the power cord or plug  
is damaged. If damaged, have  
it repaired by a service facility  
before use. If the plug will not  
fit the outlet, have a proper  
outlet installed by a qualified  
electrician.  
3. The tool must be plugged into an  
appropriate outlet, properly installed  
and grounded in accordance with all  
codes and ordinances. The plug and  
outlet should look like those in the  
preceding illustration. (See 3-Prong  
Plug and Outlet.)  
Double Insulated Tools: Tools  
with Two Prong Plugs  
grounded Tools: Tools with Three  
Prong Plugs  
1. Tools marked “Double Insulated” do  
not require grounding. They have  
a special double insulation system  
which satisfies OSHA requirements  
and complies with the applicable  
standards of Underwriters Labora-  
tories, Inc., the Canadian Standard  
Association, and the National Electri-  
cal Code. (See Outlets for 2-Prong  
Plug.)  
1. Tools marked with “Grounding Re-  
quired” have a three wire cord and  
three prong grounding plug. The  
plug must be connected to a properly  
grounded outlet. If the tool should  
electrically malfunction or break  
down, grounding provides a low  
resistance path to carry electricity  
away from the user, reducing the risk  
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2. Double insulated tools may be used  
in either of the 120 volt outlets shown  
in the preceding illustration. (See  
Outlets for 2-Prong Plug.)  
dition. Always replace a damaged  
extension cord or have it repaired by  
a qualified electrician before using it.  
8. Protect the extension cords from  
sharp objects, excessive heat, and  
damp or wet areas.  
Extension Cords  
1. Grounded tools require a three wire  
extension cord. Double Insulated  
tools can use either a two or three  
wire extension cord.  
RECOmmENDED mINImUm WIRE  
gAUgE FOR EXTENSION CORDS*  
(120/240 VOLT)  
EXTENSION CORD  
NAmEPLATE  
LENgTH  
2. As the distance from the supply outlet  
increases, you must use a heavier  
gauge extension cord. Using exten-  
sion cords with inadequately sized  
wire causes a serious drop in voltage,  
resulting in loss of power and pos-  
sible tool damage.  
AmPERES  
(at full load)  
0 – 2.0  
2.1 – 3.4  
18  
18  
18  
18  
18  
14  
12  
18  
18  
18  
16  
14  
12  
10  
18  
18  
16  
14  
12  
10  
-
18  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
3.5 – 5.0  
5.1 – 7.0  
(See Table A.)  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
3. The smaller the gauge number of the  
wire, the greater the capacity of the  
cord. For example, a 14 gauge cord  
can carry a higher current than a 16  
gauge cord. (See Table A.)  
-
-
* Based on limiting the line  
voltage drop to five volts at  
150% of the rated amperes.  
TABLE A  
Symbology  
4. When using more than one exten-  
sion cord to make up the total length,  
make sure each cord contains at  
least the minimum wire size required.  
(See Table A.)  
Double Insulated  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
Amperes  
5. If you are using one extension cord  
for more than one tool, add the  
nameplate amperes and use the sum  
to determine the required minimum  
cord size. (See Table A.)  
V~  
A
6. If you are using an extension cord  
outdoors, make sure it is marked with  
the suffix “W-A” (“W” in Canada) to  
indicate it is acceptable for outdoor  
use.  
No Load Revolutions per Minute  
(RPM)  
n xxxx/min.  
0
7. Make sure the extension cord is prop-  
erly wired and in good electrical con-  
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Note: For additional information regarding  
the parts listed in the following pages,  
refer to the Assembly Diagram near  
the end of this manual.  
SPECIFICATIONS  
Electrical Requirements 120 V~ / 60 Hz / 15 A  
Motor (Cutter head)  
Speed  
8,000 RPM, 16,000  
cuts per minute  
Assembly  
Maximum Cutting Depth 3/32”  
Stock Capacity  
Cutting Blades  
Feed Speed  
13” W x 6” H  
1. Select an area with enough room to  
fit the chosen dust collection system.  
Select a workbench to mount the  
Planer. Place the Planer on a work-  
bench able to support the weight of  
the Planer and the wood stock being  
planed. The orientation of the Planer  
should enable the easy entry and exit  
of long pieces of wood stock.  
Two 13-1/8” L  
23 Feet per Minute  
2-3/16” I.D.  
Dust Port Opening  
1 Hex Wrench (4mm)  
2 Magnets  
1 Dust Bag  
Included Accessories  
UNPACKINg  
2. Using a pencil, mark through the  
mounting holes of the Planer, onto  
the workbench. Slide the Planer  
aside and drill four 3/8 inch mounting  
holes into the workbench.  
When unpacking, check to make sure  
that the item is intact and undamaged. If  
any parts are missing or broken, please  
call Harbor Freight Tools at the number  
shown on the cover of this manual as soon  
as possible.  
Before drill-  
ing, verify that there are no utility  
wires or other obstructions under  
the workbench.  
INSTRUCTIONS FOR  
PUTTINg INTO USE  
Read the ENTIRE ImPORTANT  
SAFETY INFORmATION  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
3. Slide the Planer back over the mount-  
ing holes in the workbench, and se-  
cure the Planer to the workbench with  
bolts, washers, spring washers and  
nuts (not included). Securely tighten.  
Handle (4)  
TO PREVENT  
SERIOUS INjURY  
FROm ACCIDENTAL  
OPERATION:  
Turn the Power Switch of the  
tool to its “OFF” position and  
unplug the tool from its  
electrical outlet before  
assembling or making any  
adjustments to the tool.  
Head  
Screw (1)  
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4. Mount the Elevating Handle (4) on  
top of the unit on the right or left side  
with Flat Washer (2) and Head Screw  
(1), as shown above. Place the Cap  
(9) on the other side.  
creating a tripping hazard or exposing  
the power cord to possible damage.  
The power cord must reach the work  
area with enough extra length to al-  
low free movement while working.  
5. The Filter Bag (27.6) of the dust col-  
lection system has an open bottom.  
The open bottom should be con-  
nected to a thirty gallon plastic bag or  
garbage can (neither included) using  
the Connector (27.8) and fasten with  
the Pin (27.7).  
3. There must not be hazardous ob-  
jects, such as utility lines or foreign  
objects, nearby that will present a  
hazard while working.  
general Operating Instructions  
1. Lower the Table Support (221) and  
the Extension Table (222).  
OPERATINg INSTRUCTIONS  
2. The Adjustment Knob on top of the  
Planer is used to adjust the depth of  
cut. Recommended depth of cut is  
as follows:  
Read the ENTIRE ImPORTANT  
SAFETY INFORmATION  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
Wood up to 6” wide: 3/32”  
Wood over 6” wide: 1/16”  
The depth of the cut is read on the  
meter above the cutting area on the  
front of the Planer.  
Tool Set Up  
TO PREVENT  
SERIOUS INjURY  
FROm ACCIDENTAL  
OPERATION:  
Turn the Power Switch of the  
tool to its “OFF” position and  
unplug the tool from its  
electrical outlet before  
performing any inspection,  
maintenance, or cleaning  
procedures.  
3. The pre-set Thickness Knob can be  
adjusted to set to the maximum thick-  
ness desired; 1/8”, 1/4”, 1/2”, 3/4”, 1”  
or 1-1/4”. See below.  
Work Piece and Work Area Set Up  
1. Designate a work area that is clean  
and well-lit. The work area must not  
allow access by children or pets to  
prevent injury and distraction.  
2. Route the power cord along a safe  
route to reach the work area without  
4. The Planer can be locked to ensure  
an even cut by pulling the handle  
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of the Lock Lever (49) down. See  
below.  
become a projectile. Do not plane  
boards that have foreign objects  
(nails, staples, etc.) in them.  
7. Do not plane material:  
shorter than 15”,  
Handle of Lock  
Lever (49)  
narrower than 3/4”,  
wider than 13”,  
or thinner than 1/8”  
8. Push the On/Off Lock switch down to  
turn the Planer on. Allow the planer  
to come up to full speed before be-  
ginning a job.  
9. The planer has a maximum depth  
cut of 3/32” per pass. The Planer will  
operate best when the depth of cut is  
less than 1/16”. It is recommended to  
make a series of shallow cuts rather  
than a single deep cut.  
5. The Handle (75) can be used to vary  
the depth or shallowness of cut be-  
yond the pre-set Thickness Knob.  
Note: Always keep the boards being  
planed level. Support long boards at  
both ends.  
Handle  
(75)  
On/off Lock  
Switch  
10. Plane along the grain of the wood.  
11. Plane alternating sides of the  
board until the desired thickness is  
achieved.  
12. When planing multiple boards to the  
same thickness place the ends so  
they are touching (butting) for best  
results.  
Circuit  
Reset  
13. An assistant can return the boards to  
the operator using the Rollers (13) on  
top of the Planer.  
6. Plug the Planer into a grounded,  
120V electrical outlet.  
14. If the Planer turns off unexpectedly  
during operation; turn the Planer off  
and unplug it from the electrical out  
let. Refer to the “Troubleshooting  
Section” of this manual for possible  
reasons. If the Circuit Breaker has  
Note: Do not stand behind the end of the  
board during planing. Plane dry,  
unwarped, clean boards only. Avoid  
planing boards that have knots;  
loose knots can jam the machine or  
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tripped, remove any materials from  
the Planer and push the Circuit Reset  
button.  
15. To prevent accidents, turn off the tool  
and disconnect its power supply after  
use. Clean, then store the tool in-  
doors out of children’s reach.  
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and lubricate moving parts with white  
lithium grease.  
mAINTENANCE AND  
SERVICINg  
4. CARBON BRUSH mAINTENANCE.  
The carbon brushes may require  
maintenance when the motor perfor-  
mance of the tool decreases or stops  
working completely. To maintain the  
brushes:  
Procedures not specifically  
explained in this manual  
must be performed only by a  
qualified technician.  
TO PREVENT  
SERIOUS INjURY  
FROm ACCIDENTAL  
OPERATION:  
Turn the Power Switch of the  
tool to its “OFF” position and  
unplug the tool from its  
electrical outlet before  
performing any inspection,  
maintenance, or cleaning  
procedures.  
a. Remove the brush caps on the front  
and back of the motor housing.  
b. Remove the carbon brushes from  
the housing. Keep track of which  
orientation the old carbon brush-  
es were in to prevent needless  
wear if they will be reinstalled.  
c. If either carbon brush is worn down  
by more than 1/2, replace both car-  
bon brushes.  
TO PREVENT SERIOUS  
INjURY FROm TOOL  
FAILURE:  
d. To clean old carbon brushes before  
reusing them, rub the contact areas  
with a pencil eraser.  
Do not use damaged  
equipment. If abnormal noise  
or vibration occurs, have the  
problem corrected before  
further use.  
e. Reinsert the old carbon brushes in  
the same orientation to reduce wear.  
f. When installing the carbon brushes,  
make sure the carbon portions of the  
carbon brushes contact the motor  
armature, and that the springs face  
away from the motor. Also, make  
sure the springs operate freely.  
Cleaning, maintenance, and  
Lubrication  
1. BEFORE EACH USE, inspect the  
general condition of the tool. Check  
for loose screws, misalignment or  
binding of moving parts, cracked or  
broken parts, damaged electrical wir-  
ing, and any other condition that may  
affect its safe operation.  
g. Replace the brush caps. Do not  
overtighten.  
Note: New carbon brushes tend to spark  
when first used until they wear and  
conform to the motor’s armature.  
5. BLADE mAINTENANCE.  
When cutting ability deteriorates or  
the planed surface starts to get un-  
even or rough, the blades will have to  
be replaced.  
2. AFTER USE, clean external surfaces  
of the tool with clean cloth.  
3. PERIODICALLY, blow the interior of  
the Planer out with compressed air  
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6. Use the included Hex Wrench to  
remove both Hex Bolts on the back of  
the blade case.  
15. Replace the cover. Secure all hard-  
ware.  
16. ADjUST ROLLER CASE LEVEL.  
If the Roller Case (151) is not paral-  
lel to the base (212), the planer will  
produce cuts of uneven depth.  
Blade Cover  
17. Use a test piece to measure the  
height of the taper.  
18. Turn the Planer off and disconnect it  
from the power supply.  
19. Fold both Extension Tables up and  
lay the planer on its back.  
20. Loosen the two Head Screws (226,  
232). Loosen the Chain (231) by slid-  
ing the Idler Bracket (224).  
Hex Bolts  
(19, 21)  
21. Rotate the Elevation Screws (211) to  
correct the orientation of the Roller  
Case to Base. Each turn of the  
screw will move the Roller Case by  
1/16”.  
7. Remove the Blade Cover.  
8. Wearing work gloves, rotate the cut-  
ter head until the latch engages.  
9. Remove the six bolts (172) from the  
Cutter Head (168) and use the mag-  
nets to remove it.  
22. REPLACINg THE V-BELT.  
Remove the Elevating Handle (4).  
10. Use the magnets to remove the  
Blade (171) from the pins that hold it  
in place.  
23. Remove the four Head Screws (15)  
from the Upper Cover (10). Remove  
the Upper Cover.  
11. Using the magnets, put a new blade  
onto the pins.  
24. Remove the right side cover.  
25. Remove the V-Belts (61, 186) from  
the Pulleys (188 & 189, 60 & 184)  
and replace with new belts. Always  
change both belts at the same time.  
12. Replace the Cutter Head and secure  
it.  
13. Push down on the latch to release the  
cutter head.  
26. Reassemble the Planer.  
14. Rotate the cutter head until it latches  
in place and replace the other blade  
as instructed above.  
27.  
WARNINg! If the supply cord of  
this power tool is damaged, it must  
be replaced only by a qualified  
service technician.  
Note: Always replace both blades at the  
same time.  
SKU 98524  
For technical questions, please call 1-800-444-3353.  
Page 13  
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Troubleshooting  
Problem  
Tool will not start  
Possible Causes  
1. No power at outlet.  
Likely Solutions  
1. Check power at outlet.  
2. Cord not connected.  
2. Check that cord is plugged in.  
1. Replace blades.  
Gouging at ends of 1. Dull Blades.  
board (snipe)  
2. Too little support of long  
2. Provide better support for long blades.  
boards.  
3. Uneven force on cutter head. 3. Adjust board when it is in contact with only  
one feed roller.  
4. Roller case not level with base. 4. Adjust roller case.  
5. Lumber not butted properly.  
1. Wood has a high moisture  
content.  
5. Butt each end of stock together evenly.  
1. Dry the wood.  
Grain is ragged  
Torn grain  
1. Cut is too heavy.  
1. Reduce depth of cut.  
2. Blades cutting against grain.  
2. Cut boards along grain.  
3. Dull blades.  
1. Dull blades.  
3. Replace blades.  
1. Replace blades.  
Rough, raised  
grain  
2. Cut is too heavy.  
2. Reduce depth of cut.  
3. Moisture content is too high.  
1. Roller case not level with  
planer base.  
3. Dry the wood.  
1. Adjust so that roller case is level.  
Uneven side-to-  
side depth of cut  
Roller case  
1. Sprockets or chain dirty.  
1. Clean and lubricate sprockets and chain.  
adjustment difficult  
2. Elevation screws or columns  
dirty.  
2. Clean and lubricate elevation screws and  
columns.  
3. Elevation screws worn.  
3. Replace elevation screws.  
4. Friction between roller case  
and covers.  
4. Clean and lubricate roller case and cover.  
5. Roller case not parallel.  
5. Adjust roller case.  
6. Roller case lock engaged.  
1. Out feed rollers are clogged.  
6. Release roller case lock.  
1. Clean Planer.  
Board feeds in,  
but will not move  
through.  
2. Too much pressure on cutter  
head from long board.  
2. Use supports to hold workpiece up.  
Board thickness  
does not match  
depth of cut scale.  
Chain jumping  
1. Indicator not set correctly.  
1. Have indicator repaired by a qualified  
technician.  
1. Sprockets worn.  
1. Have sprockets replaced.  
2. Chain worn.  
1. Belt is loose.  
2. Have chain replaced.  
1. Replace belt.  
Belt Slipping  
Roller case will not 1. Thickness gauge setting  
lower restricts roller case.  
Excessive dust in 1. Leaking bag or hose  
1. Reset thickness gauge.  
1. Check connections or replace collection bag.  
air  
connection.  
Fan very loud  
1. Debris caught in fan.  
1. Remove debris.  
2. Fan is loose.  
2. Tighten hardware on fan.  
Follow all safety precautions whenever diagnosing or servicing the  
tool. Disconnect power supply before service.  
SKU 98524  
For technical questions, please call 1-800-444-3353.  
Page 14  
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Troubleshooting  
Problem  
Motor overheats  
Possible Causes  
1. Motor overloaded.  
Likely Solutions  
1. Reduce depth of cut  
2. Motor not cooling right.  
2. Clean sawdust from Planer.  
1. Reduce depth of cut.  
Circuit breaker or 1. Motor overloaded.  
fuse keeps tripping  
2. Wrong circuit breaker or fuse. 2. Use correct circuit breaker or fuse.  
3. Dull blades.  
3. Replace blades.  
Follow all safety precautions whenever diagnosing or servicing the  
tool. Disconnect power supply before service.  
PLEASE READ THE FOLLOWINg CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLy  
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLy. NEITHER THE MANUFACTURER OR  
DISTRIBUTOR MAKES ANy REPRESENTATION OR WARRANTy OF ANy KIND TO THE BUyER THAT  
HE OR SHE IS qUALIFIED TO MAKE ANy REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS  
qUALIFIED TO REPLACE ANy PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/  
OR DISTRIBUTOR ExPRESSLy STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD  
BE UNDERTAKEN By CERTIFIED AND LICENSED TECHNICIANS, AND NOT By THE BUyER. THE  
BUyER ASSUMES ALL RISK AND LIABILITy ARISING OUT OF HIS OR HER REPAIRS TO THE  
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER  
INSTALLATION OF REPLACEMENT PARTS THERETO.  
SKU 98524  
For technical questions, please call 1-800-444-3353.  
Page 15  
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PARTS LIST  
PARTS LIST  
PARTS LIST  
Part Description Qty  
Part Description Qty  
Part Description Qty  
1
Head Screw  
(20mm)  
1
52  
Head Screw  
(12mm)  
1
96  
Spring  
3
1
4
4
1
96A Spring  
97  
98  
99  
Steel Ball  
Bushing  
Transmission  
Collar  
2
Flat Washer  
(6mm)  
1
53  
Flat Washer  
(6mm)  
1
4
5
6
7
8
9
10  
11  
12  
13  
15  
Elevating Handle  
Label  
Handle Cap  
Handle Bolt  
Handle Base  
Cap  
Upper Cover  
Clevis Pin  
Bushing  
1
1
1
1
1
1
1
4
4
2
4
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
Fan  
Fan Shaft  
Bearing  
Spacer  
Deflector Cover  
Set Screw (6mm) 1  
Fan Pulley  
Belt  
Rod  
Spring  
Pad  
Cam (Right)  
Spring Washer  
Hex Nut (1.25mm) 1  
Bushing  
Guide Rod  
Retainer Ring  
Head Screw  
(10mm)  
1
1
2
1
1
100  
Head Screw  
(16mm)  
2
101  
102  
103  
104  
105  
Holder  
Retainer Ring  
Chain  
Sprocket  
Head Screw  
(20mm)  
1
1
1
1
1
1
1
4
4
4
1
1
Roller  
Head Screw  
(16mm)  
106  
107  
108  
Flat Washer  
Spring  
Tension Wheel  
Assembly  
Spacer  
1
1
1
16  
17  
18  
19  
Grip  
2
4
1
2
Screw (6mm)  
Air Guide  
Head Screw  
(10mm)  
1
1
1
2
109  
110  
1
2
Head Screw  
(30mm)  
20  
21  
22  
Dust Guard  
Screw (5mm)  
Head Screw  
(10mm)  
1
3
3
111  
Head Screw  
(35mm)  
4
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
Bushing  
Bracket  
Handle Grip  
Handle  
Retainer Ring  
Set Screw (6mm) 1  
Guide Bracket  
Set Screw (6mm) 1  
Sliding Bar  
Head Screw  
(12mm)  
1
1
1
1
3
112  
113  
114  
Outside Cover  
Bearing  
Shaft  
1
1
1
1
1
23  
24  
Dust Chute Panel 1  
Head Screw  
(10mm)  
2
114a Key (20mm)  
115  
Gear  
25  
26  
Fan Cover  
Head Screw  
(25mm)  
1
1
(Intermediate)  
Gear (Large)  
Spacer  
Inside Cover  
Pinion Gear  
6202 Bearing  
Gear (Small)  
Bushing  
Spacer Undercut  
Nut  
Set Screw (6mm) 1  
Elevating Nut (L)  
Head Screw  
(10mm)  
1
116  
117  
118  
119  
120  
122  
123  
124  
125  
126  
127  
128  
1
2
1
1
1
1
5
4
1
1
2
27  
Dust Chute  
1
1
1
1
1
1
1
3
3
27.1 Hex Nut (10mm)  
27.2 Collar  
27.3 Pin  
82  
83  
84  
85  
86  
87  
Bearing  
1
1
1
1
1
1
Bearing Retainer  
Spindle Washer  
Sprocket  
Washer (4mm)  
Socket Head  
Screw (10mm)  
Spring  
27.4 Clamp  
27.5 Eye Bolt (50mm)  
27.6 Filter Bag  
27.7 Pin  
27.8 Connector  
1
2
44  
45  
Hex Nut (1.25mm) 1  
88  
2
2
2
Spring Washer  
(8mm)  
1
88A Spindle Washer  
89  
129  
130  
Set Plate  
Head Screw  
(14mm)  
1
2
Head Screw  
(30mm)  
46  
47  
48  
Cam (Left)  
Retainer Ring  
Spring Pin  
(12mm)  
1
2
2
90  
91  
92  
93  
94  
95  
Guide Rod  
Gear  
Transmission Seat 1  
Bearing  
Gear  
1
2
131  
Head Screw  
(10mm)  
1
49  
50  
51  
Lock Lever  
Spring  
Lock Lever Cap  
1
1
1
132  
133  
Cable Clamp  
Head Screw  
(10mm)  
1
2
1
1
4
Spring Holder  
134  
Belt Guard  
1
SKU 98524  
For technical questions, please call 1-800-444-3353.  
Page 16  
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PARTS LIST  
PARTS LIST  
PARTS LIST  
Part Description Qty  
Part Description Qty  
Part Description Qty  
135  
136  
137  
Screw  
1
1
4
171  
172  
Blade Lock Bar  
Head Screw  
(16mm)  
2
220  
Head Screw  
(6mm)  
8
Elevating Nut (R)  
Hex Screw  
(16mm)  
12  
220.1 Flat Washer  
8
2
2
2
173  
174  
175  
176  
177  
178  
Cutter Head Pin  
Spring  
Bearing Retainer  
Bearing  
Bearing Cover  
Head Screw  
(12mm)  
4
4
1
1
1
3
221  
222  
223  
Table Support  
Extension Table  
Roller Plate  
(Right)  
138  
139  
140  
141  
142  
Hex Nut (8mm)  
Tap Screw (8mm) 2  
Tooth Washer  
Cover  
Head Screw  
(10mm)  
4
2
1
2
224  
225  
226  
Idler Bracket  
Flat Washer  
Head Screw  
(12mm)  
1
2
2
143  
144  
Pointer Cover  
Head Screw  
(14mm)  
1
1
179  
180  
181  
182  
Spring  
Cutter Head Lock 1  
Lock Spacer  
Head Screw  
(10mm)  
1
227  
228  
229  
230  
Sprocket  
Spacer  
Flat Washer  
Head Screw  
(20mm)  
1
1
1
1
1
1
145  
146  
147  
148  
Spring  
Pointer  
Bushing  
Head Screw  
(8mm)  
1
1
2
2
184  
Cutter Head  
Pulley  
1
231  
232  
Chain  
Head Screw  
(10mm)  
1
4
185  
186  
187  
188  
Hex Nut  
Belt  
Set Screw (6mm) 1  
1
1
149  
150  
151  
151.1 Motor  
151.2 Gasket  
151.3 Cap  
Pointer Housing  
Nut  
Roller Case  
1
1
1
1
1
1
2
233  
234  
235  
236  
237  
238  
Bearing  
2
2
2
2
2
2
Cutter Head  
Extend Pulley  
Motor Pulley  
Spring (Outfeed)  
Roller  
Spring (Infeed)  
Retainer Ring  
Sprocket  
Bearing Block  
Retainer  
Head Screw  
(10mm)  
1
Bearing Retainer  
Spindle Washer  
Sprocket  
Washer  
Head Screw  
(12mm)  
189  
190  
191  
192  
193  
194  
195  
196  
197  
1
2
2
2
2
2
4
4
8
151.4 Head Screw  
(6mm)  
151.5 Flat Washer  
151.6 Pointer  
2
1
1
1
239  
240  
241  
242  
243  
244  
245  
Hex Nut  
4
4
1
1
1
1
2
Adjust Screw  
Retainer Ring  
Step Bracket  
Step  
Shaft  
Head Screw  
(16mm)  
152  
153  
154  
155  
156  
157  
Steel Ball  
Retaining Plate  
Tap Screw (6mm) 2  
Magnet  
Magnet Seat  
Head Screw  
(10mm)  
4
4
4
198  
200  
Side Cover (L)  
Thread Forming  
Screw (30mm)  
Line Knob  
Hex Wrench  
Magnet  
Plate  
Guide  
Head Screw  
(10mm)  
1
4
246  
247  
248  
249  
250  
251  
Steel Ball  
Spring  
Set Screw (6mm) 1  
Spring Pin  
Side Cover (R)  
Height Adjustment 1  
Knob  
1
1
158  
159  
160  
161  
Hex Nut (5mm)  
Step Rod  
Hex Nut (8mm)  
Head Screw  
(16mm)  
1
1
1
1
201  
203  
204  
205  
206  
207  
2
1
2
1
2
8
1
1
162  
163  
Flat Washer  
Head Screw  
(25mm)  
1
1
252  
Spring Washer  
4
208  
209  
210  
211  
212  
213  
214  
Retainer Ring  
Column  
Column  
Elevating Screw  
Base  
Hex Nut (1.75mm) 4  
Head Screw  
(20mm)  
Hex Nut  
2
2
2
2
1
164  
165  
Press Line Plate  
Head Screw  
(10mm)  
1
1
166  
167  
Flat Washer  
Head Screw  
(10mm)  
1
1
4
4
168  
169  
170  
Cutter Head  
Key (12mm)  
Blade  
1
1
2
215  
SKU 98524  
For technical questions, please call 1-800-444-3353.  
Page 17  
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ASSEmBLY DIAgRAm  
Diagram continued next page  
SKU 98524  
For technical questions, please call 1-800-444-3353.  
Page 18  
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ASSEmBLY DIAgRAm, CONTINUED  
Base of Planer  
SKU 98524  
For technical questions, please call 1-800-444-3353.  
Page 19  
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LImITED 90 DAY WARRANTY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high  
quality and durability standards, and warrants to the original purchaser that this prod-  
uct is free from defects in materials and workmanship for the period of 90 days from  
the date of purchase. This warranty does not apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,  
criminal activity, improper installation, normal wear and tear, or to lack of maintenance.  
We shall in no event be liable for death, injuries to persons or property, or for incidental,  
contingent, special or consequential damages arising from the use of our product. Some  
states do not allow the exclusion or limitation of incidental or consequential damages, so  
the above limitation of exclusion may not apply to you. THIS WARRANTy IS ExPRESS-  
Ly IN LIEU OF ALL OTHER WARRANTIES, ExPRESS OR IMPLIED, INCLUDING THE  
WARRANTIES OF MERCHANTABILITy AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the com-  
plaint must accompany the merchandise. If our inspection verifies the defect, we will ei-  
ther repair or replace the product at our election or we may elect to refund the purchase  
price if we cannot readily and quickly provide you with a replacement. We will return re-  
paired products at our expense, but if we determine there is no defect, or that the defect  
resulted from causes not within the scope of our warranty, then you must bear the cost  
of returning the product.  
This warranty gives you specific legal rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
Record Product’s Serial Number Here:  
Note: If product has no serial number, record month and year of purchase instead.  
Note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 98524  
For technical questions, please call 1-800-444-3353.  
Page 20  
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