Harbor Freight Tools Drill 44836 User Manual

DRILL PRESS  
10” BENCH/12 SPEED  
ASSEMBLY AND  
OPERATING INFORMATION  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Copyright © 2001 by Harbor Freight Tools. All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor Freight Tools.  
For technical questions please call 1-800-444-3353  
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5.  
6.  
USE EYE, HEARING, AND BREATHING PROTECTION. Wear ANSI approved  
safety impact eye glasses, ANSI approved hearing protection, and ANSI approved  
dust mask or respirator when using this product. ANSI approved safety impact eye  
glasses, hearing protection, and dust masks and respirators are available from  
Harbor Freight Tools.  
DRESS SAFELY. Non-skid footwear or safety shoes should be used when working  
with this product. Do not wear loose clothing or jewelry as they can become caught  
in moving parts. Wear a protective hair covering to prevent long hair from becoming  
caught in moving parts. If wearing a long-sleeve shirt, roll sleeves up above  
elbows.  
7.  
8.  
INDUSTRIAL APPLICATIONS MUST FOLLOW OSHA REQUIREMENTS.  
DO NOT OVERREACH. Keep proper footing and balance at all times to prevent  
tripping, falling, back injury, etcetera.  
9.  
STAY ALERT. Watch what you are doing at all times. Use common sense. Do not  
use this product when you are tired or distracted from the job at hand.  
10.  
CHECK FOR DAMAGED PARTS. Before using this product, carefully check it will  
operate properly and perform its intended function. Check for damaged parts and  
any other conditions that may affect the operation of this product. Replace or repair  
damaged or worn parts immediately.  
11.  
REPLACEMENT PARTS AND ACCESSORIES. When servicing, use only identi-  
cal replacement parts. Only use accessories intended for use with this product.  
Approved accessories are available from Harbor Freight Tools.  
12.  
13.  
14.  
MAINTAIN THIS PRODUCT WITH CARE. Keep this tool clean and dry, and keep  
drill bits clean and sharp for better and safer performance.  
MAINTENANCE: For your safety, service and maintenance should be performed  
regularly by a qualified technician.  
USE THE RIGHT PRODUCT FOR THE RIGHT JOB. There are certain applica-  
tions for which this product was designed. Do not use small equipment, tools or  
attachments to do the work of larger industrial equipment, tools or attachments.  
Do not use this product for a purpose for which it was not intended.  
PECIFIC PRODUCT WARNINGS AND PRECAUTIONS  
1.  
GROUND THIS PRODUCT. The electrical power cord for this product is equipped  
with a grounded 3-prong plug. Never remove the grounding prong or modify the  
plug in any way. Do not use adapter plugs with this product. When in use, make  
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sure this product is always plugged into a grounded 3-hole electrical receptacle  
with an appropriate breaker switch in-line.  
2.  
3.  
MAKE SURE THE POWER SWITCH IS IN THE “OFF” POSITION BEFORE  
PLUGGING IN THE POWER CORD.  
DO NOT ABUSE THE POWER CORD. Do not use the cord to pull the 3-prong  
plug from a power outlet. Keep cord away from heat, oil, sharp edges, and moving  
parts. Replace damaged cord immediately. Route the power cord safely. Protect it  
from being damaged by other equipment in the shop. Do not route the cord where it  
can be walked on or tripped over.  
4.  
IF YOU USE AN EXTENSION CORD, MAKE SURE TO USE ONLY UL  
APPROVED CORDS HAVING THE CORRECT GAUGE AND LENGTH.  
(SEE FIGURE A.)  
FIGURE A  
5.  
6.  
MAINTAIN A SAFE WORK ENVIRONMENT. Do not use this product in or near  
damp or wet areas. Do not expose this product to rain. Keep work area well lit.  
Use this product in a well ventilated area. Do not operate this product in the pres-  
ence of flammable liquids, gases, or dust. To avoid accidental electric shock, do  
not let your body come in contact with grounded surfaces such as pipes, radiators,  
ranges and refrigerators.  
DO NOT FORCE THE EQUIPMENT. This product will do the work better and safer  
at the speed and capacity for which it was designed.  
7.  
8.  
KEEP ALL GUARDS IN PLACE AND IN WORKING ORDER.  
REMOVE ALL ADJUSTING WRENCHES FROM THE DRILL PRESS BEFORE  
TURNING IT ON.  
9.  
AVOID UNINTENTIONAL STARTING. Make sure you are prepared to begin work  
before turning the START switch on.  
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10.  
11.  
CAUTION: Some woods contain preservatives such as copper chromium arsenate  
(CCA) which can be toxic. When drilling these materials extra care should be taken  
to avoid inhalation and minimize skin contact.  
ALLOW THE DRILL BIT TO SPIN UP TO FULL SPEED BEFORE DRILLING INTO  
THE WORKPIECE. When turning off the Drill Press, allow the drill bit to spin down  
and stop on its own. Do not press the drill bit against the workpiece to stop it.  
12.  
13.  
14.  
15.  
DO NOT FORCE THE DRILL BIT INTO THE WORKPIECE WHEN DRILLING.  
Apply moderate downward pressure, allowing the drill bit to cut without being forced.  
NEVER ATTEMPT TO REMOVE MATERIAL STUCK IN THE MOVING PARTS OF  
THE DRILL PRESS WHILE THE DRILL PRESS IS PLUGGED IN AND RUNNING.  
THE DRILL BIT WILL BECOME HOT WHILE DRILLING. Allow the drill bit to  
completely cool before touching.  
WHENEVER POSSIBLE, USE CLAMPS OR OTHER SAFE, PRACTICAL WAYS  
TO HOLD AND SUPPORT THE WORKPIECE. Do not attempt to drill material that  
does not have a flat surface, unless a suitable support is used.  
16.  
ALWAYS DISCONNECT THE DRILL PRESS FROM ITS ELECTRICAL SUPPLY  
SOURCE BEFORE PERFORMING ANY SERVICES OR MAINTENANCE such as  
leaving the work area, moving the tool from one location to another, changing the  
drill bit, cleaning sawdust from the unit, etcetera.  
UNPACKING  
When unpacking, check to make sure all parts shown on the Parts Lists (pages 13  
through 16) are included. If any parts are missing or broken, please call Harbor  
Freight Tools at the number shown on the cover of this manual as soon as possible.  
OPERATING INSTRUCTIONS  
NOTE: For additional references to the parts listed below, refer to pages 13  
through 16 of this manual.  
To Assemble The Drill Press:  
1.  
2.  
To attach the Column Support (part #3A) to the Base (part #4A), use the four  
Hex Head Screws (part #5A) provided. (See Assembly Diagram A.)  
To attach the Table (part #9A) to the Drill Press, insert the collar of the Table  
(located on the underneath) into the Table Support (part #10A). Then, lock the Table  
in place, using the Hex Head Screw (part 8A) and the Hex Head Socket Screw  
(part 17A). (See Assembly Diagram A.)  
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3.  
To attach the Head Assembly (part #1B) to the Column (part #1A), loosen  
the Hex Screws (part #13B) to ensure the Screws do not protrude internally in the  
Column (part #1A), as this would prevent the Head Assembly from sliding downward  
fully onto the Column. With assistance raise the Head Assembly and slide it fully  
onto the Column, aligning the Head Assembly with the Base (part #4A). Lock the  
Head Assembly in place by tightening the Hex Screws (part #13B).  
(See Assembly Diagrams A and B.)  
4.  
5.  
To attach the Knobs (part #16B) and Rods (part #17B) onto the Hub Assembly  
(part #18B), screw the three Knobs onto the three Rods. Then, screw the three  
Rods into the Hub Assembly. (See Assembly Diagram B.)  
To attach the Chuck (part #8C), attach the Table Crank (part #6A) to the Table  
Support (part #10A). Raise the Table (part #9A) up the Column (part #1A) to within  
6” of the Tube Quill (part #10C). Open the jaws of the Chuck (part #8C), using the  
Key Chuck (part #9C). Place a piece of scrap wood on the Table to protect the nose  
of the Chuck. Insert the Spindle Shaft (part #7C)-which includes Drill Chuck Arbor  
(part 30C), firmly into the end of the Chuck.  
Insert the other end of the Spindle Shaft into the Tube Quill, and turn the Spindle  
Shaft until the prong on the Spindle Shaft aligns with the slot in the Tube Quill.  
Lower the Spindle Shaft, and press the nose of the Chuck firmly down onto the  
scrap wood on the Table until the Chuck is securely seated.  
(See Assembly Diagrams A and C.)  
To Attach The Remaining Handle:  
1.  
1.  
2.  
To attach the Knob (part #1C) to the Pulley Guard (part #5C), use the Pan Head  
Screw (part #2C) provided. (See Assembly Diagram C.)  
To Mount The Drill Press On A Workbench:  
When in use, the Drill Press should be securely mounted to a flat, level, sturdy  
workbench capable of supporting the weight of the Drill Press, accessories, and the  
material being drilled.  
The Base (part #4A) of the Drill Press features four 1/2” mounting holes.  
(See Assembly Diagram A.)  
3.  
4.  
With assistance, set the Drill Press in the desired position on the workbench.  
Using the mounting holes on the Base (part #4A) as a template, mark the 1/2” holes  
to be drilled through the top of the workbench.  
5.  
6.  
With assistance, set the Drill Press aside.  
Use a 1/2” drill bit to drill the four holes through the workbench. Reposition the Drill  
Press on the workbench and secure the Drill Press to the workbench, using four 1/2”  
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Bolts of appropriate length, Washers and Locknuts (not provided).  
To Install/Reposition The Drive Belts:  
1.  
2.  
The Drill Press features 12 speed selections from which to choose.  
The two V-Belts (parts #21C, 26C), when positioned on the three Pulleys  
(parts #3C, 28C, 19C), will determine the speed at which the Drill Press will run.  
(See Assembly Diagram C and Figure B.)  
SPINDLE SPEED IN R. R. M.  
FIGURE B  
3.  
4.  
To install or reposition the two V-Belts (parts #21C, 26C), release the two Motor  
Adjusting Knobs (part #12B) which are located on both sides of the Head Assembly  
(part #1B). (See Assembly Diagram B.)  
Lubricate the Idler Pivot Shaft (part #29C) and Center Pulley (part #28C) with a light  
grease, and install the Pivot Shaft in the hole located between the Motor Pulley  
(part #3C) and Spindle Pulley (part #19C). Then, insert the Center Pulley onto the  
Idler Pivot Shaft. (See Assembly Diagram C.)  
5.  
6.  
Consult the Chart inside the Pulley Guard (part #5C) or refer to Figure B, and install  
the V-Belts (parts #21C, 26C) in the positions corresponding to the drill speed  
desired.  
Secure the V-Belts (parts #21C, 26C) in position by locking the two Motor Adjusting  
Knobs (part #12B). (See Assembly Diagrams B and C.)  
REV 12/06  
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To Obtain The Proper Cutting Speeds:  
1.  
2.  
Factors which determine the best speed to use in the Drill Press are:  
A. The kind of material being drilled.  
B. The size of the hole.  
C. The quality of cut desired.  
Generally, in soft material the speed should be higher than for hard materials. The  
following guide indicates the proper Drill Press speed (RPM) for a given drill bit size  
and the material being drilled. (See Figure C.)  
FIGURE C  
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To Adjust The Table:  
1.  
2.  
The Table (part #9A) may be adjusted in 4 directions.  
To raise or lower the Table, release the Table Clamp (part #11A), and turn the  
Crank (part #6A) clockwise to raise the Table and counterclockwise to lower the  
Table. When the desired height of the Table has been reached, secure the Table in  
place by locking the Table Clamp.  
(See Assembly Diagram A and Figure D.)  
3.  
To move the Table to the right or left, release the Table Clamp (part #11A) and  
move the Table left or right to the desired position. Once the desired position  
has been set, secure the Table in place by locking the Table Clamp. (See Figure D.)  
To Adjust The Spindle Depth:  
1.  
Located on the Hub Pinion (part #18B) is a Depth Lock Screw (part #14B) and a  
Depth Stop Ring w/Scale (part #15B), with depth settings in both inches and metric  
units. (See Assembly Diagram B and Figure E.)  
2.  
3.  
To set a drilling depth, insert and secure a drill bit in the Chuck (part #8C).  
Lower the drill bit (with the power OFF) until it contacts the material to be drilled, and  
hold in that position.  
4.  
Loosen the Depth Lock Screw (part 14B), and turn the Depth Stop Ring w/Scale  
(part #15B) so that the measurement for the depth of hole desired is in line the  
Stop Pin (part #19B). Lock the Depth Stop Ring w/Scale in position, using the  
Depth Lock Screw (part 14B). (See Figure E.)  
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5.  
The Drill Press is now set to drill holes to your pre-determined depth, provided the  
surface of the workpiece is flat and level. You may also drill a series of holes to the  
same depth.  
To Operate The Drill Press:  
1.  
2.  
Before starting the Drill Press, make  
sure all adjustments are properly made  
and all of the guards are in place.  
Insert the drill bit about 1” into the jaws  
of the Chuck (part #8C). Make sure the  
jaws of the Chuck do not touch the  
flutes of the drill bit. Before tightening  
the Chuck, make sure the drill bit is  
centered within the jaws of the Chuck.  
3.  
4.  
Make sure the workpiece is securely  
clamped, held in a drill press vise, or  
bolted to the Drill Press Table (part #9A).  
Never hold the workpiece with bare  
hands as personal injury and/or damage  
to the Drill Press may occur.  
When drilling completely through  
wooden material, place a piece of scrap  
wood between the workpiece and the  
Table to prevent splintering on the underside of the workpiece when the drill bit  
breaks through. The scrap wood should make contact with the left side of the  
Column (part #1A) (See Figure F.)  
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5.  
6.  
Set the depth of drill bit travel so that the drill bit cannot come into contact with  
the Table (part #9A), or align the Table so that the hole in its center is in line with the  
drill bit.  
The Drill Press is now ready to operate.  
CLEANING, INSPECTION, AND MAINTENANCE  
1.  
Caution: Always disconnect the Drill Press from its electrical power supply source  
before performing any cleaning, inspection, or maintenance.  
2.  
3.  
4.  
Do not introduce water into the electric motor through the motor vents.  
Do not use solvents to wipe off the Drill Press, as damage may result.  
With a brush or soft cloth, remove all the metal shavings/sawdust from the Drill  
Press.  
5.  
6.  
If necessary, wipe with a damp cloth. You may use a mild detergent.  
Once clean, lubricate all moving parts, including the Column (part #1A) with a light  
oil.  
7.  
8.  
When storing, keep the Drill Press covered with a cloth cover.  
Before each use, inspect the general condition of the Drill Press. Inspect the switch,  
power plug and cord assembly, and extension cord (if used) for damage.  
9.  
Check for loose screws, misalignment, binding of moving parts, broken, cracked, or  
improper mounting of drill bit, broken parts and any other condition that may affect  
its safe operation.  
10.  
Check the V-Belts (parts #21C, 26C) for wear, and replace if frayed or damaged in  
any way.  
11.  
12.  
13.  
Blow out any dust that may have accumulated in the motor fan.  
If abnormal noise or vibration occurs, turn off the Drill Press immediately.  
If a problem is apparent refer to Figure G, and if necessary have the problem  
corrected by a qualified technician before further use.  
Do not use damaged equipment.. (See Figure G on Page 12.)  
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FIGURE G  
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PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIA-  
GRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFAC-  
TURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF  
ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY RE-  
PAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY  
PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBU-  
TOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS  
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSEDTECHNICIANS AND NOT  
BYTHE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF  
HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS  
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT  
PARTS THERETO.  
PARTS LIST/ASSEMBLY DIAGRAM A  
DESCRIPTION  
Column  
PART #  
1A  
2A  
3A  
4A  
5A  
Rack  
Column Support  
Base  
Hex Head Screw  
M8 x 1.25-20  
Crank  
6A  
Shaft - Gear  
7A  
Hex Head Screw M12 x 1.75-22  
Table  
8A  
9A  
Support with Scale  
Clamp, Table  
10A  
11A  
12A  
13A  
14A  
15A  
16A  
17A  
Clamp - Table  
Helical Gear  
Worm Gear  
Collar - Rack  
NOTE:  
Hex Head Screw M6 x 1.0-10  
Hex Head Socket Screw M6 x 1.0-10  
Some parts are listed and shown  
for illustration purposes only, and  
are not available individually as  
replacement parts.  
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PARTS LIST B  
DESCRIPTION  
Head w/Pointer & Trim  
Motor  
PART #  
1B  
2B  
Hex Nut M8  
3B  
Washer 8  
4B  
Cord - Motor  
5B  
Hex Nut M10  
6B  
Lockwasher 10  
7B  
Bracket - Motor  
8B  
Hex Head Screw M8 x 1.25-20  
Support - Motor Bracket  
Roll Pin 6 x 16  
9B  
10B  
11B  
12B  
13B  
14B  
15B  
16B  
17B  
18B  
19B  
20B  
21B  
22B  
23B  
24B  
25B  
26B  
27B  
28B  
29B  
30B  
31B  
32B  
33B  
34B  
35B  
36B  
37B  
Knob - Motor Adjusting  
Hex Screw Socket Set M8 x 1.25-8  
Lock - Depth Screw  
Ring - Depth Stop w/Scale  
Knob  
Rod  
Hub - Pinion  
Pin - Stop  
Connector - Wire  
Lockwasher Ext. 5mm  
Pan Head Screw M5 x 0.8-8  
Pan Head Screw M5 x 0.8-12  
Switch - Locking  
Key - Switch  
Self Tapping Pan Head Screw M4 x 16-8  
Cover - Switch Plate  
Box - Switch  
Special Set Screw M8 x 1.25-18  
Seat - Spring  
Hex Nut M12 x 1.5-8  
Cap - Spring  
Spring - Torsion  
Retainer - Spring  
Cord - Power  
Hex “LWrench 3mm  
Hex “LWrench 4mm  
Owner’s Manual (Not Shown)  
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PARTS LIST/ASSEMBLY DIAGRAM C  
30C  
NOTE:  
Some parts are listed and shown for illustration  
purposes only, and are not available individually  
as replacement parts.  
PART # DESCRIPTION  
PART # DESCRIPTION  
16C  
17C  
18C  
19C  
20C  
21C  
22C  
23C  
24C  
25C  
26C  
27C  
28C  
29C  
30C  
Bearing - Ball 17mm  
1C  
Knob  
Spacer  
Pan Head Screw M5 x 0.8-12  
Pulley - Motor  
2C  
Insert - Pulley (includes Key)  
Pulley - Spindle  
Nut - Pulley  
3C  
4C  
Screw - Hex Socket Set  
Guard - Pulley w/Labels  
Bearing - Ball 12mm  
Shaft - Spindle  
5C  
Belt - “V” M19  
6C  
Clamp - Cord  
7C  
Pan Head Screw M5 x 0.8-10  
Washer - Foam  
Chuck  
8C  
9C  
Key Chuck  
Lockwasher 6  
10C  
11C  
12C  
13C  
14C  
15C  
Tube Quill  
Belt - “V” M18  
Gasket Quill  
Bearing - Ball 60201  
Pulley - Center  
Ring - Retaining  
Screw - Wash. Hd. M6 x 1.0-12  
Bushing - Rubber  
Ring - Retaining  
Pivot - Idler  
Drill Chuck Arbor  
REV 04/04  
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