Harbor Freight Tools Drill 38144 User Manual

38144  
16-Speed Drill Press  
Assembly and Operating Instructions  
®
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Copyright 1998 by Harbor FreightTools®. All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor FreightTools.  
For technical questions, please call 1-800-444-3353.  
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Figure1  
Spindle  
Belt is M24  
Figure2  
Motor  
Belt is M25  
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Work Area  
TO AVOID RISK OF PERSONAL INJURY, EQUIPMENT DAMAGE, FIRE AND SHOCK, MAKE SURE YOUR WORK AREA IS:  
Free of damp, wet or rainy conditions  
Free of flammable gasses or liquids  
Childproof - use padlocks, master switches and remove starter keys when not in use.  
Well-lit  
Clean and uncluttered  
Well-ventilated  
The Operator  
COMMON SENSE AND CAUTION ARE FACTORS WHICH CANNOT BE BUILT INTO ANY PRODUCT. THESE FACTORS MUST BE SUPPLIED BY THE OPERATOR.  
PLEASE REMEMBER:  
Prevent body contact with grounded surfaces such as pipes or radiators.  
Stay alert. Never operate equipment if you are tired.  
Do not operate the product if under the influence of alcohol or drugs. Read warning labels on prescriptions to  
determine if your judgment/reflexes might be impaired.  
Do not wear loose clothing or jewelry as they can be caught in moving parts.  
Non-skid footwear is recommended.  
Wear restrictive hair covering to contain long hair.  
Use eye and ear protection. Always wear:  
ANSI-approved dust mask or respirator when working around metal, wood, and chemical dusts and mists.  
A full face shield if you are producing metal or wood filings.  
Ear protectors  
Keep proper footing and balance at all times.  
Do not reach over or across running machines.  
Always check that adjusting keys and wrenches are removed from the tool or machine work surface before plugging it in.  
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Before Operating  
Know the machine. Learn its applications and limitations, as well as the specific  
potential hazards.  
Check for damage.  
If part of the machine is damaged, it should be carefully  
inspected to ensure that it can perform its  
in doubt, the part should be replaced.  
intended function correctly. If  
Be sure the switch is OFF before plugging in.  
Before starting machine check to ensure that all chuck keys, spanners and wrenches  
are removed from the machine.  
Make sure guards are in place and working order.  
Make sure tool has been cleaned and properly lubricated.  
Check for damaged parts. Before using any tool, any part that appears damaged should  
be carefully checked to determine  
its intended function.  
that it will operate properly and perform  
Check for alignment and binding of all moving parts, broken parts or mounting  
fixtures and any other condition that may affect proper operation. Any part  
that is damaged should be properly repaired or replaced by a qualified technician.  
Do not use the tool if any switch does not turn off and on properly.  
Operation  
ThisdrillpressisdesignedforusewithDRILLBITSandMORTISING ATTACHMENTS only. Theuseofothercuttingtoolsor  
accessoriescouldbehazardous.  
Always use clamps, or a drill vise bolted to the table, to hold the work. It should  
never be held in place by just your hand.  
Never force the tool or attachment to do the work of a larger industrial tool. It  
is designed to do the job better and more safely  
was intended.  
at the rate for which it  
Always unplug the cord by the plug. Never yank the cord out of the wall.  
Always turn off the machine before unplugging.  
With normal use, the motor housing may get hot.  
Make all adjustments to the machine with the power OFF.  
Never stand on the machine. Serious injury could occur if the machine is tipped  
over.  
Always use the correct drilling speeds for the drill size and the type of material  
being drilled  
Never leave the drill unattended while it is running.  
When turning off the machine, never leave unit it has come to a complete stop.  
Never hold material to be drilled with your bare hands. Damage to the machine may  
also occur if the flung material strikes the column.  
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Assembly (Please refer to Figure 2 and Parts Lists/Diagrams)  
CAUTION! Consider the weight of the components and take necessary precautions when lifting components. Assistance  
will be required when assembling.  
Before adjustments are made, ensure that the machine is SWITCHED OFF AND UNPLUGGED. Also make sure all locking  
handles and securing screws are FULLYTIGHTENED when adjustments are completed.  
Before assembling, remove all traces of preservative from the components and wipe all parts thoroughly with a clean dry cloth.  
Apply a thin coating of light machine oil to the table, column and base to prevent rust.  
Column Assembly to Base  
MOUNTING SURFACE: Ideally, the base should be firmly bolted to the floor or workbench prior to assembly of other compo-  
nents. The mounting surface must be flat, level and capable of supporting the drill press’weight combined with materials to be  
drilled. Mount the drill at a sufficient height so you need not bend your back to operate.  
1. With the Base on a flat level surface, bolt on the Column Support (#4B) using the five 10 x 40mm hex head screws provided.  
2. Tighten firmly.  
Table and Support Arm to Column  
1. Remove the rack (#2B) from the column by slackening off the collar grub screw (#11B) and removing the collar (#19B). The  
rack is stowed in this position for transit purposes.  
2. Lubricate the worm gear (#18B) with light grease, and insert it shaft first fully into its housing in the arm until it is flush with  
the helical gear (#17B). Hold it in this position. The worm gear shaft will extend through the housing ready for the crank to  
be attached later.  
3. Gently slide the arm assembly over the column and hold it steady while inserting the rack down through the worm gear  
housing until it is flush with the helical gear, ensuring the long smooth end of the rack faces up. Place the bottom end of the  
rack in the groove formed by the column support and the column.  
4. Hold in this position while replacing the collar on the column. Ensure that the end of the rack is firmly engaged in the groove  
formed between the collar and the column. However, there must be a working clearance between the rack and collar —  
make sure the rack is not pinched. Firmly secure the collar with the grub screw.  
5. Thread the Arm Locking Handle (#16B) in from the left, and tighten to secure the arm to the column.  
6. Attach the table crank (#8B) to its spigot and tighten the securing screw.  
7. Slacken off the arm locking handle and turn the crank, testing to ensure the arm will move the full length of the rack easily,  
without binding, and will also rotate about the column evenly and without tight spots. Note: If too tight, nip up the arm  
locking handle and slacken off the collar grub screw. Adjust to give a greater working clearance between the rack and  
collar, tighten the grub screw and test again.  
8. Insert the table into its housing on the arm and secure with the table clamp (#13B).  
Head to Column  
1. It may be necessary to unscrew the Head Lock Set Screws (#21A) slightly to ensure they do not protrude internally, as this  
will prevent the head from sliding fully into position.  
2. With assistance, raise the Head and place it on top of the Column, ensuring it slides home fully.  
3. Align the head with the base and firmly secure with the Set Screws (#21A) provided.  
4. Screw the three Feed Handles (#24A) and screw them firmly into the hub of the spindle feed shaft (#25A).  
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Installing the Chuck  
1. With the Chuck Guard lifted clear of the spindle nose, slide the work table up the column to within 6” of the spindle.  
2. Open the jaws of the chuck to their maximum width, using the Chuck Key supplied.  
3. Put a piece of scrap wood on the table to protect the Chuck Nose.  
4. Ensuring all parts are thoroughly clean and dry and burr free, insert the arbor (#14) firmly into the end of the chuck. The  
other end of the arbor, with the chuck now attached, is then inserted into the end of the spindle shaft (#13) turning, where  
necessary, to ensure the tang on the end of the arbor is aligned correctly with the drive slot in the spindle shaft. Pull the  
spindle down using the feed handles, pressing the chuck jaws hard against the piece of scrap wood until the chuck is forced  
home.  
Pulley Cover Knob  
1. Locate the knob with pan head screw and attach to the cover.  
2. Screw on tightly.  
Installing the Drive Belt  
1. Undo the Belt Tension Locking Knobs (one either side of the head #18A) and turn the Belt Tension Lever (#19A) clockwise  
to bring the motor pulley (#11A) closer to the spindle pulley (#3) which will allow the belts to be slipped on with ease.  
2. Lubricate the Idler Pulley Pivot shaft (#20) and Idler Pulley with light grease and install in its mounting between the motor  
and Spindle Pulleys.  
3. Consult the chart inside the pulley cover (and duplicated in this manual) and install the belts in the positions corresponding  
to spindle/drill speed required.  
4. Turn the belt counterclockwise so that tension is applied to the belts. Tension is c
mately 1/2” at their centers of run when using reasonable thumb pressure. Lock t
screw. Note: If the belt slips during operation, adjust the belt tension.  
Settings and Adjustments (Please refer to Figure 3)  
Figure3  
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Before adjustments are made, ensure that the machine is SWITCHED OFF AND UNPLUGGED. Also make sure all locking  
handles and securing screws are FULLYTIGHTENED when adjustments are completed.  
TO ADJUST THE TABLE  
The table is capable of moving in four directions (see Figure 3).  
1. Raise or lower the table by slackening off the arm locking handle (A) and turning the crank (C) CLOCKWISE TO RAISE and  
COUNTER CLOCKWISE TO LOWER.  
2. Swivel the table about the column by slackening off the arm locking handle. The table assembly, arm and rack (B) move in  
unison around the column.  
SETTINGTHE REQUIRED ANGLE (see Figure 3)  
1. Tilt the table by slackening the Bevel Table Locking Screw (E) and tilting to the required angle. A scale (F) is provided on  
the arm measured in degrees, to assist in setting the required angle. For all normal operations, the table should be set to  
0 degrees.  
2. To ensure the drill is entirely perpendicular to the table, insert a piece of straight round bar in the chuck, place a square on  
the table and bring it up to the round bar. Adjust the table tilt if necessary so that the table is correctly aligned.  
3. Turn the table about its axis by slackening off the clamp (D).  
TO SET DRILLING DEPTH (See Figure 4)  
Located around the Spindle Feed Shaft is a Depth Stop Collar (A) with a graduated scale. The collar is capable of turning about  
the shaft and can be locked in place by a Locking Screw (B).  
To set a drilling depth:  
1. Lower the Chuck until the drill contacts the surface of the workpiece and hold it in that position.  
2. Loosen the Locking Screw and turn the collar so that the measurement for the depth of the hole required is in line with the  
pointer (C). Lock the collar in this position using the locking screw.  
The drill is now set to drill holes to your predetermined depth from that particular start point (i.e., providing the surface of your  
workplace is flat and level, you may drill a s
Figure4  
CHANGING DRILL (SPINDLE) SPEED  
Before changing the speeds, make sure the machine is switched OFF and UNPLUGGED.  
1. Open the pulley cover (#23).  
2. Slacken off the Belt Tension Locking Knobs (on either side of the head #18A) and turn the Belt Tension Lever (#19A)  
clockwise to bring the Motor Pulley (#11A) closer to the Spindle Pulley (#3) in order to remove all tension from the drive  
belts.  
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3. Consult the chart inside the pulley cover (or Figure 5) and position the belts on the pulleys according to the spindle/drill  
speed required  
4. When the belts have been correctly positioned, tighten them by turning the Belt Tension Lever counter clockwise until the  
belt deflects by approximately 1/2’ at its center when using reasonable thumb pressure. Lock the lever in this position with  
the two Locking Knobs.  
Operation  
1. Insert the drill into the jaws of the chuck approximately 1”, ensuring that the jaws do not touch the flutes of the drill. Before  
tightening the chuck, ensure that the drill is centered within the jaws. Tighten.  
2. Make sure the table height and position is set so that the drill travel range is sufficient for the material to be drilled.  
3. Make sure the work is securely clamped. That is, held in a drill vise, or bolted to the table. Never hold the material with your  
bare hands while drilling. Severe personal injury may be caused if the material is flung out of the operator’s hand.  
4. IF THE MATERIAL IS IRREGULARLY SHAPED and cannot be laid flat on the table, it should be securely blocked and  
clamped. Any tilting, twisting or shifting will result not only in a roughly drilled hole but also increases the chances of  
damage to the drill.  
5. FOR FLAT WORK, lay the piece on a wooden base and clamp it down firmly against the table to prevent it from turning.  
6. FOR SMALL MATERIALS that cannot be clamped to the table, use a drill press vise. Make sure the vise is clamped or bolted  
to the table.  
7. WHEN DRILLING COMPLETELY THROUGH WOOD, always position a piece of scrap wood between the material and the  
table to prevent splintering on the underside of the material as the drill breaks through. The scrap piece of wood must make  
contact with the left side of the column as shown in Figure 6. Also, set the depth of the drill so that the drill will not come in  
contact with the table - or align the table so that the hole
Fig
8. Once the instructions above have been followed, lower t
Note: A micro switch is provided inside the Pulley Cover thay Cover is  
firmly closed.  
Cutting Speeds  
Factors which determine the best speed to use in the drill press operation are:  
1. Type of material to be drilled  
2. Size of hole  
3. Type of drill bit  
4. Quality of the hole/cut desired.  
Generally, the SMALLERTHE DRILL BIT the GREATERTHE REQUIRED RPM. In soft material, the speed should be higher than  
for hard metals.  
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Drill Speed Table  
Note: Spindle Belt M24, Motor Belt M25  
The table below shows the belt arrangements for given drill speeds (a full chart  
is also located on the inside of the pulley cover).  
After Operation  
1. Remove all residue from the machine and thoroughly clean all surfaces.  
2. Make sure all components are dry and machined surfaces lightly oiled.  
3. Remove drill bits and store in a safe place.  
4. Child-proof the machine and work area. Make sure to use padlocks, master switches and remove starter keys.  
Grounding/Voltage Warning  
Common household current is 110-120 volts. As long as your tool is rated from 110-120V there will be no complications using  
this tool with household receptacles. Plug the press into a 110-120V properly grounded outlet protected by a 15-amp, dual  
element time delay or circuit breaker.  
NEVER try to plug a 110-120V tool into a 220-240V circuit (or vice-versa) or serious complications and possible injury to the  
operator may occur. The plugs have different shapes to prevent this.  
This piece of equipment has a three-prong plug. The third (round) prong is the ground to protect the operator from electric shock.  
Cutting off the ground will result in a safety hazard and void the warranty.  
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Extension Cords  
Your tool has a three-prong plug, therefore you must use a three-prong extension cord. Only use rounded jacket extension  
cords listed by the Underwriters Laboratories (UL).  
The extension cord must have a minimum wire size depending on the amperage of the tool and the length of the extension cord.  
This size is determined by its AWG (American Wire Gauge) rating. The smaller the gauge, the greater the cable’s capacity. The  
amount of cords used does not matter: Total length determines the minimum AWG rating. Every cord must meet the AWG rating.  
Use the chart below to determine what AWG rating is required for your situation. Cord length is rated in feet. Harbor Freight  
Tools can supply UL listed and outdoor rated cords in multiple AWG ratings if needed.  
Maintenance  
CLEANING: Regularly clean the work surface with dry brush or clean cloth. Keep machined parts of the press lightly greased.  
Always keep the motor and chuck clean. Prevent metal, wood, dust and debris from accumulating in this area. If jaws do not  
operate smoothly, have the chuck serviced by a qualified technician.  
LUBRICATION: For average use, lubricate twice a year with #20-30 weight household oil. Lubricate more frequently with  
increased usage.  
POWER CORD: Inspect the power cord periodically and, if damaged, have it repaired by an authorized technician.  
REPLACEMENT PARTS: Replace belts at the first sign of slippage or fraying. When servicing, use only identical replacement  
parts. Use of any other parts will void the warranty.  
STORAGE: Always remove and store drill bits.  
KEEP OUT OF REACH OF CHILDREN  
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Figure 7 - Parts List - Pulley and Spindle Assembly  
1b  
1a  
Item  
Description  
No.  
Item  
Description  
No.  
1a  
1b  
2
3
4
5
6
7
8
“V” Belt M24  
“V” Belt M25  
Pulley Nut  
Spindle Pulley  
Pulley Insert  
Ball Bearing17mm 60203 GB2778-89C  
Spacer  
Retaining Ring 17mm  
Retaining Ring 11mm  
Ball Bearing 60201  
Quill Gasket  
1505010  
15  
Chuck  
1502009A  
1302025  
1305009A  
1302022  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
Chuck Key  
Wedge Drift  
Ball Bearing 60202  
Idler Pulley  
Idler Pivot  
1503010A  
150300B  
GB278-89B  
1505006  
1505007  
1505008  
GB818-85B  
1305000C  
GB9074.1-88  
0805009  
1302023  
GB894.1-86B  
GB894.1-86A  
GB278-89A  
1303003  
1303002B  
GB278-89D  
13003001A  
1503007  
Knob  
Pan Head Screw M5  
Pulley Cover w/labels  
Washer HD Screw  
Foam Washer  
Chuck Guard  
9
10  
11  
12  
13  
14  
Quill  
Ball Bearing 80202  
Spindle Shaft  
Arbor  
1508002A  
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Figure 8 - Parts List - Head Assembly  
Part Numbers shown here  
have an “A” suffix  
Item  
1A  
2A  
3A  
4A  
5A  
6A  
7A  
8A  
Description  
Head w/pointer and trim 1302001A  
Cable Clamp  
No.  
Item  
24A  
25A  
26A  
27A  
28A  
29A  
30A  
31A  
33A  
34A  
35A  
36A  
37A  
38A  
39A  
40A  
41A  
42A  
43A  
44A  
45A  
46A  
Description  
Feed Handle  
No.  
1304005  
1304002  
1304003  
1304010  
1302019  
GB862.1-87  
GB818-85B  
1502010E  
1302009A  
GB845-85  
GB818-85B  
1302008B  
1302021  
GB6171-86E  
1504008  
1504009  
1504007  
1504006  
15020114A  
GB818-85B  
GB5781-86B  
1502006  
Spindle Feed Shaft  
Collar Depth Stop (w/scale)  
Stop Pin  
ConnectorWire  
Lockwasher Ext. 5mm  
Pan Head Screw M5  
NoVolt Switch  
Switch Plate Cover  
Pan Head Screw  
Pan Head Screw M5  
Switch Box  
Screw-Special Set M8  
Hex. Nut M12  
Quill Spring Cap  
Quill Spring  
Spring Retainer  
Spring Seat  
Power Cable  
Cable Tie  
Pan Head Screw M5  
Hex. Screw M8  
Adjusting Lever  
Motor Support Bracket 1502002  
Motor Support Bracket 1502003  
Motor Mount  
Lockwasher 12mm  
Nut Hex. M12x1.75  
Motor Pulley  
Skt. Screw Set M6  
Motor  
Hex. Nut M8  
Washer M8  
Motor Cable  
Hex. Screw M8  
BeltTension Lock Knob 1502005  
BeltTension Lever  
Roll Pin  
Head Lock Set Screw M8 GB80-85B  
Depth Lock Screw  
Knob  
1502007A  
GB93-87  
GB6170-86E  
1505005  
GB80-85A  
1302020B  
GB6170-86C  
GB97.2-85  
1502016B  
GB5782-86A  
9A  
10A  
11A  
12A  
13A  
14A  
15A  
16A  
17A  
18A  
19A  
20A  
21A  
22A  
23A  
1502004  
GB879-86  
1302015B  
1502017  
GB5356-86B  
GB5356-86A  
Allen Key 4mm  
Allen Key 3mm  
1504012  
1304011  
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Figure 9 - Parts List - Base and Table  
Item  
1B  
2B  
3B  
4B  
5B  
6B  
7B  
8B  
10B  
11B  
12B  
13B  
14B  
15B  
16B  
17B  
18B  
19B  
Description  
Column  
Rack  
Hex. Socket Screw Set M10  
Column Support  
Hex. Head Screw  
Base  
Table Support w/indicator  
Crank  
No. CDP350F  
1301003  
1301010  
GB80-85C  
1301002  
GB5781-86  
1301001  
1501004  
1001009  
1501007  
GB80-85A  
GB5781-86C  
1501013  
1301005  
1601014  
1501012  
1501006  
1501008  
1501011  
Gear Pin  
Skt. Screw Set M6  
Bevel Table Lock Screw M16  
Table Clamp  
Arm w/scale  
Table  
Arm Locking Handle  
Helical Gear  
Worm  
Collar  
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