Harbor Freight Tools Cordless Drill 68239 User Manual

18V Cordless Drill  
68239 18V Cordless Drill  
Read this material before using this product.  
Failure to do so can result in serious injury.  
Save this manual.  
When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken,  
please call 1-800-444-3353 as soon as possible.  
©
®
Copyright 2010 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape  
or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.  
Manual Revised 11c  
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3. Personal safety  
d. Store idle power tools out of the reach of  
children and do not allow persons unfamiliar  
with the power tool or these instructions  
to operate the power tool. Power tools are  
dangerous in the hands of untrained users.  
a. Stay alert, watch what you are doing and use  
common sense when operating a power tool. Do  
not use a power tool while you are tired or under  
the influence of drugs, alcohol or medication.  
A moment of inattention while operating power  
tools may result in serious personal injury.  
e. Maintain power tools. Check for misalignment  
or binding of moving parts, breakage of parts  
and any other condition that may affect the  
power tool’s operation. If damaged, have the  
power tool repaired before use. Many accidents  
are caused by poorly maintained power tools.  
b. Use personal protective equipment. Always  
wear eye protection. Safety equipment such  
as dust mask, non-skid safety shoes, hard  
hat, or hearing protection used for appropriate  
conditions will reduce personal injuries.  
f. Keep cutting tools sharp and clean. Properly  
maintained cutting tools with sharp cutting edges  
are less likely to bind and are easier to control.  
c. Prevent unintentional starting. Ensure the  
switch is in the off-position before connecting  
to power source and/or battery pack, picking  
up or carrying the tool. Carrying power tools  
with your finger on the switch or energizing power  
tools that have the switch on invites accidents.  
g. Use the power tool, accessories and tool bits  
etc. in accordance with these instructions,  
taking into account the working conditions  
and the work to be performed. Use of the  
power tool for operations different from those  
intended could result in a hazardous situation.  
d. Remove any adjusting key or wrench  
before turning the power tool on. A wrench  
or a key left attached to a rotating part of the  
power tool may result in personal injury.  
5. Battery tool use and care  
a. Recharge only with the charger specified by  
the manufacturer. A charger that is suitable  
for one type of battery pack may create a risk  
of fire when used with another battery pack.  
e. Do not overreach. Keep proper footing and  
balance at all times. This enables better control  
of the power tool in unexpected situations.  
f. Dress properly. Do not wear loose clothing or  
jewelry. Keep your hair, clothing and gloves  
away from moving parts. Loose clothes, jewelry  
or long hair can be caught in moving parts.  
b. Use power tools only with specifically  
designated battery packs. Use of any other  
battery packs may create a risk of injury and fire.  
c. When battery pack is not in use, keep it away  
from other metal objects, like paper clips,  
coins, keys, nails, screws or other small metal  
objects, that can make a connection from  
one terminal to another. Shorting the battery  
terminals together may cause burns or a fire.  
g. If devices are provided for the connection of  
dust extraction and collection facilities, ensure  
these are connected and properly used. Use of  
these devices can reduce dust-related hazards.  
h. Only use safety equipment that has been  
approved by an appropriate standards agency.  
Unapproved safety equipment may not provide  
adequate protection. Eye protection must be ANSI-  
approved and breathing protection must be NIOSH-  
approved for the specific hazards in the work area.  
d. Under abusive conditions, liquid may be  
ejected from the battery; avoid contact.  
If contact accidentally occurs, flush with  
water. If liquid contacts eyes, additionally  
seek medical help. Liquid ejected from the  
battery may cause irritation or burns.  
4. Power tool use and care  
a. Do not force the power tool. Use the  
correct power tool for your application. The  
correct power tool will do the job better and  
safer at the rate for which it was designed.  
6. Service  
a. Have your power tool serviced by a  
qualified repair person using only identical  
replacement parts. This will ensure that the  
safety of the power tool is maintained.  
b. Do not use the power tool if the switch  
does not turn it on and off. Any power  
tool that cannot be controlled with the switch  
is dangerous and must be repaired.  
Drill Safety Warnings  
1. Hold power tools by insulated gripping  
surfaces when performing an operation where  
the cutting tool may contact hidden wiring.  
Contact with a ″live″ wire will make exposed metal  
parts of the tool ″live″ and shock the operator.  
c. Disconnect the plug from the power source  
and/or the battery pack from the power tool  
before making any adjustments, changing  
accessories, or storing power tools. Such  
preventive safety measures reduce the risk  
of starting the power tool accidentally.  
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2. Let bit cool before touching, changing  
or adjusting it. Bits heat up dramatically  
while in use, and can burn you.  
chemicals are:  
• Lead from lead-based paints  
• Crystalline silica from bricks and cement or other  
masonry products  
• Arsenic and chromium from chemically treated lumber  
Your risk from these exposures varies, depending on  
how often you do this type of work. To reduce your  
exposure to these chemicals: work in a well ventilated  
area, and work with approved safety equipment, such  
as those dust masks that are specially designed to filter  
out microscopic particles.  
3. If the drill bit jams, release the trigger immediately;  
drill torque can cause injury or break bit.  
4. Maintain labels and nameplates on the tool.  
These carry important safety information. If  
unreadable or missing, contact Harbor  
Freight Tools for a replacement.  
(California Health & Safety Code § 25249.5, et seq.)  
5. Avoid unintentional starting. Prepare to  
begin work before turning on the tool.  
13. WARNING: Handling the cord on this product’s charger  
will expose you to lead, a chemical known to the State  
of California to cause cancer, and birth defects or other  
reproductive harm. Wash hands after handling.  
6. Do not lay the tool down until it has come to  
a complete stop. Moving parts can grab the  
surface and pull the tool out of your control.  
(California Health & Safety Code § 25249.5, et seq.)  
7. When using a handheld power tool, maintain a firm grip  
14. The warnings, precautions, and instructions discussed  
in this instruction manual cannot cover all possible  
conditions and situations that may occur. It must  
be understood by the operator that common sense  
and caution are factors which cannot be built into  
this product, but must be supplied by the operator.  
on the tool with both hands to resist starting torque.  
8. Do not leave the tool unattended when it is plugged  
into an electrical outlet. Turn off the tool, and  
unplug it from its electrical outlet before leaving.  
9.  
The battery charger gets hot during use.  
The charger’s heat can build up to unsafe  
Vibration Safety  
levels and create a fire hazard if it does not  
receive adequate ventilation, due to an  
This tool vibrates during use. Repeated or  
long-term exposure to vibration may cause  
temporary or permanent physical injury,  
particularly to the hands, arms and shoulders. To  
reduce the risk of vibration-related injury:  
electrical fault, or if it is used in a hot environment.  
Do not place the charger on a flammable surface. Do  
not obstruct any vents on the charger. Especially  
avoid placing the charger on carpets and rugs; they  
are not only flammable, but they also obstruct  
vents under the charger.  
Place the charger on a stable, solid, nonflammable  
surface (such as a stable metal workbench or concrete  
floor) at least 1 foot away from all flammable objects,  
such as drapes or walls. Keep a fire extinguisher and a  
smoke detector in the area. Frequently monitor the  
charger and battery while charging.  
1. Anyone using vibrating tools regularly or for an  
extended period should first be examined by a  
doctor and then have regular medical check-ups to  
ensure medical problems are not being caused or  
worsened from use. Pregnant women or people who  
have impaired blood circulation to the hand, past  
hand injuries, nervous system disorders, diabetes,  
or Raynaud’s Disease should not use this tool. If  
you feel any symptoms related to vibration (such  
as tingling, numbness, and white or blue fingers),  
seek medical advice as soon as possible.  
10. This product is not a toy. Keep it  
out of reach of children.  
11. People with pacemakers should consult their  
physician(s) before use. Electromagnetic fields in close  
proximity to heart pacemaker could cause pacemaker  
interference or pacemaker failure. In addition, people  
with pacemakers should:  
2. Do not smoke during use. Nicotine reduces  
the blood supply to the hands and fingers,  
increasing the risk of vibration-related injury.  
• Avoid operating alone.  
• Do not use with power switch locked on.  
• Properly maintain and inspect  
3. Wear suitable gloves to reduce the  
vibration effects on the user.  
4. Use tools with the lowest vibration  
when there is a choice.  
to avoid electrical shock.  
12. WARNING: Some dust created by power sanding,  
sawing, grinding, drilling, and other construction  
activities, contains chemicals known [to the State  
of California] to cause cancer, birth defects or  
other reproductive harm. Some examples of these  
5. Include vibration-free periods each day of work.  
6. Grip tool as lightly as possible (while still keeping  
safe control of it). Let the tool do the work.  
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7. To reduce vibration, maintain the tool as  
explained in this manual. If any abnormal  
vibration occurs, stop use immediately.  
Extension Cords  
Note: Extension cords must not be used with this  
item’s charger.  
SAVE THESE  
INSTRUCTIONS.  
Symbology  
Double Insulated  
Grounding  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
TO PREVENT ELECTRIC SHOCK AND  
DEATH FROM INCORRECT GROUNDING  
WIRE CONNECTION: Check with a qualified  
electrician if you are in doubt as to whether  
Volts Alternating Current  
V~  
A
the outlet is properly grounded. Do not modify the  
power cord plug provided with the charger. Never  
remove the grounding prong from the plug. Do not use  
the charger if the power cord or plug is damaged.  
If damaged, have it repaired by a service facility before  
use. If the plug will not fit the outlet, have a proper  
outlet installed by a qualified electrician.  
Amperes  
No Load Revolutions per Minute (RPM)  
n xxxx/min.  
0
WARNING marking concerning Risk  
of Eye Injury. Wear ANSI-approved  
safety goggles with side shields.  
Double Insulated Tools:  
Tools with Two Prong Plugs  
Read the manual before  
set-up and/or use.  
WARNING marking concerning Risk  
of Fire.  
Do not cover ventilation ducts.  
Keep flammable objects away.  
WARNING marking concerning Risk of  
Electric Shock.  
Properly connect charger power  
cord to appropriate outlet.  
Outlets for 2-Prong Plug  
1. Tools marked “Double Insulated” do not require  
grounding. They have a special double insulation  
system which satisfies OSHA requirements and  
complies with the applicable standards of Underwriters  
Laboratories, Inc., the Canadian Standard  
Association, and the National Electrical Code.  
2. Double insulated tools may be used in either of the 120  
volt outlets shown in the preceding illustration.  
(See Outlets for 2-Prong Plug.)  
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Instructions for Putting into Use  
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including  
all text under subheadings therein before set up or use of this product.  
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:  
Unlock and release the Trigger and disconnect Battery Pack before  
assembling or making any adjustments to the tool.  
Note: For additional information regarding the parts listed in the following  
pages, refer to Parts List and Assembly Diagram on page 1011.  
Keyless Chuck  
Torque Adjustment Ring  
Direction  
Switch  
Work Light  
Trigger  
Battery Button  
Battery Pack  
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9. Store the Charger and Battery Pack indoors, out  
of reach of children. WARNING! Do NOT use a  
different Charger or Battery to power this Drill.  
Operating Instructions  
Read the ENTIRE IMPORTANT SAFETY  
General Operating Instructions  
INFORMATION section at the beginning  
of this manual including all text  
under subheadings therein before  
set up or use of this product.  
TO PREVENT SERIOUS INJURY FROM  
ACCIDENTAL OPERATION:  
Tool Set Up  
Always make sure the Trigger Switch of the Cordless  
drill is in its “OFF” position, the Battery Pack is  
disconnected from the Drill, and the Direction Switch  
is centered in its mid-position (which locks the Trigger)  
prior to making any adjustments to the tool.  
TO PREVENT SERIOUS INJURY FROM  
ACCIDENTAL OPERATION:  
Unlock and release the Trigger and disconnect Battery  
Pack before adjusting tool or installing accessories.  
DO NOT install the Battery Pack until  
AFTER you complete the following  
steps to set up the Drill for use.  
Charging  
1. Place the Battery Pack on a dry fireproof surface in  
Refer to page 6 for the location of the parts  
of the Drill for the following steps.  
a room where the temperature is from 50–104° F.  
1. The Drill is designed to accept up to 3/8” standard drill  
bits. Do not use larger drill bits in this Drill as damage  
to the gears and/or motor may result. Always use a  
drill bit that is designed for the specific drilling job.  
Note: If recharging a newly spent Battery Pack, allow it to  
cool completely before charging.  
Make sure the Battery Pack is undamaged; do  
not charge a cracked or leaking battery pack.  
2. To lock” the trigger mechanism as a safety  
measure, press down the Direction Switch  
so that it is in the “center” position. This will  
prevent the drill turning on accidentally.  
2. Disconnect the Cord from the Battery Charger. Attach  
the Adapter plug to a grounded, 120 V~, 60 Hz outlet.  
3. Plug the Charger into the power supply and  
the green charging light will activate, showing  
that power is supplied to the Charger.  
3. While holding the ring behind the collar of  
the chuck with one hand, rotate the collar of  
the Chuck counterclockwise, if needed, and  
place the desired drill bit or screw driver bit  
into the drill between the Chuck Jaws.  
4. Slide the Battery Pack onto the Charger’s base.  
The red charging indicator light will activate  
to show that charging is taking place.  
4. Hand tighten the Chuck until the bit is held securely in  
place, centered between the Chuck Jaws.  
Note: The Battery Pack’s capacity will increase  
somewhat during the first few charging cycles. A fully  
discharged battery will take about 3 to 5 hours to fully  
charge. CAUTION! Recharging the Battery Pack for  
more than 5 hours can damage the battery cells.  
Torque Adjustment Ring  
Keyless Chuck  
5. While charging, the Battery Pack and Charger,  
and Adapter may become warm to the touch. This  
is normal, and does not indicate a problem.  
6. Unplug the Charger and disconnect it from  
the Battery Pack when finished.  
7. Allow the Battery Pack to cool  
completely before using it.  
8. Press the Battery Button to release Battery Pack from  
the Charger (or when removing it from the Drill).  
5. Set the desired torque setting by rotating the  
Torque Adjustment Ring to desire setting.  
a. The numbered speed settings from 1 to 20  
are for driving screws, bolts and nuts.  
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b. Use the torque setting (marked by  
10. Clean then store the Drill indoors  
and out of children’s reach.  
the drill icon) for drilling.  
It is recommended that a very low torque  
setting be used when first driving small screws  
into soft materials. Then adjust the setting as  
the proper force required is determined.  
Maintenance and Servicing  
The torque setting required depends on the item  
being driven. In the case of screws, consider  
the size, length, and type of material.  
Procedures not specifically explained  
in this manual must be performed  
only by a qualified technician.  
If a pilot hole has been drilled into the material,  
a lower torque setting will be required.  
c. In addition to single or double-ended screwdriver  
bits, adapters with hexagonal shafts with  
matching socket heads can also be used.  
TO PREVENT SERIOUS INJURY FROM  
ACCIDENTAL OPERATION:  
Unlock and release the Trigger and disconnect  
Battery Pack before performing any inspection,  
maintenance, or cleaning procedures.  
Fix the torque setting low enough  
to allow a safety margin.  
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:  
Do not use damaged equipment. If abnormal  
noise or vibration occurs, have the problem  
corrected before further use.  
Operating the Drill  
1. Insert the fully charged Battery Pack into the base of  
the Drill, making sure that it clicks into place securely.  
Be sure the Battery Pack is securely seated into  
the Drill Handle so it does not fall off during use.  
Cleaning, Maintenance,  
and Lubrication  
1. BEFORE EACH USE, inspect the general condition  
of the tool. Check for loose hardware, misalignment  
or binding of moving parts, cracked or broken  
parts, damaged electrical wiring, and any other  
condition that may affect its safe operation.  
2. Slide the Direction Switch (which should initially be  
centered in the “lock” position) to the right for forward  
drilling/fastening, or to the left for reversing the  
operation. Use the “reverse” setting only to remove  
screws or to release jammed drill bit.  
WARNING! Do not change direction of rotation  
while Chuck is rotating. Wait until Chuck has come  
to a complete stop before changing direction.  
2. AFTER USE, wipe external surfaces of the tool with  
clean cloth.  
3. If using the Drill to insert or remove screws, position  
the driver tip in the item to insert or remove.  
NOTE: Ni-Cd BATTERY MUST BE RECYCLED  
OR DISPOSED OF PROPERLY. Do not  
short, incinerate or open Battery Pack.  
4. If drilling a hole, hold the Drill above the area to drill.  
3. When storing, always store in clean, dry and  
safe location out of reach of children.  
5. Press the Trigger to start the drill. The Work  
Light will also activate once the Switch is  
pressed and turn off once Switch is released.  
4.  
WARNING! If the supply cord of this power  
tool’s charger is damaged, it must be replaced  
only by a qualified service technician.  
6. When inserting or removing a screw or bolt, use  
slight pressure at first to keep the screw driver bit in  
the head of the screw or bolt and cause the screw  
or bolt to thread into or unthread from the material.  
7. When drilling a hole, let the Drill do the work,  
using only enough pressure to follow the  
drill as it cuts the hole in the material.  
8. When finished using the Drill, release the Trigger  
and center the Direction Switch to lock the  
trigger mechanism as a safety measure.  
9. Remove the Battery Pack.  
Page 8  
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Troubleshooting  
Problem  
Tool will not start.  
Possible Causes  
1. No power at outlet during  
charging.  
Likely Solutions  
1. Check power at outlet. If outlet is unpowered,  
turn off tool and check circuit breaker. If breaker  
is tripped, make sure circuit is right capacity  
for tool and circuit has no other loads.  
2. Internal damage or  
2. Have technician service tool.  
wear. (Carbon brushes or  
switch, for example.)  
Performance  
1. Accessory dull or damaged.  
1. Keep accessories sharp. Replace as needed.  
decreases over time.  
2. Carbon brushes worn  
2. Have qualified technician replace brushes.  
or damaged.  
Excessive noise  
or rattling.  
Overheating.  
Internal damage or wear. (Carbon  
brushes or bearings, for example.)  
1. Forcing tool to work too fast.  
Have technician service tool.  
1. Allow tool to work at its own rate.  
2. Accessory misaligned.  
2. Check and correct accessory to fence  
and/or table alignment.  
3. Accessory dull or damaged.  
4. Blocked motor housing vents.  
3. Keep cutting accessories sharp. Replace as needed.  
4. Wear ANSI-approved safety goggles and NIOSH-  
approved dust mask/respirator while blowing  
dust out of motor using compressed air.  
Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power supply  
before service.  
REV 11c  
SKU 68239  
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Parts List and Assembly Diagram  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM  
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR  
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS  
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE  
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY  
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND  
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY  
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS  
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
Parts List  
Part  
Description  
Qty.  
1
1
3
1
2
1
1
1
Part  
Description  
Qty.  
1
3
1
3
1
2
2
1
1
2
3
4
5
6
7
8
9
Screw  
Drill Chuck  
Screw  
26 Inner Gear Ring  
27 Metal Gear  
28 Gear Holder  
29 Gear  
30 Washer  
31 Screw  
32 Washer  
33 Gearbox Cover  
34 Screw  
Torque Ring  
Screw  
Cover  
Plate Spring  
Cover  
Torque Setting Ring  
1
3
10 Pivot Circle  
11 Compression Spring  
12 Washer  
13 Runner Axle  
14 Steel Ball  
1
1
1
8
35 Motor Gear  
36 Motor  
37 Lower Trim Strip  
38 Right Housing  
39 LED  
1
1
1
1
8
1
15 Circlip  
1
40 Screw  
8
16 Washer  
17 Steel Ball  
18 Washer  
19 Shaft Housing  
20 Gearbox  
1
15  
1
1
1
1
2
1
1
41 Left Housing  
42 Upper Trim Strip  
43 Reverse Switch  
44 Trigger  
46 Battery Terminal  
47 Tip Holder  
48 Red Wire  
49 Black Wire  
50 Resistor  
1
1
1
1
1
1
4
4
21 Shaft  
22 Runner Axle  
23 Self-Locking Core  
24 Self-Locking Circle  
25 Self-Locking Gear Holder  
2
1
Page 10  
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Parts List and Assembly Diagram  
Assembly Diagram  
2
Record Product’s Serial Number Here:  
Note: If product has no serial number, record month and year of purchase instead.  
Note: Some parts are listed and shown for illustration purposes only,  
and are not available individually as replacement parts.  
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LIMITED 90 DAY WARRANTY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and  
warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of  
90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse,  
negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and  
tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental,  
contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion  
or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS  
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE  
WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof  
of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the  
defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot  
readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine  
there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the  
cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
Page 12  
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