Harbor Freight Tools Automobile Parts 96406 User Manual

LeveLing scissor jack  
5,000 Lb. capacity  
Model 96406  
operation instructions  
Due to continuing improvements, actual product may differ slightly from the product described herein.  
®
3491 Mission Oaks Blvd., Camarillo, CA 93011  
visit our website at: http://www.harborfreight.com  
to prevent serious injury, read and understand  
aLL warnings and instructions before use.  
Copyright© 2007 by Harbor FreightTools®. All rights reserved. No portion of this manual  
or any artwork contained herein may be reproduced in any shape or form without the  
express written consent of Harbor Freight Tools.  
for technical questions or replacement parts, please call 1-800-444-3353.  
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9.  
use the right tool for the job. There are certain applications for which this Level-  
ing Scissor Jack was designed. It will do the job better and more safely at the rate for  
which it was intended. Do not modify this Jack and do not use this Jack for a purpose  
for which it was not intended.  
10.  
11.  
12.  
dress properly. Do not wear loose clothing or jewelry as they can be caught in moving  
parts. Wear restrictive hair covering to contain long hair.  
do not overreach. Keep proper footing and balance at all times. Do not reach over or  
across a Leveling Jack under a load.  
Maintain tools with care. Keep tools clean for better and safer performance. Follow  
instructions for lubricating and changing accessories. The handle must be kept clean,  
dry, and free from oil and grease at all times.  
13.  
14.  
check for damaged parts. Before using any tool, any part that appears damaged  
should be carefully checked to determine that it will operate properly and perform its  
intended function. Check for alignment and binding of moving parts; any broken parts  
or mounting fixtures; and any other condition that may affect proper operation. Any part  
that is damaged should be properly repaired or replaced by a qualified technician.  
replacement parts and accessories. When servicing, use only identical replacement  
parts. Use of any other parts will void the warranty. Only use accessories intended for  
use with this tool. Approved accessories are available from Harbor Freight Tools.  
15.  
16.  
stay alert. Watch what you are doing, use common sense. Do not operate any tool  
when you are tired.  
do not operate tool if under the inuence of alcohol or drugs. Read warning labels  
if taking prescription medicine to determine if your judgment or reflexes are impaired  
while taking drugs. If there is any doubt, do not operate the tool.  
17.  
18.  
stand clear of the Leveling jack when attempting to level any trailer or rv.  
never exceed the jacks capacity of 5,000 lb. Check the trailer or RV’s manual to  
determine the actual gross weight before attempting to level it. this jacks weight  
capacity is 5,000 lb. only between 13-3/4” and 23-1/2”; the weight capacity dras-  
tically reduces as the height drops below this level. do not apply a load to this  
jack below 13-3/4” in height.  
19.  
20.  
never stand on the jack and never have people or pets in the trailer or rv you  
are attempting to level.  
place the Leveling jack on a at, level surface. Only use this Jack on a stable,  
clean, dry surface that is capable of sustaining the weight of the Jack and the load it  
is stabilizing.  
21.  
22.  
stabilize the load. Ensure that the load remains stable at all times. Do not move the  
load while it is on the Leveling Jack.  
block all of the wheels when leveling an rv or trailer.  
SKU 96406  
for technical questions, please call 1-800-444-3353  
Page 3  
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23.  
24.  
do not use this leveling scissor jack for aircraft purposes.  
some rv sub-frames are not capable of handling any additional forces beyond  
its intended design strength to support the cabin weight. contact your rv manu-  
facturer for the sub-frame strength information before use of this scissor jack.  
25.  
the warnings, cautions, and instructions discussed in this instruction manual  
cannot cover all possible conditions and situations that may occur. it must be  
understood by the operator that common sense and caution are factors which  
cannot be built into this product, but must be supplied by the operator.  
unpacking  
When unpacking, check to make sure the item is intact and undamaged. If any parts  
are missing or broken, please call Harbor Freight Tools at the number on the cover of this  
manual as soon as possible.  
asseMbLy  
This Leveling Scissor Jack comes completely assembled. For further information on  
parts and assembly break-down, see the diagram on page 7 of this manual.  
instaLLation  
warning! do not use tHis LeveLing scissor jack wHiLe unMounted.  
1.  
2.  
Park RV or Trailer on level ground. Prevent the wheels from rolling by applying emer-  
gency brake and wheel blocks (not included).  
Check the following before proceeding with the installation:  
a. Attach Jack to the frame of the RV orTrailer using two c-clamps (not included) or two  
vise grips (not included). Close the Jack using the Handle Wrench (16) to check the  
frame location. Make sure the Jack will clear any chassis components nearby.  
b. Open the Jack enough to touch the ground. Recheck the location on the frame and  
adjust if needed.  
c. Once in place, apply enough pressure between the ground and the Jack to ensure  
that it will not move during the rest of the installation process. Remove the c-clamps  
(not included) or vise grips (not included).  
SKU 96406  
for technical questions, please call 1-800-444-3353  
Page 4  
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boLt-on instaLLation  
1.  
warning! before driLLing HoLes, cHeck for any cHassis coMpo-  
nents wHicH May be inside tHe fraMe. Look for eLectricaL Lines  
and wires, gas tank, gas Lines, water and HoLding tanks, genera-  
tor fueL Lines and water Heater Lines. Make sure area is cLear  
of tHese coMponents before driLLing.  
2.  
3.  
4.  
Hold the Jack against the frame and using the Mounting Brackets (9) as a template, mark  
the locations of the 8 mounting holes on the RV or Trailer frame. Remove the Jack.  
Use a center punch (not included) and hammer (not included) to mark the center of  
each hole.  
Use a drill (not included) to make a pilot hole 1/8”. Then use a 5/16” drill bit (not in-  
cluded) to complete each hole. Use eight 3/8” tapping screws (not included) with eight  
lock washers (not included) to attach the Jack to the frame.  
weLd-on instaLLation  
1.  
2.  
Refer to “Installation” and steps 1 and 2 under “Bolt-on Installation” on pages 4 and 5  
of this manual.  
Weld at least four 1” welds on the Jack Mounting Brackets (9) when attaching to the  
frame.  
operation  
traiLers,traveL traiLers and 5tH wHeeLs  
1.  
2.  
Park on level ground.  
Level trailer (travel trailer, 5th wheel) front and back with small carpenter’s level (not in-  
cluded), or round bubble level (not included).Place leveling blocks (not included) in front  
of one tire on trailer. Slowly pull forward to drive the trailer up onto the blocks. When  
the trailer is level, stop and block all tires to keep from rolling forward or backward.  
3.  
4.  
Using Handle Wrench (16) lower the Scissors Jack on the lowest side first to get level.  
Use Jacks on opposite sides for best stabilization.  
After Jack makes firm contact with ground, turn Handle Wrench (16) twice to insure  
Jack will not loosen from trailer during use.  
note: When RV or trailer will not be moved for several days, periodically check Jacks to be  
sure they have not worked loose.  
Motor HoMes  
1.  
Park on level ground and level motor home front and back (see step 2 in previous sec-  
tion).  
SKU 96406  
for technical questions, please call 1-800-444-3353  
Page 5  
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2.  
Using Handle (16) lower Jacks on opposite sides for stabilization (see steps 3 and 4  
in previous section).  
note: If motor home comes with factory installed hydraulic levelers, the Leveling Scissor  
Jack can be used to provide additional stabilization.Follow the directions for installation  
found in this manual on pages 4 and 5.  
Maintenance  
1.  
Before use, inspect the Leveling Scissor Jack for cracks, dirt or debris in threads, loose  
welds or bolts and anything else that looks or feels abnormal. If anything is found, do  
not use the Jack. Have it repaired or replaced.  
2.  
3.  
Keep the Leveling Scissor Jack clean and dry.  
Periodically lubricate Screw Rod (4) Threads with high quality light weight oil (not in-  
cluded).  
LiMited 90 day warranty  
Harbor FreightTools Co.makes every effort to assure that its products meet high quality  
and durability standards, and warrants to the original purchaser that this product is free from  
defects in materials and workmanship for the period of 90 days from the date of purchase.This  
warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or  
accidents, repairs or alterations outside our facilities, criminal activity, improper installation,  
normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, in-  
juries to persons or property, or for incidental, contingent, special or consequential damages  
arising from the use of our product. Some states do not allow the exclusion or limitation of  
incidental or consequential damages, so the above limitation of exclusion may not apply to  
you.THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS  
OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the complaint  
must accompany the merchandise. If our inspection verifies the defect, we will either repair or  
replace the product at our election or we may elect to refund the purchase price if we cannot  
readily and quickly provide you with a replacement. We will return repaired products at our  
expense, but if we determine there is no defect, or that the defect resulted from causes not  
within the scope of our warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which  
vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
record products serial number Here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not available  
individually as replacement parts.  
SKU 96406  
for technical questions, please call 1-800-444-3353  
Page 6  
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parts List and diagraM  
part  
description  
Q’ty  
part  
description  
Axis w/out Thread  
Upper Fixing Frame  
Mounting Brackets  
Upper Lifting Arm  
Hex Bolt M10 X 70  
Lock Nut M10  
Q’ty  
part  
description  
Retaining Ring  
Bearing  
Q’ty  
1
2
3
4
5
6
Base  
1
2
1
1
1
2
7
1
1
2
2
2
4
13  
4
1
1
1
2
Lower Lifting Arm  
Lower Fixing Frame  
Screw Rod  
8
14  
9
15  
R-Clip  
10  
11  
12  
16  
Handle Wrench  
Hex Bolt M10 X 80  
Axis with Thread  
Flat Washer 16  
17  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN  
THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY  
REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS qUALIFIED TO MAKE ANY  
REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS qUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.  
IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS  
REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY  
THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE  
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF  
REPLACEMENT PARTS THERETO.  
SKU 96406  
for technical questions, please call 1-800-444-3353  
Page 7  
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