SOLAR CHARGER
65063
SEt up And OpERAtinG inStRuCtiOnS
®
distributed exclusively by Harbor Freight tools .
3491 Mission Oaks Blvd., Camarillo, CA 93011
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE tHiS mAnuAL.
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
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this product will increase the risk of
4. product use and care
electric shock.
a.do not force this product. use the
correct product for your applica-
tion. The correct product will do the
job better and safer at the rate for
which it was designed.
d.do not abuse the AC/dC Adapter
Cord. never use the Cord for car-
rying, pulling or unplugging this
product. Keep Cord away from
heat, oil, sharp edges or moving
parts. Damaged or entangled cords
increase the risk of electric shock.
b.disconnect the AC/dC Adapter
plug from the power source and
the Battery from the Solar Charger
before making any adjustments,
changing accessories, or storing
the product.
e.When operating the AC/dC Adapter
outdoors, use an extension cord
suitable for outdoor use. Use of a
cord suitable for outdoor use reduces
the risk of electric shock.
c.Store this product out of the reach
of children and do not allow per-
sons unfamiliar with this product
or these instructions to operate
the unit. Electrically powered prod-
ucts are dangerous in the hands of
untrained users.
f. if operating the AC/dC Adapter in a
damp location is unavoidable, use
a Ground Fault Circuit interrupter
(GFCi) protected supply. Use of
a GFCI reduces the risk of electric
shock.
d.maintain this product. Check for
misalignment or binding of moving
parts, breakage of parts and any
other condition that may affect this
product’s operation. if damaged,
have the unit repaired before use.
Many accidents are caused by poorly
maintained products.
3. personal safety
a.Stay alert, watch what you are do-
ing and use common sense when
using this product. do not use this
product while you are tired or un-
der the influence of drugs, alcohol
or medication. A moment of inatten-
tion while operating this product may
result in serious personal injury.
e.use this product and its acces-
sories in accordance with these
instructions, taking into account
the working conditions and the
work to be performed. Use of this
product for operations different from
those intended could result in a haz-
ardous situation.
b.do not overreach. Keep proper
footing and balance at all times.
This enables better control of the
power tool in unexpected situations.
c.dress properly. do not wear loose
clothing or jewelry. Keep your
hair, clothing and gloves away
from moving parts. Loose clothes,
jewelry or long hair can be caught in
moving parts.
5. Battery use and care
a.Recharge only with the Ad/dC
Adapter specified by the manufac-
turer. An Adapter that is suitable for
one type of Battery may create a risk
of fire when used with another Bat-
tery.
SKU 65063
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b.Use this product only with specifi- 5. Do not reverse the polarity of the
cally designated batteries. Use of
any other Battery may create a risk of
injury and fire.
load, the Solar Charger, or the Bat-
tery.
6. Clean the surface of the Solar Char-
ger periodically with a clean, soft
c.under abusive conditions, liquid
may be ejected from the Battery.
Avoid contact. if contact acciden-
tally occurs, flush with water. If
liquid contacts eyes, additionally
seek medical help. Liquid ejected
from the Battery may cause irritation
or burns.
cloth for best performance. Do not
use solvents, acid, or alkali products.
7. For increased pickup of solar energy,
it is recommended that the Solar
Panel be positioned so that it points
directly at the sun.
8. Performance of the Solar Charger
may vary depending on site location,
angle of the Solar Panel in relation
to the arc of the sun, and available
sunlight.
6. Service
a.Have your Solar Charger serviced
by a qualified repair person using
only identical replacement parts.
This will ensure that the safety of the
product is maintained.
9. This product is not a toy. Keep it out
of reach of children.
Specific Safety Warnings
10. People with pacemakers should
consult their physician(s) before use.
Electromagnetic fields in close prox-
imity to heart pacemaker could cause
pacemaker interference or pacemak-
er failure. In addition, people with
pacemakers should:
1. Maintain labels and nameplates
on the Solar Charger. These carry
important safety information. If un-
readable or missing, contact Harbor
Freight Tools for a replacement.
2. Avoid unintentional starting. Prepare
to begin work before turning on the
unit.
• Avoid operating alone.
• Do not use with power switch locked
on.
• Properly maintain and inspect to
avoid electrical shock.
3. CAUTION: When solar charging, this
Charger becomes hot to the touch
when fully charged and for a period
after it is charged. Use care when
handling.
• Any power cord must be properly
grounded. Ground Fault Circuit Inter-
rupter (GFCI) should also be imple-
mented – it prevents sustained elec-
trical shock.
4. Do not leave the AC/DC Adapter
unattended when it is plugged into an
electrical outlet. Unplug the Adapter
from its electrical outlet before leav-
ing.
11. WARNING: Handling the AC/DC
Adapter Cord on this product will ex-
pose you to lead, a chemical known
to the State of California to cause
cancer, and birth defects or other
reproductive harm. Wash hands after
SKU 65063
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handling. (California Health & Safety
Code § 25249.5, et seq.)
double insulated tools: tools
with two prong plugs
12. The warnings, precautions, and in-
structions discussed in this instruction
manual cannot cover all possible con-
ditions and situations that may occur.
It must be understood by the operator
that common sense and caution are
factors which cannot be built into this
product, but must be supplied by the
operator.
SAVE tHESE
inStRuCtiOnS.
1. Tools marked “Double Insulated” do
not require grounding. They have
a special double insulation system
which satisfies OSHA requirements
and complies with the applicable
standards of Underwriters Labora-
tories, Inc., the Canadian Standard
Association, and the National Electri-
cal Code. (See Outlets for 2-prong
plug.)
GROundinG
tO pREVEnt
ELECtRiC SHOCK
And dEAtH FROm
inCORRECt GROundinG
WiRE COnnECtiOn:
Check with a qualified
2. Double insulated tools may be used
in either of the 120 volt outlets shown
in the preceding illustration. (See
Outlets for 2-prong plug.)
electrician if you are in doubt
as to whether the outlet is
properly grounded. do not
modify the AC/dC Adapter
Cord plug provided with the
Solar Charger. do not use the
Solar Charger if the AC/dC
Adapter power Cord or plug
is damaged. if damaged,
have it repaired by a service
facility before use. if the plug
will not fit the outlet, have a
proper outlet installed by a
qualified electrician.
Extension Cords
1. Grounded tools require a three wire
extension cord. Double Insulated
tools can use either a two or three
wire extension cord.
2. As the distance from the supply outlet
increases, you must use a heavier
gauge extension cord. Using exten-
sion cords with inadequately sized
wire causes a serious drop in voltage,
resulting in loss of power and pos-
sible tool damage.
(See table A.)
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3. The smaller the gauge number of the
wire, the greater the capacity of the
cord. For example, a 14 gauge cord
can carry a higher current than a 16
gauge cord. (See table A.)
SYmBOLOGY
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
Volts Alternating Current
4. When using more than one exten-
sion cord to make up the total length,
make sure each cord contains at
least the minimum wire size required.
(See table A.)
V~
A
Amperes
5. If you are using one extension cord
for more than one tool, add the
nameplate amperes and use the sum
to determine the required minimum
cord size. (See table A.)
No Load Revolutions per Minute
(RPM)
n xxxx/min.
0
6. If you are using an extension cord
outdoors, make sure it is marked with
the suffix “W-A” (“W” in Canada) to
indicate it is acceptable for outdoor
use.
pROduCt SpECiFiCAtiOnS
Designed to charge most
cell phones. Also adapts
Product Applications
to MP3, M4, PDA’s, digital
camera, etc.
7. Make sure the extension cord is prop-
erly wired and in good electrical con-
dition. Always replace a damaged
extension cord or have it repaired by
a qualified electrician before using it.
AC/DC Adapter Input
AC/DC Adapter Output
110 V~ / 60 Hz
5 VDC, 500mA
AC/DC Cord Type
22 AWG
AC/DC Plug Type
2-Prong, Grounded
1000 mAH
Lithium Battery Capacity
Unit Charging Capacity
Solar Power Output
Solar Charger Charge Time
AC/DC Charge Time
RECOmmEndEd minimum WiRE
Approximately 4~6 Hours
80 mA/120 mA
4~6 Hours
GAuGE FOR EXtEnSiOn CORdS*
(110/240 VOLt)
EXtEnSiOn CORd
nAmEpLAtE
LEnGtH
1~2 Hours
AmpERES
(at full load)
Charge Time from Charger to
Mobile cell phone
60~90 Minutes
0 – 2.0
2.1 – 3.4
3.5 – 5.0
5.1 – 7.0
7.1 – 12.0
12.1 – 16.0
18
18
18
18
18
14
18
18
18
16
14
12
18
18
16
14
12
10
18
16
14
12
10
-
16
14
12
12
-
Red Charging:
(Turns to Green on Full
Charge).
multi-Flashing:
(Indicates DC Power to
Charger).
L.E.D. Functions
Accessories
-
Flashlight:
(Push Button on Side)
Plug Adapters (Qty. 5)
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unpACKinG
FiGuRE A
When unpacking, check to make sure
that the item is intact and undamaged. If
any parts are missing or broken, please
call Harbor Freight Tools at the number
shown on the cover of this manual as soon
as possible.
8
4
2
7
OpERAtinG inStRuCtiOnS
5
3
6
1
Read the EntiRE impORtAnt
SAFEtY inFORmAtiOn
section at the beginning of this
manual including all text under
subheadings therein before set
up or use of this product.
9
11
10
product Features
1. Electric current input Lamp.
2. Electric current output Lamp.
3. Flashlight Lamp.
9
General Operating procedures
tO pREVEnt
SERiOuS injuRY
FROm ACCidEntAL
OpERAtiOn:
unplug the Solar Charger
from its AC/dC Adapter before
performing any inspection,
maintenance, or cleaning
procedures.
4. Circuit Reset.
5. Flashlight Switch Button.
6. Electric current input receptacle.
7. Electric current output receptacle.
8. Solar Panel.
9. Plug Adapters
10. Connection Cord
to Charge the Solar Charger Battery
using the AC/dC Adapter:
11. AC/DC Adapter
12. Lithium Battery (not shown)
(See Figure A.)
1. The approximate charge time, us-
ing the AC/DC Adapter (11) is 1 to 2
hours.
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2. To charge the Battery (12) of the
Solar Charger, insert the Plug of the
AC/DC Adapter (11) into the Electric
Current Input Receptacle (6).
(See Figure A.)
angle of the Solar Panel in relation
to the arc of the sun, and available
sunlight.
5. The Electric Current Input Lamp (1)
will illuminate REd. In approximately
4 to 6 hours, the Lamp will illuminate
GREEn indicating the Solar Charger
is fully charged. do not overcharge.
(See Figure A.)
3. Plug the Power Cord of the AC/DC
Adapter (11) into the nearest 110 volt,
grounded, electrical outlet.
(See Figure A.)
4. The Electric Current Input Lamp (1)
will illuminate REd. In approximately
60 to 90 minutes, the Lamp will il-
luminate GREEn indicating the Solar
Charger is fully charged. do not
overcharge. (See Figure A.)
6. When fully charged, close the Solar
Charger to keep the Solar Panel (8)
free of dirt and debris.
(See Figure A.)
to test the Circuit:
5. When fully charged, unplug the
AC/DC Adapter (11) from its electrical 1. To make sure the Solar Charger is
outlet. Then unplug the Plug of the
AC/DC Adapter from the Solar Char-
ger’s Electric Current Input Recep-
tacle (6). (See Figure A.)
operating properly, press the Flash-
light Switch Button (5) to see if the
LED illuminates. If it illuminates, the
circuit of the Solar Charger is oper-
ating properly. If the LED does not
illuminate, press the Circuit Reset (4).
This will reset the Solar Charger to
begin charging. (See Figure A.)
to Charge the Solar Charger Battery
using Solar power:
1. The approximate charge time, using
solar power is 4 to 6 hours.
to Charge A mobile unit:
2. To charge the Battery (12) of the So-
lar Charger, open the Solar Charger
to expose the Solar Panel (8). Then
set the Solar Charger on a clean, dry
location in full sunlight.
1. Select the proper Plug Adapter (9) for
the mobile unit you wish to charge.
(See Figure A.)
2. Attach the Plug Adapter (9) to the
Connection Cord (10).
(See Figure A.)
(See Figure A.)
3. For increased pickup of solar en-
ergy, and to minimize the collection
of debris on the Solar Panel (8), it is
recommended that the Solar Panel
be positioned so that it points directly
at the sun. (See Figure A.)
3. Insert the Plug Adapter (9) into the
charging input receptacle of the mo-
bile unit. (See Figure A.)
4. Insert the other end of the Connec-
tion Cord (10) into the Solar Char-
ger’s Electric Current Output Recep-
tacle (7). (See Figure A.)
4. Performance of the Solar Charger
may vary depending on site location,
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5. The Solar Charger will immediately
begin charging the mobil unit, as indi-
cated by the Electric Current Output
Lamp (2) illumnating.
tO pREVEnt SERiOuS
injuRY FROm pROduCt
FAiLuRE:
do not use damaged
equipment. if abnormal noise
or vibration occurs, have the
problem corrected before
further use.
(See Figure A.)
6. IMPORTANT: Refer to the mobile
unit manufacturer’s recommended
charge time for the unit. do not
overcharge. Overcharging may
damage the mobile unit.
inspection, maintenance, and
Cleaning
7. When finished charging the mobil
unit, unplug the Solar Charger’s Plug
Adapter (9) from the mobil unit.
(See Figure A.)
1. BEFORE EACH USE, inspect the
general condition of the Solar Char-
ger and its accessories. Check for
loose screws, misalignment or bind-
ing of moving parts, cracked or bro-
ken parts, damaged electrical wiring,
and any other condition that may
affect its safe operation.
8. Disconnect the Plug Adapter (9)
from its Connection Cord (10). Then
disconnect the Connection Cord from
the Solar Charger’s Electric Current
Output Receptacle (7).
2. TO CHANGE THE LITHIUM BAT-
TERY: Poor product performance
may be a sign the Lithium Battery
(12) is worn out. It is recommended
that a qualified technician replace the
battery.
(See Figure A.)
mAintEnAnCE And
SERViCinG
(See Figure B, next page.)
Procedures not specifically
explained in this manual
must be performed only by a
qualified technician.
3. AFTER USE, clean the surface of
the Solar Charger periodically with a
clean, damp, soft cloth for best per-
formance. Do not use solvents, acid,
or alkali products.
tO pREVEnt
SERiOuS injuRY
FROm ACCidEntAL
OpERAtiOn:
unplug the AC/dC Adapter
from its electrical outlet
before performing any
inspection, maintenance, or
cleaning procedures.
4. WARninG! if the power Cord of
the AC/dC Adapter is damaged, it
must be replaced only by a quali-
fied service technician.
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pLEASE REAd tHE FOLLOWinG CAREFuLLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/
OR DISTRIBUTOR ExPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD
BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE
BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER
INSTALLATION OF REPLACEMENT PARTS THERETO.
tROuBLESHOOtinG
problem
possible Causes
possible Solutions
Battery will not
charge.
1. No AC power at outlet.
1. Check AC power at outlet.
2. AC/DC cord and/or plug not
connected.
2. Check that AC/DC cord and/or plug is
plugged in.
3. Insufficient sunlight.
3. Check that Solar Panel is in full sunlight.
4. Check that Solar Panel is clean and dry.
4. Solar panel dirty.
Solar Charger not 1. Connection cord not properly 1. Check that connection cord is properly
charging mobil
unit.
plugged in to Solar Charger
and/or mobil unit.
connected to Solar Charger and mobil unit.
2. Circuit interruption.
2. Press Circuit Reset. Then resume charging.
3. Using wrong Plug adapter.
3. Check that proper plug adapter is being
used.
4. Solar Charger not designed to 4. Requires correct plug adapter.
charge a specific mobil unit.
5. Charge Solar Charger battery.
5. Solar Charger battery low.
Follow all safety precautions whenever diagnosing or servicing the
tool. disconnect power supply before service.
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pARtS LiSt & ASSEmBLY diAGRAm
part #
description
Input Indicator LED
Qty.
1
1
2
Output Indicator LED
Flashlight Lamp
1
3
1
4
Circuit Reset
1
5
Flashlight Switch Button
AC/DC Adapter Input
DC Current Output
Solar Panel
1
6
1
7
1
8
2
9
Plug Adapter
5
10
11
12
Connection Cord
AC/DC Adapter
1
1
Lithium Battery (not shown)
1
8
4
2
7
5
3
6
1
9
11
10
9
Record product’s Serial number Here:
note: If product has no serial number, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
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