18 GAUGE STAPLER KIT
MODEL H2909
INSTRUCTION MANUAL
COPYRIGHT © JANUARY, 2002 BY GRIZZLY INDUSTRIAL, INC.
1821 VALENCIA ST., BELLINGHAM, WA 98227
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN TAIWAN
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Safety Instructions For Power Tools
10. USE PROPER EXTENSION CORD
15. MAINTAIN TOOLS WITH CARE.
Keep tools sharp and clean for best
and safest performance. Follow
instructions for lubricating and
changing accessories.
for the tool. Make sure your extension
cord is in good condition. Conductor
size should be in accordance with the
chart below. The amperage rating
should be listed on the motor or tool
nameplate. An undersized cord will
cause a drop in line voltage resulting
in loss of power and overheating.
Your extension cord must also con-
tain a ground wire and plug pin.
Always repair or replace extension
cords if they become damaged.
16. DISCONNECT TOOLS before ser-
vicing and changing accessories.
17. REDUCE THE RISK OF UNINTEN-
TIONAL STARTING. Make sure
switch is in off position before plug-
ging in.
18. USE
THE
RECOMMENDED
Consult the
ACCESSORIES.
owner’s manual for recommended
accessories. The use of improper
accessories may cause risk of injury.
Minimum Gauge for Extension Cords
AMP
RATING
0-6
LENGTH
50ft
16
25ft
18
18
16
14
12
10
100ft
16
14
14
12
19. CHECK DAMAGED PARTS. Before
further use of the tool, a guard or
other part that is damaged should be
carefully checked to determine that it
will operate properly and perform its
intended function. Check for align-
ment of moving parts, binding of
moving parts, breakage of parts,
mounting, and any other conditions
that may affect its operation. A guard
or other part that is damaged should
be properly repaired or replaced.
7-10
16
16
12
12
11-12
13-16
17-20
21-30
10
No
10
11. WEAR PROPER APPAREL. Do not
wear loose clothing, gloves, neckties,
rings, bracelets, or other jewelry
which may get caught in moving
parts. Non-slip footwear is recom-
mended. Wear protective hair cover-
ing to contain long hair.
20. NEVER LEAVE TOOL RUNNING
UNATTENDED. Turn the power off,
and do not leave tool until it comes to
a complete stop.
12. ALWAYS USE SAFETY GLASSES.
Also use face or dust mask if cutting
operation is dusty. Everyday eye-
glasses only have impact resistant
lenses, they are NOT safety glasses.
21. NEVER ALLOW UNTRAINED
USERS TO RUN THIS TOOL
WHILE UNSUPERVISED.
13. SECURE WORK. Use clamps or a
vise to hold work when practical. It is
safer than using your hand and frees
both hands to operate tool.
22. IF YOU ARE UNSURE OF THE
INTENDED OPERATION, STOP
USING THE TOOL. Seek formal
training or research books or maga-
zines that specialize in power tools.
14. DO NOT OVERREACH. Keep proper
footing and balance at all times.
H2909 18 Gauge Stapler Kit
-2-
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Basic Stapler Safety
In addition to the rules stated in the previ-
ous section, and those in the warning
boxes throughout this manual, please
observe the following safety tips for your
new stapler:
1. READ THIS ENTIRE MANUAL
BEFORE OPERATING THE STA-
PLER.
2. ALWAYS DISCONNECT AIR FROM
THE STAPLER whenever servicing
or installing staples. During mainte-
nance, a stapler connected to air may
fire accidentally, causing serious per-
sonal injury.
3. DO NOT PLACE HANDS NEAR
STAPLE POINT OF ENTRY. Staple
can deflect and tear through the sur-
face of the workpiece, puncturing
your hand or fingers.
4. NEVER CONNECT THE STAPLER
TO PRESSURIZED OXYGEN OR
OTHER COMBUSTIBLE GASES as
a power source. Only use filtered,
lubricated, and regulated compressed
air.
Operating this stapler can propel
objects into the air, causing immedi-
ate eye damage. To protect yourself,
always wear American National
Standards Institute (ANSI) approved
safety glasses or goggles when oper-
ating this equipment. In addition, this
stapler discharges at 85-90 decibels.
To protect your hearing, always wear
ANSI approved ear protection when
operating this stapler.
5. NEVER USE GASOLINE OR
OTHER FLAMMABLE LIQUIDS TO
CLEAN THE STAPLER. Vapors in
the tool will ignite by a spark and
cause the tool to explode.
6. DO NOT CARRY THE STAPLER BY
ANY OTHER PART THAN THE
HANDLE, and do not carry the sta-
pler by the air hose.
7. DO NOT KEEP THE TRIGGER
PULLED ON THE SAFETY YOKE
MECHANISM WHEN CARRYING
OR HOLDING THE TOOL.
Never point this stapler at yourself or
another person! Always pay attention
to the direction this stapler is pointed.
Use this tool with respect and caution
to lessen the possibility of operator or
bystander injury. Ignoring this warn-
ing may result in serious personal
injury.
8. DO NOT USE A CHECK VALVE OR
ANY OTHER FITTING that allows air
to remain in the tool.
-3-
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INTRODUCTION
Most importantly, we stand behind our
Commentary
tools. If you have any service questions or
parts requests, please call or write us at
the location listed below.
We are proud to offer the Grizzly Model
H2909 18 Gauge Stapler. This model is
part of a growing Grizzly family of fine
power tools. When used according to the
guidelines set forth in this manual, you can
expect years of trouble-free, enjoyable
operation and proof of Grizzly’s commit-
ment to customer satisfaction.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
This stapler features 360˚ adjustable
exhaust, a convenient bottom-loading
magazine, a safety trigger and a durable
plastic carrying case.
We are pleased to provide this manual
with the Model H2909. It was written to
encourage safety considerations and
guide you through general operating pro-
cedures and maintenance. This manual
represents our effort to produce the best
documentation possible.
The specifications, details, and pho-
tographs in this manual represent the
Model H2909 as supplied when the manu-
al was prepared. However, owing to
Grizzly’s policy of continuous improve-
ment, changes may be made at any time
with no obligation on the part of Grizzly. If
you have any comments regarding this
manual, please write to us at the address
below:
Read the manual before assembly
and operation. Become familiar with
this tool, its safety instructions, and
its operation before beginning any
work. Serious personal injury may
result if safety or operational infor-
mation is not understood or followed.
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
/O
Bellingham, WA 98227-2069
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-4-
Compressed Air System
Safety Yoke Mechanism
The Model H2909 is designed to be oper-
ated at 60-100 psi. Do not exceed the
maximum operating pressure for your
model.
A safety yoke mechanism (bump fire) on
the nose of the stapler acts as a secondary
safety device. When the trigger is pressed,
the stapler will not fire until the safety yoke
mechanism is depressed.
Before you use your new stapler, install the
3
⁄
8" quick connect fitting that comes with the
Before you use your stapler for the first
time, check the safety yoke mechanism to
ensure proper function. To do this:
stapler. Install a female 3⁄8" fitting on the air
hose. Regulate the air pressure on your air
compressor to barely over the minimum psi
for your model.
1. Make sure the stapler is discon-
nected from the air supply!
Many pneumatic tools benefit from an in-
line filter/lubricator/regulator unit. This
attachment is connected by hoses
between the air compressor and the sta-
pler. Using this unit protects your tool from
damaging water build-up, allows you to
adjust and maintain constant air pressure
to your tool, and saves you the inconve-
nience of having to manually lubricate your
tool every time you use it. Check the cur-
rent Grizzly catalog for availability of this
unit. If you plan on installing a filter/lubrica-
tor/regulator unit in your compressed air
system, always follow the connection
instructions that come with the unit.
2. Make sure the magazine is empty and
contains no staples.
3. Make sure the trigger and the safety
yoke mechanism move up and down
without sticking.
4. Connect the stapler to the air supply.
5. Without pressing the trigger,
depress the safety yoke mechanism
against a scrap piece of wood that is
clean and free of any knots, staples,
or other foreign objects. If the stapler
does not fire, then the safety yoke
mechanism is working correctly. If the
stapler does fire when you do this,
immediately disconnect the stapler
from the air supply and call our cus-
tomer service for help.
Similarly if the stapler fires when the trigger
is pulled, without the safety yoke mech-
anism being depressed, then the stapler
is not working properly.
If either of these two conditions develop
after you have used your stapler for a peri-
od of time, check the lubrication of these
mechanisms.
Exceeding the maximum permissible
operating pressure may cause the sta-
pler to explode, blowing metal frag-
ments in all directions. To protect
yourself from serious personal injury,
DO NOT allow your air compressor to
exceed the recommended pressure
when connected to this stapler!
The safety yoke is
a
mechanical
device that can fail. Never rely on the
safety yoke mechanism as an excuse
to point the stapler at yourself or any
bystanders. Serious injury may occur.
-5-
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OPERATION
5. Push the magazine cover forward
Loading Stapler
until the magazine latch locks in
place.
To load your stapler:
1. Disconnect the air supply from the
stapler!
Depth Adjustment
2. Push the magazine latch in the direc-
tion shown in Figure 1.
1. Rotate the depth adjustment wheel
(shown in Figure 3) clockwise to
increase the nail depth.
2. Rotate the finger wheel counter-clock-
wise to decrease the nail depth.
Figure 1. Releasing magazine latch.
3. Pull back the magazine cover until it
stops.
Figure 3. Depth adjustment wheel.
4. Point the stapler up and insert a stick
of staples into the magazine as shown
in Figure 2. Make sure that the point-
ed ends of the staples point in the
same direction as the stapler nose
piece.
Operating Stapler
If you have not read the safety instruc-
tions in this manual, do not operate the
stapler.
Before you operate your stapler, place one
drop of the included oil into the quick con-
nect fitting where the stapler connects to
the air supply. Fire the EMPTY stapler 3-4
times before beginning, so oil does not
come out onto the project during regular
operation.
Figure 2. Loading staples into stapler.
H2909 18 Gauge Stapler Kit
-6-
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To operate your stapler:
Clearing Jammed Staples
1. Connect the air supply to the quick
connect fitting.
The most frequent situation with any type
of stapler is a staple jam. A jammed staple
must be cleared before using the stapler
again. The two places where a staple can
get jammed are the magazine and the dis-
charge area.
2. Test the loaded stapler for proper
penetration. Hold the stapler perpen-
dicular to the surface of a piece of
clean scrap wood that is thick enough
for the length of staples you have
loaded. Depress the safety yoke
mechanism on your workpiece.
3. Before pressing the trigger, make
sure your free hand is positioned out
of the way of a potential path of a sta-
ple in case of deflection. (Deflection is
caused when the staple changes its
path, resulting in the staple puncturing
the surface of the workpiece as
shown in Figure 4.)
Always disconnect air from stapler
whenever clearing a jammed staple!
To clear a jammed staple from the maga-
zine:
1. Disconnect the stapler from the air
supply!
2. Open the magazine cover and pull the
magazine all the way back.
Figure 4. Example of staple deflection.
3. Locate and remove the jammed sta-
ple with a pair of needle nose pliers.
Close the magazine cover so it latch-
es.
Besides damaging your workpiece,
deflection can cause injury if your free
hand is securing the workpiece in the
location that the staple deflects.
To clear a jammed staple from the dis-
charge area:
4. Press the trigger. If the staple drove
into the wood far enough, continue
with your intended operations. If the
staple either went too far or not far
enough, then adjust the air pressure.
More air pressure will make the staple
go deeper and less air pressure will
decrease the staple penetration.
1. Disconnect the stapler from the air
supply!
2. Remove all of the staples from the
magazine.
3. The jammed staple should now be
visible; remove it from the discharge
area with needle nose pliers.
4. Replace the staples. Push the maga-
zine closed and snap the quick
release latch back into operating posi-
tion.
-7-
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Oiling Stapler
Cleaning Stapler
Special oil has been included with your
new Grizzly stapler to help maintain its
useful life. Place one drop of oil in the sta-
pler air inlet (as shown in Figure 5) before
every use. Wipe off any excess oil near the
stapler exhaust to avoid dust build-up.
When the oil that was included with the
stapler has been completely used, replace
with Grizzly Model G2820 Pneumatic Tool
Oil.
Use a good solvent to clean the nose
assembly of the stapler. Always be sure
that the stapler is dry before using it again.
Do not allow dust, chips, sand, etc. into the
air connectors or into the body of the sta-
pler; this may result in leaks and damage
to the stapler and the air couplings.
Another option to manual oiling would be
to install a lubricator in your air compressor
line. If your air compressor line already has
a lubricator, then regular lubrication of your
stapler will not be necessary. Just make
sure there is always oil in the lubricator.
As mentioned before, the best option is to
install a filter/lubricator/regulator unit such
as the Grizzly Model H2333 in your air line.
Never use use gasoline or other flam-
mable liquids to clean this tool.
Vapors in the tool may ignite, causing
the tool to explode. Ignoring this
warning may lead to serious personal
injury or even death!
Figure 5. Lubricating stapler via air inlet.
Always disconnect air from stapler
whenever servicing! During mainte-
nance, a stapler connected to air
may fire accidentally, causing seri-
ous personal injury!
H2909 18 Gauge Stapler Kit
-8-
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Replacing Pistons/O-Rings
If you use your stapler day in and day out,
Grizzly offers repair pistons as cheap
insurance against wasted down time and
lost profits in the event that a piston or pis-
ton shaft becomes worn out. To replace a
piston:
Figure 6. Removing stapler exhaust cap.
8. With a long flathead screwdriver or
similarly shaped tool, push the piston
shaft back inside the stapler until you
can grip the piston head and remove
it from the cylinder. (Be careful not to
scratch the discharge area when
pushing the piston shaft with the
screwdriver.)
9. Place a new O-ring on the new piston
and apply a thin film of the stapler
lubricating oil on the O-ring.
Always disconnect air from stapler
whenever servicing! During mainte-
nance, a stapler connected to air
may fire accidentally, causing seri-
ous personal injury!
10. Insert the new piston in the cylinder.
Make sure that the grooves on the
piston shaft line up with those on the
guide. The new piston should easily
slide into the cylinder. Do not force
the piston into the cylinder! If the
piston is not easily inserted, double-
check the alignment of the piston
shaft with the grooves on the guide.
11. After the piston is inserted correctly,
close the magazine. Replace the rear
cap assembly and tighten the 4 cap
screws.
1. Disconnect the stapler from the air
supply!
2. Remove all staples from the maga-
zine cartridge.
3. Remove the 4 cap screws from the
stapler exhaust cap.
4. Remove the exhaust cap as shown in
Figure 6.
5. The top of the piston should now be
visible inside the cylinder, which is
housed in the head of the stapler.
6. Open the magazine.
12. For more assistance, or to install a
complete O-ring set, refer to the
appropriate breakdown diagram in the
back of this manual.
7. Watch the discharge area and push
the top of the piston with your finger.
You will see the piston shaft slide
down the discharge area.
-9-
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H2909 PART BREAKDOWN
H2909 18 Gauge Stapler Kit
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-10-
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
01 PH2909001 UM HD BOLT
02 PH2909002 CAP COVER
03 PH2909003 SEAL
30 PH2909030 POSITIONING PLATE
31 PH2909031 ADJUSTMENT NUT
32 PH2909032 GUIDE PLATE
35A PH2909035A SWITCH
04 PH2909004 CAP SCREW
05 PH2909005 SETSCREW
06 PH2909006 CAP
36 PH2909036 SET SHAFT
37 PH2909037 SAFETY LEVER
38 PH2909038 LOCK WASHER
39 PH2909039 CAP SCREW
40 PH2909040 CAP SCREW
41 PH2909041 SOCKET
07 PH2909007 PISTON STOPPER
08 PH2909008 O-RING
09 PH2909009 COLLAR
10 PH2909010 O-RING
11 PH2909011 SPRING
42 PH2909042 NOSE COVER
43 PH2909043 NOSE COVER
44 PH2909044 CAP SCREW
45 PH2909045 NOSE
12 PH2909012 PISTON HEAD VALVE
13 PH2909013 O-RING
14 PH2909014 O-RING
15 PH2909015 O-RING
47 PH2909047 SET PLATE
48 PH2909048 SET PLATE
49 PH2909049 MAGAZINE
50 PH2909050 BRACKET
51 PH2909051 CAP SCREW
52 PH2909052 SHAFT
16A PH2909016A PISTON ASSEMBLY
17 PH2909017 CYLINDER
18 PH2909018 O-RING
19 PH2909019 BUMPER
20 PH2909020 GASKET
21 PH2909021 O-RING
53A PH2909053A STAPLE GUIDE UNIT
54A PH2909054A END CORE
55 PH2909055 UM HD BOLT
56 PH2909056 PUSHER
22 PH2909022 BODY
23 PH2909023 CAP SCREW
24 PH2909024 AIR PLUG
25 PH2909025 JOINT GUIDE
26 PH2909026 STEPPED PIN
27 PH2909027 SPRING
57 PH2909057 SLIDE BLOCK
58 PH2909058 SPRING
59 PH2909059 ROD
28 PH2909028 SAFETY LEVER
29 PH2909029 LOCK NUT
60 PH2909060 SET BLOCK
61 PH2909061 TAIL COVER
-11-
H2909 18 Gauge Stapler Kit
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TROUBLESHOOTING
CAUSE
PROBLEM
ACTION
1. O-rings in trigger valve
housing are damaged.
1. O-rings must be replaced
Air leaking at trigger valve
area.
&
operation of safety
yoke must be checked.
1. Loose screws in housing.
2. Damaged O-ring.
3. Loose air fitting.
1. Tighten screws.
2. Replace O-ring.
3. Tighten air fitting.
Air leaking between hous-
ing and hose.
1. Damaged seal.
1. Air leaks.
1. Replace damaged seals.
Air leaking between hous-
ing and cap assembly.
1. Tighten screws and fit-
tings.
Tool skips staples while dis-
charging.
2. Dirt in nose.
2. Clean nose.
3. Dirt or damage prevents sta-
ples from moving freely in
magazine.
3. Clean magazine and
inspect/repair damage.
4. Inadequate air flow to tool.
4. Check fitting, hose, com-
pressor & air pressure.
5. Replace piston O-ring.
Lubricate.
5. Worn O-ring on piston or
lack of lubrication.
6. Damaged O-rings on trigger
valve.
6. Replace trigger valve O-
rings.
7. Worn bumper.
8. Cap seal leaking.
7. Replace bumper.
8. Replace cap seal.
1. Stapler is not sufficiently
lubricated.
2. Broken spring in cap assem-
bly.
1. Lubricate stapler.
2. Replace spring.
Tool runs slowly or has a
loss of power.
3. Exhaust port in cap is
blocked.
3. Clean or replace dam-
aged internal parts.
1. Staples are the wrong size.
2. Staples are bent.
3. Magazine or nose screws
are loose.
1. Use correct staples.
2. Use undamaged staples.
3. Tighten magazine and
nose screws.
Fasteners frequently jam
the stapler.
4. Driver or driver guide are
worn or damaged.
4. Replace worn or dam-
aged parts.
1. Staple is jammed in mag-
azine or discharge area.
2. Piston shaft is damaged.
3. Air pressure too low.
1. Clear stapler magazine
or discharge area.
2. Replace piston shaft.
3. Check/increase air pres-
sure.
Stapler does not fire.
H2909 18 Gauge Stapler Kit
-12-
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WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original
purchaser from the date of purchase. This warranty does not apply to defects due directly
or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main-
tenance. This is Grizzly’s sole written warranty and any and all warranties that may be
implied by law, including any merchantability or fitness, for any particular purpose, are here-
by limited to the duration of this written warranty. We do not warrant or represent that the
merchandise complies with the provisions of any law or acts unless the manufacturer so
warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price
paid for the product and any legal actions brought against Grizzly shall be tried in the State
of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, con-
tingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details.
We will then issue you a “Return Authorization Number,” which must be clearly posted on
the outside as well as the inside of the carton. We will not accept any item back without this
number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they con-
stantly strive to achieve better quality equipment. We make every effort to ensure that our
products meet high quality and durability standards and we hope you never need to use this
warranty.
Please feel free to write or call us if you have any questions about the machine or the man-
ual.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail:
Thank you again for your business and continued support. We hope to serve you again
soon!
-13-
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WARRANTY CARD
Name__________________________________________________________
Street__________________________________________________________
City____________________State________Zip_________
Phone Number____________E-Mail___________________FAX____________
Model #___________________________ Order #_______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help
us develop better products and services. Of course, all information is strictly confidential.
9. How many of the machines checked above are
Grizzly? ____________
1. How did you learn about us?
___Advertisement
___Friend
___Catalog
___World Wide Web
___Other__________________________
___Card Deck
10. Which portable/hand held power tools do you own?
Check all that apply.
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router
2. What is your annual household income?
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
___Miter Saw
___Other_________________________________
3. What is your age group?
___20-29
11. What machines/supplies would you like Grizzly
Industrial to carry?
___50-59
___60-69
___70 +
___30-39
___40-49
________________________________________
________________________________________
________________________________________
________________________________________
4. How long have you been a woodworker?
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
12. What new accessories would you like Grizzly
Industrial to carry?
5. How would you rank your woodworking skills?
________________________________________
________________________________________
________________________________________
________________________________________
___Simple
___Advanced
___Intermediate
___Master Craftsman
6. What stationary woodworking tools do you own?
Check all that apply.
13. What other companies do you purchase your tools
and supplies from?
___Air Compressor
___Band Saw
___Panel Saw
___Planer
_________________________________________
_________________________________________
_________________________________________
___Drill Press
___Power Feeder
___Radial Arm Saw
___Shaper
___Jointer
___Lathe
___Drum Sander
___Dust Collector
___Spindle Sander
___Table Saw
14. Do you think your purchase represents good value?
___Yes
___No
___Mortiser
___Wide Belt Sander
___Horiz.Boring Machine
___Vacuum Veneer Press
___Other______________________________
15. Would you recommend Grizzly to a friend?
___Yes ___No
16. Would you allow us to use your name as a refer-
ence for Grizzly customers in your area? Note: We
never use names more than three times.
7. How many of your woodworking machines are
Grizzly? _____________
___Yes
___No
8. Which benchtop tools do you own? Check all
that apply.
17.Comments:________________________________
_________________________________________
_________________________________________
_________________________________________
___1"x42" Belt Sander ___6" - 8" Grinder
___5" - 8" Drill Press ___Mini Lathe
___8" Table Saw
___Scroll Saw
___8" - 10" Bandsaw
___Disc/Belt Sander
___Spindle/Belt Sander ___Mini Jointer
___10"-12"Thickness Planer
___Other______________________________
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Send a Grizzly Catalog to a friend:
Name________________________________
Street________________________________
City______________State______Zip_______
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
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